Ecosys p5026cdw

[CONFIDENTIAL]
^KHDCERa
ECOSYS P5026cdw
ECOSYS P5026cdn
ECOSYS P5021cdw
ECOSYS P5021cdn
PF-5110
SERVICE
MANUAL
Published in Mar 2020
Rev. 6
[CONFIDENTIAL]
CONFIDENTIAL
FOR AUTHORIZED KYOCERA ENGINEERS ONLY. DO NOT DISTRIBUTE TO NON-AUTHORIZED PAR

TIES.
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BAT

TERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste
officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE

INCORRECT. METTREAU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
II peut etre illegal de jeter les batteries dans des eaux d’egout municipales. Verifiez avec les fonctionnaires
municipaux de votre region pour les details concernant des dechets solides et une mise au rebut appropriee.
Notation of products in the manual
For the purpose of this service manual, products are identified by print speed.
Product name Print speed Network KDJ KDA KDE KDAU

ECOSYS P5026cdw : 26 ppm Wi-Fi model o o o o
ECOSYS P5026cdn : 26 ppm - X o o o
ECOSYS P5021cdw : 21 ppm Wi-Fi model X o o o
ECOSYS P5021cdn : 21 ppm - X o o o
[CONFIDENTIAL]
Revision history
Revision Date Pages Revised contents
1 2 September 2016 4-15,4-16, Correction: [Color Registration]
4-20,4-26,4-44
4-20, 4-26 Correction: Text representation
7-38 to 44 Correction: C0970/C1810/C4000/C4010/C4600/C6000/
C6020/C6030/C6050
2 27 December 2016 6-18 Correction: Description of Toner Log
3 7 February 2017 2-16, 2-18 Correction: Illustration language

4 26 June 2018 7-63 Deletion: Firmware update
5 28 June 2019 6-18 Correction: Contents of the Toner Log
7-68 Addition: F60X
9-10 Addition: Maintenance command
6 11 March 2020 4-91 Addition: Caution of EEPROM handling
7-144 Delition: Step 3 in C0100
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[CONFIDENTIAL]
:gKHOEERa
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
[CONFIDENTIAL]
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
A DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
A WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
A CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com
pliance with warning messages using this symbol.
Symbols
The triangle (/\) symbol indicates a warning including danger and caution. The specific point of attention is
shown inside the symbol.
A Warning
General warning. of risk of electric shock.
Warning of high temperature.
Q indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action. Disassembly prohibited.
^indicates that action is required. The specific action required is shown inside the symbol.
o General action required. Remove the power plug from the wall outlet.
o Always ground the copier.

[CONFIDENTIAL]
1. Installation Precautions
A WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that
it is adequate for the rated current Q
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
o
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light
ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper
authorities
A CAUTION:
© © 0000
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock
• Do not install the copier near a radiator, heater, other heat source or near flammable material. This
may cause fire
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance
• Always handle the machine by the correct locations when moving it
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten
tion
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook
[CONFIDENTIAL]
2. Precautions for Maintenance
^WARNING
0^
• Always remove the power plug from the wall outlet before starting machine disassembly
• Always follow the procedures for maintenance described in the service manual and other related
brochures
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
00
and protective circuits
• Always use parts having the correct specifications
• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
©©© ©
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci
dent
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully
• Always check that the copier is correctly connected to an outlet with a ground connection
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
0
damage eyesight
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly
A CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely
secured so they will not be caught in rotating sections
• Use utmost caution when working on a powered machine. Keep away from chains and belts
• Handle the fixing section with care to avoid burns as it can be extremely hot
©
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures
[CONFIDENTIAL]
000® <J®
Do not remove the ozone filter, if any, from the copier except for routine replacement
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks
Remove toner completely from electronic components
Run wire harnesses carefully so that wires will not be trapped or damaged
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary
• Handle greases and solvents with care by following the instructions below:
■ Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
■ Ventilate the room well while using grease or solvents.
■ Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.
■ Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
0
fire in a furnace, etc
tt)
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi
ately
3. Miscellaneous
A WARNING
00
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas
• Keep the machine away from flammable liquids, gases, and aerosols. Afire or an electric shock
might occur
[CONFIDENTIAL]
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[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
CONTENTS
1 Specifications
1-1 Specifications............................................................................................................................... 1-1
(1 )Common function..................................................................................................................... 1-1
(2) Printer Functions...................................................................................................................... 1-3
(3) Paper Feeder (PF-5110)(Option)........................................................................................... 1-3
1-2Part Names....................................................................................................................................1-4
(1) Machine Exterior...................................................................................................................... 1-4
(2) Part Names (Connectors/lnterior).......................................................................................... 1-5
(3) With Optional Equipments Attached...................................................................................... 1-6
(4) Operation Panel....................................................................................................................... 1-7
1- 3Optional Equipment...................................................................................................................... 1-8
(1 )PF-5110 "Paper Feeder"......................................................................................................... 1-8
(2) Card Authentication Kit(B) "Card Authentication Kit"........................................................... 1-8
(3) UG-33 "ThinPrint Option"........................................................................................................ 1-8
(4) SD/SDHC Memory Card......................................................................................................... 1-8
2 Installation
2- 1 Environment................................................................................................................................. 2-1
2- 2Installing the main unit................................................................................................................. 2-2
(1) Unpacking and checking bundled items................................................................................ 2-3
(1-1)Main unit.....................................................................................................................2-3
(1-2)Paper Feeder(Option)............................................................................................... 2-4
(2) Optional unit installation.......................................................................................................... 2-4
(3) Setting up the Toner Container.............................................................................................. 2-5
(4) Connecting to the Interface Cable.......................................................................................... 2-6
(4-1)Connecting to LAN Cable......................................................................................... 2-6
(4-2)Connecting USB Cable............................................................................................. 2-6
(4-3)Connecting the Power Cable................................................................................... 2-6
(5) Setting of the Paper................................................................................................................ 2-7
(5-1 )Set paper in the cassette 1.......................................................................................2-7
(5-2)Set the paper in the cassette 2................................................................................ 2-9
(5-3)Precaution for Handling Paper............................................................................... 2-11
(6) Power-up................................................................................................................................ 2-11
(7) Default Setting........................................................................................................................2-12
(7-1 )Setting Date and Time............................................................................................ 2-12
(7-2)Network Setup......................................................................................................... 2-14
(7-3)Set the Wi-Fi Direct................................................................................................. 2-20
(7-4)Altitude Adjustment Setting.................................................................................... 2-23
(8) lnstalling Software................................................................................................................ 2-24
(9) Output of status page............................................................................................................ 2-25
(10) Completion of installing the main unit (Turning the power off)........................................2-25
3 Machine Design
3- 1 Cross-section view.......................................................................................................................3-1
(1 )Main unit + Paper feeder (option)........................................................................................... 3-1
3-2Paper conveying and Paper detection........................................................................................ 3-2
(1 )Main unit + Paper feeder (option)........................................................................................... 3-2
3-3Electric parts................................................................................................................................. 3-3
(1 )Wire connection....................................................................................................................... 3-3
(1-1 )Machine left side........................................................................................................ 3-3
(1-2)Machine right side...................................................................................................... 3-4
(2)Wire connection (option)......................................................................................................... 3-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-1 )Paper feeder.............................................................................................................. 3-5

(3) Descriptions about the major PWBs.................................................................................... 3-6
(3-1)Main/Engine PWB......................................................................................................3-6
(3-2)High-voltage PWB.................................................................................................... 3-6
(3-3)Container relay PWB................................................................................................ 3-6
(3-4)Unit relay PWB.......................................................................................................... 3-6
(3-5)Power source PWB................................................................................................... 3-7
(3-6)Operation panel PWB............................................................................................... 3-7
(4) Electric parts layout (standard).............................................................................................. 3-8
(4-1)PWBs.......................................................................................................................... 3-8
(4-2)8ensors and Switches............................................................................................ 3-11
(4-3)Motors....................................................................................................................... 3-13
(4-4)Others....................................................................................................................... 3-15
(5) Electric parts layout (option)................................................................................................. 3-17
(5-1 )Paper feeder............................................................................................................ 3-17
3-4Drive system............................................................................................................................... 3-18
(1) Drive system for theunit........................................................................................................ 3-18
(2) Each section drive................................................................................................................. 3-19
(2-1)Drum drive............................................................................................................... 3-19
(2-2)Developer drive........................................................................................................ 3-19
(2-3)Paper feed roller drive............................................................................................ 3-20
(2-4)Primary transfer drive............................................................................................. 3-20
(2-5)Fuser roller drive......................................................................................................3-21
(2-6)Eject/Fuser pressure release unit.......................................................................... 3-21
(3) Drive location......................................................................................................................... 3-22
(4) Drive unit................................................................................................................................ 3-23
(4-1 )Main drive unit......................................................................................................... 3-23
(4-2)Eject/Fuser pressure release unit.......................................................................... 3-23
3- 5Mechanical construction............................................................................................................ 3-24
(1 )Paper feed and conveying section.......................................................................................3-24
(1-1)Cassette paper feed and Conveying section........................................................ 3-24
(1-2)MP tray paper feed/ paperconveying section....................................................... 3-26
(2) Optical section........................................................................................................................3-28
(2-1 )Laser scanner unit.................................................................................................. 3-28
(3) Developer section................................................................................................................. 3-30
(3-1 )Developer unit.......................................................................................................... 3-30
(4) Drum section.......................................................................................................................... 3-32
(4-1 )Charger roller unit....................................................................................................3-32
(4-2)Cleaning................................................................................................................... 3-32
(5) Transfer and separation section........................................................................................... 3-34
(5-1 )Primary transfer unit............................................................................................... 3-34
(5-2)Secondary transfer unit........................................................................................... 3-36
(6) Fuser section.......................................................................................................................... 3-38
(7) Eject and feedshift section....................................................................................................3-40
(8) Duplex conveying section.................................................................................................... 3-42
(9) Paper feeder (option)............................................................................................................ 3-44
(9-1 )Cassette paper feed section.................................................................................. 3-44
4 Maintenance
4- 1 Precautions for the maintenance............................................................................................... 4-1
(1 precautions............................................................................................................................. 4-1
(2)Storage and handling of the drum......................................................................................... 4-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3) Storage of the toner container............................................................................................... 4-1

(4) Screening of the toner container........................................................................................... 4-1
4-2Maintenance parts replacement procedures............................................................................ 4-3
(1) Cassette paper feed section................................................................................................. 4-3
(1-1)Detaching and reattaching the retard pulley and pickup pulley
and paper feed roller......................................................................................................... 4-3
(2) MP paper feed section............................................................................................................ 4-5
(2-1)Detaching and reattaching MP paper feed roller and the MP separation pad....4-5
(3) Transfer section.................................................................................................................... 4-12
(3-1 )Detaching and reattaching the primary transfer unit........................................... 4-12
(3-2)Detaching and reattaching the secondary transfer roller................................... 4-16
(4) Drum section..........................................................................................................................4-17
(4-1)Detaching and reattaching the drum unit.............................................................4-17
(5) Developer section................................................................................................................. 4-21
(5-1 )Detaching and reattaching thedeveloper unit....................................................... 4-21
(6) Fuser section..........................................................................................................................4-27
(6-1)Detaching and reattaching the fuser unit.............................................................4-27
4-3Disassembly and Reassembly................................................................................................. 4-29
(1 )Storage of the toner container.............................................................................................. 4-29
(2) Outer covers........................................................................................................................... 4-29
(2-1)Detaching and reattachingthe right rear cover.................................................... 4-29
(2-2)Detaching and reattachingthe right cover/the right bottom cover..................... 4-30
(2-3)Detaching and reattachingthe left rear cover...................................................... 4-31
(2-4)Detaching and reattachingthe fuser wire cover.................................................. 4-31
(2-5)Detaching and reattachingthe left front cover..................................................... 4-32
(2-6)Detaching and reattachingthe left rear inner cover............................................. 4-32
(2-7)Detaching and reattachingthe rear cover............................................................. 4-33
(2-8)Detaching and reattachingthe rear bottom cover................................................ 4-34
(2-9)Detaching and reattachingthe front cover........................................................... 4-35
(2-10)Detaching and reattaching the top rear cover and the top front cover............ 4-37
(3) Optical section........................................................................................................................4-39
(3-1)Detaching and reattaching the LSU.....................................................................4-39
(4) Drive section..........................................................................................................................4-45
(4-1)Detaching and reattachingthe main drive unit.................................................... 4-45
(4-2)Detaching and reattachingthe eject unit/the pressure release unit................... 4-55
(4-3)Detaching and reattachingthe eject drive unit..................................................... 4-61
(4-4)Detaching and reattachingthe conveying motor................................................. 4-70
(4-5)Detaching and reattachingthe paper feed/the resist clutch assembly.............. 4-75
(5) Others.................................................................................................................................... 4-78
(5-1)Detaching and reattaching theconveying unit....................................................... 4-78
(5-2)Detaching and reattaching the ejectunit............................................................. 4-80
(5-3)Fan motor attachment direction............................................................................. 4-85
(6) PWBs..................................................................................................................................... 4-86
(6-1)Detaching and reattachingthe main/the engine PWB........................................ 4-86
(6-2)Detaching and reattachingthe high voltage PWB............................................... 4-92
(6-3)Detaching and reattachingthe lower voltage power PWB.................................. 4-99
(6-4)Detaching and reattachingthe container relay PWB........................................ 4-104
(6-5)Detaching and reattachingthe unit relay PWB.................................................. 4-112
(6-6)Detaching and reattachingthe operation panel PWB....................................... 4-118
4-4Maintenance parts replacement procedures (option)........................................................... 4-123
(1 )Paper feeder (PF-5110)..................................................................................................... 4-123
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-1)Detaching and reattaching the retard,

the pickup pulley and paper feed roller..................................................................... 4-123
(1-2)Detaching and reattaching the PF PWB............................................................ 4-125
5 Firmware
5- 1 Firmware update..........................................................................................................................5-1
6 Service modes
6- 1 Service modes.............................................................................................................................. 6-1
(1 )Executing the service mode................................................................................................... 6-1
(2) Descriptions of service modes............................................................................................... 6-2
(3) Print event log........................................................................................................................6-13
7 Troubleshooting
7- 1 Feeding/Conveying Failures........................................................................................................ 7-1
(1 )Prior standard check items......................................................................................................7-1
(1-1)Paper jam due to the cover-open detection........................................................... 7-2
(1-2)Paper jam due to the wave or curl in the fuser section of the damp paper.........7-2
(1-3)Paper jam due to the dog-ear, paper skew, paper creases,
fusing failure or the paper curl......................................................................................... 7-3
(1-4)Paper jam caused by the conveying guide,
paper entry guide or the feedshift guide.........................................................................7-3
(1-5)Paper jam caused by incorrectly loaded paper in the cassette...........................7-4
(1-6)Paper jam due to the inferior paper........................................................................7-4
(1-7)Paper jam caused by the conveying rollers or the paper feed pulleys............... 7-5
(1-8)Paper jam due to the sensor................................................................................... 7-6
(1-9)Paper jam due to the setting / detection failure.................................................... 7-6
(1-10)Paper jam due to the static electricity.................................................................. 7-7
(1-11)Paperjam caused by the installation environment
since the papers inside the cassette are always damp.).............................................. 7-7
(2) Paperjam indication............................................................................................................... 7-8
(3) Paperjam detection condition............................................................................................... 7-9
7-2Self diagnostic............................................................................................................................ 7-35
(1 )Self diagnostic function......................................................................................................... 7-35
(2) Self diagnostic codes............................................................................................................ 7-35
(3) System Error (Fxxxx) Outline............................................................................................... 7-64
7-3lmage formation failure.............................................................................................................. 7-69
(1 )lmage failure(lmage forming factor: printer engine for single color)................................ 7-70
(1-1 )No image appears (entirely white)......................................................................... 7-72
(1-2)No image appears (entirely black)......................................................................... 7-73
(1-3)The entire image is faint......................................................................................... 7-74
(1-4)The background is colored.................................................................................... 7-76
(1-5)Vertical white streaks or bands appear................................................................. 7-77
(1-6)Black or color streaks appear longitudinally......................................................... 7-78
(1-7)White, black or color streaks or bands appear horizontally............................... 7-79
(1 -8)Uneven density vertically........................................................................................ 7-80
(1-9)Uneven density horizontally....................................................................................7-81
(1-10)Black or color dots appear in the image............................................................. 7-82
(1-11)Offset occurs.......................................................................................................... 7-82
(1-12)The image is partly missing................................................................................. 7-84
(1-13)The image is blurred............................................................................................. 7-84
(1-14)Poor gray scale reproduction............................................................................... 7-85
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1 -15)lrregular horizontal white streaks appear in the image

Dots appear in the image.............................................................................................. 7-85
(1-16)Granular iamge (low solid image desnity).......................................................... 7-87
(2)lmage failure (Transfer, paper conveying and fusing factor:
printer engine for 4 colors)...................................................................................................... 7-88
(2-1 )No image appears (entirely white)........................................................................7-90
(2-2)The entire image is faint........................................................................................ 7-91
(2-3)The background is colored....................................................................................7-92
(2-4)Vertical white streaks or bands appear................................................................ 7-92
(2-5)Black or color streaks appear longitudinally....................................................... 7-94
(2-6)White, black or color streaks or bands appear horizontally............................... 7-95
(2-7)Uneven transfer...................................................................................................... 7-96
(2-8)Black or color dots appear in the image.............................................................. 7-97
(2-9)Characters are blurred (transfer shift).................................................................. 7-98
(2-10)Regular error arises at the leading edge of the original image and copy one. 7-98
(2-11 )lrregularly error arises
at the leading edge of the original image and copy one........................................... 7-100
(2-12)Creases arises on paper................................................................................... 7-100
(2-13)Offset occurs........................................................................................................ 7-101
(2-14)The image is partly missing (Outlines objects and white dots)..................... 7-102
(2-15)Fusing failure....................................................................................................... 7-103
(2-16)The image is blurred........................................................................................... 7-103
(2-17)lmage center and copy image one do not accord............................................ 7-104
(2-18)Paper is dirty with toner......................................................................................7-104
(2-19)Poor color reproduction......................................................................................7-105
(2-20)Color registration shift......................................................................................... 7-106
(2-21 )Dirt on the backside of paper............................................................................. 7-107
7-4Electric failure........................................................................................................................... 7-108
7- 5Mechanical failure.................................................................................................................... 7-112
8 PWBs
8- 1 Description for PWB.................................................................................................................... 8-1
(1) Main/Engine PWB................................................................................................................... 8-1
(2) Container relay PWB............................................................................................................... 8-9
(3) Unit relay PWB.......................................................................................................................8-13
(4) High voltage PWB................................................................................................................. 8-16
(5) Low voltage power supplyPWB............................................................................................ 8-18
(6) Operation panel main PWB.................................................................................................. 8-20
8- 2Description for PWB (OPTION)................................................................................................ 8-22
(1)PF PWB (PF-5110)............................................................................................................... 8-22
9 Appendixes
9- 1 Appendixes................................................................................................................................... 9-1
(1) Repetitive defects gauge......................................................................................................... 9-1
(2) Firmware environment commands......................................................................................... 9-2
(3) Maintenance Commands......................................................................................................9-10
(4) Wiring diagram.......................................................................................................................9-11
Instaration Guide
PF-5110 (250 sheets x 1 Paper Feeder)
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1 Specifications
1-1 Specifications
(1) Common function
Item Description
26 ppm model 21 ppm model
Product name ECO8YS P5026cdw ECOSYS P5021cdw
ECOSY8 P5026cdn ECOSYS P5021cdn
Type Desktop
Printing Method Electrophotography by semiconductor laser
Paper Weight Cassette 60 to 163 g/m2
Multi Purpose 60 to 220 g/m2, 230g/m2 (Hagaki)
Tray
Paper Type Cassette Plain, Rough, Recycled, Preprinted, Bond, Color, Prepunched,
Letterhead, Thick, High Quality,
Custom 1 to 8 (Duplex: Same as Simplex)
Multi Purpose Plain, Transparency (OHP film), Rough, Vellum, Labels, Recy
Tray cled, Preprinted, Bond, Cardstock, Coated, Color,
Prepunched, Letterhead,
Envelope, Thick, High Quality, Custom 1 to 8
Paper Size Cassette A4, A5-R, A5, B5, A6, B6, Letter, Legal, Folio, 216 * 340 mm,
Statement-R, Executive, Oficio II, 16K, B5(ISO),
Custom (105 x 148 to 216 x 356 mm)
Multi Purpose A4, A5-R, A5, A6, B5, B6, Letter, Legal, Folio, 216 x 340 mm,
Tray Statement-R, Statement, Executive, Oficio II, 16K, B5(ISO),
Envelope #10, Envelope #9, Envelope #6 3/4,
Envelope Monarch, Envelope DL, Envelope C5, Hagaki
(Cardstock), Oufuku Hagaki (Return postcard), Youkei 4,
Youkei 2, Custom (70 x 148 mm to 216 x 356 mm)
Printable Area Print margin for top, bottom and both sides is 4.2 mm.
Warm-up Time Power on 29 seconds or less 32 seconds or less
(23°C/ 73.4°F,
Sleep 13 seconds or less 12 seconds or less
60%)
Paper Capac- Cassette 300 sheets (64 g/m2)/250 sheets (80 g/m2)*1
ity
Multi Purpose 55 sheets (64 g/m2)/50 sheets (80 g/m2) :A4/Letter or smaller
Tray
Output Tray Inner tray 150 sheets (80 g/m2)
Capacity
Image Write System Semiconductor laser and electrophotography (a single beam)
Photoconductor OPC drum (diameter 24mm)
Charging system Contact charger roller method
Developer system Non-magnetic dual-component developing system
Toner replenishing: Automatic from the toner container
1-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Item Description
Transfer system Primary: Transfer belt method
Secondary: Transfer roller method
Separation system Diameter separation, separation needle
Cleaning Drum Counter blade
system
Primary trans Counter blade
fer
Charge erasing system Exposure by cleaning lamp (LED)
Fusing system Heat and pressure fusing with the heat roller and the press
roller
Heat source: halogen heater
Abnormally high temperature protection devices: thermostat
Memory 512 MB
Interface USB Interface Connector: 1 (Hi -Speed USB)
Network interface: 1
(10 BASE-T/100 BASE-TX/100 0 BASE-T)
USB Port: 1 (Hi-Speed USB)
Wireless LAN support Wireless LAN support
(ECOSYS P5026cdw only) (ECOSYS P5021cdw only)
Operating Temperature 10 to 32.5°C/50 to 90.5T
Environment
Humidity 10 to 80%
Altitude 3,500 m/11,482 ft maximum
Brightness 1,500 lux maximum
Dimension (W x D x H) 16.42" x 16.89" x 19.49" /410 x 410 x 329 mm
Weight (without toner container) Approx. 46.3 Ib/Approx. 21 kg
Space Required (W x D) (Using multi purpose tray) 16.15" x 23.39"/410 x 594 mm
Power Source 120 V Specification Model: 120 V 60 Hz 8.6 A
230 V Specification Model: 220 to 240 V 50 Hz 4.5 A
*1 Up to upper limit height line in the cassette.
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(2) Printer Functions

Item Description
Printing Speed Black and White Full Color Black and White Full Color
A4 Copying Copying Copying Copying
Letter 26 sheets/min 26 sheets/min 21 sheets/min 21 sheets/min
Legal 27 sheets/min 27 sheets/min 22 sheets/min 22 sheets/min
B5 22 sheets/min 22 sheets/min 18 sheets/min 18 sheets/min
A5-R 27 sheets/min 27 sheets/min 22 sheets/min 22 sheets/min
A6 27 sheets/min 27 sheets/min 22 sheets/min 22 sheets/min
16K 27 sheets/min 27 sheets/min 22 sheets/min 22 sheets/min
27 sheets/min 27 sheets/min 22 sheets/min 22 sheets/min
First Black and 9.5 seconds or less 11.0 seconds or less
First Print White
Time Color 10.5 seconds or less 12.5 seconds or less
(A4)
Resolution 9600 dpi equivalent x 600 dpi
1200 dpi x 1200 dpi (Data resolution is 600 dpi.)*1
Operating System Windows XP, Windows Server 2003, Windows Vista, Windows
7, Windows 8, Windows 8.1, Windows 10, Windows Server
2008/R2, Windows Server 2012/R2, Mac OS 10.5 or later
Interface USB Interface Connector: 1 (Hi-Speed USB)
Network interface: 1
(10 BASE-T/100 BASE-TX/1000 BASE-T)
Wireless LAN support
Page Description Language PRESCRIBE
Emulations PCL6(PCL-XL, PCL5c), KPDL3,PostScripts compatible, PDF,
XPS, OpenXPS
*1 The processing speed will be slower than normal.
(3) Paper Feeder (PF-5110)(Option)

Item Description
Paper Supply Method Friction retard feeder
(No. Sheets: 300, 64 g/m2, 1 cassette)
(No. Sheets: 250, 80 g/m2, 1 cassette)
Paper Size A4, A5-R, A5, A6, B5, B6, Letter, Legal, Folio, 216 x 340 mm,
Statement-R, Statement, Executive, Oficio II, 16K, B5(ISO),
Custom (105 x 148 to 216 x 356 mm)
Supported Paper Paper weight: 60 to 163 g/m2
Media types: Plain, Recycled, Material
Dimensions (W) x (D) x (H) 16.42” x 16.89" x 5.79" 410 x 447.5 x 147 mm
Weight Approx. 8.16 Ib/Approx. 3.7 kg
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1-2 Part Names

(1) Machine Exterior
1. Top Tray 6. Button

2. Eject Stopper 7. USB Memory Slot
3. Cassette 1 8. Right Cover
4. Power Switch 9. Operation Panel
5. Handles 10. Anti-theft Lock Slot
11. Rear cover 1
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(2) Part Names (Connectors/lnterior)
1. USB Interface Connector 6. Multi Purpose Tray

7. Sub Tray
2. Network Interface Connector
8. MP Paper Width Guides
3. MP Conveying guide
9. Fuser Unit
4. Paper Length Guide
5. Paper Width Guides
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10111213
10. Toner Container (Yellow) 13. Toner Container (Black)

11. Toner Container (Cyan) 14. Toner Container Lock Lever
12. Toner Container (Magenta)
(3) With Optional Equipments Attached
1. Cassette 2
2. Rear cover 2
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(4) Operation Panel
1. [Menu] key: Displays the Menu screen.

2. Arrow keys: Increments or decrements numbers, or selects menu in the message display.
When a specific error occurs, select the [►] () key to show the Help screen.
3. [OK] key: Finalizes a function or menu, and numbers that have been entered.
4. [Go] key: Clears a specific error, and wakes the machine from the sleep state.
5. [Quiet Mode] key: Lower print and scan speed for quiet processing.
6. [Wi-Fi] indicator: Blinks during Wi-Fi connection.
7. [Energy Saver] indicator: Lights up when the machine is in energy save mode.
8. [Ready] indicator: Lights up in the print ready state.Blinks during print processing or when an error occurs.
9. [Attention] indicator: Lights or blinks when an error occurs and a job is stopped.
10. [Cancel] key: Cancel a printing job.
11. [Logout] key: Exits the operation for the current user (i.e. log out).
12. Message display: Displays the setting menu and error messages.
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1-3 Optional Equipment

The following optional equipment is available for the machine.
Software option
(3) UG-33
(4) SD/SDHC Memory Card
(1) PF-5110 "Paper Feeder"

The paper feeder can be installed in the printer.
(2) Card Authentication Kit(B) "Card Authentication Kit"

User login administration can be performed using ID cards. To do so, it is necessary to register ID card information on
the previously registered local user list.
(3) UG-33 "ThinPrint Option"

This application allows print data to be printed directly without a print driver.
(4) SD/SDHC Memory Card

SD/SDHC memory card is a micro chip card that can save optional fonts, macros, forms.
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2 Installation
2-1 Environment
Installation environment
1. Temperature: 50 to 90.5°F (10 to 32.5°C) (But humidity should be 70% or less when the temperature is 90.5°F
(32.5°C).)
2. Humidity: 10 to 80%(But the temperature should be 86°F (30°C) or less when humidity is 80%.)
3. Power AC100V 50/60HZ More than 10.3A
AC110V 60Hz More than 9.4A
AC120V 60Hz More than 8.6A
AC220 to 240V 50Hz More than 4.5A
4. Frequency fluctuation: 50Hz+/-2% or 60Hz+/-2%
Installation location
The operative environmental conditions are as follows:
Adverse environmental conditions may affect the image quality. It is recommended to use the machine as follows:
Humidity: 36 to 65% Temperature: 60.8 to 80.6°F or less (16 to 27°C).
Avoid the following locations when selecting a site for the machine.
Avoid locations near a window or with exposure to direct sunlight
Avoid locations with vibrations
Avoid locations with rapid temperature fluctuations
Avoid locations with direct exposure to hot or cold air
Avoid poorly ventilated locations
If the floor is delicate, when this machine is moved after installation, the floor material may be damaged by the casters.
During operation, some ozone is released, but the amount does not cause any ill effect to one's health.
If, however, the machine is used over a long period of time in a poorly ventilated room or when making an extremely
large number of copies, the smell may become unpleasant. To maintain the appropriate environment for copy work, it is
suggested that the room be properly ventilated.
Installation space
Figure 2-1
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2-2 Installing the main unit

Installation procedures
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(1) Unpacking and checking bundled items

(1-1) Main unit
Take out the main unit and accessories from the packing case.
Remove the tape and cushioning materials for packing from the main unit.
Figure 2-2
1. Right Upper pad 7. Plastic bag

2. Left Upper pad 8. Main pad
3. Accessories box 9. Plastic bag
4. Power cord 10. Right bottom pad
5. Drying agent 11. Left bottom pad
6. Main unit 12. Outer box
Note: Make sure to install the main unit on a level surface.
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(1-2) Paper Feeder(Option)

Take the paper feeder out of the packing case.
Remove the tape for packing from the paper feeder.
1. Paper Feeder 3. Main unit cover 5. Left pad

2. Fixed tape 4. Right pad 6. Outer case
(2) Optional unit installation

Install necessary optional units in the main unit by referring to the installation procedures.
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(3) Setting up the Toner Container
1 Remove the right cover (a).
2 Remove the toner set up label.
3 Close the right cover.
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(4) Connecting to the Interface Cable

(4-1) Connecting to LAN Cable
1 Connect the cable to the machine.

1 Connect the LAN cable to the network interface connector.
2 Connect the other end of the cable to the hub.
(4-2) Connecting USB Cable
1 Connect
(4-3) Connecting the Power Cable
1 Connect the cord

Connect the accessory power code to the main unit, connect the other end of the supplied
power cable to a power outlet.
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Make sure to use the power cable that is attached with the machine.
(5) Setting of the Paper
(5-1) Set paper in the cassette 1
1 Pull the cassette out of the main unit
2 Adjust the Paper Length Guide of the cassette
In case of using Folio, Oficio, Legal
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3 Adjust the Paper Width Guide of the cassette
4 Set the paper.
• Set to face up the printing side.

• Separate the paper taking out of the wrapping paper before setting in the cassette.
• Set not to fold in the paper. Such paper may cause paper jams.
• Set the quantity of the paper less than the maximum paper display,
• If the paper is loaded without adjusting the paper length guide and the paper width guides,
it is caused the skew paper feeding and the paper jam.
5 Insert the cassette slowly and deeply into the main unit.
7 Set
Select paper size and paper type.
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(5-2) Set the paper in the cassette 2
1 Pull the cassette out of the main unit
2 Adjust the Paper Length Guide of the cassette
3 Adjust the Paper Width Guide of the cassette
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4 Set the paper.
▼ ▼
• Set to face up the printing side.

• Separate the paper taking out of the wrapping paper before setting in the cassette.
• Set not to fold in the paper. Such paper may cause paper jams.
• Set the quantity of the paper less than the maximum paper display,
• If the paper is loaded without adjusting the paper length guide and the paper width guides,
it is caused the skew paper feeding and the paper jam.
5 Insert the cassette slowly and deeply into the main unit.
6 Display the screen.

[Menu] key > [A] [▼] key > [Paper Setting] > [►] key > [A] [▼] key >
[Cassette 2 paper size] > [►] key
7 Configure the settings.

Select paper size and paper type.
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(5-3) Precaution for Handling Paper

Separate in the following procedures the paper taking out of the wrapping paper before setting in the paper feeder cas
sette.
Separate the paper, true up the edge of the paper in a flat place.
In addition, note the following.
• In case of the fold or the curl of the paper, stretch in a straight line. Such paper may cause
a jam.
• If paper is left the environment under high humidity after taking the paper out of the
package. Keep sealing the remaining paper in the cassette into the paper storage bag.
Also, keep sealing the remaining paper on the MP tray into the paper storage bag.
• If the machine will not be used for a prolonged period, keep sealing the paper in the paper
storage bag to take it out of the cassette in order to protect it from the humidity.
If you use the recycled paper (the printed paper once), make sure to remove a staple needle
and a clip. Do not use paper with a staple or clip. This may cause poor image quality or
malfunctions.
Refer the following in case of using the paper (preprint) which is printed the punched paper,
the logo, the company name, and the special paper such as the letterhead.
(6) Power-up
1 Turn on the power switch.
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(7) Default Setting

Before using this machine, configure such settings as date and time, network configuration, and energy saving functions
as needed.
The default settings of the machine can be changed in System Menu.

With regard to the items which can set in the system menu, refer to the user manual of the machine unit
The default of administrator ID and administrator in the factory shipment is set as follows.
Administrator ID: 2600 or 2100
Administrator password: 2600 or 2100
(7-1) Setting Date and Time

Follow the steps below to set the local date and time at the place of installation.
Set the time difference from date, time and GMT of the region where the machine is used.
Before set date/time, make sure to set the time difference.

The correct time can be periodically set by obtaining the time from the network time server.

1 [Menu] key > [A] [▼] key > [The whole devices] > [►] key > [A] [▼] key >
[Day and Time setting] > [►] key
2 Enter the administrator ID, select [OK] key.
Enter that ID is the number of one to sixteen digits.

Select [A] or [▼] key, and enter the numerical values.
If you select [◄] or [►] key, the entering position moves left and right.
3 Enter an administrator password, and select [OK] key.
Enter that a password is the number of 0(No setting) to sixteen digits.

After entering the ID and the password, the collation is carried out. In case of the wrong
administrator ID and password," ID is different." or" Password is different." is displayed
and return in the entering screen. Enter the correct ID and password again.
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2 Set
[▲] [▼] key > [Time difference] > [OK] key > Select the time difference > [OK] key > [A] [▼]
key >
[Day and Time(Year/Month/Day)] > [OK] key > Set the date > [OK] key > [A][V] key >
[Time(Time/Minute/Second)] > [OK] key > Set the time > [OK] key > [A] [▼] key > [Date
format] >
[OK] key > Select date format > [OK] key
Item Descriptions
Time Zone Set the time difference from GMT Choose the nearest region
where you use. If you select a region that utilizes summer time,
configure settings for summer time.
Day and Time(Year/ Set the date and time for the location where you use the machine.
Month/Day) Set Value: Year (2000 to 2037), Month (1 to 12), Day (1 to 31)
Time(Time:Minute:Sec- Set the date and time for the location where you use the machine.
ond) Set Value: Hour (00 to 23), Minute (00 to 59), Second (00 to 59)
Date Format Select the display format of year, month, and date. The year is dis
played in Western notation.
Set Value: Month/Day/Year, Day/Month/Year, Year/Month/Day
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(7-2) Network Setup
Set network in the wire

The machine is equipped with network interface, which is compatible with network protocols such as TCP/IP (IPv4),
TCP/IP (IPv6), NetBEUI, and IPSec. It enables network printing on the Windows, Macintosh, UNIX and other platforms.
Set up TCP/IP (IPv4) to connect to the Windows network.
Make sure to connect the network cable before setting.
With regard to other network settings, refer to the following:
IPv4 setting

[OK] key > [A] [▼] key > [Wired Network]> [►] key > [A] [▼] key > [TCP/IP] > [OK] key
2 Set
1 [A] [▼] key > [On] > [OK] key
2 Select [►] key while the [TCP/IP on] is displayed.
3 [A][▼] key > [DHCP] > [OK] key > [A][T] key > [Not set] > [OK] key
4 [A][V] key > [IP address] > [OK] key
5 Enter the IP address.
Set between 000 and 255.

Select [A] or [▼], and enter the numerical values.
6 Select [OK] key.
7 [ A][▼] key > [Subnet Mask] > [OK] key
8 Enter Subnet Mask

9 Select [OK] key.
10 [A][V] key > [Default Gateway] > [OK] key
11 Enter the Default Gateway.

12 Select [OK] key.
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After changing the setting, restart the network from System Menu, or turn the machine OFF
and then ON.
Ask your network administrator for the IP address which set, prepare in advance.
In the following cases, set the IP address of DNS server in using the Command Center RX.
When using the host name with "DHCP" setting [Off]"
When using the DNS server with IP address that is not assigned by DHCP automatically.
With regard to the IP address setting of the DNS server, refer Command Center RX operat
ing procedures.
Set the Wireless Network

When you set to connect, it is possible to print or send in a wireless network (wireless LAN) environment.
The configuration methods are as follows:
Configuration Method Descriptions

Configuring the Connection from Use Wi-Fi Settings or Wireless Network to configure the network in details from
the Operation Panel on This System menu.
Machine
Setting the Connection by Using This is the tool included in the Product Library. You can configure the connection
the Wi-Fi Setup Tool according to the instructions provided by the wizard.
Configuring Connections on the You can be set by OK.
Web Page
If you want to switch the network interface except for the wire, change the appropriate setting value in
"Communication".
Setting the Connection by Using the Wi-Fi Setup Tool

To send the Wi-Fi settings configured in the Wi-Fi Setup Tool to the machine, it needs to do the local connection with the
machine. There are both wired connection via LAN cable and wireless LAN connection (Wi-Fi Direct) as the method of
local connection.
If you use the Wi-Fi Direct, before connecting the machine unit and the PC in the Wi-Fi Direct, take effect (Select
[Use]) the Wi-Fi Direct on the operation panel, making sure of checking that the network is restarted.
When connecting to the machine unit directly by using the LAN cable, Auto-IP address (Link Local Address) is alloted
both the machine unit and the computer. To use a wired LAN cable directly connected to the machine, the Auto-IP
(Link-local) address will be assigned to the machine and the computer.
Make sure whether the connecting PC is compatible to WPS or not. Configure the settings on the operation panel if
your computer supports WPS.
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Connect to the wire by using the LAN cable.
1 Connect the machine with a computer

1 When the machine is powered on, connect a computer with the machine unit via the LAN
cable directly.
2 Turn on the computer.

IP address (link local address) of the machine and computer is generated automatically.
2 Insert the DVD.
Installation on Windows must be done by a user logged on with administrator privileges.

If the "Welcome to the Found New Hardware Wizard" dialog box displays, click [Cancel].
If the auto playback screen is displayed, click [Execute setup.exe].
If the user account management screen is appeared, click [Yes].

1 Click [Display View License
Agreement] and read the License
Agreement.
2 Click [Accept].
4 Select [Maintenance].
5 [Wi-Fi Setup Tool] > [Execution]
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1 [Disuse WPS] > [Next] > [Next]
2 [Use LAN cable] > [Next] > [Next]
3 [Easy setup] > [Next]

The machine is detected.
Only one machine can be searched using Wi-Fi Setup Tool. It may take times to search
the machine.
If the machine is not detected, select [Advanced setup] > [Next]. Select [Express] or
[Custom] as device discovery method, specify the IP address or host name to search the
machine.
4 Select the machine > [Next]
5 Select [Use the device setting] via [Certification mode], and enter [the login user name] and
[the login password] (Admin together) > [Next]
6 Execute the communication settings > Click [Next]
7 Change the settings of access point as necessary > [Next]

The network is configured.
Connect to the wireless by Using Wi-Fi Direct

1 [OK] key > [A] [▼] key > [Wi-Fi Direct Setting] > [►] key

The default of administrator ID in the factory shipment is set 2600 or 2100.

The default of administrator password in the factory shipment is set 2600 or 2100.
4 [A] [▼] key > [Wi-Fi Direct] > [OK] key
2 Set
[A] [▼] key > [On] > [OK] key
3 Restart the network.

[OK] key > [A] [▼] key > [Wi-Fi Setting] > [►] key > [A] [▼] key >
[The restart of the network] > [OK] key > [OK] key
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4 Connect a computer or a handheld device with the machine.
5 Insert the DVD.

If the "Welcome to the Found New Hardware Wizard" dialog box displays, click [Cancel].
If the auto playback screen is displayed, click [Execute setup.exe].
If the user account management screen is appeared, click [Yes].

1 Click [Display View License
Agreement] and read the License
Agreement.
2 Click [Accept].
7 Select [Maintenance].
8 [Wi-Fi Setup Tool] > [Execution]
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1 [Disuse WPS] > [Next] > [Next]
2 [Wi-Fi Direct] > [Next] > [Next]
3 [Advanced setup] > [Next]

Select [Express] or [Custom] as the detection method of the machine unit. Nominate the IP
address or the host name as the detection method.
4 Select the machine > [Next]
5 Select [Use the device setting] via [Certification mode], and enter [the login user name] and
[the login password] (Admin together) > [Next]
6 Execute the communication settings > Click [Next]
7 Change the settings of access point as necessary > [Next]

The network is configured.
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(7-3) Set the Wi-Fi Direct

setting Wi-Fi Direct enables you to print from the Wi-Fi Direct environment. The configuration methods are as follows:
Set the Connection from the Operation Panel on the Machine

Connecting to Computers or portable Devices that Support Wi-Fi Direct

1 [OK] key > [A] [▼] key > [Wi-Fi Direct setting] > [►] key



[A] [▼] key > [On] > [OK] key

4 Specify the machine name from the computer or handheld device.

If a confirmation message is appeared on the operation panel of the machine, select [Yes].
The network between this machine and the computer or handheld device is configured.
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Connecting to Computers or portable Devices Unsupported Wi-Fi Direct

Here, we'll explain the procedures for connecting to iOS handheld devices.

1 [OK] key > [A] [▼] key > [Wi-Fi Direct setting] > [►] key



[▲] [▼] key > [On] > [OK] key

4 [Menu] key > [▲] [▼] key > [Wi-Fi Direct] > [►] key
5 Note device name, IP address, and password.
6 Configure the portable device.

1 [Settings] > [Wi-Fi]
2 Select the network name (SSID) appeared in step 5 from the list.
3 Enter the password that is noted in step 5 > [Connection]

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Configuring the Connection by Using Push Button

When your computer or portable device does not support Wi-Fi Direct but supports WPS, you can configure the network
using push button.

1 [OK] key > [A] [▼] key > [Wi-Fi Direct Setting] > [►] key


4 [▲] [▼] key > [Wi-Fi Direct] > [OK] key

[A] [▼] key > [On] > [OK] key

10 [Menu] key > [A] [▼] key > [Wi-Fi Direct] > [►] key
[>][▼] key > [Push button connection] > [OK] key > [OK] key
11 Press the push button on the computer or portable device and [OK] key on the
operation panel simultaneously.
You can connect to three portable devices at the same time using Wi-Fi Direct setting. When the devices that support
Wi-Fi Direct have already been connected, if you want to connect other device, disconnect the network of the already-
connected devices. The disconnection methods are as follows:
Disconnect the network from the computer or handheld computer
Disconnecting all devices from the network on the operation panel
[Menu] key > [A][V] key > [Wi-Fi Direct] > [►] key > [A] [▼] key > [All cut] > [OK] key > select in [OK] key order
Configuring auto disconnecting time from the System menu
Set auto disconnecting time from OK
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(7-4) Altitude Adjustment Setting

Execute [Altitude Adjustment] from the System Menu when setting up at a high altitude. In case of declining the printing
quality in the environment of an altitude 1,000m above sea level, if you set the altitude adjustment mode, you can
recover the printing quality.
1. [System Menu/Counter] key

2. Push [A] or [▼] key, select [Adjustment/ Maintenance] and push [OK] key.
3. Push [A] or [▼] key, select [Service setting] and push [OK] key.
4. Push [A] or [▼] key, select [High Altitude Adjustment] and push [OK] key.
5. Push [A] or [▼] key, select the either of [Standard], [1,001 to 2,000m], [2,001 to 3,000m], [3,001 to 3,500m], and
push the [OK] key.
*: Standard: Using of altitude 0 to 1,000m
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(8) Installing Software

In case of using the printer function in the machine unit, install necessary software on your PC from the DVD (Product
Library)
Software on DVD (Windows)

the installation method can be selected the either [Express Install] or [Custom Install]. [Express Install] is the standard
installation method. Install using [Custom Install] with regard to the components that cannot be installed by [Express
Install.
Software Description Express

Install
KK Driver (KX DRIVER) This driver enables files on a computer to be printed by the o
machine. Multiple page description languages (PCL XL,
KPDL, etc.) are supported by a single driver. This printer driver
allows you to take full advantage of the features of the
machine.
Use this driver when you create PDF files.
KX XPS printer driver This printer driver supports the XPS (XML Paper Specification) -
(KX XPS DRIVER) format developed by Microsoft Corporation.
KPDL mini-driver/PCL mini-driver This is a Microsoft MiniDriver that supports PCL and KPDL.
(PCL/KPDL) There are some restrictions on the machine features and
(KPDL mini-driver/PCL mini-driver) option features that can be used with this driver.
KYOCERA Net Viewer This is a utility that enables monitoring of the machine on the -
network.
Status Monitor This is a utility that monitors the printer status and provides an o
ongoing reporting function.
This makes it possible to print a
PDF file without starting Adobe
Acrobat/Reader.
FONTS These are display fonts that enable the machine's built-in fonts o
to be used in a software application.

KX XPS Driver cannot install on Windows XP.
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(9) Output of status page
1. Press the [Menu] key.
[MENU] Key
Figure 2-4
2. Select [Report Printing] and press [►] key.

3. Select [status page] and press [OK] key.
Report Print >

► > Print Status Page
Figure 2-5
4. As [?] is additionally displayed, press [OK] key.
> Print Status Page ?
Figure 2-6
Status page is printed.
(10)Completion of installing the main unit (Turning the power off)

1. Check if the [Data] lamp is turned off, turn the power switch off.
Check that the indicators are off.

Figure 2-7
IMPORTANT
While [Data] lamp is lighting, the main unit is operating. If you turn the power switch off while the main unit is operating,
it may cause malfunctions.
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3 Machine Design
3-1 Cross-section view
(1) Main unit + Paper feeder (option)
------- ► Paper path

........ ► Paper path (Option) / ------ ► Optical path
Figure 3-1
1. Cassette paper feed and Conveying sec 6. Primary transfer section

tion 7. Secondary transfer section
2. MP paper feed section 8. Fuser section
3. Laser scanner unit 9. Feedshift and eject section
4. Developer unit 10. Duplex conveying section
5. Drum unit 11. Paper feeder (option)
3-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3-2 Paper conveying and Paper detection

(1) Main unit + Paper feeder (option)
[Paper jam] [Sensor (Paper conveying)]

A. Paper jam at the MP tray 1. Paper sensor
B. Paper jam at cassette 1 or cassette 2 2. MP paper length sensor
C. Paper jam at rear cover 1 3. PF paper sensor
D. Paper jam at the duplex unit 4. Registration sensor
E. Paper jam at ejection 5. Eject sensor
3-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3-3 Electric parts

(1) Wire connection
(1-1) Machine left side
Figure 3-3
1. Main/Engine PWB 4. Color developer drive solenoid

2. Power source PWB 5. In-machine fan motor
3. Main motor
3-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-2) Machine right side
Figure 3-4
1. Conveying motor 7. Lift solenoid

2. Switchback solenoid 8. Toner solenoid (K)
3. Eject/Duplex clutch 9. Toner solenoid (M)
4. Fuser pressure release clutch 10. Toner solenoid (C)
5. Registration clutch 11. Toner solenoid (Y)
6. Paper feed clutch
3-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2) Wire connection (option)

(2-1) Paper feeder
Figure 3-5
1. PF PWB 3. PF paper feed clutch

2. PF lift solenoid 4. PF conveying clutch
3-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3) Descriptions about the major PWBs

(3-1) Main/Engine PWB
It controls the software for interface, image data pro

cessing, etc. and hardware for the operation unit, high
voltage/bias output, paper conveying mechanism, etc.
Figure 3-6
(3-2) High-voltage PWB
The drum main charger high voltage, developer bias,

transfer bias are output.
(3-3) Container relay PWB
Toner container relay PWB.
Figure 3-8
(3-4) Unit relay PWB
It consists of the toner container, conveying mecha

nism, and relay wiring to the main/engine PWB.
Figure 3-9
3-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3-5) Power source PWB
The input voltage (AC) from the AC power supply is

[100V models
changed to DC such as DC24V, and it controls the
fuser heater.
[200V models]
Figure 3-10
(3-6) Operation panel PWB
It consists of the LED indicators, the key switches and

buzzer.
Figure 3-11
3-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4) Electric parts layout (standard)

(4-1) PWBs
I Machine left side / jMachine inside / I Machine right side
Figure 3-12
3-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Main/Engine PWB Controlling the entire software to control the interface to the PC and network
and image data process, etc. Controlling the entire hardware to control the
image scanner unit and operation section.
Engine PWBControlling the hardware such as electric parts drive, high volt
age, bias output, paper conveying, fuser temperature, etc.
2. Container relay PWB Consisting of the engine PWB and wiring relay for the feed/conveying drive
section.
3. Unit relay PWB It consists of the relay wiring to the developer unit, drum unit and process
unit thermistor.
4. High-voltage PWB The drum main charger high voltage, developer bias, transfer bias, etc. are
output.
5. Power source PWB The input voltage (AC) from the AC power supply is changed to DC such as
DC24V, and it controls the fuser heater.
6. Drum PWB (K) It retains the drum unit information.
7. Drum PWB (M) It retains the drum unit information.
8. Drum PWB (C) It retains the drum unit information.
9. Drum PWB (Y) It retains the drum unit information.
10. APC PWB Emitting and controlling the laser beam.
11. PD PWB Controlling the synchronous lateral laser beam.
12. Operation panel PWB It consists of LCD, LED indicators, key switches and buzzer.
13. Wi-Fi PWB *1 It communicates wireless data.
*1: Wi-Fi model only
Part name table
No. Name used in service manual Name used in parts list Part. No.
1 Main/Engine PWB PARTS PWB MAIN ASSY SP 302RF9401_
302RD9401_
302RC9401_
302RB9403_
PARTS PWB MAIN ASSY EU SP 302RF9402_
302RD9402_
302RC9402_
302RB9404_
2 Container relay PWB PARTS PWB CONTAINER CONNECT 302R79421_
ASSY SP
3 Unit relay PWB PARTS PWB UNIT CONNECT ASSY 302R79424_
SP
4 High-voltage PWB PARTS UNIT HIGH VOLTAGE SP 302R79431_
5 Power source PWB PARTS UNIT LOW VOLTAGE 120V SP 302R79429_
PARTS UNIT LOW VOLTAGE 230V SP 302R79430_
6 Drum PWB (K)
(DK-5230) (302R79301J
7 Drum PWB (M) - -
(DK-5231) (302R79302J
8 Drum PWB (C)
9 Drum PWB (Y)
10 APC PWB - -
11 PD PWB (LK-5230) (302R74614J
3-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
12 Operation panel PWB PARTS PWB P PANEL ASSY SP 302RB9402_
13 Wi-Fi PWB *1 PARTS WIFI MODULE SP 302RH9408_
(PARTS WIFI UNITSP) (302R79401J
*1: Wi-Fi model only
3-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-2) Sensors and Switches
Fuser unit
10
Machine left side /1 [Machine inside / I Machine right side
3-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Paper sensor Detecting the presence of paper on the cassette.

2. Registration sensor Controlling the timing to start the secondary paper feeding.
3. Press-release sensor Detecting the mode of the fuser pressure.
4. Eject sensor Detecting the paper jam at the fuser section.
5. Fuser thermistor 1 (Edge) Detecting the heat roller temperature (Edge).
6. LSU thermistor Detecting the LSU temperature.
7. T/C sensor (K) It detects the toner density in the developer unit (Black).
8. T/C sensor (M) It detects the toner density in the developer unit (Magenta).
9. T/C sensor (C) It detects the toner density in the developer unit (Cyan).
10. T/C sensor (Y) It detects the toner density in the developer unit (Yellow).
11. ID sensor(R) Measuring the toner density at the calibration.
12. ID sensor (L) Measuring the toner density at the calibration.
13. MP paper sensor Detecting the presence of paper on the MP tray.
14. Interlock switch Shutting off the 24V power supply line when the rear cover is opened.
15. Right cover switch Right cover open detection and toner container detection
16. Power switch Turning on and off the main/engine PWB, the engine relay PWB and the
operation panel PWB, etc.
17. Temperature sensor (outside) Detecting the temperature outside the main unit.
Conveying cover switchPart name table
1 Paper sensor PARTS SENSOR OPT. SP 302P79401_
2 Registration sensor PARTS SENSOR OPT. SP 302P79401_
3 Fuser pressure release sensor
4 Eject sensor
(FK-5230) (302R79308J
(FK-5232) (302R79309J
5 Fuser thermistor 1 (edge) (FK-5231) (302R79310J
6 LSU thermistor
(LK-5230) (302R79311J
7 T/C sensor (K)
(DV-5230(K)) (302R79303J
8 T/C sensor (M)
(DV-5230(M)) (302R79305J
9 T/C sensor (C)
(DV-5230(C)) (302R79306J
10 T/C sensor (Y)
(DV-5230(Y)) (302R79304J
11 ID sensor (R) PART PWB ID SENSOR ASSY SP 302R79420_
12 ID sensor(L)
13 MP paper length sensor PARTS SENSOR OPT. SP 302P79401_
14 Interlock switch INTER LOCK SWITCH 2FB2716_
15 Right cover switch SW.PUSH 7SP01000004+H01
16 Power switch PARTS PWB SWITCH ASSY SP 302R79426_
17 Temperature sensor (outside) PARTS PWB ASSY THERMISTOR SP 302M29413_
3-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-3) Motors
Fuser unit
Machine left side jMachine inside / Machine right side
3-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Conveying motor Drive for the paper feed, toner supply and waste toner disposal mechanism
2. Main motor (Drum/Developer) Drive for the drum unit / developer unit.
3. Polygon motor Drive for polygon mirror.
4. LSU cleaning motor Drive for the LSU glass cleaning mechanism.
5. In-machine fan motor In-machine cooling
6. Eject fan motor Cooling the eject section
Part name table
1 Conveying motor PARTS MOTOR-BL W40 SP 302LC9428_
2 Main motor (Drum/Developer) PARTS MOTOR-BL W40 SP 302LC9428_
(DR-5230) (302R79315J
3 Polygon motor - -
4 (LK-5230) (302R79311J
LSU cleaning motor
5 In-machine fan motor PARTS FAN MOTOR SP 302NG9422_
6 Eject fan motor FAN MOTOR 302HN4421_
3-14
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-4) Others
Fuser unit
Laser scanner unit

Primary Transfer unit
x
X
)
\1 T & Main unit

\
X
>
X,
X
'J
Machine left side / ]Machine inside / \/^/// [Machine right side
3-15
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. Lift solenoid Controlling the cassette bottom plate

2. Switchback solenoid Eject roller rotation direction switching
3. Color developer drive solenoid Developer roller position switching
4. MP paper feed solenoid Controlling the MP bottom plate
5. Toner solenoid (K) Toner supply operation control (K)
6. Toner solenoid (M) Toner supply operation control (M)
7. Toner solenoid (C) Toner supply operation control (C)
8. Toner solenoid (Y) Toner supply operation control (Y)
9. Registration clutch Registration roller drive control
10. Fuser pressure release clutch Fuser pressure release control
11. Paper feed clutch Paper feed section drive control
12. Eject/Duplex clutch Eject/Duplex roller drive control
13. Fuser heater Heating the heat roller
14. Eraser Removing the remaining electric charge on the drum.
Part name table
1 Lift solenoid SOLENOID TONER 302GR4415_
2 Switchback solenoid SOLENOID TONER 302GR4415_
(PARTS GUIDE EXIT R ASSY SP) (302R79416J
3 Color developer drive solenoid SOLENOID MPF 302HN4416_
(DR-5230) (302R79315J
4 MP paper feed solenoid SOLENOID TONER 302GR4415_
(PARTS FRAME MFP ASSY SP) (302R79408J
5 Toner solenoid (K) SOLENOID MPF 302HN4416_
6 Toner solenoid (M) SOLENOID MPF 302HN4416_
7 Toner solenoid (C) SOLENOID MPF 302HN4416_
8 Toner solenoid (Y) SOLENOID MPF 302HN4416_
9 Registration clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
10 Fuser pressure release clutch
(PARTS DRIVE EXIT PRESS ASSY (302R79408J
SP)
11 Paper feed clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
12 Eject/Duplex clutch
(PARTS DRIVE EXIT PRESS ASSY (302R79408J
SP)
13 Fuser heater
(FK-5230) (302R79308J
(FK-5232) (302R79309J
(FK-5231) (302R79310J
14 Eraser PARTS PWB ERASER ASSY SP 302R79423_
3-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5) Electric parts layout (option)

(5-1) Paper feeder
]Machineleft
Machine side// K '
inside [Machine right side
Figure 3-13
1. PF PWB Controlling the electric parts in the PF.

2. PF paper sensor Detecting the presence of paper on the PF.
3. PF rear cover switch Detecting the PF rear cover open/close.
4. PF Lift solenoid Controlling the PF bottom plate
5. PF paper feed clutch Driving the PF paper feed mechanism
6. PF conveying clutch Driving the PF paper conveying mechanism
Part name table
1 PF PWB PARTS PWB PWB PF ASSY SP 303R69401_
2 PF paper sensor PARTS SENSOR OPT. SP 302P794010
3 PF cover switch SW.PUSH 7SP01000004+H01
4 PF lift solenoid SOLENOID TONER 302GR4415_
5 PF paper feed clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
6 PF conveying clutch PARTS CLUTCH 35 Z35R SP 302NR9401_
3-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3-4 Drive system

(1) Drive system for the unit
Figure 3-14
[Eject/Fuser pressure release unit(blue letters)] [Main drive unit (Red letters)]
a. Conveying motor а. Main motor

b. Registration clutch
c. Paper feed clutch 1. Drum (Black)
d. Fuser pressure release clutch 2. Drum (Magenta)
e. Eject/Duplex clutch 3. Drum (Cyan)
4. Drum (Yellow)
1. Paper feed roller 5. Developer roller (Black)
2. MP paper feed roller б. Developer roller (Magenta)
3. MP conveying roller 7. Developer roller (Cyan)
4. registration roller 8. Developer roller (Yellow)
5. Secondary transfer roller
6. Fuser heat roller
7. Eject roller
8. Feedshift roller
9. Duplex conveying roller
10. Primary transfer belt drive roller
3-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2) Each section drive

(2-1) Drum drive
Figure 3-15
A.Main motor a. Drum joint (Yellow)

b. Drum joint (Cyan)
c. Drum joint (Magenta)
d. Drum joint (Black)
Figure 3-16
A. Main motor a. Developer joint (Yellow)

B. Color developer drive solenoid b. Developer joint (Cyan)
c. Developer joint (Magenta)
d. Developer joint (Black)
3-19
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-3) Paper feed roller drive
A. Conveying motor
B. Paper feed clutch
a.Paper feed roller
Figure 3-17
(2-4) Primary transfer drive
A.Conveying motor
a.Belt drive roller
Figure 3-18
3-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-5) Fuser roller drive

__ - -Z *4 I
A.Conveying motor
I
a.Fuser unit joint
Figure 3-19
(2-6) Eject/Fuser pressure release unit
A. Conveying motor
B. Eject/Duplex clutch
C. Fuser pressure release clutch
a. Feedshift roller
b. Eject roller
3-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3) Drive location

Machine left side
Machine right side
Figure 3-21
A:Main drive unit 5. Conveying motor

1. Main motor
2. Color developer drive solenoid C:Paper feed/ Registration clutch assy
B:Eject/Fuser pressure release unit 6. Paper feed clutch
3. Fuser pressure release clutch 7. Registration clutch
4. Eject/Duplex clutch
3-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4) Drive unit

(4-1) Main drive unit
Figure 3-22
3-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
3-5 Mechanical construction

(1) Paper feed and conveying section
The paper feed and conveying section consists of the cassette paper feed section and the MP tray paper feed sec
tion, and the paper conveying section conveying the fed paper to the transfer and separate section.
(1-1) Cassette paper feed and Conveying section

The cassette can load 300 sheets paper (64g/m2) or 250 sheets paper (80g/m2). The cassette forwards paper by
rotating the pickup roller and conveys it to the paper conveying section by rotating the paper feed roller. Multi-feeding
is also prevented by the effect of the retard roller.
The paper conveying section conveys paper to the transfer and separation section. The fed paper is conveyed to
where it turns the registration sensor on by the paper feed roller, and then, conveyed to the transfer and separation
section by the registration rollers.
Components parts 10 9
1. Pickup roller
2. Paper feed roller
3. Retard roller
4. Cassette bottom plate
5. Friction pad
6. Paper width guides
7. Paper length guide
8. Middle pulley
9. Rear registration roller
10. Front registration roller
11. Actuator
(PF paper sensor)
12. Actuator
11
(registration sensor)
13. Cassette base
Figure 3-24
12 3 2 9 10
Figure 3-25
3-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
CASPE
Paper detection sensor YC16-4
REGIST
Registration sensor YC16-1
~| FDMOTRDYN
YC11-3
Feed motor FDMOTCLKN YC11-4
FDMOTREMN
YC11-5
1 FDUCLN
Feed clutch YC2-4
| REGCLN
Registration clutch YC2-6
| CASOLN
Lift solenoid YC3-10
Container
relay PWB
Figure 3-26
3-25
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(1-2) MP tray paper feed/ paper conveying section

The MP tray can load 50 sheets paper (80 g/m2). The paper on the MP tray is fed by rotating the MP paper feed roller
while lifting up the MP bottom plate by the MP solenoid. Multi-feeding is also prevented by the effect of the MP sepa
ration pad.
The paper conveying section conveys paper to the transfer and separation section. The fed paper is conveyed to
where it turns the registration sensor on by the MP paper feed roller, and then, conveyed to the transfer and separa
tion section by the registration rollers.
Components parts
1. MP paper feed roller
2. MP separation pad
3. MP friction plate
4. MP bottom plate
5. MP paper width guides
6. MP cover
7. MP conveying roller A
8. MP conveying pulley A
9. MP actuator
(MP paper sensor)
10. MP conveying roller B
11. MP conveying pulley B
12. MP conveying guide
Figure 3-27
Figure 3-28
3-26
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Figure 3-29
3-27
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2) Optical section

The optical section consists of the laser scanner section to write the image.
(2-1) Laser scanner unit

The charged drum surface is scanned by the laser emitted from the laser scanner units. The laser reflects to the poly
gon mirrors by rotating the polygon motor so that the laser scans horizontally to the image. The laser scanner unit
has some lenses and mirrors, that adjust the diameter of the laser to focus the laser to the drum surface. Also, the
LSU cleaning motor operates to automatically clean the LSU glass.
Components parts
1. Polygon motor
2. f0 lens
3. Mirror
4. LSU glass
5. Laser scanner frame
6. Cleaning shaft
7. Cleaning holder
8. Collimate lens
9. Cylindrical lens
Figure 3-30
Figure 3-31
3-28
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
YC1 YC21
APC PWB
LSUTH
LSU Thermistor YC3-1
POLREMN
YC20-3
POLRDYN
YC20-4
YC20-5
Container relay
PWB
LSUMOTA
LSU Cleaning YC13-1
LSUMOTB
motor YC13-2
Figure 3-32
3-29
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3) Developer section

(3-1) Developer unit
The developer section consists of the developer roller forming the magnetic brush, the developer blade forming the
thin layer by replacing the toner, and the developer screw mixing up the toner. The toner density is adjusted by
impressing the bias to the developer roller. The toner amount inside the developer unit is detected by the T/C sensor.
Components parts
1. Developer roller
6 1 6 1 6 1 6 1
2. Developer blade
3. Developer screw A
4. Developer screw B
5. T/C sensor
6. Developer case
7. Developer shutter
Yellow]; ___ pyapj] Magenta]; Black
Figure 3-33
Figure 3-34
3-30
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
DLPSOLN
Color developer stop solenoid - YC9-1
MMOTDIRN
MMOTRDYN
Main motor MMOTCLKN
MMOTREMN
TCSDA
TCSCL
T/C sensor (K)
TSENSK
Unit relay
PWB
TCSDA
YC8-1
TCSCL
T/C sensor (M) YC8-3
TSENSM
I
YC8-7
TCSDA
YC7-1
TCSCL
T/C sensor (C) YC7-3
TSENSC
I
YC7-7
TCSDA
YC6-1
TCSCL
T/C sensor (Y) YC6-3
TSENSY
YC6-7
DBCTLK / DBCTLM / DBCTLC / DBCTLY High voltage

HVCLKN / ACCTLK / ACCTLMCY PWB
[Developer bias]
Figure 3-35
3-31
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4) Drum section

The drum section consists of the drum, the charger roller unit, and the cleaning unit. The drum surface is evenly
charged to prepare forming the electrical latent image by emitting the laser.
(4-1) Charger roller unit

The charged roller with the electric charge contacts the drum surface and rotates to charge the drum evenly.
(4-2) Cleaning
The remaining toner on the drum surface after transferring is removed by the cleaning blade, and collected to the
waste toner box by the drum screw. The eraser consists of the LED lamp, and it removes the remaining electric
charge on the drum before the main charge.
[Components parts]
1. Drum
2. Charger roller
3. Drum screw
4. Cleaning blade
5. Eraser light guide
6. Primary transfer belt
7. Drum unit frame
Figure 3-36
Figure 3-37
3-32
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
MMOTDIRN
YC11-1
MMOTRDYN
Main motor YC11-2
MMQTCLKN
YC11-3
MMOTREMN
YC11-4
DRUMSDA
YC2-1
Drum PWB (Y) DRUMSCL
J YC2-3
DRUMSDA
YC3-1
Drum PWB (C) DRUMSCL
YC3-3
I
DRUMSDA
YC4-1
Drum PWB (M) DRUMSCL
J YC4-3
DRUMSDA
YC5-1
Drum PWB (K) DRUMSCL
YC5-3
Unit relay
PWB
High voltage
MCTLK / MCTLM / MCTLC / MCTLY PWB
[Main charge]
Figure 3-38
3-33
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5) Transfer and separation section

(5-1) Primary transfer unit
The primary transfer section consists of the transfer cleaning unit, the transfer belt and four primary transfer rollers fac
ing each drum. When printing the color image, the toner image with a single color formed on each drum is repeatedly
transferred on the transfer belt by impressing the bias to the primary transfer rollers facing each drum, and then the full
color toner image is formed. Also, the ID sensor attached to the main unit measures the toner density on the transfer
belt.
The transfer cleaning unit collects the remaining toner on the transfer belt after the secondary transferring, and forwards
it to the waste toner box as waste toner.
Components parts
2. Belt tension roller
3. Belt drive roller
4. Backup roller
5. Primary transfer roller
6. Cleaning screw
7. Cleaning blade
8. Drum
Figure 3-39
Figure 3-40
3-34
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
FDMOTRDYN
FDMOTCLKN
Feed motor
FDMOTREMN
I
T1CTLMCY/T1CTLK
Primary transfer roller
[Primary transfer bias]
Figure 3-41
3-35
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5-2) Secondary transfer unit

The secondary transfer roller section consists of the secondary transfer roller attached to the paper conveying unit, and
the separation brush. The secondary transfer roller is grounded and transfers the toner image formed on the primary
transfer belt to paper by the electric potential difference with the primary transfer belt. Next, the paper is separated as
the curvature separation and is discharged by the grounded separation needles.
Components parts
1. Secondary transfer roller
2. Separation brush
3. Transfer front guide
4. Belt drive roller
Figure 3-42
Figure 3-43
3-36
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Figure 3-44
3-37
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6) Fuser section

The paper from the transfer and separation section is pinched between the heat roller and the press roller. The heat
roller is heated by the fuser heater, and the paper is pressed by the press roller with the pressure added by the pres
sure spring toward the heat roller, so toner is fused on the paper by that heat and pressure.
The surface temperature of the heat roller is detected by the fuser thermistor and controlled by the Engine PWB. If
the fuser section has abnormal temperature, the power supply line is shut off by switching the fuser thermostat and
the fuser heater is turned off forcedly.
Components parts
1. Fuser heater
2. Fuser heat roller 8
3. Fuser press roller
4. Fuser separator 4
5. Fuser thermistor 5
6. Fuser thermostat
7. Fuser front guide 6
8. Actuator
(Eject sensor)
9. Feedshift pulley A 2
10. Feedshift roller 1
Figure 3-45
Figure 3-46
3-38
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
FUSER
Eject sensor YC15-1
TH1
Thermistor 1 YC23-2
PRSDIR
Fuser press release sensor YC15-4
Low voltage
power source
PWB
LIVE
Themostat YC3-1 YC1
NEUTRAL
Fuser heater YC3-3
PRSSCL
Fuser press release clutch YC2-2
YC2
Container
relay PWB
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Figure 3-47
3-39
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(7) Eject and feedshift section

The eject and feedshift section consists of the paper path from the fuser section to the inner tray or the duplex con
veying section.
Components parts
1. Feedshift pulley A
2. Feedshift roller
3. Feedshift pulley B
4. Feedshift guide
5. Actuator
(Eject sensor)
6. Eject roller
7. Eject pulley
8. Eject lever
9. Eject tray
Figure 3-48
Figure 3-49
3-40
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
YC22-2
YC15-1
YC2
Container
relay PWB
YC11-2
YC2-8
FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Figure 3-50
3-41
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(8) Duplex conveying section

The duplex conveying section consists of the paper conveying path to forward the paper from the eject and feedshift
section in the duplex print to the paper conveying section.
Components parts
1. DU conveying roller
2. DU conveying pulley
3. DU conveying guide
4. Rear registration roller
5. Front registration roller
6. Actuator
(Registration sensor) 1
2
7. Actuator
(Eject sensor)
8. Feedshift roller 3
9. Feedshift guide
4
5
2
6 1
Figure 3-51
Figure 3-52
3-42
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Main/Engine
PWB
REGIST
Registration sensor - YC16-1
FUSER
Eject sensor YC15-1
YC2
Container
relay PWB
REVSOLN
Feed shift solenoid YC11-2
EXITCLN
Eject/Duplex clutch YC2-8
i FDMOTRDYN
YC11-3
FDMOTCLKN
Feed motor YC11-4
FDMOTREMN
YC11-5
Paper feed clutch —fducln YC2-4

] REGCLN
Registration clutch YC2-6
Figure 3-53
3-43
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(9) Paper feeder (option)

(9-1) Cassette paper feed section
The cassette can load 300 sheets paper (64g/m2) or 250 sheets paper (80g/m2). Paper fed from the cassette is
picked up by the rotation of the pickup roller and is conveyed to the main unit by the rotation of the paper feed roller
and conveying roller. Multi-feeding is also prevented by the effect of the retard roller.
Components parts
1. PF paper feed roller
2. PF pickup roller
3. PF pickup holder
4. PF retard roller
5. PF conveying roller
6. PF conveying pulley
7. PF cassette bottom plate
8. PF friction pad
9. PF paper width guides
10. PF actuator
(PF paper sensor)
11. PF paper length guide
12. PF cassette base
Figure 3-54
Figure 3-55
3-44
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Block diagram
Figure 3-56
3-45
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4 Maintenance
4-1 Precautions for the maintenance
(1) Precautions
Before disassembling the main unit, press the main power switch to turn the power off. Make sure that the power
lamp on the operation panel is off and unplug the power cord from the wall outlet. Then, start the disassembly.
When handling the PWBs (printed wiring boards), do not touch parts with bare hands. Make sure not to damage the
PWB.
If ICs are mounted on the PWB, do not touch them by hand or something charged with electrostatic.
Make sure to release the hook before disconnecting the connector with the hook.
Take care not to pinch up the wire and cable.
Use the original screws when reassembling the parts which have been disassembled.
If the types and the sizes of screws are not sure, refer to the parts list.
(2) Storage and handling of the drum

Note the following point when handling and storing the drum.
When detaching the drum unit from the main unit, take care that extreme strong direct light does not expose on the
drum surface.
Store in the following place of ambient temperature of-20 to 40 degree C(-4°F to 104°F) and ambient humidity of
85% RH or less. Wait more than 5 seconds between the power off and on. Avoid storing the drum unit in the place
where the temperature and humidity may suddenly change even if these changes are within the tolerable range.
Avoid exposure to any substance which is harmful or may affect the quality of the drum.
Do not touch the drum surface with any object.
Make sure not to touch the drum surface with bare hands or gloves.
If the drum is touched by hands or stained with oil, clean it.
(3) Storage of the toner container

Store the toner container in a cool, dark place.
Do not place the toner container under direct sunshine or in a damp environment.
(4) Screening of the toner container

Look at the screening film on the brand protection seal affixed to the toner container through the windows of the vali
dation viewer.
Look at the screening film through two windows to check the genuineness.
A black-colored band when seen through the anti-counterfeit film portion left side window ( • mark).
The forgery prevention film portion is " Gold color(gloss)" when seen through the right window ( mark).
When seen as the above, it is genuine. Otherwise (e.g. both seen in gold), it is a counterfeit.
4-1
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(•marking)
A black-colored band when A shiny or gold-colored band when

seen through the left side window seen through the right side window
Figure 4-1
Three incisions are indicated in the anti-counterfeit film portion as below chart, you can not reuse
Three cut parts at the red circle section
—®®—
rSKyDCERa
------ ©-------
Figure 4-2
4-2
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4-2 Maintenance parts replacement procedures

As the main unit is free of maintenance, there is not the setting of the maintenance parts.
In case that the replacement of the parts is needed in malfunction, replacing the maintenance kit in the following proce
dures, executing maintenance mode U251 and resetting the count.
(1) Cassette paper feed section

(1-1) Detaching and reattaching the retard pulley and pickup pulley and paper feed roller
Procedures
1. Open the rear cover (a).
2. While lifting the retard guide cover (c) in the direc
tion of the arrow, follow the guide (b) and remove it.
Figure 4-3
3. While lifting to release the shaft (b) of the retard

guide, remove the retard guide (a) in the direction of
the arrow.
Figure 4-4
4-3
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4. Tilt the middle guide (a) toward you.
Figure 4-5
5. While pushing up the lock portion (b) of paper feed

holder, slide it in the direction of the arrow.
6. While twisting the paper feed holder (a), remove in
the direction of the arrow.
7. Check the retard pulley, pickup pulley and paper
feed roller, and clean or replace it.
8. Reattach the parts in the original position.
Figure 4-6
4-4
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Notes when attaching

*: When attaching the paper feed holder (a), insert to
set the protrusion (b) into the main unit guide (c).
*: In case that the coupling is not in, insert to turn the

gear.
Figure 4-7
IMPORTANT
When replacing the new pickup holder or retard holder, take care not to touch on the roller surface.
(2) MP paper feed section

(2-1) Detaching and reattaching MP paper feed roller and the MP separation pad
Procedures
1. Pull the cassette (a) out of the main unit (b) in the
direction of the arrow and remove it.
Figure 4-8
4-5
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

3. After releasing two protrusions (c) in the direction of
the arrow, remove the left rear cover (b).
Figure 4-9
4. Detach one screw (a)(M3x8TP).

5. After sliding the left front cover (b) in the direction of
the arrow, release four hooks (c), and remove it.
Figure 4-10
4-6
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
6. Open the right cover (a).

7. Open the MP tray (c).
8. Detach two screws (b)(M3x8).
Figure 4-11
9. While lifting two top both ends (b) of the front cover,
open the front cover (a).
*: After proceeding the step 24, detaching and reat

taching of MP paper feed roller is possible.
Figure 4-12
4-7
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
10. Remove two fixed strap sections (a) of the front

cover by using pliers.
Figure 4-13
11. While twisting the fulcrum of the front cover, remove

in (c) (b) order.
12. Remove the front cover (a) in the direction of the
arrow.
Figure 4-14
4-8
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
13. While holding the handle (b) of MPF guide (a), pull
down it.
Figure 4-15
14. Disconnect two connectors (a), remove the wire

from the holder.
15. Detach two screws (b) (M3><8P tight).
16. Detach the MPF unit (c) in the direction of the arrow.
Figure 4-16
4-9
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Turn over the MPF unit (a).

18. Release the hook (c) and remove the MP solenoid
(b).
// Jin
Figure 4-17
19. Release the wire from the hook (g).

20. After releasing two hooks (e) of MP drive cover (b)
by using the flat-head screwdriver (f), remove from
MPF unit (a).
21. Remove four drive gears (c) and MP lift cam (d).
Figure 4-18
4-10
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
22. Detach two screws (c) (M3><8p tight) of the MPF

unit.
23. Remove to turn the MPF unit (b).
Figure 4-19
24. After releasing the lock section (b) of MP top frame

and slide MP paper feed shaft (c).
After sliding the MP paper feed pulley (d) in the
direction of the shaft, remove in the direction of the
arrow from MP top frame (d).
Figure 4-20
4-11
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
25. Remove the MP lift plate (b) from MP frame bottom.

26. The MP separation pad (c) turn places two hooks
(d) as a fulcrum, and detach it in the direction of the
arrow.
27. Check MP paper feed roller and MP separation pad
and clean or replace it.
IMPORTANT
When replacing the new MP paper feed roller or MP sep
aration pad, take care not to touch on the surface.
Figure 4-21
(3) Transfer section

(3-1) Detaching and reattaching the primary transfer unit
Procedures
2. After pushing up the container lock lever, release
the lock.
3. Remove to pull out the container.
4. In a similar way remove each color of the container
in following procedures
Figure 4-22
4-12
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

7. Open the MP tray (a).

Figure 4-24
4-13
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-25
10. Detach two screws (a)(M3x8).
Figure 4-26
4-14
[CONFIDENTIAL]
11. Disconnect the connector (a).

12. Pull the drive release lever (b).
13. Pull the process unit (c).
IMPORTANT
When pulling, take care not to hit the front cover.
Figure 4-27
14. Remove the primary transfer unit (a) in the upper

direction from the process unit frame (b).
15. Check the primary transfer unit (a) and clean or
replace it.
IMPORTANT
Take care not to hold the transfer belt when pulling, put
on a flat place.
Figure 4-28
Execute the following setting after replacing the primary transfer unit.
1. Clearing the transfer counts. (Execution of maintenance mode U127): Clear
2. Set the ID correctional operation.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Calibration]
3. Adjust the color printing position.
: [System menu/Counter] key > [Adjustment/Maintenance] > [Color Registration] > [Auto]
4-15
[CONFIDENTIAL]
(3-2) Detaching and reattaching the secondary transfer roller

Procedures
2. Release the front and rear hook of the secondary
transfer unit (b) by using a flat-head screwdriver (c).
3. While turn the secondary transfer unit(b) in the
direction of the arrow, remove in the upper direction.
4. Check the secondary transfer unit (b) and clean or
replace it.
Figure 4-29
Execute the following setting after replacing the secondary transfer unit.
4-16
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4) Drum section

(4-1) Detaching and reattaching the drum unit
Procedures
the lock.
Figure 4-30

Figure 4-31
4-17
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-32
9. While lifting two top edges (b) of the front cover,

Figure 4-33
4-18
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
10. Disconnect one connector (b).

11. Detach two screws (c)(M3x8).
Figure 4-34

IMPORTANT
Figure 4-35
4-19
[CONFIDENTIAL]

IMPORTANT
on a flat place.
Figure 4-36
16. Remove FFC (a) of the drum unit from the connec
tor (b) of the unit relay PWB.
17. Release two lock levers (c) and (d) of the drum unit.
18. Remove the drum unit (e) in the direction of the
arrow from the process frame (f).
19. In a similar way remove each color of the drum unit.
20. Check the drum unit and clean or replace it.
IMPORTANT
When removing the drum unit, take care not to touch the
drum.
Figure 4-37
*: When replacing with new unit, execute automatically [LSU cleaning/Drum refresh/Calibration]. (About five minutes)
Execute the following settings manually, if Color Quality Adjustment is necessary.

4-20
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5) Developer section

(5-1) Detaching and reattaching the developer unit
Procedures
the lock.
Figure 4-38

Figure 4-39
4-21
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-40
9. While lifting two top both ends of the front cover,

Figure 4-41
4-22
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-42

IMPORTANT
Figure 4-43
4-23
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

IMPORTANT
on a flat place.
Figure 4-44
15. Remove FFC (a) of the drum unit from the connec
tor (b) of the unit relay PWB.
16. Release two lock levers (c) and (d) of the drum unit.
17. Remove the drum unit (e) in the direction of the
arrow from the process frame (f).
18. In a similar way remove each color of the drum unit.
IMPORTANT
When removing the drum unit, take care not to touch the
drum.
Figure 4-45
4-24
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
19. Remove FFC (a) of the developer unit from the con
nector (b) of the unit relay PWB.
Figure 4-46
20. Insert the flat-head screwdriver (c) into the label

section (b).
21. While holding the handle (d) of developer unit, pull
ing in front, release the lock by using the flat-head
screwdriver (c).
22. Release two locks in the above procedures.
Figure 4-47
4-25
[CONFIDENTIAL]
23. Hold the handle (c) of the developer unit, remove

the developer unit (d) in the direction of the arrow
from the process frame (e).
24. In a similar way remove each color of the developer
unit.
25. Check the developer unit (c) and clean or replace it.
IMPORTANT
When removing the developer unit, take care not to touch
the developer roller and the film.
Figure 4-48
Notes when attaching
When attaching the developer unit to the process frame

(c), push down two both ends (b) of developer unit (a),
and lock it.
IMPORTANT
Do not press the range (d) that might be cause of an
image failure.
Figure 4-49
*: When a new unit is replaced, the [T/C sensor correction/Calibration] is automatically executed. (About 90 sec
onds).
Execute the following settings manually, if Color Quality Adjustment is necessary.

4-26
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6) Fuser section

(6-1) Detaching and reattaching the fuser unit
Procedures
Figure 4-50
3. Remove one screw (a)(M3x8).

4. After twisting the fuser wire cover (b) in the direction
of the arrow, remove it.
Figure 4-51
4-27
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5. Disconnect three connectors (a).

Figure 4-52
7. While turning the fuser unit (a) in the direction of the

arrow, remove it.
8. Check the fuser unit (a) and clean or replace it.
IMPORTANT
When removing the fuser unit (a) immediately after the
machine operates, take care not to touch to high tem
perature position of the conveying section.
Figure 4-53
4-28
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4-3 Disassembly and Reassembly

(1) Storage of the toner container
Procedures
the lock.
Figure 4-54
(2) Outer covers

(2-1) Detaching and reattaching the right rear cover
Procedures
3. After twisting the right rear cover (c), release two
back of the protrusions (d), remove in the direction
of the arrow.
Figure 4-55
4-29
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-2) Detaching and reattaching the right cover/the right bottom cover
Procedures
1. After pushing the lock button (a), open the right
cover.
2. After bending the fulcrum side of the right cover (b),
remove the fulcrum (c).
3. Remove the fulcrum (d) and remove the right cover
(b).
Figure 4-56

5. While bending the concave (d) of the right bottom
cover (b), release five back side of hooks in the
direction of the arrow, and remove it.
Figure 4-57
4-30
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-3) Detaching and reattaching the left rear cover

Procedures
Figure 4-58
(2-4) Detaching and reattaching the fuser wire cover

Procedures
1. Detach one screw (a)(M3x8).
Figure 4-59
4-31
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-5) Detaching and reattaching the left front cover

Procedures
Figure 4-60
(2-6) Detaching and reattaching the left rear inner cover

Procedures
1. Release two hooks (b) of the left rear inner cover
in the direction of the arrow.
2. After opening the left rear inner cover (a) in the
direction of the arrow, remove it.
Figure 4-61
4-32
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-7) Detaching and reattaching the rear cover

Procedures
Figure 4-62
2. Close the conveying section (a).

3. After removing the stop ring (c) of the rear cover (b),
remove the strap (b).
Figure 4-63
4-33
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
1. After pulling near the rear cover in the direction of

the arrow, release the fulcrum section (b) and (c),
and remove the rear cover (a).
Figure 4-64
(2-8) Detaching and reattaching the rear bottom cover

Procedures
1. Release the hook section (b) of the rear cover bot
tom in the direction of the arrow.
2. After coming near the rear bottom cover (a) in the
direction of the arrow, release three hooks (c) of the
rear bottom cover, and remove it.
Figure 4-65
4-34
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-9) Detaching and reattaching the front cover

Procedures
2. Open the MP tray (c).
Figure 4-66
4. While lifting two top edges (b) of the front cover,

Figure 4-67
4-35
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5. Remove two fixed strap sections (a) of the front

cover by using pliers.
Figure 4-68
6. While twisting the fulcrum of the front cover, remove

in (c) (b) order.
7. Remove the front cover (a) in the direction of the
arrow.
Figure 4-69
4-36
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(2-10) Detaching and reattaching the top rear cover and the top front cover
Procedures
1. While spreading the both ends hooks (b) of the
top rear cover, remove the top rear cover (a).
Figure 4-70
2. Remove the FFC (c) from the main/the connector

(d) of the engine PWB.
3. After releasing two hooks (b) of the top front cover,
come near in the direction of the arrow, and detach
the top front cover (a) to remove the other hook.
Figure 4-71
4-37
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Note 1 when attaching the upper front cover

In case of reattaching the top front cover (a), check if two
hooks (b) make sure to hang to the eject unit (c).
Take care not to insert the eject actuator (d).
Figure 4-72

When attaching the upper front cover (a), take care not to
have the sponge (b) rub the USB wire holder (c).
Figure 4-73
4-38
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(3) Optical section

(3-1) Detaching and reattaching the LSU
Procedures
the lock.
Figure 4-74

Figure 4-75
4-39
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-76
Figure 4-77
4-40
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-78
11. After twisting the left rear cover (a), release two pro
trusions (b), remove the left rear cover (a) in the
direction of the arrow.
Figure 4-79
4-41
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-80

IMPORTANT
Figure 4-81
4-42
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Disconnect one connector (a).

18. Detach two fixed LSU pins (b).
Figure 4-82
19. Disconnect the connector (a) and FFC (b) from the
main/the main engine PWB.
20. Unplug the removed connector (a) and FFC (b) in
the LSU side from the holder aperture section (c).
21. After lifting the LSU (a), take it out.
22. Check the ISU (a) and clean or replace it.
IMPORTANT
When taking out the LSU (a), take care not to touch on
the slit glass side and hit the front cover.
Figure 4-83
4-43
[CONFIDENTIAL]
IMPORTANT
When removing the FFC of the main/the engine PWB (a),
release the lock (c) of the connector (b).
Figure 4-84
Execute the following setting after replacing the laser scanner unit.
4-44
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4) Drive section

(4-1) Detaching and reattaching the main drive unit
Procedures
the lock.
Figure 4-85

Figure 4-86
4-45
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-87
Figure 4-88
4-46
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-89
Figure 4-90
4-47
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
12. Detach one screw (a)(M3x8TP).

Figure 4-91
Figure 4-92
4-48
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
15. Remove the SD card cover (a) in the direction of the

arrow.
Figure 4-93

Figure 4-94
4-49
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

IMPORTANT
Figure 4-95
21. Remove (Wi-Fi model) Wi-Fi assembly (a) in the

Figure 4-96
4-50
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
22. Remove three FFCs (a) from the main/the engine

PWB.
23. Disconnect three connectors (b).
24. Remove the FFC (c).
Figure 4-97
25. Detach nine screws (c)(M3x8).

26. Detach one screw (b)(M3x6).
27. Remove the main shield plate (a).
Figure 4-98
4-51
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
28. Disconnect all the connectors and FFC from the

main/the engine PWB (a).
29. Detach one screw (b)(M3x8) and remove the main/
the engine PWB (a).
Figure 4-99
30. Detach one screw (a)(M4x6), and remove the

ground terminal.
31. Disconnect one connector (c).
32. Remove the inlet (d) from the frame.
Figure 4-100
4-52
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

34. Release two hooks (c), remove the lower voltage
power source PWB (a).
Figure 4-101
35. Disconnect the in-machine fan connector (b) and

the clutch connector (c).
36. Release the wire (d) from the fan holder duct (a).
37. Release five hooks (f) of the fan holder duct (a) by
using the flat-head screwdriver (d), remove it.
Figure 4-102
4-53
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

39. Remove the power shield plate (a) in the direction of
the arrow.
Figure 4-103
40. Disconnect both the connector (b) of the solenoid

and the connector (c) of the motor.
41. Detach nine screws (b)(M3x8).
42. Remove the main drive unit (a).
43. Check the main drive unit (a) and clean or replace it.
Figure 4-104
4-54
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-2) Detaching and reattaching the eject unit/the pressure release unit
Procedures
the lock.
Figure 4-105

of the arrow.
Figure 4-106
4-55
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

cover.
(b).
Figure 4-107

Figure 4-108
4-56
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
13. After twisting the left rear cover, release two protru
sions (b), remove the left rear cover (a) in the direc
tion of the arrow.
Figure 4-109
14. While spreading the both ends hooks (b) of the top
rear cover, remove the top rear cover (a).
Figure 4-110
4-57
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-111
Figure 4-112
4-58
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

19. Release the hook (c) by using the flat-head screw
driver, remove the right inner cover (a).
Figure 4-113
20. Remove the wire (c) from two hooks (b) of the eject
duct.
21. Disconnect the connector (d) from the main frame.
22. Detach two screws (e)(M3x8).
23. Remove the eject duct (a).
Figure 4-114
4-59
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
24. Disconnect two connectors (b) of the clutch (b).

25. Detach two screws (c) (M3><12P tight).
26. Disconnect two screws (d)(M3*12), remove the
eject/the pressure release unit (a).
27. Check the eject/the pressure release unit (a) and
clean or replace it.
Figure 4-115
4-60
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-3) Detaching and reattaching the eject drive unit

Procedures
the lock.
Figure 4-116

of the arrow.
Figure 4-117
4-61
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

cover.
(b).
Figure 4-118
tion of the arrow.
Figure 4-119
4-62
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-120
Figure 4-121
4-63
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-122
Figure 4-123
4-64
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
18. Remove the FFC (c) from the connector (d) of the
main/the engine PWB.
Figure 4-124

Figure 4-125
4-65
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-126

Figure 4-127
4-66
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-128
24. Disconnect the connector (b).

25. Remove the wire from two hooks (c) of the eject
duct.
26. Detach two screw (a)(M3x8).
Figure 4-129
4-67
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
28. Disconnect two connectors (b) of the clutch.

29. Detach one screw (c) (M3><12P tight).
30. Disconnect one screw (d)(M3*12), remove the
eject/the pressure release unit (a).
Figure 4-130
31. Release two hooks (b), remove the eject fan motor
(c).
32. Detach two screws (d)(M3x8).
33. Detach two screws (e) (M4x12P tight).
34. Detach the eject unit (a) in the direction of the arrow.
Figure 4-131
4-68
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
35. Detach six screws (b)(M3x6).

36. After pulling in the under direction, release three
hooks (c), and remove the right inner cover (a).
Figure 4-132
37. Disconnect the connector (b) of the solenoid.

38. Disconnect three screws (c)(M3*8), remove the
eject drive unit (a).
39. Check the eject drive unit (a) and clean or replace it.
Figure 4-133
4-69
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-4) Detaching and reattaching the conveying motor

Procedures
the lock.
Figure 4-134

of the arrow.
Figure 4-135
4-70
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

cover.
(b).
Figure 4-136

Figure 4-137
4-71
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
tion of the arrow.
Figure 4-138
Figure 4-139
4-72
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-140
17. Remove the wire (c) from two hooks (b) of the eject
duct.
18. Disconnect the connector (d) from the main frame.
19. Detach two screws (e)(M3x8).
Figure 4-141
4-73
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
21. Disconnect the connector (b).

22. Disconnect three screws (c)(M3><8), remove the
conveying motor (a).
23. Check the conveying motor (a) and clean or replace
it.
Figure 4-142
4-74
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(4-5) Detaching and reattaching the paper feed/the resist clutch assembly
Procedures
the lock.
Figure 4-143

6. Detach two screws (b) (M3*8P tight).
of the arrow.
Figure 4-144
4-75
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

cover.
(b).
Figure 4-145

Figure 4-146
4-76
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-147
15. Disconnect two connectors (b) of the clutch.

16. Disconnect two screws (c)(M3*8), remove the
paper feed/the resist clutch assembly (a).
17. Check the paper feed/the resist clutch assembly (a)
and clean or replace it.
Figure 4-148
4-77
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5) Others
(5-1) Detaching and reattaching the conveying unit
Procedures
Figure 4-149
2. After lifting the conveying section (a), and open it.

*: When the conveying section is locked, once close
the rear cover, open it again.
3. After detaching the stop ring (c) of the rear cover
(b), remove the strap (d).
Figure 4-150
4-78
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4. After pulling near the rear cover in the direction of

the arrow, release the fulcrum section (b) and (c),
and remove the rear cover (a).
Figure 4-151
5. Open the conveying section (a) in the direction of

the arrow.
6. With the middle guide (b) open, remove with the
conveying section (a).
7. Check the conveying unit (a) and clean or replace it.
Figure 4-152
4-79
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5-2) Detaching and reattaching the eject unit

Procedures
2. Detach one screw (b) (M3*8P tight).
of the arrow.
Figure 4-153

tion of the arrow.
Figure 4-154
4-80
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-155

Figure 4-156
4-81
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-157
Figure 4-158
4-82
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-159

Figure 4-160
4-83
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-161
(c).
15. Detach two screws (e) (M4*12P tight).
17. Check the eject unit (a) and clean or replace it.
Figure 4-162
4-84
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(5-3) Fan motor attachment direction

*: When reattaching the fan motor, take care of the attachment direction (intake/exhaust).
1. Eject fan motor: intake (the lower side of the label)

2. In-machine fan motor: intake (the inside of the label)
4-85
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6) PWBs
(6-1) Detaching and reattaching the main/the engine PWB
Procedures
Figure 4-164

Figure 4-165
4-86
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5. Release two hooks (b) of the left rear inner cover in

Figure 4-166

arrow.
Figure 4-167
4-87
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-168

Figure 4-169
4-88
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

PWB.
Figure 4-170

Figure 4-171
4-89
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Disconnect all the connectors and FFC from the

18. Remove seven screws (b)(M3x8) and remove the
19. Check or replace the main/the engine PWB (a).
Figure 4-172
4-90
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Precaution in case of replacing the main/the engine PWB

When replacing the main/the engine PWB, remove the EEPROM (U4) on the old PWB, make sure to install in the new
PWB.
Do not replace with others, since the EEPROM is not compatible and take care it carfully cause it can not be proveded
as service parts.
Figure 4-173
*: Since the MAC address changes when replacing the main/the engine PWB, check the network settings.
Example: If the printer name is registered with the IP address, reset the IP address.
Execute the following setting after replacing the main PWB.
1. Firmware update (see page 5-1)

*: Check the latest firmware and upgrade it.
2. Reactivating the license

Reactivate the license when equipping the license of the optional product.
(1 )IC Card Authentication Kit (B)
(2)UG-33 (ThinPrint)
*: Re-entering 4-digit encryption codes entered at setup is necessary.
3. Resetting the initial settings

Reset the user default setting from the System Menu or Command Center.
4-91
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6-2) Detaching and reattaching the high voltage PWB

Procedures
of the arrow.
Figure 4-174

tion of the arrow.
Figure 4-175
4-92
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-176

Figure 4-177
4-93
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-178
Figure 4-179
4-94
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-180

Figure 4-181
4-95
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-182
(c).
Figure 4-183
4-96
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Detach six hooks (e), remove the FFC cover (a).
18. Remove the container FFC (b) from the connector
and the hook.
19. Remove the high voltage FFC (c) from the connec
tor and the hook.
Figure 4-184
20. Perform Step 21 through Step 24 while rolling up

the dust-proof film (a) and (b) in the direction of
the arrow.
Caution
When reattaching, securely cover the wire (c) with the
dust-proof film (a).
Take care not to tear the dust-proof film.
Figure 4-185
4-97
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
21. Detach seven connectors (b) and (c) from the con
nector of the container relay PWB (a).
Figure 4-186

23. Release three lock sections (c) by using the flat
head screwdriver (d).
24. After lifting the high voltage PWB assembly (a) in
the direction of the arrow from the main unit (e),
remove it.
25. Check the condition of the high voltage PWB (a)
and if necessary clean or replace it.
Figure 4-187
4-98
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6-3) Detaching and reattaching the lower voltage power PWB

Procedures
Figure 4-188

Figure 4-189
4-99
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
5. Release two hooks (b) of the left rear inner cover in

Figure 4-190

arrow.
Figure 4-191
4-100
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-192

Figure 4-193
4-101
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

PWB.
Figure 4-194

Figure 4-195
4-102
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Remove one screw (a)(M4x8) and remove the

ground terminal.
18. Disconnect one connector (c).
19. Remove the inlet (d) from the frame.
Figure 4-196

21. Release two hooks (c), remove the low voltage
power PWB (a).
22. Check the condition the low power PWB (a) and if
necessary clean or replace it.
Figure 4-197
4-103
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6-4) Detaching and reattaching the container relay PWB

Procedures
of the arrow.
Figure 4-198

tion of the arrow.
Figure 4-199
4-104
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-200

Figure 4-201
4-105
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-202
Figure 4-203
4-106
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-204

Figure 4-205
4-107
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-206
(c).
Figure 4-207
4-108
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17. Detach six hooks (e), remove the FFC cover (a).
18. Remove the container FFC (b) from the connector
and the hook.
19. Remove the high voltage FFC (c) from the connec
tor and the hook.
Figure 4-208
20. Perform Step 21 through Step 24 while rolling up

the dust-proof film (a) and (b) in the direction of
the arrow.
Caution
When reattaching, securely cover the wire (c) with the
dust-proof film (a).
Take care not to tear the dust-proof film.
Figure 4-209
4-109
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
21. Detach seven connectors (b) and (c) from the con
Figure 4-210

23. Release three lock sections (c) by using the flat
head screwdriver (d).
24. After lifting the high voltage PWB assembly (a) in
the direction of the arrow from the main unit (e),
remove it.
Figure 4-211
4-110
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
25. Disconnect the eraser (b) and FFC (c) from the con
26. Detach four screws (d).
27. Remove the container relay PWB (a) in the direction
of the arrow.
28. Check the condition of the container relay PWB (a)
Figure 4-212
4-111
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6-5) Detaching and reattaching the unit relay PWB

Procedures
2. After pushing up the container lock lever (b), release
the lock.
3. Remove to pull out the container (c).
in following procedures.
Figure 4-213
Figure 4-214
4-112
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-215

Figure 4-216
4-113
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-217
Figure 4-218
4-114
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

13. Remove two screws (b)(M3x8).
Figure 4-219

IMPORTANT
Figure 4-220
4-115
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
17.Remove the primary transfer unit (a) in the upper

IMPORTANT
on a flat place.
Figure 4-221
18. Remove FFC (b) in each color of the drum unit from
the unit relay PWB (a).
19. Remove FFC (c) in each color of the developer unit
from the unit relay PWB (a).
Figure 4-222
4-116
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
20. Detach five screws (c)(M3x8).

21. Detach five hooks (d) from the process unit (e),
remove the left frame (b).
22. Remove the unit relay PWB (a).
23. Check the condition of the unit relay PWB (a) and if
necessary clean or replace it.
Figure 4-223
4-117
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
(6-6) Detaching and reattaching the operation panel PWB

Procedures
of the arrow.
Figure 4-224

tion of the arrow.
Figure 4-225
4-118
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-226

Figure 4-227
4-119
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-228
Figure 4-229
4-120
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
Figure 4-230

Figure 4-231
4-121
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6

Figure 4-232
13. Detach five screws (b) (M3*8P tight).

14. Remove the operation panel PWB (a) from the top
front cover (c).
15. Check the condition of the operation panel PWB (a)
Figure 4-233
4-122
[CONFIDENTIAL]
2RB/2RC/2RD/2RF/3R6
4-4 Maintenance parts replacement procedures (option)

(1) Paper feeder (PF-5110)
(1-1) Detaching and reattaching the retard, the pickup pulley and paper feed roller
Procedures
1. Open the PF rear cover (a).
2. While lifting the retard guide cover (c) in the direc
tion of the arrow, follow the guide (b) and remove it.
Figure 4-234
3. While lifting to release the shaft (b) of the retard

guide, remove the retard guide (a) in the direction of
the arrow.
Figure 4-235
4-123

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[CONFIDENTIAL]

FOR AUTHORIZED KYOCERA ENGINEERS ONLY. DO NOT DISTRIBUTE TO NON-AUTHORIZED PAR­

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BAT­

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE

Notation of products in the manual

Product name Print speed Network KDJ KDA KDE KDAU

3 7 February 2017 2-16, 2-18 Correction: Illustration language

This page is intentionally left blank.

Safety warnings and precautions

Warning of high temperature.

General prohibited action. Disassembly prohibited.

o Always ground the copier.

• Always handle the machine by the correct locations when moving it

2. Precautions for Maintenance

• Always use parts having the correct specifications

Remove toner completely from electronic components

This page is intentionally left blank.

(2-1 )Paper feeder.............................................................................................................. 3-5

(3) Storage of the toner container............................................................................................... 4-1

(1-1)Detaching and reattaching the retard,

(1 -15)lrregular horizontal white streaks appear in the image

(2) Printer Functions

(3) Paper Feeder (PF-5110)(Option)

1-2 Part Names

1. Top Tray 6. Button

(2) Part Names (Connectors/lnterior)

1. USB Interface Connector 6. Multi Purpose Tray

10. Toner Container (Yellow) 13. Toner Container (Black)

(3) With Optional Equipments Attached

(4) Operation Panel

1. [Menu] key: Displays the Menu screen.

1-3 Optional Equipment

(4) SD/SDHC Memory Card

(1) PF-5110 "Paper Feeder"

(2) Card Authentication Kit(B) "Card Authentication Kit"

(3) UG-33 "ThinPrint Option"

(4) SD/SDHC Memory Card

2-2 Installing the main unit

(1) Unpacking and checking bundled items

1. Right Upper pad 7. Plastic bag

Note: Make sure to install the main unit on a level surface.

(1-2) Paper Feeder(Option)

1. Paper Feeder 3. Main unit cover 5. Left pad

(2) Optional unit installation

(3) Setting up the Toner Container

1 Remove the right cover (a).

2 Remove the toner set up label.

3 Close the right cover.

(4) Connecting to the Interface Cable

1 Connect the cable to the machine.

2 Connect the other end of the cable to the hub.

(4-2) Connecting USB Cable

(4-3) Connecting the Power Cable

1 Connect the cord

(5) Setting of the Paper

(5-1) Set paper in the cassette 1

1 Pull the cassette out of the main unit

2 Adjust the Paper Length Guide of the cassette

In case of using Folio, Oficio, Legal

3 Adjust the Paper Width Guide of the cassette

4 Set the paper.

• Set to face up the printing side.

(5-2) Set the paper in the cassette 2

FOR AUTHORIZED KYOCERA ENGINEERS ONLY. DO NOT DISTRIBUTE TO NON-AUTHORIZED PAR

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BAT