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INTERACTIVE SCHEMATIC

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UENR2169
January 2012

336E Excavator
Hydraulic System - Attachment
KED1-UP
TEG1-UP
GTJ1-UP
CMR1-UP

Boom Pressure Control

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Part Machine Schematic


Description
Number Location Location
336E STANDARD
Accumulator Gp - Hydraulic (Charged) 164-6981 1 E-6
Control Gp - Joystick (LH) 323-7948 2 H-3
Control Gp - Joystick (RH) 323-7947 3 H-1
Cylinder Gp - Boom 358-5972 4 J-9
Cylinder Gp - Bucket 357-9766 5 J-11
Cylinder Gp - Stick 357-4703 6 J-12
Filter and Valve Gp - Pilot (Hydraulic Oil) 158-8987 7 B-6
Filter Gp - Oil (Hydraulic Return) 188-4145 8 A-7
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 9 A-6
Manifold Gp - Control (Pilot Oil Supply) 215-5037 10 E-7
Motor Gp - Swing 334-9973 11 J-7
Motor Gp - Travel (Left) 271-6376 12 J-6
Motor Gp - Travel (Right) 271-6376 13 J-4
Pump Gp - Piston (Main Hydraulic) 349-4065 14 C-5
Screen Gp - Hydraulic 326-4408 15 A-7
Sensor Gp - Pressure (Boom Down Ctrl) 338-6970 16 F-3
Sensor Gp - Pressure (Boom, Head End) 338-6971 17 I-9
Sensor Gp - Pressure (Negative Flow Control) 338-6970 18 C-2
Sensor Gp - Pressure (Negative Flow Control) 338-6970 19 D-2
Sensor Gp - Pressure (Overload Warning) 1 338-6971 20 A-12
Sensor Gp - Pressure (Overload Warning) 2 338-6971 21 A-11
Sensor Gp - Pressure (Swing Control) 338-6970 22 F-1
Switch As - Pressure (Implement) 319-4407 23 F-2
Switch As - Pressure (Left Travel) 319-4407 24 I-2
Switch As - Pressure (Right Travel) 319-4407 25 I-1
Swivel Gp 234-4440 26 I-5
Tank and Filter Gp - Hydraulic 319-9805 27 A-7
Valve Gp - Boom Drift Reduction 323-7610 28 B-14
Valve Gp - Check 323-7502 29 F-10
Valve Gp - Main Control 335-0384 30 F-12
Valve Gp - Pilot Travel (With Shuttle) 323-7762 31 J-1
Valve Gp - Pressure Reducing 285-1613 32 E-2
Valve Gp - Pump Control 310-0107 33 C-3
Valve Gp - Solenoid (Pressure Reducing) 323-7894 34 E-3
Valve Gp - Shuttle 323-7560 35 G-1
Valve Gp - Stick Drift Reduction 335-0200 36 E-9
Valve Gp - Swing Cushion 158-9085 37 I-7
Valve Gp - Travel Counterbalance (Left) 322-8714 38 I-6
Valve Gp - Travel Counterbalance (Right) 322-8714 39 I-4
Attachment: Boom Pressure Control
Valve Gp - Check 297-0370 40 I-10
Valve Gp - Relief 323-7791 41 I-10
TAP LOCATION

Tap Schematic
Description
Number Location
Do Pump Case Pressure C-5
a1 Drive Pump Delivery Pressure B-4
a3 Power Shift Pressure B-4
a2 Idler Pump Delivery Pressure B-3
A2 Drive Pump Negative Flow Pressure (NFC1) C-2
B2 Idler Pump Negative Flow Pressure (NFC2) C-2
PG Pilot Pump Delivery Pressure B-6
PC Oil Sampling Port B-6
EE Boom Regeneration Valve Pressure D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
14 13 12 11 10 9 8 7 6 5 4 3 2 1

(12) MOTOR GP
(13) MOTOR GP (31) VALVE GP
TRAVEL (LEFT)
271-6376 TRAVEL (RIGHT) PILOT TRAVEL (WITH SHUTTLE)
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS (11) MOTOR GP 271-6376 323-7762
SWING TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) TP
IDLER PUMP OUTPUT
PILOT PUMP OUTPUT 334-9973 TT
(6) STICK CYLINDER (5) BUCKET CYLINDER
J DRIVE PUMP OUTPUT
357-4703 357-9766 SWG SWING MOTOR J
TRAVEL SPEED CONTROL CIRCUIT (4) BOOM CYLINDER PRKG BK
358-5972 TRAVEL(L) TRAVEL(R)
SUPPLY LINE CONTROL PG
DRAIN / RETURN LINE
POWERSHIFT CONTROL CIRCUIT SWG
SWING BRAKE CONTROL CIRCUIT MOTOR DR
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT DRAIN
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT MU
SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT Pp3 Pp3
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT L6 SP2 L5 R5 AG BG T1 T1
STICK CONTROL AND STICK CYLINDER CIRCUIT
SHUTTLE VALVE CONTROL CIRCUIT
MU (FWD) (BKWD) (BKWD) (FWD)
R3 (17) SENSOR GP A1 DR B1 T2 T2
T2 T5 T1 T3 T6 T4
PRESSURE
(BOOM, HEAD END) pR1f pL1f pL2b pR2b
338-6971
BG AG (24) SWITCH AS
I AG BG I
PRESSURE
(40) VALVE GP (LEFT TRAVEL)
BP2 319-4407 (25) SWITCH AS
CHECK PRESSURE
(41) VALVE GP 297-0370
(RIGHT TRAVEL)
RELIEF (R) A B (L)
PD-Dr
(37) VALVE GP 319-4407
323-7791 A B (26) SWIVEL GPB A (39) VALVE GP
SWING CUSHION (38) VALVE GP 5 6 3 2
BOOM LOW 234-4440 TRAVEL COUNTERBALANCE 1
PRESS RELIEF 158-9085 TRAVEL 4
ENABLE SOL L4 R4 (RIGHT)
COUNTERBALANCE
322-8714
A B (LEFT) (BKWD) (FWD) (FWD)
(BKWD)
322-8714 4 1
L1 R1 L2 R2
2 SPEED 5 6 3 2
TRAVEL PD-Pi
CONTROL
SWG DRAIN
Dr MOTOR (2) CONTROL GP (3) CONTROL GP
FILTER
DRAIN JOYSTICK (LH) JOYSTICK (RH)
323-7948 JLP JRP 323-7947
H H
SOL5-T JLT JRT
STICK SWING BUCKET BOOM

(OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)


JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3

G G
R.C.V-D

A1 A2 A3 A4 A5 A6 A7 A8 (35) VALVE GP
SHUTTLE
323-7560

C
(29) VALVE GP
(30) VALVE GP CHECK
323-7502
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
MAIN CONTROL
335-0384
pL5f pR4b
pL4b
B
NFC1 NFC2 (23) SWITCH AS
(16) SENSOR GP
PRESSURE
PRESSURE
F E (BOOM DOWN CTRL)
pR5f (IMPLEMENT) (22) SENSOR GP F
319-4407 PRESSURE
338-6970
(SWING CONTROL)
pL3b pR6f 338-6970
2 SPEED
TRAVEL PD-Pi pR3f
MU A pL3f pR5b
CONTROL NFC-T
T BPi
SDr SOL5-T
pST MF-P PD-Dr pR3b
L6 SPi P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
TRAVEL SPEED HYD LOCK SPi
CHANGE SOL SOL
SWING BREAK
SP2 SOL pSR
R6
P pL5b
SP1
(36) VALVE GP NFC-Pi
E B E
STICK DRIFT (1) ACCUMULATOR GP SOL1-T
ST6 ST HYDRAULIC (CHARGED) BOOM REGEN T
REDUCTION REPRV
335-0200 164-6981 (34) VALVE GP
pL6f P1 P A
(IN) pSR PAC SOLENOID pL6f
STICK(2) (PRESSURE REDUCING)
323-7894 (32) VALVE GP
pR6f DR3 DR4 Pi2 DR5 T-OUT1 DR6 PRESSURE REDUCING
(OUT) 285-1613
L5 T
BDr MF-TANK PRV-T A
(10) MANIFOLD GP PRV-T
R5 SWG
CONTROL EE
(PILOT OIL SUPPLY) SOL1-T
PRKG BK 215-5037
pR5f CONTROL
(OPEN) pBR
(CLOSE)
pL5f pR5b (19) SENSOR GP
(OUT) PRESSURE
D BUCKET STICK(1) D
(NEGATIVE FLOW CONTROL)
338-6970
(IN)
pL5b
(33) VALVE GP NFC1
SWING
PUMP CONTROL
L4 PRIORITY SOL DrR 310-0107
A1

pL4b R4 NFC-T A2
(R)
(L)
pR4b A2
(UP)
pL3b NFC 1
SWING Pi1 LIMIT EPRV
(14) PUMP GP
PISTON
(UP) T
pL3f pBR (MAIN HYDRAULIC) B2
349-4065
C BT3 P B2 C
R3 NFC 2
LIMIT EPRV
BT
(18) SENSOR GP
MF-P Do P1 B1 PRESSURE
BP1 L3 (NEGATIVE FLOW CONTROL)
Ps1 NFC-Pi 338-6970
NFC2
BP2 pR3b Do A1
OUT IN
BOOM(2) (7) FILTER AND
BOOM(1) a1
VALVE GP
BPi (DOWN)
pR3f
DrR
T PILOT a1
(HYDRAULIC OIL)
BDr R2 158-8987 Psv
(28) VALVE GP pR2b SDr
PG PC a3
BOOM DRIFT (FWD) PS
REDUCTION TRAVEL(R) PRESS EPRV a3
L2 dST
B 323-7610 B
R1 LINE PATTERNS
a2
pL2b pR1f dR1b Pressure Line
(BKWD) (FWD) PG PC a2 Pilot / Load Sensing Pressure
R.C.V-D A2
TRAVEL(L) dR1b MF-TANK A4 S1 Dr1 Di Ps2 Drain / Return Lines
STR-TRAVEL
Component Group
L1
Attachment
pL1f P2 Air Line
(BKWD)
DRAIN CALLOUTS
pST FILTER
STRAIGHT
TRAVEL SOL
YY Taps (Pressure, Sampling, Sensor - by letter)
dST (9) FILTER GP
OIL (HYDRAULIC, Pi2
PUMP-S1 PUMP-S2 CASE DRAIN)
289-8194 A
A P2 (27) TANK AND FILTER GP (8) FILTER GP
P1 (20) SENSOR GP HYDRAULIC OIL (15) SCREEN GP
PRESSURE (21) SENSOR GP THIS SCHEMATIC IS FOR THE 336E EXCAVATOR HYDRAULIC SYSTEM
319-9805 (HYDRAULIC HYDRAULIC
(OVERLOAD WARNING) 1 PRESSURE 326-4408
RETURN) ATTACHMENT: BOOM PRESSURE CONTROL
338-6971 (OVERLOAD WARNING) 2
188-4145 MEDIA NUMBER: UENR2169
338-6971
SCHEMATIC PART NUMBER: 323-7764, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

8 View B-B 27 1 10

15

View C-C

TANK
A
A-
w
Vie

26
LEFT TRAVEL MOTOR

R
L
39 38 12
13 RIGHT TRAVEL MOTOR

Left Side Front Right Side Bottom Up


BOOM LOWERING CONTROL VALVE
VIEW ALL CALLOUTS

17
BOOM PRESSURE CONTROL VALVE
VIEW ALL CALLOUTS

40
41
BUCKET CYLINDER

5
RIGHT SIDE ACCESS PANEL
VIEW ALL CALLOUTS

a1 14 a3 PG 9 PC

FRONT
33 Do a2 7

18
19 B2 A2
STICK CYLINDER

6
TOP DOWN VIEW - CAB
VIEW ALL CALLOUTS

25 31 3 22 23 35

FRONT
24 2 16
TOP DOWN VIEW - MACHINE CENTER
VIEW ALL CALLOUTS

37 11 28 36 30 21 20

FRONT 32 34 EE 29

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