INTERACTIVE SCHEMATIC

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 KENR8245-01
November 2009

12K, 120K, 140K, and 160K Motor Grader

Hydraulic System
12K: 120K: 140K: 160K:
JJA1-UP JAP1-UP JPA1-UP SZM1-UP
SZP1-UP SZL1-UP JBP1-UP

Volume 1 of 2: Standard Implement Control Valve Configuration

Volume 2 of 2: Alternate Implement Control Valve Configurations

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLES
Component Locations (Volume 1)
Part Machine Schematic
Description Number Location Location
Accumulator - Blade Cushion LH 162-7450 1 D-7
Accumulator - Blade Cushion RH 162-7450 2 D-2
Cylinder - Articulation LH 6E-1560 3 D-4
Cylinder - Articulation RH 9T-8784 4 D-3
Cylinder - Blade Lift (LH) 132-4929 5 D-6
Cylinder - Blade Lift (RH) 132-4929 6 D-1
Cylinder - Center Shift 6E-1343 7 D-3
Cylinder - Steering LH 130-9041 8 E-5
Cylinder - Steering RH 130-9042 9 E-4
Cylinder - Wheel Lean 121-9242 10 D-2
Motor - Circle Drive 105-3196 11 D-7
Pump - Implement/Steering 6E-3136 12 B-4
Tank - Hydraulic 214-1984 13 B-7
Unit - Hand Metering 222-3769 14 D-5
Valve - Blade Cushion Accumulator LH 188-9390 15 D-6
Valve - Blade Cushion Accumulator RH 188-9390 16 D-1
Valve - Combination 9T-5957 17 B-5
Valve - Implement Control LH 104-8672 18 C-7
Valve - Implement Control RH 124-3325 19 C-2

Component Locations (Volume 2)

Part Machine Schematic
Description Number Location Location
Cylinder - Blade Tip 131-7191 20 F-7/F-4/F-2/E-6/E-2
Cylinder - Plow/Dozer 314-9338 21 C-6/C-2
Cylinder - Ripper 113-7754 22 F-3
Cylinder - Scarifier 165-2510 23 F-6/E-3
Cylinder - Side Shift 314-9338 24 F-8/F-5/F-2/E-6/E-2
Swivel 260-6502 25 F-7/F-5/F-2/E-6/E-2
Valve - Implement Control LH Config. 1 6E-3038 26 F-7
Valve - Implement Control LH Config. 2 104-8646 27 F-4
Valve - Implement Control LH Config. 3 104-8645 28 F-1
Valve - Implement Control LH Config. 4 104-8648 29 D-5
Valve - Implement Control LH Config. 5 104-8647 30 D-1
Valve - Implement Control RH Config. 1 104-8671 31 C-5
Valve - Implement Control RH Config. 2 115-1008 32 C-1
Valve - Implement Control RH Config. 3 6E-3032 33 A-4

© 2009 Caterpillar, All Rights Reserved

 TAP LOCATIONS

Tap Schematic
Description
Number Location
A Implement/Steering Pump - Combination Valve Pressure B-5
B Combination Valve Pressure B-4

© 2009 Caterpillar, All Rights Reserved

 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2009 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2009 Caterpillar, All Rights Reserved

 7 6 5 4 3 2 1

(8) CYLINDER - STEERING LH (9) CYLINDER - STEERING RH

130-9041 130-9042

E E

(16) VALVE - BLADE CUSHION ACCUMULATOR RH

188-9390

(15) VALVE - BLADE CUSHION ACCUMULATOR LH (6) CYLINDER -

(1) ACCUMULATOR - BLADE CUSHION LH 188-9390 (4) CYLINDER - ARTICULATION RH (2) ACCUMULATOR - BLADE CUSHION RH BLADE LIFT RH
162-7450 9T-8785 (120K) 162-7450 132-4929 (12K/140K/160K)
(5) CYLINDER - BLADE LIFT LH
9T-8784 (12K/140K) 132-4926 (120K)
132-4926 (120K)
137-6790 (160K)
132-4929 (12K/140K/160K)
(3) CYLINDER - ARTICULATION LH
6E-1554 (120K) (7) CYLINDER -
(11) MOTOR - CIRCLE DRIVE
6E-1560 (12K/140K) CENTER SHIFT (10) CYLINDER -
105-3196
137-6792 (160K) 6E-1343 (12K/140K/160K) WHEEL LEAN
6E-1754 (120K) 121-9242

D D
(14) UNIT - HAND METERING
222-3769

C C
LS
PUMP

TANK PUMP

CIRCLE DRIVE BLADE LIFT ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT
TANK
LS

(18) VALVE - IMPLEMENT CONTROL LH (19) VALVE - IMPLEMENT CONTROL RH

104-8672 124-3325
(13) TANK - HYDRAULIC
214-1984

B
(17) VALVE - COMBINATION
9T-5957

A
B (12) PUMP - IMPLEMENT/STEERING B
6E-3136

LINE PATTERNS
IMPLEMENT/STEERING HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line
MAIN PUMP OUTPUT
BLADE TIP CIRCUIT Pilot / Load Sensing Pressure
PLOW AND WING CIRCUIT
SCARIFIER CIRCUIT Drain / Return Lines
STEERING CIRCUIT
SUPPLY LINE Component Group
ARTICULATION CIRCUIT
SIDE SHIFT CIRCUIT
IMPLEMENT AND STEERING LOAD SENSE CIRCUIT
CALLOUTS
DRAIN / RETURN LINE

STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION BLADE CIRCUIT

RIPPER CIRCUIT
CENTER SHIFT CIRCUIT
YY

Callout Number
(Machine Location from
Taps (Pressure, Sampling, Sensor - by letter)

(52) VALVE GP - CONTROL

Component
Name
WHEEL LEAN CIRCUIT

(SEE VOL 2 FOR ADDITIONAL CONFIGURATIONS)

Component LocationsTable)
A CIRCLE DRIVE CIRCUIT
138-1234 Part Number A

THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER
VOL 1 OF 2: STANDARD IMPLEMENT CONTROL VALVE CONFIGURATION
MEDIA NUMBER: KENR8245-01
(12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: -
(120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
(1) ACCUMULATOR - (24) CYLINDER - SIDE SHIFT (15) VALVE - BLADE CUSHION ACCUMULATOR LH (24) CYLINDER - SIDE SHIFT (1) ACCUMULATOR - BLADE CUSHION LH (15) VALVE - BLADE CUSHION ACCUMULATOR LH (24) CYLINDER - SIDE SHIFT
(15) VALVE - (1) ACCUMULATOR - BLADE CUSHION LH
BLADE CUSHION LH 112-5575 188-9390 112-5575 162-7450 188-9390 112-5575
BLADE CUSHION ACCUMULATOR LH 162-7450
162-7450 (20) CYLINDER - BLADE TIP (20) CYLINDER - BLADE TIP
188-9390 (20) CYLINDER - BLADE TIP (5) CYLINDER - (5) CYLINDER -
6E-1549 (120K) 6E-1549 (120K)
(5) CYLINDER - 6E-1549 (120K) BLADE LIFT LH BLADE LIFT LH
131-7191 (12K/140K/160) 131-7191 (12K/140K/160)
BLADE LIFT LH 131-7191 (12K/140K/160) (23) CYLINDER - SCARIFIER 132-4926 (120K) (22) CYLINDER - RIPPER 132-4926 (120K)
132-4926 (120K) 165-2510 132-4929 (12K/140K/160K) 113-7754 132-4929 (12K/140K/160K)
(11) MOTOR - CIRCLE DRIVE
132-4929 (12K/140K/160K)
(11) MOTOR - CIRCLE DRIVE (11) MOTOR - CIRCLE DRIVE 105-3196
105-3196 105-3196

(26) VALVE - IMPLEMENT CONTROL LH CONFIG. 1 (27) VALVE - IMPLEMENT CONTROL LH CONFIG. 2 (28) VALVE - IMPLEMENT CONTROL LH CONFIG. 3
F (25) SWIVEL 6E-3038 (25) SWIVEL 104-8646 (25) SWIVEL 104-8645 F
260-6502 260-6502 260-6502

LS LS LS

PUMP PUMP PUMP

BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK SCARIFIER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK RIPPER BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 1 LH IMPLEMENT CONTROL VALVE CONFIGURATION 2 LH IMPLEMENT CONTROL VALVE CONFIGURATION 3

E E
(1) ACCUMULATOR - BLADE CUSHION LH (15) VALVE - (24) CYLINDER - SIDE SHIFT (1) ACCUMULATOR - BLADE CUSHION LH
(15) VALVE - BLADE CUSHION ACCUMULATOR LH (24) CYLINDER - SIDE SHIFT
162-7450 BLADE CUSHION ACCUMULATOR LH 112-5575 162-7450
188-9390 112-5575
188-9390
(20) CYLINDER - BLADE TIP (20) CYLINDER - BLADE TIP
(5) CYLINDER - 6E-1549 (120K) (5) CYLINDER -
6E-1549 (120K)
BLADE LIFT LH 131-7191 (12K/140K/160) BLADE LIFT LH
(23) CYLINDER - SCARIFIER 131-7191 (12K/140K/160)
132-4926 (120K) 132-4926 (120K)
132-4929 (12K/140K/160K) 165-2510 132-4929 (12K/140K/160K)
(11) MOTOR - CIRCLE DRIVE (11) MOTOR - CIRCLE DRIVE
105-3196 105-3196

(29) VALVE - IMPLEMENT CONTROL LH CONFIG. 4 (30) VALVE - IMPLEMENT CONTROL LH CONFIG. 5
104-8648 104-8647
(25) SWIVEL (25) SWIVEL
260-6502 260-6502

D D
LS LS

PUMP PUMP

WING LIFT WING TILT BLADE LIFT SIDE LIFT CIRCLE DRIVE BLADE TIP TANK WING LIFT WING TILT SCARIFIER BLADE LIFT SIDE LIFT CIRCLE DRIVE BLADE TIP TANK

LH IMPLEMENT CONTROL VALVE CONFIGURATION 4 LH IMPLEMENT CONTROL VALVE CONFIGURATION 5

(16) VALVE - BLADE CUSHION ACCUMULATOR RH

188-9390 (4) CYLINDER - ARTICULATION RH
(16) VALVE - BLADE CUSHION ACCUMULATOR RH
(4) CYLINDER - ARTICULATION RH (6) CYLINDER - 9T-8785 (120K) (6) CYLINDER -
(2) ACCUMULATOR - BLADE CUSHION RH 188-9390
9T-8785 (120K) BLADE LIFT RH (3) CYLINDER - ARTICULATION LH 9T-8784 (12K/140K) BLADE LIFT RH
162-7450
9T-8784 (12K/140K) 132-4929 (12K/140K/160K) 6E-1554 (120K) 137-6790 (160K) 132-4929 (12K/140K/160K)
(7) CYLINDER - 132-4926 (120K) (7) CYLINDER -
(3) CYLINDER - ARTICULATION LH 137-6790 (160K) 6E-1560 (12K/140K) (2) ACCUMULATOR - 132-4926 (120K)
CENTER SHIFT CENTER SHIFT
6E-1554 (120K) 137-6792 (160K) BLADE CUSHION RH
6E-1343 (12K/140K/160K) 6E-1343 (12K/140K/160K)
6E-1560 (12K/140K) (21) CYLINDER - PLOW/DOZER 162-7450 (21) CYLINDER - PLOW/DOZER
6E-1754 (120K) 314-9338 6E-1754 (120K) 314-9338
137-6792 (160K)

(10) CYLINDER - (10) CYLINDER -

WHEEL LEAN WHEEL LEAN
C 121-9242
(31) VALVE - IMPLEMENT CONTROL RH CONFIG. 1
121-9242
(32) VALVE - IMPLEMENT CONTROL RH CONFIG. 2 C
104-8671 115-1008

LS LS

PUMP PUMP

TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW/DOZER TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT PLOW/DOZER PLOW ANGLE

RH IMPLEMENT CONTROL VALVE CONFIGURATION 1 RH IMPLEMENT CONTROL VALVE CONFIGURATION 2

B B
(16) VALVE - BLADE CUSHION ACCUMULATOR RH
(4) CYLINDER - ARTICULATION RH 188-9390 (6) CYLINDER -
9T-8785 (120K) BLADE LIFT RH
(2) ACCUMULATOR -
9T-8784 (12K/140K) (7) CYLINDER - 132-4929 (12K/140K/160K)
BLADE CUSHION RH
137-6790 (160K) CENTER SHIFT 132-4926 (120K)
(3) CYLINDER - ARTICULATION LH 162-7450
6E-1343 (12K/140K/160K)
6E-1554 (120K) 6E-1754 (120K)
6E-1560 (12K/140K)
137-6792 (160K)

(10) CYLINDER - (33) VALVE - IMPLEMENT CONTROL RH CONFIG. 3

WHEEL LEAN 6E-3032 LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
121-9242 Pressure Line
MAIN PUMP OUTPUT
BLADE TIP CIRCUIT Pilot / Load Sensing Pressure
PLOW AND WING CIRCUIT
SCARIFIER CIRCUIT Drain / Return Lines
STEERING CIRCUIT
SUPPLY LINE Component Group
ARTICULATION CIRCUIT
SIDE SHIFT CIRCUIT
IMPLEMENT AND STEERING LOAD SENSE CIRCUIT
CALLOUTS
DRAIN / RETURN LINE
BLADE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
RIPPER CIRCUIT
Callout Number
A A
Component
CENTER SHIFT CIRCUIT (Machine Location from (52) VALVE GP - CONTROL Name
WHEEL LEAN CIRCUIT Component LocationsTable)
138-1234 Part Number
CIRCLE DRIVE CIRCUIT

LS

PUMP THIS SCHEMATIC IS FOR THE 12K, 120K, 140K, AND 160K MOTOR GRADER
VOL 2 OF 2: ALTERNATE IMPLEMENT CONTROL VALVE CONFIGURATIONS
TANK ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT MEDIA NUMBER: KENR8245-01
(12K/140K/160K) PART NUMBER: 304-5315, CHANGE: 00, VERSION: -
(120K) PART NUMBER: 304-5313, CHANGE: 00, VERSION: -
RH IMPLEMENT CONTROL VALVE CONFIGURATION 3 Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
 CENTRAL MACHINE COMPONENTS
VIEW ALL CALLOUTS

13

14

19
4 3
12

18

A
17
B

© 2009 Caterpillar, All Rights Reserved

 FORWARD MACHINE COMPONENTS
VIEW ALL CALLOUTS

5 6

1 2

15
10 16

11
9
8

© 2009 Caterpillar, All Rights Reserved

 LH IMPLEMENT CONTROL VALVE CONFIG 1 26
VIEW ALL CALLOUTS

SIDE SHIFT

CIRCLE DRIVE
BLADE LIFT
BLADE TIP

© 2009 Caterpillar, All Rights Reserved

 LH IMPLEMENT CONTROL VALVE CONFIG 2 27
VIEW ALL CALLOUTS

BLADE LIFT
SIDE SHIFT

CIRCLE DRIVE

BLADE TIP SCARIFIER

© 2009 Caterpillar, All Rights Reserved

 LH IMPLEMENT CONTROL VALVE CONFIG 3 28
VIEW ALL CALLOUTS

SIDE SHIFT BLADE LIFT

CIRCLE DRIVE
RIPPER
BLADE TIP

© 2009 Caterpillar, All Rights Reserved

 LH IMPLEMENT CONTROL VALVE CONFIG 4 29
VIEW ALL CALLOUTS

BLADE LIFT
SIDE SHIFT
CIRCLE DRIVE
WING LIFT
BLADE TIP

WING TILT

© 2009 Caterpillar, All Rights Reserved

 LH IMPLEMENT CONTROL VALVE CONFIG 5 30
VIEW ALL CALLOUTS

SCARIFIER
WING LIFT
BLADE LIFT
SIDE SHIFT

CIRCLE DRIVE
WING TILT
BLADE TIP

© 2009 Caterpillar, All Rights Reserved

 RH IMPLEMENT CONTROL VALVE CONFIG 1 31
VIEW ALL CALLOUTS
CENTER SHIFT

WHEEL LEAN

BLADE LIFT ARTICULATION

PLOW/DOZER

© 2009 Caterpillar, All Rights Reserved

 RH IMPLEMENT CONTROL VALVE CONFIG 2 32
VIEW ALL CALLOUTS

WHEEL LEAN

BLADE LIFT
ARTICULATION
PLOW/DOZER

PLOW ANGLE
CENTER SHIFT

© 2009 Caterpillar, All Rights Reserved

 RH IMPLEMENT CONTROL VALVE CONFIG 3 33
VIEW ALL CALLOUTS
CENTER SHIFT

WHEEL LEAN
ARTICULATION
BLADE LIFT

© 2009 Caterpillar, All Rights Reserved

 PLOW/DOZER ATTACHMENT
VIEW ALL CALLOUTS

PLOW/DOZER CYLINDER 21

© 2009 Caterpillar, All Rights Reserved

 SCARIFIER AND RIPPER ATTACHMENTS
VIEW ALL CALLOUTS

23 SCARIFIER CYLINDER

RIPPER CYLINDER 22

© 2009 Caterpillar, All Rights Reserved

 SWIVEL, BLADE TIP, AND SIDE SHIFT CYLINDERS
VIEW ALL CALLOUTS

SWIVEL 25

20 BLADE TIP CYLINDER

24 SIDE SHIFT CYLINDER

© 2009 Caterpillar, All Rights Reserved