INTERACTIVE SCHEMATIC

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 UENR2720-02
October 2015

938K Wheel Loader

Hydraulic System
SWL1-UP
XXT1-UP
HFW1-UP

Volume 1 of 2: Drive Circuits

Volume 2 of 2: Implement Circuits

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - DRIVE CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 360-9207 1 E-7
Accumulator Gp - Charge 373-6953 2 E-6
Cooler Gp - Hydraulic Oil 354-8742 7 B-4
Cooler Gp - Transmission Oil 383-7596 8 D-3
Filter Gp - Gearbox 349-3667 15 E-3
Filter Gp - Hydraulic Oil 368-0754 16 E-4
Manifold Gp - Brake Accumulator 349-9089 17 E-7
Manifold Gp - Hystat Interlock Valve 347-0785 18 E-5
Manifold Gp - Hystat Loop 356-8633 19 B-2, D-3
Motor Gp - Hystat (115cc) 307-3077 22 C-3
Motor Gp - Hystat (170cc) 341-7648 23 C-1
Motor Gp - Radiator/Hydraulic Fan 307-3054 24 B-7
Motor Gp - Radiator/Hydraulic Fan (Reversing) 307-3061 25 B-7
Orifice Gp - Motor Flushing Connector 9X-2614 26 D-2
Pedal Gp - Brake 342-0157 28 E-8
Pump Gp - Charge/ Lube 307-3079 29 D-4
Pump Gp - Fan/Brake (W/Brake Charging Valve) 307-3058 30 B-8
Pump Gp - Hystat 307-3065 33 D-6
Sensor Gp - Pressure (Brake Charge) 344-7391 36 D-8
Sensor Gp - Pressure (Hystat Loop FWD) 349-1178 37 E-6
Sensor Gp - Pressure (Hystat Loop REV) 349-1178 38 C-5
Sensor Gp - Pressure (Park Brake) 344-7391 41 E-7
Transmission Ar - Gearbox 358-3002 43 E-2
Valve Gp - Accumulator (Fan/Brake Charge) 347-3251 45 D-8
Valve Gp - Check (Hyd Oil Cooler Bypass) 348-2078 50 C-6
Valve Gp - Check (Hystat Flushing) 370-2280 51 D-1
Valve Gp - Check (Pilot Supply) 123-4750 53 E-5
Valve Gp - Check (Xmsn Oil Cooler Bypass) 385-9391 58 D-3
Valve Gp - Park Brake 357-0377 61 E-7
Valve Gp - Solenoid (Hystat Interlock) 366-8955 65 E-5
COMPONENT LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot 373-7014 3 E-4
Accumulator Gp - Ride Control 373-6960 4 F-2
Accumulator Gp - Ride Control 373-6962 5 E-2
Breather - Hydraulic Tank 258-2829 6 B-4
Cylinder Gp - Fusion Coupler 375-0724 9 D-6
Cylinder Gp - Wide Coupler 353-9375 10 D-5
Cylinder Gp - High Lift Tilt 351-8515 11 F-3
Cylinder Gp - Lift 347-3853 12 E-3
Cylinder Gp - Steering 347-3852 13 D-2
Cylinder Gp - Tilt 347-3854 14 F-3
Manifold Gp - Rear Frame Return 347-8096 20 D-7
Manifold Gp - Steering 346-5095 21 C-3
Orifice Gp - Ride Control PC 366-8973 27 E-2
Pump Gp - Hand Metering 341-7623 31 C-2
Pump Gp - Hand Metering (W/Dual Mode Steering) 341-7639 32 C-2
Pump Gp - Implement Pump 341-7662 34 B-7
Pump Gp - Secondary Steering (W/Integrated Relief) 307-3051 35 C-1
Sensor Gp - Pressure (Implement Pump Discharge) 344-7391 39 E-7
Sensor Gp - Pressure (Primary Steering) 344-7391 41 C-3
Tank Gp - Hydraulic 349-8199 42 A-4
Tube As - Front Frame Return 349-7843 44 D-3
Valve Gp - Bank 2 (Implement) 347-3852 46 F-7
Valve Gp - Bank 3 (Implement) 347-3853 47 F-7
Valve Gp - Bank 4 (Implement) 347-3854 48 F-7
Valve Gp - Ball (Dead Engine Lower) 112-1817 49 F-4
Valve Gp - Check (Implement Backpressure) 352-1045 52 E-7
Valve Gp - Check (Ride Control Supply) 9T-1013 54 E-2
Valve Gp - Check (Secondary Steering) 9T-1013 55 C-3
Valve Gp - Check (Steering Backpressure) 192-2684 56 D-7
Valve Gp - Check (Steering Inlet) 175-0447 57 C-3
Valve Gp - Differential Lock 365-6860 59 E-8
Valve Gp - Dual Mode 247-4503 60 B-3
Valve Gp - Quick Coupler 352-1108 62 D-6
Valve Gp - Ride Control 280-9978 63 E-2
Valve Gp - Shutoff (Petcock) 6V-7238 64 D-7
TAP LOCATION
Volume 1 of 2 - DRIVE CIRCUITS

Tap Schematic
Description
Number Location
P7 Charge Pressure E-4
P8 Charge Fill D-4
P9 Gearbox SOS Gauge E-3
P10 Hystat Forward Drive Pressure D-3
P11 Hystat Reverse Drive Pressure C-2
P12 Hydraulic SOS Gauge B-4
P13 Gearbox Pressure E-3
P14 Lube Pressure E-3
P15 Clutch Pressure E-2
P16 Front Service Brake Pressure E-8
P17 Rear Service Brake Pressure E-8
P19 Fan/Brake Discharge Pressure C-8
P20 Brake Charging Pressure E-8
P21 Fan/Brake LoadSense Pressure C-7
TAP LOCATION
Volume 2 of 2 - IMPLEMENT CIRCUITS

Tap Schematic
Description
Number Location
P1 Steering Discharge Pressure C-3
P2 Steering Loadsense Pressure C-5
P3 Implement Discharge Pressure E-4
P4 Implement Loadsense Pressure C-6
P5 Implement Pilot Pressure F-4
P6 Quick Coupler Pressure D-5
P18 Differential Lock Pressure E-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

F F

(18) MANIFOLD GP
(1) ACCUMULATOR GP HYSTAT INTERLOCK
BRAKE ACCUMULATOR 347-0785
360-9207
(28) PEDAL GP-BRAKE
342-0157
(53) VALVE-CHECK To
PILOT SUPPLY P7 (16) FILTER GP-OIL P13 P14 Front P15
(61) VALVE GP 123-4750 (15) FILTER GP-O (BSC) Axle (43) TRANSMISSION AR

Dual Mode
PARK BRAKE HYD OIL GEARBOX GEARBOX

Steering
P17 (41) SENSOR GP-PRESS 368-0754 349-3667

Manifold
Steering
357-0377 358-3002
PARK BRAKE

Front
Sec.
344-7391
T1
To G
Imp
To Brakes

E Pilot E
E
P16
G

Pilot Drain
T U
(2) ACCUMULATOR GP Z
P C CHARGE ACCUMULATOR
373-6953 Y

(17) MANIFOLD GP
BRAKE ACCUMULATOR E T
(36) SENSOR GP
349-9089
PRESSURE P20 (37) SENSOR GP-PRESS HMU (58) VALVE GP
(BRAKE CHARGE)
344-7391 HYSTAT LOOP CHECK P9
PS2 A1 A2 PS1 (FORWARD) (COOLER
349-1178 Rear Drain
(65) VALVE GP-SOLENOID Manifold BYPASS)
Ms S F
HYSTAT INTERLOCK P8
385-9391 (8) COOLER GP
366-8955
(45) VALVE GP - ACCUMULATOR XMSN OIL
FAN/BRAKE CHARGING 383-7596 To
347-3251 (33) PUMP GP
PSG HYSTAT PUMP Rear
307-3065 P10 Axle
(19) MANIFOLD GP

Implement
HYSTAT LOOP

Steering
LS (29) PUMP GP 356-8633
D B1 B2 CHARGE & LUBE D
307-3079

Lube

M
F Pump (26) ORIFICE GP
MOTOR FLUSHING
FG 9X-2614 (51) VALVE GP-CHECK
S2 (23) MOTOR GP
HYSTAT (170cc) HYSTAT FLUSHING
370-2280
Hystat Charge (22) MOTOR GP
341-7648
1:1 Drive Ratio
S1 Pump
Pump HYSTAT (115cc)
307-3077
T M1 B B M1 SA

PG Fan Brake U U
P21
Valve
P19
X

U L Mp P

(50) VALVE GP - CHECK T2 T1

C HYD OIL COOLER BYPASS C
348-2078
(38) SENSOR GP - PRESSURE A A
HYSTAT LOOP (REVERSE)
349-1178
B
G T1
B T2 G

P11

M
Hydraulic
R Tank (19) MANIFOLD GP
HYSTAT LOOP
1.03:1 Drive 356-8633
(7) COOLER GP
Ratio (24) MOTOR GP
L HYDRAULIC OIL
RADIATOR/HYDRAULIC FAN 354-8742
307-3054
(25) MOTOR GP
S L2 L1 L RADIATOR/HYDRAULIC FAN (REVERSING)
307-3061
B (30) PUMP GP - FAN/BRAKE
(W/ BRAKE CHARGING VALVE)
B
307-3058
SOS
P12

LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
Pilot / Load Sensing Pressure LUBE PUMP CIRCUIT
Secondary AUXILIARY 1 CIRCUIT
Drain / Return Lines
Steer LOAD SENSE CIRCUIT
STEERING CIRCUIT
Component Group FAN/BRAKE CHARGE PUMP
SUPPLY LINE
Attachment QUICK COUPLER CIRCUIT
BRAKE CIRCUIT
Air Line AUXILIARY 2 CIRCUIT
DRAIN / RETURN LINE
CALLOUTS TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
A YY Taps (Pressure, Sampling, Sensor - by letter) HYSTAT CIRCUIT A
LUBE PUMP SUPPLY CIRCUIT

THIS SCHEMATIC IS FOR THE 938K WHEEL LOADER HYDRAULIC SYSTEM

VOLUME 1 of 2: DRIVE CIRCUITS
MEDIA NUMBER: UENR2720-02
SCHEMATIC PART NUMBER: 339-6679, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(49) VALVE GP - BALL

DEAD ENGINE LOWER
112-1817
(46) VALVE GP - BANK 2
IMPLEMENT
347-2352
(47) VALVE GP - BANK 3
IMPLEMENT
F 347-2353 F
(48) VALVE GP - BANK 4
IMPLEMENT Ride Control
347-2354

Aux Aux (11) CYL GP - HIGH LIFT TILT

351-8515
Tilt Lift
1 2 (14) CYL GP - TILT
347-3854 P
To A B A B A B A B Lx Tg
(59) VALVE GP
DIFFERENTIAL LOCK P5 (4) ACCUMULATOR GP
365-6860 Tilt Cylinder R RIDE CONTROL
PPG 373-6960
T
P18
H
P DL (5) ACCUMULATOR GP
RIDE CONTROL
Ls 373-6962

T S
(63) VALVE GP
RIDE CONTROL
(12) CYL GP - LIFT 280-9978
347-3853
E Lift E
(3) ACCUMULATOR GP Cylinders
PILOT (54) VALVE GP - CHECK
373-7014 RIDE CONTROL SUPPLY
(52) VALVE GP - CHECK 9T-1013
IMPLEMENT RCS
BACK PRESSURE
352-1045
Pp
P

T
(39) SENSOR GP - PRESSURE
IMPLEMENT PUMP
DISCHARGE PG (27) ORIFICE GP
344-7391 P3 RIDE CONTROL PC
366-8973
CS

LS C2
E T
(20) MANIFOLD GP (13) CYLINDER GP
D REAR FRAME RETURN (64) VALVE-SHUTOFF From STEERING D
347-8096 PETCOCK VALVE Hystat 347-3852
6V-7238
C1 Interlock
Valve
GP (10) CYLINDER GP
P6 WIDE COUPLER
P 353-9375
(44) TUBE AS
(56) VALVE-CHECK R C1 C2 FRONT FRAME
Park Brake STEERING
(9) CYL GP (62) VALVE GP RETURN MANIFOLD
Valve BACKPRESSURE QUICK 349-7843
192-2684 FUSION
COUPLER COUPLER
375-0724 352-1108

(41) SENSOR GP - PRESS (57) VALVE AS - CHECK

P4 P2 PRIMARY STEERING STEERING INLET (55) VALVE GP - CHECK
344-7391 175-0447
SECONDARY
STEERING
X1 X2 LP RP (35) PUMP GP
9T-1013 SECONDARY STEERING
(W/ INTEGRATED RELIEF)
307-3051
C D C
(21) MANIFOLD GP
STEERING
346-5095

P1 B S

(34) PUMP GP
IMPLEMENT

M
341-7662
B1 B2

To To TP LS PP
Charge Gear
Circuit Box
Hystat
Pump B1 B2

(60) VALVE GP (31) PUMP GP

M
Lube DUAL MODE C1 C2 HAND METERING UNIT
Pump STEERING 341-7623
247-4503 (32) PUMP GP
B HAND METERING UNIT B
Implement Pump Steering Pump Charge From Gear Box (W/DUAL MODE STEERING)
Pump S2 341-7639
1:1 Drive Ratio T P

S1 L2 L1 S2 L4 L3
(6) BREATHER
HYDRAULIC TANK
258-2829

(42) TANK GP LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

HYDRAULIC TANK
Fan Motor 349-8199 Pressure Line
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
Return LUBE PUMP CIRCUIT
Pilot / Load Sensing Pressure
Fan Motor AUXILIARY 1 CURCUIT
Case Drain Drain / Return Lines
LOAD SENSE CIRCUIT
STEERING CIRCUIT
FAN/BRAKE CHARGE PUMP
Component Group SUPPLY LINE
QUICK COUPLER CIRCUIT
Attachment BRAKE CIRCUIT
DIFFERENTIAL LOCK CIRCUIT
Air Line AUXILIARY 2 CURCUIT
DRAIN / RETURN LINE
A CALLOUTS TILT CYLINDER CIRCUIT A
Brake Pedal LIFT CYLINDER CIRCUIT

Valve YY Taps (Pressure, Sampling, Sensor - by letter) HYSTAT CIRCUIT

LUBE PUMP SUPPLY CIRCUIT
Fan/Brake Cooler
Suction Bypass
THIS SCHEMATIC IS FOR THE 938K WHEEL LOADER HYDRAULIC SYSTEM
Cooler VOLUME 2 of 2: IMPLEMENT CIRCUITS
Return MEDIA NUMBER: UENR2720-02
SCHEMATIC PART NUMBER: 339-6679, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

51 P13 P14 P15 P8 P7 53 65 18 25

28 P17 P16

P12
24

58 P9 15 43 16
REAR VIEW
VIEW ALL CALLOUTS

7
RIGHT SIDE VIEW

36 P20 50 33 37 VIEW ALL CALLOUTS

30

29

P11

23

19

P10

P21 P19 45 17 38 41 61 22 26
RIGHT SIDE VIEW (ACCUMULATORS)
VIEW ALL CALLOUTS

2 1
FRONT CYLINDERS
VIEW ALL CALLOUTS

11 14
12

9
FRONTAL VIEW

63 4 VIEW ALL CALLOUTS

49
39 5

P5

P3
52
46 47 48

10
RIGHT SIDE VIEW

6 34 P4 64 20 56 P2 P6 62 31 32 VIEW ALL CALLOUTS

54 4 5
42 44

13 49 63 27 P18 59
STEERING MANIFOLD DETAIL
VIEW ALL CALLOUTS

21

P1

55

57

P4

41
STEERING PUMP DETAIL
VIEW ALL CALLOUTS

60

35