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Ceramics International
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A R T I C L E I N F O A B S T R A C T
Keywords: Al2O3 ceramics were prepared by introducing Fe2O3–TiO2-Sm2O3 composite additive, in which the content and
Thermal storage ratios of Fe2O3 and TiO2 remained constant, but Sm2O3 was variable. The phase transformation, micromor
Al2O3 ceramics phology, physical properties and thermal properties were investigated. The results showed that Fe2O3 and TiO2
Fe2O3–TiO2-Sm2O3
made the grains high sintering activity through a solid solution mechanism, which promoted grain growth, but
Sintering properties
Thermal properties
Sm2O3 preferred to form SmFe4Al8O19 at the grain boundaries, which slowed grain growth and refined the
grains. With the increase in Sm2O3, the grain refinement of SmFe4Al8O19 became outstanding, and the grain
diameter gradually decreased, which is favorable for denser sintering. However, only a proper amount of Sm2O3
in the Fe2O3–TiO2-Sm2O3 composite additive resulted in better thermal shock resistance. The Al2O3 ceramics
with 9 wt% Fe2O3-1 wt% TiO2-5 wt% Sm2O3 sintered at 1520 ◦ C exhibited the optimum properties, yielding an
increase in the bending strength by 6.60% after 30 thermal shocks, a thermal conductivity of 13.33–5.64 W/
(m⋅K) (25–800 ◦ C) and a specific heat capacity of 0.94–1.25 J/(g⋅K) (25–800 ◦ C), all of which demonstrate the
potential for thermal storage.
* Corresponding author.
E-mail address: zhangqiankun@whut.edu.cn (Q. Zhang).
https://doi.org/10.1016/j.ceramint.2021.12.359
Received 6 October 2021; Received in revised form 27 December 2021; Accepted 30 December 2021
Available online 2 January 2022
0272-8842/© 2022 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
X. Xu et al. Ceramics International 48 (2022) 11356–11364
Table 1 of Fe2O3 and TiO2 remained constant and were 10 wt% and 9:1,
The batch formulas of samples (wt%). respectively, but Sm2O3 was a variable in the Fe2O3–TiO2-Sm2O3 sys
Sample No. α-Al2O3 Fe2O3 TiO2 Sm2O3 (in addition) tem. The effect of the Fe2O3–TiO2-Sm2O3 composite additive on the
phase transformation, micromorphology, physical properties, thermal
D1 90 9 1 1
D2 90 9 1 3 shock resistance and thermophysical properties was investigated. The
D3 90 9 1 5 main emphasis of this work was to understand the mechanism of the
D4 90 9 1 7 Fe2O3–TiO2-Sm2O3 composite additive on the sintering and thermal
properties of Al2O3 ceramics for thermal storage.
2. Experimental methods
This study used α-Al2O3 (mean diameter of 1.85 μm, purity ≥ 99%,
Shandong Alumina Industry Group Co., Ltd., China) as the main raw
material, and Fe2O3, TiO2 and Sm2O3 (purity ≥ 99%, Sinopharm
Chemical Reagent Co., Ltd., China) were used to form Fe2O3–TiO2-
Sm2O3 composite sintering additive. The materials were mixed evenly
through dry milling according to the formulas in Table 1. Then, the
mixture was formed into rectangular green compacts (35 mm × 3 mm ×
4 mm) after mixing with 5 wt% polyvinyl alcohol solutions. The green
compacts were dried at 100 ◦ C for 24 h and subsequently sintered from
1480 ◦ C to 1600 ◦ C via the pressureless sintering method, in which the
soaking time at the sintering temperature was 2 h.
2.2. Characterization
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Fig. 2. TEM analysis of D3 sintered at 1520 ◦ C: (a) TEM image, (b) SAED pattern of area A, (c) SAED pattern of area B and (d) EDS spectrum of selected points.
Fe2O3 and TiO2. Spot 3, spot 4 and spot 5 were SmFe4Al8O19, which
presented grain-like and film-like distributing in the grain boundaries,
Table 3 and closely connected with corundum grains due to in-situ synthesis.
Compositions of the selected spots in Fig. 2a (wt%). Moreover, a small amount of Ti existed in SmFe4Al8O19, meaning that
Spot No. Al O Sm Fe Ti Phase composition TiO2 outstripped the solubility in the corundum, while SmFe4Al8O19
could purify the excess TiO2 in the grain boundaries, which could
1 60.53 31.75 0 7.62 0.03 Corundum
2 58.64 35.32 0.18 5.72 0.05 Corundum contribute to the mechanical strength.
3 34.59 39.87 10.88 12.17 1.42 SmFe4Al8O19
4 37.40 30.20 14.62 15.25 1.46 SmFe4Al8O19
3.2. Microstructure analysis
5 39.01 35.87 9.79 12.91 1.49 SmFe4Al8O19
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Fig. 5. Function between physical properties and the sintering temperatures: (a) apparent porosity, (b) bulk density, (c) bending strength.
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operation of solar thermal power generation. The bending strengths of could resolve the thermal stress, segregation could cause internal stress.
the samples before and after thermal shock test are shown in Fig. 6. When exceeding a certain degree, internal stress became the main factor
During thermal shock tests, D1 had a slight decrease in the bending that deteriorated the thermal shock resistance. Therefore, the bending
strength, the bending strengths of D2 and D3 increased, and D4 had an strength of D4 decreased after 20 thermal shocks.
abnormal decrease in the bending strength after 20 thermal shocks.
Compared with the bending strength before thermal shock, D1 and D4 3.5. Thermophysical properties
decreased by 9.33% and 14.07% after 30 thermal shocks, but D2 and D3
increased by 17.24% and 6.60%, respectively. Moreover, the bending The thermophysical properties are the key to heat transfer capability
strength of D3 always remained higher during thermal shock, which and thermal storage properties. Table 4 shows the thermophysical
meant it possessed superior thermal shock resistance. properties of D3. As seen in Table 4, the specific heat capacity gradually
The XRD patterns of the samples after 30 thermal shocks are shown increased until it remained constant at 450 ◦ C, which was in agreement
in Fig. 7. The phase composition of the samples hardly changed and with the Debye theory [24] and showed that the increase in thermal
were still corundum and SmFe4Al8O19 before and after 30 thermal storage with increasing temperature was beneficial for thermal effi
shocks (Figs. 1 and 7), indicating better chemical and thermal stability. ciency in a high-temperature environment.
However, compared with the microstructures before thermal shock The thermal conductivity was negatively correlated with the tem
(Fig. 3a), more pores in grain boundaries and intragranular pores existed perature and decreased from 13.33 W/(m⋅K) to 5.64 W/(m⋅K) with
in D1 after 30 thermal shocks (Fig. 8a). Considering the higher activity increasing temperature (25–800 ◦ C), which was in agreement with the
of the grains in D1, the phenomenon might be the result of small grain phonon conduction theory of inorganic materials and was the result of
merger and grain boundary migration, but the pores easily became the reducing mean free path due to increasing lattice vibration scattering
stress concentration zones during thermal shock, which reduced the during elevating temperature [25]. The thermal conductivity of D3 was
bending strength in D1. Compared with D1, the grain diameter in D2 and clearly slightly lower than that of previously reported Al2O3 ceramics
D3 remained smaller after 30 thermal shocks (Fig. 8b and c), which (14.81–18.4 W/(m⋅K) at room temperature) [10,23,26], which might be
might be closely related to SmFe4Al8O19. The peak intensities of attributed to SmFe4Al8O19, because the atomic weight of Sm was bigger
SmFe4Al8O19 in D2 and D3 were higher than that in D1(Fig. 7), meaning that lowed the Debye temperature and the specific heat capacity, and the
that more SmFe4Al8O19 constrained grain growth. Moreover, the grain thermal conductivity was reduced in view of the positive correlation
boundary strength was strengthened during thermal shock due to the between thermal conductivity and specific heat capacity. Furthermore,
activation of Fe2O3 and TiO2, which was demonstrated by the tear marks the complex crystal structure of SmFe4Al8O19 reduced the mean free
and bonding between grains in the enlarged zones in Fig. 8b and c. This path, resulting in the decrease of thermal conductivity. Nevertheless, the
phenomenon might be the main reason for the increase in their bending thermal conductivity of D3 had an evident advantage over that of the
strength after thermal shock. According to the peak intensities of other ceramics such as β-Sialon/Si3N4 composite ceramics (8.84
SmFe4Al8O19 (Fig. 7) and the grain diameter trend (Fig. 4), D3 should W/(m⋅K) at 36 ◦ C) [27], alumina/calcium-hexaluminate ceramic (5.29
contain more small grains than D2, which would render D3 superior W/(m⋅K) at 25 ◦ C) [28] and SiCw-Al2O3 composite ceramics (8.96
thermal shock resistance through fine grain strengthening. As observed W/(m⋅K) at 29.6 ◦ C) [29], which indicates better heat transfer
in Fig. 8d, D4 also had abundant small grains after 30 thermal shocks, capability.
but some smaller grains presented segregation. Although small grains
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Fig. 8. SEM micrograph of samples after 30 thermal shocks: (a) D1, (b) D2, (c) D3, (d) D4.
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