INTERACTIVE SCHEMATIC

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 RENR2194-02
MAY 2002

834G Wheel Tractor and

836G Landfill Compactor
Hydraulic System
BPC1-UP BRL1-UP
6GZ1-UP 7MZ1-UP

Volume 1 of 2: Landfill Compactor

Volume 2 of 2: Wheel Tractor

© 2002 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - 836G LANDFILL COMPACTOR
Part Machine Schematic
Description
Number Location Location
Valve Gp - Fan Reversing 162-2191 1 F-7
Motor Gp - Piston 213-5268 2 F-6
Valve Gp - Check 9T-3096 3 F-4
Cylinder Gp - Lift 192-5902 4 F-4
Valve - Main Control 196-4802 5 E-3
Cylinder Gp 149-5550 6 E-7
Valve Gp - Relief 4T-4935 7 E-4
Valve Gp - (Hydraulic Oil Cooler Bypass) 9T-5134 8 D-6
Valve Gp - Relief 150-9492 9 D-3
Valve Gp - Relief (Steering Crossover) 9T-7419 10 D-8
Valve Gp - Shuttle 4T-1860 11 D-7
Cooler Gp - Hydraulic Oil 215-4618 12 D-5
Valve Gp - Combination (Pilot Supply) 163-0869 13 E-5
Valve Gp - Relief (Pump Backup) 6E-6188 14 D-7
Valve Gp - Manual Lowering Control 112-1817 15 D-4
Valve Gp - Pressure Reducing 6E-4286 16 C-6
Valve Gp - Check Steering 149-4617 17 C-7
Pump Gp - Gear - Implement 190-8756 18 C-5
Pump Gp - Piston - Hydraulic Fan 152-7768 19 C-5
Valve Gp - Thermostat (Hydraulic Fan) 152-7202 20 C-5
Accumulator Gp - Brake 220-1432 21 C-4
Front Axle NA 22 C-4
Valve Gp - Steering Neutralizer 146-7571 23 C-7
Valve Gp - Accumulator Charging 137-7038 24 B-4
Filter Gp - Oil 166-4647 25 C-5
9T-3096
Valve Gp - Check 26 C-6
104-7108
Control Gp - Service Brake 167-0676 27 B-3
Pump Gp - Piston 153-9624 28 B-6
Switch As - Pressure Service Brake Oil 3E-7693 29 B-4
Valve Gp - Pilot 130-1246 30 B-7
Valve Gp - Relief 186-6218 31 B-5
Filter Gp - Oil 115-2129 32 B-5
Valve Gp - Brake Control Service 129-2359 33 B-3
Filter Gp - Oil 166-4647 34 B-6
Tank Gp - Hydraulic 152-5689 35 A-5
Valve Gp - Breake Relief 220-0812 36 B-5
Pump Gp - Implement/Pilot/Brake 190-8756 37 A-4
Valve Gp - Parking Brake Control 106-1774 38 A-3
Switch As - Pressure (Parking Brake Oil) 174-4312 39 A-3
Brake Gp - Parking 4E-8525 40 A-3
COMPONENT LOCATION
Volume 2 of 2 - 834G WHEEL TRACTOR
Page 1 of 2

Part Machine Schematic

Description
Number Location Location
Front Axle NA 1 F-7
Rear Axle NA 2 F-5
Valve Gp - Check 9T-3096 3 F-4
Cylinder Gp - Lift 192-5902 4 F-4
Cylinder Gp - Tip/Tilt 140-7425 5 F-3
Cylinder Gp - Tip/Tilt 151-5171 6 F-2
Valve Gp - Check 8J-5913 7 F-2,F-3
Pump Gp - Gear 187-3707 8 F-6
Filter Gp 183-6194 9 F-7
Valve Gp - Solenoid 149-2610 10 F-6
Valve Gp - Check 9T-5134 11 F-6
Valve Gp - Relief 6E-5950 12 F-2,F-3
Motor Gp - Fan 178-1602 13 F-6
Valve Gp - Pilot Control 163-0869 14 E-5
Valve Gp - Main Control 192-0902 15 F-4
Cylinder Gp - Steering 175-5521 16 E-8
Filter Gp 183-6194 17 E-6
Core As 173-6753 18 E-7
Valve Gp - Steering Control 149-0392 19 D-7
Valve Gp - Check 130-9704 20 E-7
Valve Gp - Relief (Steering Cylinder Crossover) 9T-7419 21 D-8
Valve Gp - Shuttle 4T-1860 22 D-8
Valve Gp - Diverter (Secondary Steering) 152-6478 23 D-6
Valve Gp - Relief 192-0895 24 D-2
Valve Gp - Relief 6E-6188 25 D-7
Valve Gp - Diverter (Secondary Steering) 6E-3986 26 D-6
Valve Gp - Manual 112-1817 27 D-5
Valve Gp - Pressure Reducing 6E-4286 28 C-7
Motor Gp - Fan 139-6825 29 C-5
Valve Gp - Check (Hydraulic Oil Cooler Bypass) 9T-5134 30 C-5
Front Axle NA 31 C-3
COMPONENT LOCATION
Volume 2 of 2 - 834G WHEEL TRACTOR
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Valve Gp - Check (Steering Quad) 149-4617 32 C-8
Pump Gp - Secondary Steering 150-7585 33 C-6
Pump Gp - Implement 190-8756 34 C-5
Core As - Hydraulic Oil Cooler 215-4618 35 C-5
Sensor Gp - Temperature 131-0427 36 C-2
Control Gp - Foot Brake 135-2960 37 C-2
Accumulator Gp - Brake 220-1432 38 C-4
Valve Gp - Check Steering Neutralizer (Right) 146-7571 39 B-8
Valve Gp - Check Steering Neutralizer (Left) 146-7571 40 B-7
9T-3096
Valve Gp - Check 41 B-7
104-7108
Valve Gp - Selector 6E-5566 42 C-6
Pump Gp - Hydraulic Fan 152-7767 43 C-5
Filter Gp - Oil 166-4647 44 B-5
Valve Gp - Thermostat (Hydraulic Fan) 152-7202 45 C-5
Switch As - Pressure (Service Brake oil) 3E-7693 46 B-3
Valve Gp - Brake Control 200-0866 47 B-2
Valve Gp - Steering Pilot 143-2855 48 A-8
Pump Gp - Steering 153-9624 49 B-6
Valve Gp - Relief Pilot 186-6218 50 B-5
Filter Gp - Pilot Oil 115-2129 51 B-5
Valve Gp - Brake Charging 133-7102 52 B-4
Brake Gp - Parking 4E-8525 53 B-2
Filter Gp - Oil 166-4647 54 B-6
Tank Gp - Hydraulic 152-5689 55 A-5
Valve Gp - Breaker Relief 220-0812 56 A-5
Pump Gp - Gear (Pilot/Brake) 190-8756 57 A-5
Rear Axle NA 58 A-3
Valve Gp - Brake Control (Parking) 106-1774 59 B-2
Sensor Gp - Temperature 131-0427 60 A-2
Switch As - Pressure (Parking Brake Oil) 174-4312 61 A-2
TAP LOCATION
Volume 1 of 2 - 836G LANDFILL COMPACTOR

Tap Schematic
Description
Number Location
AA Lift Cylinder Rod End F-4
BB Lift Cylinder Head End F-4
CC Implement Pilot Supply D-5
DD Implement Pump Relief D-3
EE Front Brake C-4
FF Brake Accumulator C-4
GG Steering Pilot Supply B-5
HH Steering Pump Discharge B-6
TAP LOCATION
Volume 2 of 2 - 834G WHEEL TRACTOR

Tap Schematic
Description
Number Location
AA Lift Cylinder Rod End F-4
BB Lift Cylinder Head End F-4
CC Tilt Cylinder Rod End F-3
DD Tilt Cylinder Head End F-3
EE Implement Pilot Supply D-5
FF Implement Pump Relief D-2
GG Hydraulic Oil Cooler C-5
HH Hydraulic Fan Motor C-5
II Front Brake C-3
JJ Rear Brake B-3
KK Steering Pilot Supply B-5
LL Brake Accumulator B-3
MM Steering Pump Discharge B-6
RELATED MANUALS

834G MEDIA REFERENCES Media

Number
Parts Manual
Parts Book SEBP2801
Power Train

Specifications RENR2180
Systems Operation RENR2181
Testing and Adjusting RENR2182
Disassembly and Assembly Supplement RENR2183
Systems

Specifications (Steering) RENR2184

Systems Operation (Steering) RENR2185
Testing and Adjusting (Steering) RENR2186
Specifications (Braking) RENR2187
Systems Operation (Braking) RENR2188
Testing and Adjusting (Braking) RENR2189
Specifications (Hydraulics) RENR2190
Systems Operation (Hydraulics) RENR2191
Testing and Adjusting (Hydraulics) RENR2192
System Schematic (Hydraulics) RENR2194
Specifications (Machine Systems) RENR6005

Electrical System

Schematic RENR2195
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(2) MOTOR GP
PISTON
213-5268
(1) VALVE GP (4) CYLINDER GP
FAN REVERSING LIFT
162-2191

F F

AA (5) VALVE GP
MAIN CONTROL
(3) VALVE GP 196-4802
CHECK BB
9T-3096
(7) VALVE GP
RELIEF
4T-4935

H704-PK
(6) CYLINDER GP

H714-OR
(13) VALVE GP
COMBINATION

H716-WH
(PILOT SUPPLY)

200-BK
E E
163-0869

H716-WH
H717-BR
(10) VALVE GP (11) VALVE GP (9) VALVE GP
RELIEF SHUTTLE RELIEF
(STEERING CYL CROSSOVER) 4T-1860 150-9492
9T-7419

(8) VALVE GP
(HYD OIL COOLER
BYPASS)
9T-5134
CC DD

H716-WH
H713-PK
(14) VALVE GP
D RELIEF D
(PUMP BACKUP)
6E-6188
(15) VALVE GP
(12) COOLER GP
MANUAL
HYD OIL
LOWERING CONTROL
215-4618
112-1817
(19) PUMP GP
PISTON
HYD FAN
152-7768

(22) FRONT AXLE

(17) VALVE GP (20) VALVE GP
CHECK THERMOSTAT
STEERING 152-7202 (21) ACCUMULATOR GP
149-4617 BRAKE
220-1432
(16) VALVE GP
(18) PUMP GP (24) VALVE GP
C PRES REDUCING
GEAR ACCUMULATOR
C
6E-4286
IMPLEMENT CHARGING EE
(23) VALVE GP 190-8756 137-7038
(23) VALVE GP STEERING NEUTRALIZER
STEERING NEUTRALIZER 146-7571 (27) CONTROL GP
146-7571
STOP STOP (29) SWITCH AS PRESSURE SERVICE BRAKE
SERVICE BRAKE OIL 167-0676
FF
3E-7693
Right Brake
(26) VALVE GP Left Brake Switch
CHECK Position Sensor

F722-OR
F721-GY
998-BR
9T-3096

604-OR
H722-GN

102-RD
164-WH
(25) FILTER GP

202-BK
GG
OIL
166-4647 Stop Lamp

432-PK
201-BK
Switch
(28) PUMP GP
PISTON
153-9624
HH (32) FILTER GP
OIL
B (34) FILTER GP 115-2129 (33) VALVE GP B
(30) VALVE GP OIL BRAKE CONTROL
PILOT 166-4647 (31) VALVE GP SERVICE
130-1246 RELIEF 129-2359
186-6218
LINE PATTERNS
Pressure Line
(36) VALVE GP
Pilot / Load Sensing Pressure
BRAKE RELIEF
220-0812 Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
(37) PUMP GP
IMPLEMENT/PILOT/BRAKE (40) BRAKE GP
Callout Number Component
PARKING (Machine Location from (52) VALVE GP - CONTROL Name
190-8756 C491-PU Component LocationsTable)
4E-8525 138-1234 Part Number

(35) TANK GP (38) VALVE GP G756-YL

HYDRAULIC BRAKE CONTROL
A 152-5689 A
PARKING
202-BK
106-1774
(39) SWITCH AS PRESSURE THIS SCHEMATIC IS FOR THE 836G LANDFILL COMPACTOR HYDRAULIC SYSTEM
(PARKING BRAKE OIL) VOLUME 1 of 2: 836G LANDFILL COMPACTOR
174-4312 MEDIA NUMBER: RENR2172-02
SCHEMATIC PART NUMBER: 150-9400, CHANGE: 06, VERSION: - (STEERING/IMPLEMENT SYSTEM)
F05356
STEERING/IMPLEMENT SYSTEM SCHEMATIC BRAKE SCHEMATIC SCHEMATIC PART NUMBER: 172-1133, CHANGE: 00, VERSION: - (BRAKE SYSTEM )
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1
(5) CYLINDER GP (6) CYLINDER GP
TIP/TILT TIP/TILT

(4) CYLINDER GP (7) VALVE GP

(8) PUMP GP GEAR LIFT CHECK
187-3707 8J-5913
(1) FRONT AXLE (11) VALVE GP (2) REAR AXLE
(9) FILTER GP CHECK AA BB
183-6194 9T-5134
F (3) VALVE GP
CC F
CHECK
9T-3096
(10) VALVE GP (12) VALVE GP (12) VALVE GP
DD (12) VALVE GP
SOLENOID H716-WH RELIEF RELIEF
RELIEF
149-2610 725-GN
6E-5950 6E-5950
6E-5950

(13) MOTOR GP
FAN (15) VALVE GP
178-1602 MAIN CONTROL
192-0902
(14) VALVE GP
PILOT CONTROL
(16) CYLINDER GP 163-0869
STEERING (18) CORE AS (17) FILTER GP
173-6753 183-6194

H716-WH

H716-WH
E920-BR

E922-GN
H714-OR

H716-WH
H716-WH
H717-BR
E E
(20) VALVE GP
CHECK
130-9704

(19) VALVE GP
AXLE OIL COOLER SYSTEM (23) VALVE GP
STEERING CONTROL DIVERTER
149-0392 (SECONDARY STEERING)
152-6478 (26) VALVE GP
(21) VALVE GP DIVERTER (24) VALVE GP
RELIEF (22) VALVE GP (SEC STEERING) RELIEF
(STEERING CYL SHUTTLE 6E-3986 192-0895
CROSSOVER) 4T-1860
9T-7419

EE E919-YL H716-WH E921-PK H716-WH FF

D D

H716-WH
(25) VALVE GP

H713-PK
RELIEF
6E-6188
(27) VALVE GP
MANUAL
112-1817
(34) PUMP GP
IMPLEMENT
190-8756
GG
(31) FRONT AXLE
(28) VALVE GP
PRESS REDUCING HH (36) SENSOR GP
6E-4286 TEMPERATURE
131-0427
(30) VALVE
(32) VALVE GP CHECK
CHECK (33) PUMP GP (HYD OIL
STEERING QUAD SEC STEERING COOLER BYPASS)
149-4617 150-7585 9T-5134 II K983-BU 429-YL (37) CONTROL GP
C (29) MOTOR GP
201-BK
FOOT BRAKE C
(35) CORE AS Left Brake
FAN HYD OIL COOLER Position Sensor 135-2960

F722-OR
F721-GY
139-6825

H722-GN
215-4618 (38) ACCUMULATOR GP

998-BR
164-WH
Right Brake

202-BK
(39) VALVE GP (40) VALVE GP (45) VALVE BRAKE
Switch

CHECK CHECK THERMOSTAT 220-1432

Stop Lamp
Switch
STEERING NEUTRALIZER STEERING NEUTRALIZER (HYD FAN) 102-RD

(RIGHT) (LEFT) 152-7202

604-OR
STOP STOP
146-7571 146-7571
(42) VALVE GP
SELECTOR
(41) VALVE GP 6E-5566
CHECK (43) PUMP GP
9T-3096 HYD FAN JJ
(47) VALVE GP
104-7108 152-7767
201-BK (44) FILTER GP BRAKE CONTROL
426-BR KK OIL 432-PK 200-0866
166-4647
201-BK

LL (59) VALVE GP
B BRAKE CONTROL
B
MM (PARKING) (53) BRAKE GP
(46) SWITCH AS
(51) FILTER GP 106-1774 PARKING
(48) VALVE GP PRESSURE
(49) PUMP GP PILOT OIL 4E-8525
STEERING PILOT (SERVICE BRAKE OIL)
STEERING 115-2129
143-2855 3E-7693
153-9624 (50) VALVE GP (52) VALVE GP
(54) FILTER GP
OIL RELIEF PILOT BRAKE CHARGING
166-4647 186-6218 133-7102
C491-PU

LINE PATTERNS
G756-YL
(60) SENSOR GP Pressure Line
TEMPERATURE Pilot / Load Sensing Pressure
(56) VALVE 131-0427 202-BK
Drain / Return Lines
LINEAR PATTERNS
BREAKER RELIEF K983-BU (61) SWITCH AS
Pressure 201-BK Component Group
220-0812 (58) REAR AXLE 446-PU
PRESSURE
Return Lines (PARKING BRAKE OIL) CALLOUTS
Pilot Pressure 174-4312 YY Taps (Pressure, Sampling, Sensor - by letter)
(57) PUMP GP Components
A GEAR Denotes Wire Code
Callout Number
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL
Component
Name A
138-1234
(PILOT & BRAKE) Part Number

190-8756
THIS SCHEMATIC IS FOR THE 834G WHEEL TRACTOR HYDRAULIC SYSTEM
(55) TANK GP
VOLUME 2 of 2: 834G WHEEL TRACTOR
HYDRAULIC
152-5689
BRAKE SCHEMATIC MEDIA NUMBER: RENR2194-02
SCHEMATIC PART NUMBER: 184-1638, CHANGE: 02, VERSION: - (AXLE OIL COOLER)
STEERING/IMPLEMENT SYSTEM SCHEMATIC SCHEMATIC PART NUMBER: 150-9395, CHANGE: 07, VERSION: - (STEERING/IMPLEMENT)
SCHEMATIC PART NUMBER: 172-4800, CHANGE: 01, VERSION: - (BRAKE)
F05357 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS - 836G
GG 28 HH 37 18 10 11 14 16 17 26 30 40 6 23 3 VIEW ALL CALLOUTS

32 5

31 7

2
4
1
22
8
9
12

19 AA

20 24 29 33 EE FF 21 38 39 34 35 36 13 15 CC 23 6 27 DD BB

20 18 37 31 32 GG 24 29 33 EE FF 38 39 15 26 30 CC 27 40 3 5

19 7

1
9

2
4
8
AA
12

BB
28

HH 21 10 11 14 16 17 34 35 36 6 23 22 DD
MACHINE COMPONENT LOCATIONS - 834G
VIEW ALL CALLOUTS

MM 49 34 57 32 19 21 22 23 28 42 9 10 18 11 17 13 20 EE 39 16 37 5 12
AA
KK
BB
29
CC
30

GG DD

35 FF

HH 4

8 3

43 24

44 7

45 50 51 46 II 47 52 LL JJ 2 58 60 38 61 59 26 25 54 55 56 53 33 14 27 41 40 16 6 48 1 31 36 15

43 MM 49 34 57 50 KK 51 JJ 59 61 EE 14 27 41 48 9 10 11 18 13 37 17 20 7 12 BB
8
DD
44
45 CC

GG AA

30 4
35 15
29 3
HH
FF

52 6

II 46 47 LL 38 32 19 21 22 25 60 2 58 23 26 28 42 54 55 16 56 53 33 39 40 1 36 31 24 5