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INTERACTIVE SCHEMATIC

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UENR3883
November 2012

950H, 962H, and IT62H Wheel Loader


Hydraulic System
950H: 962H: IT62H:
N1A4397-UP N4A2116-UP M5G468-UP
JAD410-UP M3G679-UP
M1G2111-UP K6K517-UP
K5K2761-UP MAL123-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator - Brake 213-8773 1 F-2
Accumulator - Pilot 355-9981 2 F-4
Accumulator - Ride Control 325-7159 3 F-5
Actuator GP - Parking Brake 129-8090 4 F-1
Breather 258-2829 5 A-7
Connector - Orifice 122-2340 6 A-3
Control GP - Foot Brake 271-0263 7 F-2

Cooler - Hyd Oil


Standard 244-5427 B-8
8
Attachment 250-8327

Core AS - Axle Oil Cooler 313-7721 9 C-7


Cylinder GP - Lift (Left) 242-4272 10 F-6
Cylinder GP - Lift (Right) 242-4271 11 F-6
Cylinder GP - Quick Coupler 311-1463 12 D-6
Cylinder GP - Steering 314-9338 13 D-1, D-2
Cylinder GP -Tilt
950 Standard 242-4270
962 Standard 247-0497
14 F-7
High Lift 245-7491
Logger 245-7487
Filter - Axle Oil Cooler 251-6351 15 C-6, F-8
Filter GP - Oil 337-4102 16 A-7
Filter GP - Oil 330-9358 17 B-8

242-1307 E-2
Manifold -Fan Drive and Brake Charge 18
352-1587 C-8

Motor GP - Fan 246-6152 19 B-8


Pump and Motor GP - Secondary Steering 275-8544 20 A-7
Pump GP - Axle Oil Cooler 215-3013 21 C-6
Pump GP - Fan and Hyd Brake 254-5146 22 B-8
Pump GP - Implement 292-8767 23 B-7
Pump GP - Metering (HMU) 349-6093 24 A-3
Pump GP - Steering 241-9299 25 B-6
Pump GP - Transmission 241-8692 26 B-7
Screen AS - Command Control Steering 154-2883 27 D-2
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location

Screen AS - Implement/Steering Return 9T-9227 28 B-8


Tank GP - Hydraulic 340-5659 29 A-7
Valve - Anti-drift Solenoid 328-4314 30 F-5, F-6, F-7
Valve - Load Sense Relief 346-0475 31 E-7
Valve - Margin Relief 328-0730 32 E-4
Valve - Pressure Reducing Pilot Supply 335-1074 33 E-4
Valve - Pressure Reducing Pilot Supply 114-1267 34 C-2
Valve - Quick Coupler 180-8585 35 D-7
Valve - Ride Control Relief 4T-7581 36 E-5
Valve - Shuttle CCS Pilot 8J-6875 37 C-3
Valve GP - Check Backpressure 353-7179 38 C-5
Valve GP - Brake Control (Parking) 106-1774 39 F-1
Valve GP - Foot Brake 215-3687 40 F-2
Valve GP - Check Anti-Drainback 307-5393 41 B-8
Valve GP - Check Axle Oil-Cooler 130-5202 42 C-6
Valve GP - Check Command Control Steering 111-7775 43 D-3
Valve GP - Check Cooler Bypass 244-1426 44 B-8
Valve GP - Command Control Steering 124-8635 45 D-1
Valve GP - HMU Steering 142-4000 46 B-2
Valve GP - Make-up Lift 234-4869 47 F-6

Valve GP - Main Control


Two Function without Ride Control 261-4171
Two Function with Ride Control 261-3682 48 F-4
Three Function without Ride Control 261-4172
Three Function with Ride Control 261-3683
With Ride Control (Logger) 256-3643
Valve GP - Manual Lowering 112-1817 49 B-7, D-6, F-7
Valve GP - Manual 8T-6907 50 A-7
Valve GP - Pilot Command Control Steering 147-1790 51 D-3
Valve GP - Relief (Auxiliary) 272-2334 52 F-5
Valve GP - Relief (Tilt) 332-1987 53 F-6
Valve GP - Relief Pump Backup 132-5258 54 C-1
Valve GP - Relief Steering Cylinder Crossover 129-8222 55 D-2
Valve GP - Relief Tilt (Logger) 332-1985 56 F-2
Valve GP - Secondary Steering 141-2597 57 A-6
Valve GP - Shuttle 235-6157 58 E-5
Valve GP - Solenoid 313-7668 59 E-5, E-6, F-5, F-6
Valve GP - Steering Neutralizer (CCS) 321-5283 60 C-2, D-2
Valve GP - Steering Neutralizer (HMU) 296-5662 61 B-3
TAP LOCATION

Tap Schematic
Description
Number Location
G1 Brake Accumulator Pressure C-8, E-2
G2 Implement Pump Discharge Pressure E-7
G3 Implement Pump Load Sense Pressure B-7
G4 Steering Pump Discharge Pressure B-6
G5 Steering Pump Load Sense Pressure A-3, D-1
G6 Fan Pump Discharge Pressure B-7
G7 Fan Pump Load Sense Pressure B-8
G8 CCS Steering Neutral Pilot Pressure C-3
G9 CCS Steering Left Pilot Pressure D-2
G10 CCS Steering Right Pilot Pressure D-2
G11 CCS Steering Resolved Pilot Pressure C-3
G12 Case Drain Air Bleed A-8
B Front Brake Pressure F-2
C Rear Brake Pressure F-2
SOS Scheduled Oil Sampling B-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
8 7 6 5 4 3 2 1
(48) VALVE GP
(3) ACCUMULATOR GP MAIN CONTROL
FRONT AXLE TO BRAKE
LIGHTS

(10) CYLINDER GP (11) CYLINDER GP RIDE CONTROL TWO FUNCTION WITHOUT RIDE CONTROL: 261-4171
(14) CYLINDER GP
LIFT (LH) LIFT (RH) 325-7159 TWO FUNCTION WITH RIDE CONTROL: 261-3682
TO TRANSMISSION CONTROL
(7) CONTROL GP
TILT PORT B LEVER REARWARD,
242-4270 (950 STANDARD) 242-4272 242-4271 RIGHT HAND LINE ON BOOM THREE FUNCTION WITHOUT RIDE CONTROL: 261-4172 FOOT BRAKE
NO

247-0497(962 STANDARD) (WHEN VIEWED FROM CAB) THREE FUNCTION WITH RIDE CONTROL: 261-3683 271-0263 (1) ACCUMULATOR
245-7491(HIGH LIFT) (30) VALVE GP THREE FUNCTION WITH RIDE CONTROL (LOGGER): 256-3643 NC (40) VALVE GP SERVICE BRAKE
245-7487 (LOGGER) SOLENOID (30) VALVE GP
C C
FOOT BRAKE 213-8773
(56) VALVE GP PORT A LEVER FORWARD,
332-1987 (TILT) (ANTI-DRIFT) SOLENOID LEFT HAND LINE ON BOOM 215-3687
(49) VALVE GP 328-4314 (WHEN VIEWED FROM CAB) B
332-1985 (TILT-LOGGER) (ANTI-DRIFT)
MANUAL 328-4314 (59) VALVE GP (52) VALVE GP
F LOWERING (47) VALVE GP (4) ACTUATOR AS F
SOLENOID RELIEF( AUXILIARY) C (39) VALVE GP
112-1817 MAKE-UP (LIFT) PARKING BRAKE
313-7668 272-2334 PARKING BRAKE
234-4869 (2) ACCUMULATOR GP 129-8090
106-1774
RELEASE
A4
A1 B1 A2 B2 A3 B3 B4
PILOT OIL APPLY

E13
355-9981 TRANSMISSION
E12 E9
CONTROL

E5 SWITCH AS
(30) VALVE GP NC

FRONT AXLE BRAKE PRESSURE


SOLENOID (ANTI-DRIFT) 175-3244
E6
A2 A1 (18) MANIFOLD GP C

328-4314
E8 E3 E10 FAN AND SWITCH AS
BRAKE CHARGE PARKING BRAKE PRESSURE
RACK PORT PS 174-4312
242-1307
NC
RAISE
BACK
NO
A
C

REAR AXLE
PUMP GP - FAN
G1 254-5146
(53) VALVE GP
(15) FILTER TILT PORT
G9
RAISE
MAGNETIC 332-1987 RACK A
BACK
(AXLE OIL COOLER) G2
251-6351 HOLD HOLD
E4 HOLD (33) VALVE
PRESSURE
(59) VALVE GP PORT REDUCING F
LOWER B
SOLENOID (RACK BACK) DUMP 335-1074
IMPLEMENT RETURN TO FAN MOTOR
E 313-7668 E
AXLE OIL COOLER SUPPLY FLOW FLOAT

LS P T
AXLE OIL COOLER RETURN FLOW VALVE
BREAKER
QUICK COUPLER SUPPLY RELIEF
220-0814
IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN HYDRAULIC
(59) VALVE GP (59) VALVE GP TANK
(36) VALVE GP
IMPLEMENT LOAD SENSE SIGNAL
SOLENOID SOLENOID RELIEF RIDE (58) VALVE GP TO CASE DRAIN
MANIFOLD
IMPLEMENT PUMP DISCHARGE (DUMP) (LOWER) CONTROL SHUTTLE
235-6157
BRAKE SYSTEM
LOWER/
313-7668 DUMP 313-7668 FLOAT 4T-7581 PORT
PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT
B
E7 E2 E11

(31) VALVE (59) VALVE GP (32) VALVE


LOAD SENSE RELIEF SOLENOID MARGIN RELIEF PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT
346-0475 313-7668 328-0730 IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN
(13) CYLINDER GP
STEERING (13) CYLINDER GP
314-9338 STEERING
(35) VALVE (12) CYLINDER GP 314-9338
(12) CYLINDER GP
QUICK COUPLER QUICK COUPLER QUICK COUPLER SOLENOID VALVE REFERENCE (55) VALVE GP
180-8585 311-1463 311-1463 RELIEFSTEERING (45) VALVE GP
Solenoid
Solenoid Location Solenoid Name
Schematic CYLINDER CROSSOVER COMMAND
E14
Valve Location 129-8222
E1 Fan / Brake Valve Demand Speed Fan Solenoid C-8
CONTROL STEERING
E2 Implement Valve - Lift Lower Solenoid E-6
(27) SCREEN AS 124-8635
D (43) VALVE GP COMMAND D
E3 Implement Valve - Lift Raise Solenoid F-6 B A
CHECK COMMAND CONTROL
E4 Implement Valve - Ride Control Ride Control Balance Solenoid E-5
E5 Implement Valve - Ride Control Ride Control Head End Check Solenoid
CONTROL STEERING STEERING
F-5 (51) VALVE GP
E6 Implement Valve - Ride Control Ride Control Rod End Check Solenoid F-5 111-7775 154-2883
PILOT COMMAND
E7 Implement Valve - Tilt Dump Solenoid E-6
CONTROL STEERING LS
E8 Implement Valve - Tilt Rack Back Solenoid F-6 G9 A
147-1790
E9 Implement Valve Implement Pilot Support Solenoid F-4
E10 Implement Valve - 3rd Function 3rd Function Port A Solenoid F-5
(49) VALVE GP G10
E11 Implement Valve - 3rd Function 3rd Function Port B Solenoid E-5
MANUAL LOWERING E12 Implement Valve - Lift Lower Anti-drift Solenoid F-6
G5
112-1817 E13 Implement Valve - Tilt Dump Anti-drift Solenoid F-7
E14 Quick Coupler Valve Enable Solenoid D-7 PA

PB
(60) VALVE GP
ACCUMULATOR ACCUMULATOR STEERING
BRAKE B
BRAKE NEUTRALIZER (CCS) (34) VALVE T
213-8773
213-8773
(38) VALVE GP 321-5283 PRESSURE
REDUCING
CHECK BACK PRESSURE
TO SERVICE TO SERVICE (21) PUMP GP PILOT SUPPLY P
BRAKE VALVE BRAKE VALVE 353-7179 C
LOWER PORT UPPER PORT
AXLE OIL COOLER 114-1267
(FRONT AXLE) (REAR AXLE) 215-3013
JACKET P T
(54) VALVE GP
WATER
A1 A2 (COOLANT) G8 G11 RELIEF
(9) CORE AS PUMP BACKUP
AXLE OIL COOLER 132-5258
C (15) FILTER C
313-7721 (37) VALVE
G1 MAGNETIC
PS SHUTTLE CCS PILOT
(AXLE OIL COOLER)
8J-6875
251-6351
COMMAND CONTROL STEERING ATTACHMENT
(18) MANIFOLD GP
E1
CONTROL
(FAN DRIVE AND
BRAKE CHARGE)
(42) VALVE GP REAR AXLE
HMU STEER AND 3PC IMPLEMENT
CHECK
352-1587
(AXLE OIL COOLER BYPASS)
(19) MOTOR GP VALVE GP-CHECK (46) VALVE GP
130-5202
FAN (AXLE OIL COOLER BYPASS) HMU STEERING
246-6152 130-5202 142-4000
(49) VALVE GP
F
MANUAL LOWERING VALVE GP-RELIEF
STEERING CYLINDER CYLINDER GP
112-1817 STEERING
(44) VALVE GP CROSSOVER
IMPLEMENT RETURN 129-8222 314-9338
CHECK
AXLE OIL COOLER SUPPLY
COOLER
BYPASS (8) COOLER - HYD OIL LS P T AXLE OIL COOLER RETURN
244-1426 STANDARD: 244-5427 PB
ATTACHMENT: 250-8327 QUICK COUPLER SUPPLY B
G7 G6
IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN A
(22) PUMP GP X
G3 PA
FAN AND IMPLEMENT LOAD SENSE SIGNAL
B (23) PUMP GP B
HYD BRAKE IMPLEMENT PUMP DISCHARGE
IMPLEMENT (61) VALVE GP
254-5146
292-8767 A
STEERING CYLINDER GP
(41) VALVE GP LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (61) VALVE GP NEUTRALIZER STEERING
G4
SOS CHECK IMPLEMENT PUMP OUTPUT STEERING (HMU) 314-9338
ANTI-DRAINBACK LS Pressure Line NEUTRALIZER
IMPLEMENT PILOT SUPPLY OIL 296-5662
307-5393 B P (25) PUMP GP (HMU)
(26) PUMP GP Pilot / Load Sensing Pressure PRIMARY STEERING PUMP CIRCUIT
STEERING 296-5662 P
TRANSMISSION STEERING CIRCUIT
(17) FILTER GP-OIL 241-9299 Drain / Return Lines
330-9358 241-8692 G
SECONDARY STEERING CIRCUIT
IMPLEMENT PUMP LOAD SENSING CIRCUIT
Component Group
L S MAIN RELIEF VALVE LOAD SENSING CIRCUIT HMU
T Attachment SUPPLY LINE
LS DRAIN / RETURN LINE
S A Air Line LIFT CYLINDER CIRCUIT T
TILT CYLINDER CIRCUIT
L
CALLOUTS (6) CONNECTOR (6) CONNECTOR
G12 AUXILIARY CIRCUIT VALVE GP - RELIEF
S ORIFICE ORIFICE PUMP BACKUP
YY Taps (Pressure, Sampling,Sensor) by letter BRAKE CHARGE VALVE AND FAN CONTROL CIRCUIT
122-2340 122-2340 132-5258
(50) VALVE GP BRAKE CONTROL CIRCUIT
MANUAL
8T-6907
(16) FILTER GP-OIL
337-4102
L R
(24) PUMP GP
M
METERING (HMU)
A (5) BREATHER 349-6093 A
258-2829
C

(20) PUMP AND (57) VALVE GP


(29) TANK GP MOTOR GP
HYDRAULIC SECONDARY
SECONDARY STEERING STEERING THIS SCHEMATIC IS FOR THE 950H, 962H AND IT62H WHEEL LOADER HYDRAULIC SYSTEM
340-5659 275-8544 141-2597 MEDIA NUMBER: UENR3883
LS
SCHEMATIC PART NUMBER: 241-0475, CHANGE: 11, VERSION: -
(28) SCREEN AS
T P BRAKE SYSTEM PART NUMBER: 244-1398, CHANGE: 01, VERSION: -
STEERING RETURN Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
9T-9227 G5 in neutral and with parking brake set.
B Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

53

32

36 52

48
47

31

30

56

33 59 58
AXEL OIL COOLING
VIEW ALL CALLOUTS

21

9 42 15
COMMAND CONTROL STEERING
VIEW ALL CALLOUTS

51 37

34 6 60

G8

G11

45 43
55 G5 27 G9 G10
FAN AND BRAKE SYSTEM

28 VIEW ALL CALLOUTS

G3 29 5
38 NOT SHOWN
7 INSIDE (29)TANK GP - HYDRAULIC

B 19

40 4 23 26 18 22 44 8

SOS 39

1 17 16 49
G12
41 50

G6

G7

G1
FRONT OF FRAME
VIEW ALL CALLOUTS

2 G2

35

14

10

11

12
HAND METERING UNIT
VIEW ALL CALLOUTS

20 57 25 G4 54 61 24 G5

13 55 46

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