STD 21 00 15 11 000 001 - R1

Piping Design Basis & Piping Material Specification
STD-21-00-15-11-000-001 R1
Index:
SN Description Page no
1.0 Scope 4
2.0 Applicable documents 5
3.0 Design criteria & Design philosophy 7
4.0 Selection of Pipe Diameters 12
5.0 Piping flexibility & stress Analysis 12
6.0 Piping Materials 15
7.0 General criteria for Piping Layout & Installation 19
8.0 Service wise specific Piping Design Criteria 25
9.0 Installation of Valves & Isolation 31
10.0 Process Vents & Drains 32
11.0 Flanged Connections 33
12.0 Isolation for Gas services 33
13.0 Purging & venting 35
14.0 Condensate Disposal for fuel gas, Compressed air & steam 36
pipe lines
15.0 Pipe supports & Spacing 38
16.0 Instrumentation interface 45
17.0 Insulation 48
18.0 Painting 48
Annexures
I Service Index for Gas & Water Services 49
II Piping Material Specifications 51
III Fuel Gases & Coal Tar composition 129
IV Painting Color Code 130
STD-21-00-15-11-000-001 R1 Page 3 of 134

Confidential. ©2018 TATA Steel Limited, All rights reserved
1.0 SCOPE
1.1 This design basis sets guidelines and minimum requirements for the design of piping
system carrying process and utility fluids within and between plant equipment, utility
stations, sample points, temporary and permanent facilities. The purpose of the
document is to ensure that a fit-for-purpose, safe and cost effective design is delivered
at the execution phase of the project. Should any requirements set-out herein be in
conflict with other regulatory requirements or if the document fails to address certain
requirements, the most conservative / stringent requirement shall be adopted.
1.2 All piping engineering and design shall be carried out in accordance with the
requirements of this Design basis, Project Specifications, Project Process and
Instrument Diagrams (P&ID’s) and all standards referenced herein. Where alternative
requirements or improvements are identified these shall be brought to the attention of
the Owner / Consultant who will consider revising the design criteria at his own
discretion.
1.3 ABBREVIATIONS
API American Petroleum Institute

ASME The American Society of Mechanical Engineers
AWWA American Water Works Association
BIS Bureau of Indian Standards
BSI British Standards Institute
BS British Standards
BOP Bottom of Pipe
TOP Top of Pipe
3D Three times pipe diameter (OD)
5D Five times pipe diameter (OD)
CNAF Compressed Non-Asbestos Fibre
DN Diameter Nominal
PN Pressure Nominal
FRP Fibreglass Reinforced Plastic
HDPE High Density Polyethylene
IPSS Inter Plant Standard – Steel Industry
IS Indian Standard
PFD Process Flow Diagram
P&ID Piping and Instrumentation Diagrams
NEMA National Electrical Manufacturers Association
WRC Welding Research Council
PD Pressure Equipment Directive
STD-21-00-15-11-000-001 R1 Page 4 of 134

2.0 APPLICABLE DOCUMENTS
2.1 CODES AND STANDARDS
All design and engineering carried out in accordance with this design basis shall
comply with the requirements of Acts, Regulations, Standards and Codes of Practice
and all authorities having jurisdiction over the project site. The following codes and
standards are specifically listed for compliance.
2.1.1 Codes
ASME B31.1 : Power Piping Code

ASME B31.3 : Process Piping Code
ASME B31.4 : Pipeline Transportation Systems for Liquids and Slurries
ASME B31.8 : Gas Transmission and Distribution Piping Systems
ASME B31.9 : Building Services Piping
ASME B31.11 : Slurry Transportation Piping System
AWWA M11 : Steel Pipe – A Guide for Design and Installation
AWWA M45 : Fiberglass Pipe Design
AWWA M55 : PE Pipe – Design and Installation
BS EN 13480 : Metallic Industrial Piping
(Part 1 to 5)
BS 7159 : Code of practice for design and construction of glass-reinforced
plastics (GRP) piping systems for individual plants or sites
2.1.2 Standards
IS 1239 Part 1 : Steel Tubes, Tubulars and Other Wrought Steel Fittings —
Specification : Part 1 Steel Tubes
IS 1239 Part 2 : Steel Tubes, Tubulars and Other Wrought Steel Fittings —
Specification : Part 2 Steel Pipe Fittings
IS 3589 : Steel Pipes for Water and Sewage (168.3 to 2540 mm Outside
Diameter) – Specification
IS 6392 : Specification for Steel Pipe Flanges
IS 14846 : Sluice Valve for Water Works Purposes (50 to 1200 mm Size) –
Specification
IS 5312 Part 1 : Swing Check Type Reflux (Non-Return) Valves for Water
Works Purposes — Specification : Part 1 Single Door Pattern
IS 5312 Part 2 : Swing Check Type Reflux (Non-Return) Valves for Water
Works Purposes — Specification : Part 2 Multi Door Pattern
ASTM A53 : Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
ASTM A105 : Standard Specification for Carbon Steel Forgings for Piping
Applications
ASTM A106 : Standard Specification for Seamless Carbon Steel Pipe for
High-Temperature Service
ASTM A135 : Standard Specification for Electric-Resistance-Welded Steel
Pipe
ASTM A181 : Standard Specification for Carbon Steel Forgings, for General-
Purpose Piping
ASTM A182 : Standard Specification for Forged or Rolled Alloy-Steel Pipe
Flanges, Forged Fittings, and Valves and Parts for High-
Temperature Service
ASTM A234 : Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Moderate and High Temperature
Service
ASTM A312 : Standard Specification for Seamless and Welded Austenitic
STD-21-00-15-11-000-001 R1 Page 5 of 134

Stainless Steel Pipes
ASTM A335 : Standard Specification for Seamless Ferritic Alloy-Steel Pipe for
High-Temperature Service
ASTM A358 : Standard Specification for Electric-Fusion-Welded Austenitic
Chromium-Nickel Alloy Steel Pipe for High-Temperature
Service
ASTM A403 Standard Specification for Wrought Austenitic Stainless Steel
Piping Fittings
ASTM A409 : Standard Specification for Welded Large Diameter Austenitic
Steel Pipe for Corrosive or High-Temperature Service
ASTM A672 : Standard Specification for Electric-Fusion-Welded Steel Pipe
for High-Pressure Service at Moderate Temperatures
ASTM A790 : Standard Specification for Seamless and Welded
Ferritic/Austenitic Stainless Steel Pipe
ASTM A815 : Standard Specification for Wrought Ferritic, Ferritic/Austenitic,
and Martensitic Stainless Steel Piping Fittings
ASTM D3350 : Standard Specification for Polyethylene Plastics Pipe and
Fittings Materials
ASTM D2992 : Standard Practice for Obtaining Hydrostatic or Pressure Design
Basis for “Fiberglass” (Glass-Fiber-Reinforced Thermosetting-
Resin) Pipe and Fittings
ASME B36.10 : Welded and Seamless Wrought Steel Pipe
ASME B36.19 : Stainless Steel Pipe
ASME B16.1 : Gray Iron Pipe Flanges and Flanged Fittings
ASME B16.5 : Steel Pipe Flanges and Flanged Fittings
ASME B16.9 : Factory-Made Wrought Butt-welding Fittings
ASME B16.11 : Forged Fittings, Socket-Welding and Threaded
ASME B16.25 : Butt-Welding Ends
ASME B16.47 : Large Diameter Steel Flanges
ASME B16.48 : Line Blanks
AWWA C200 : Steel Water Pipe – 6 Inch (150 mm) and Larger
AWWA C207 : Steel Pipe Flanges for Water Works Service
AWWA C208 : Dimensions for Fabricated Steel Water Pipe Fittings
AWWA C220 : Stainless-Steel Pipe, ½ Inch (13 mm) and Larger
AWWA C950 : Fiberglass Pressure Pipe
AWWA C512 : Air Release, Air/vacuum, And Combination Air Valves For
Waterworks Service
API 5L : Specification for Line Pipe
API 6D : Specification For Pipeline Valves
API 594 : Check Valves: Flanged, Lug, Wafer and Butt-welding
API 598 : Valve Inspection And Testing
API 599 : Metal Plug Valves – Flanged, Threaded and Welding Ends
API 600 : Steel Gate Valves – Flanged and Butt-Welding Ends, Bolted
Bonnets
API 602 : Steel Gate, Globe, and Check Valves for Sizes NPS 4 (DN 100)
and Smaller for the Petroleum and Natural Gas Industries
API 607 : Fire Test For Quarter-Turn Valves and Valves Equipped With
Nonmetallic Seats
API 608 : Metal Ball Valves – Flanged, Threaded, and Welding Ends
API 609 : Butterfly Valves: Double Flanged, Lug- and Wafer-Type
BS 10 : Specification for flanges and bolting for pipes, valves and
fittings
BS 3799 : Specification for steel pipe fittings, screwed and socket-welding
for the petroleum industry
BS EN 1092 : Flanges and their joints. Circular flanges for pipes, valves,
fittings and accessories, PN designated
STD-21-00-15-11-000-001 R1 Page 6 of 134

BS EN 10253 : Butt welding Pipe Fittings
BS EN ISO 1452 : piping systems for water supply and for buried Plastics and
above-ground drainage and sewerage under pressure —
Unplasticized polyvinyl chloride (PVC-U)
BS 1868 : Specification for Steel Check Valves (Flanged and Butt-Welding
Ends) for the Petroleum, Petrochemical and Allied Industries
BS 5353 : Specification for Steel Plug Valves

BS EN 593 : Industrial Valves – Metallic Butterfly Valves
BS EN 1092 : Flanges and their joints. Circular flanges for pipes, valves,
fittings and accessories, PN designated
BS EN 13397 : Industrial Valves. Diaphragm Valves Made of Metallic Materials
BS EN ISO 15761 : Steel Gate, Globe and Check Valves for Sizes DN 100 and
Smaller, for the Petroleum and Natural Gas Industries
BS EN ISO 17292 : Metal Ball Valves for Petroleum, Petrochemical and Allied
industries
BS EN 12266 : Industrial valves — Testing of valves
ISO 5208 : Industrial Valves — Pressure Testing of Valves
MSS SP 81 : Stainless Steel, Bonnet less, Flanged Knife Gate Valve
2.2 Statutory Requirement
All pipework shall comply with the statutory requirements of the country where the
Project is implemented. Wherever required by Mandatory Regulations, the successful
tenderer will have to obtain the approval of the relevant government agencies. Certain
prevailing statutory requirements are given below:
 Indian Boiler Regulations (IBR)

 Oil Industries Safety Directorate (OISD) Rules
 Explosives Rules
 Gas Cylinder Rules
 Petroleum Rules
 SMPV Rules
 National Association of Corrosion Engineering (NACE)
3 DESIGN CRITERIA & DESIGN PHILOSOPHY
GENERAL
All piping shall be designed in accordance with applicable code mentioned in Cl. No. 2 .
The selection of applicable code for specific portion of piping shall be the responsibility
of the agency carrying out the detailed engineering. The design criteria set-out here
shall apply to all areas within and outside the process plant.
3.1 SITE DATA AND PROJECT REQUIREMENTS
All process and utility piping shall be designed and engineered to adhere to the
following requirements:
 Ensure a safe working environment for all personnel and equipment.
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 Standardise pipe material selection within the plant by trading off technical suitability
of materials to the process and economies of scale for piping bulk quantities used
on the project.
 All pipe and fittings shall be manufactured from new material compatible to the
application. Details of piping material selection are stipulated in Piping Materials
Specification.
 Minimise the impact of adverse weather conditions.
 Minimise environmental contamination.
 All material used shall be free of asbestos.
3.2 DESIGN RESPONSIBILITIES AND PROCEDURES
3.2.1 DESIGN RESPONSIBILITIES
Standard details will be part of this design basis, and, wherever appropriate, shall be
referred to and used in preference to other details. However, these are for guidance
only, and in no way, shall relieve the Piping Design Engineer/consultant to generate
further details necessary for the clarity in detailed engineering of piping system.
3.2.2 DESIGN PROCEDURES
Piping design shall be based upon the process requirements indicated in the Process
Flow Diagrams (PFDs), Piping and Instrumentation Diagrams (P&IDs), Process Mass
Balance and all other relevant project specifications.
3.3 DESIGN PRESSURE
3.3.1 The design pressure of the system shall not be less than the maximum pressure
expected in service as specified in the Piping Line List. Design pressure is the highest-
pressure differential between the piping internal and external pressures that may be
experienced during normal operation. Design pressure is a function of the pressure-
producing equipment and is therefore project specific.
The design pressure shall not be less than any of the following criteria:
a) The design pressure of the equipment to which the piping is connected.
b) Where the piping system is protected by a pressure relief device, the piping design
pressure shall not be less than 1.2 times the set pressure of the device.
c) The design pressure for unrelieved pump discharge lines shall be at least 1.2 times
the shut-off head at the specified equipment operating speed.
d) Discharge piping on centrifugal pumps shall be designed for not less than 1.2 times
the maximum pump differential pressure plus the maximum possible pressure at the
pump suction nozzle.
e) Discharge piping for positive displacement pumps shall not be less than the design
pressure of the pump casing.
3.3.2 Where no over-pressure protection device is fitted, the piping downstream of a

pressure reducing device shall be designed to the same pressure rating as the
upstream piping.
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3.3.3 The design pressure shall apply from the connection nozzle to the pressure source
through to and including the last valve prior to connection to a lower rated piece of
equipment.
3.4 DESIGN TEMPERATURE
3.4.1 The design temperature shall not be less than the maximum temperature expected in
service as specified in the Piping Line List.
3.4.2 The design temperature for a piping system shall be the most severe (highest and
lowest) that can be achieved through any of the following circumstances:
a) Normal operation
b) Start-up, shutdown and reasonably anticipated fault or transient conditions
c) Regeneration cycles
d) Cooling due to rapid depressurization; and
e) Exothermic reactions such as acid mixing.
3.4.3 Design temperature may be the ambient metal temperature rather than the fluid
temperature for internally insulated components.
3.4.4 With pump piping, consideration shall be given to:
a) Melting point of bearing lubricants, seals, gaskets;

b) Motor cooling requirements;
c) Internal clearances; and
d) Vapour pressure of the pumped liquid.
3.5 WALL THICKNESS
The required wall thickness shall be determined in accordance with ASME B31.3 for
process piping and ASME B 31.1 for power piping using the design pressure &
temperature. The calculated wall thickness shall include corrosion allowances. The wall
thicknesses of different services (main pipe & branch connections) are mentioned in
PMS.
3.6 LINE SIZING
3.6.1 Sizing of lines shall be done as per design mass and volumetric flows as indicated in
Process Mass Balance and PFDs. The flows shall be quantified as minimum/ normal/
maximum. No further allowance shall be made.
3.6.2 Final line sizing shall be calculated with due regard to the effects of friction losses,
erosion, solids settling, scaling, product degradation, water hammer, NPSHr and
process flow variations. For each flow stream given in the process Mass Balance the
Normal, Maximum (Design) and Minimum flow conditions shall be considered. The
following velocity ranges are provided as a guide for preliminary line sizing.
Table – 1A: Pipe Velocity Guide for Liquids (m/s)

DN 150 to DN DN 300 to DN DN 500&
DN 50 to DN 100
Fluid Type 250 400 above
Min Max Min Max Min Max Min Max
Process & Industrial
Water
Pump Suction 0.6 0.9 1.2 1.6 1.3 1.7 1.8 2.3
Pump Discharge 1.2 2 2.1 2.4 2.5 3.0 3.1 3.5
STD-21-00-15-11-000-001 R1 Page 9 of 134

Chilled water (Supply &
return) & Cold drinking 1 1.5 1 1.5 1 1.5 1 1.5
water
Fire water 3.5 4.0 3.5 4.0 3.5 4.0 3.5 4.0
Slurries
Pump Suction 1.2 1.4 1.2 1.5 1.3 1.7 1.8 2.3
Pump Discharge 1.5 1.6 1.8 2.4 2.3 3 2.6 3.8
Gravity – Non-Settling 1.2 1.5 1.5 1.5
Slurry
Gravity – Settling Slurry Settling Velocity + 25%
Table – 1B : Pipe Velocity Guide for Gases (m/s)

A: Low Pressure Fuel Gases
Sl. No Nominal Pipe Gas Velocity, m/sec (maximum)
Dia. (mm)
BF & BOF Gas CO Gas Mixed Gas
1 20 – 500 8-10 8-10 8-10
2 600 – 1200 10-12 10-12 10-12 1
3 1300 – 2000 12-20 12-20 12-20
7 > 2000 20 – 25 20-27 20-27
B : Medium Pressure & High Pressure Gases and Liquid Fuels
Pressure Range (kg/cm2 Velocity, m/sec
Medium Remarks
g) (maximum)
Nitrogen, Argon, Up to 6 10
Compressed Air, 7 – 16 12
Instrument Air 17 – 40 12
Up to 16 10
Oxygen
16 – 40 10
LPG/Propane Up to 8 10
Acetylene Up to 1.2 8 Up to DN 25
Liquid Fuels All Pressures 1.5
Note : Pipe size above DN 50 shall not be used for Acetylene service.
Table – 1C : Pipe Velocity Guide for Steam (m/s)

For Steam
Sl. No. Fluid Condition Average Velocity, m/sec
Up to DN 50 DN 50 to DN DN 200
150 and above 1
LP steam (12-15 Kg/cm2(g) 20-30 25-35 30-50
1
@ 300 deg C)
HP steam (105 Kg/cm2(g) @ 25-35 30-45 35-55
2
540 deg C)
For steam condensate
1 Steam Condensate (gravity) 1-1.5 1-1.5 -
STD-21-00-15-11-000-001 R1 Page 10 of 134

Steam piping network comes under the purview of IBR and thickness calculation shall
be carried-out as per stipulations indicated in IBR and approval of CIB shall be
obtained.
3.6.3 Hydraulic pipelines shall be adequately sized. The size of hydraulic pipes shall be such
that the velocity of fluid in pipeline shall be as follows:
For hydraulic pressure line upto 150 bar pressure: Velocity approx. 4.0 m/sec
For hydraulic pressure line above 150 bar pressure: Velocity approx. 4.5 m/sec
For tank return line: Velocity approx. 2.0 m/sec
For suction line: Velocity approx. 0.5 m/sec
For circulation line: Velocity approx. 1 to 1.5 m/sec
3.6.4 Pipe flows shall generally comply with the following guidelines:
a) Preliminary pipe sizes can be calculated based on the velocity range given in the
Table – 1. More detailed calculations shall take into account frictional pressure
losses, material costs and availability and machine sizing.
b) Slurry lines shall be checked on a case by case basis to ensure that solid settling
does not occur. However, excessive velocities will lead to higher pump power
demand and will cause excessive erosion. As such, careful consideration should be
given to all factors before a final line size is selected. Where a non-standard pipe
size is the only economic option, this shall be brought to the attention of Client /
Consultant for approval.
c) The guidelines given in Table – 1 do not apply to two-phase (gas/liquid) flow or to

pressure relief systems.
d) Suction lines shall be normally at least one line size larger than the discharge line
size.
e) Line sizing for non-settling fluids shall be based on the normal flow velocity.
f) Slurries shall be considered as settling if the solid concentration exceeds 5% w/w

with solids size (d50) greater than 70 micron. In such cases there is a concern that
settlement may occur if the flow velocity goes below the fluid’s settling velocity. In all
cases the minimum flow velocity shall be greater than 120% of the settling or
deposition velocity VL. A process turndown below 50% is inadvisable in such cases.
Where the velocity range falls outside these criteria, the process engineer shall be
consulted for a solution, e. g. by increasing the carrier liquid concentration in the
stream.
3.6.4.1 Sizing of Compressed Air Lines
Air header lines shall be sized to carry the average air demand for all users with a
pressure drop through the header not exceeding 20 kPa. Branch lines shall be sized for
the maximum flow rate with pressure drop not exceeding 20 kPa for the branch line.
3.6.4.2 Sizing of Gravity Flow Lines
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a) Slurry piping shall be designed to flow between 3% and 75% of the pipe’s cross-
sectional area; the preference being to keep the line between 1/3 to 2/3 full.
b) Gravity flow piping shall be identified on P&IDs and / or isometric drawings with an
indication of slope (e.g. 1:10 slope).
c) Natural gradients due to site topography shall be utilized wherever practicable.
d) Appropriate calculation methods shall be used to determine gravity flow pipe sizing
– Colebrook-White formula, Manning formula or an approved equivalent.
3.6.5 ALLOWANCE FOR CORROSION, EROSION AND MACHINING
3.6.5.1 Corrosion allowance for piping classes shall be as per respective Piping Materials
Specification sheets.
3.6.5.2 Erosion allowance shall be applied on a case-by-case basis as per applicable piping
design code.
3.6.5.3 Machining allowance to be considered shall be in conformity with applicable piping

design code.
4 SELECTION OF PIPE DIAMETERS
4.1 Recommended pipe sizes are DN 15, 20, 25, 40, 50, 80, 100, 150, 200, 250, 300, 350,
400, 450, 500, 600, 700, 800, 900 based on nominal diameters of metallic piping and
corresponding sizes of non-metallic piping where sizing is based on nominal internal
diameter. Use of intermediate pipe sizes shall be avoided to the extent possible,
although to prevent either deposition or excessive erosion from excessive line velocity
in the case of slurry lines, intermediate pipe sizes may be recommended for approval
by the Owner / Consultant. Larger dia. Liquid and gas piping above DN 900 shall be
fabricated from plates. The nominal sizes for the same shall be either as per IS 3589 or
as per process requirement.
5.0 PIPING FLEXIBILITY AND STRESS ANALYSIS
5.1 Wherever required, flexibility analysis / stress analysis shall be carried out by:
a) Comparison with similar, proven piping systems.
b) Engineering judgment may be used on non-critical piping, subject to approval by the

Owner/Consultant.
c) Use of appropriate hand calculations for non-critical piping.
d) Use of internationally validated computer software, such as e.g. CAESAR II or Auto-

Pipe.
5.2 Pipes carrying following services, as a minimum, shall undergo computerized stress
analysis:
1) Steam piping – HP, MP and LP

2) All Fuel gas piping
3) Oxygen piping – HP and LP
4) Nitrogen & Argon piping – HP
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5) Any service with temperature more than 70 deg C
5.3 Calculated and Allowable Stresses
The calculated stress shall not exceed the allowable stresses given in the applicable
piping codes listed in Cl. 2..
5.4 Load Cases and Other Considerations in Stress Analysis
5.4.1 Piping stresses due to weight, pressure, thermal expansion, wind, seismic and other
occasional loads shall be analyzed. The flexibility of all piping systems shall be
analyzed to make provision for thermal expansion and contraction of piping systems.
Stress analyses shall be performed for various load cases in order to cover for
minimum and maximum temperatures associated with different operating conditions.
5.4.2 The use of expansion joints is to be avoided as far as possible. Where flexibility is
required expansion loops are the preferred solution. In case expansion joints are
inevitable, pipes shall be sufficiently anchored and guided to ensure axial expansion is
effectively controlled and to keep stresses within the allowable code limits.
5.4.3 Loads due to piping on mechanical equipment and tank nozzles shall be checked.
Where applicable, the local stresses on pipes, loads due to tank settlements and
dynamic flow conditions shall be considered during analysis.
5.4.4 All critical piping analyzed using software shall be checked for low modal frequencies
to mitigate the effects of damage due to vibration during the life of the plant. No piping
system with modes lower than 5 Hz shall be acceptable unless authorized by the
Owner/consultant. The effects of gap closure at guides shall be considered to filter out
unrealistic modes.
5.4.5 All piping systems and pipe supports shall be designed to minimize forces and moment
loading on equipment and structures. In order to reduce large forces and / or moments
acting on nozzles of sensitive equipment, expansion joints may be used at
connections, particularly in the cases where imposed loads exceed equipment
allowable loads and cannot be reduced through piping flexibility alone. However load
due bellow compensator at anchor points shall be considered in piping calculation.
5.5 MECHANICAL EQUIPMENT NOZZLE LOADS
5.5.1 Allowable forces and moments should be obtained from respective equipment vendor.
In case the same are not available, the following equipment nozzle loads may generally
be accepted, subject to ratification by the responsible static or rotating equipment
engineer/vendor. Where imposed loads exceed these values, the piping system shall
be redesigned with additional flexibility to reduce such imposed loads. Should redesign
not be sufficient to reduce nozzle loads, the equipment vendor shall be consulted for
concessions for higher nozzle loading.
5.5.2 Rotating Equipment Nozzle Loads
a) Centrifugal pumps – 2 times API 610
b) Reciprocating pumps – Acceptable loads shall be obtained from the vendor
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5.5.3 Static Equipment Nozzle Loads
Shall follow respective equipment manufacturer’s recommendations
5.5.4 Pressure Vessels and Heat Exchangers
Pressure Vessel and Heat Exchanger nozzles shall designed to allow loading within
those specified in Figure – 1.
5.5.5 Tanks
Tank nozzles shall be designed to allow loadings as per Figure – 1.
5.6 PACKAGED PLANT INTERFACES
5.6.1 Where appropriate to facilitate interface design, packaged plant suppliers shall:
Provide their stress calculations for review & Provide anchors on interface piping at the
battery limit.
Anchor points shall be capable of withstanding the (externally imposed) forces and
moments tabulated in Figure – 1. In cases where it is impractical to provide battery limit
anchors, the package supplier should advise such cases early in the design phase.
These cases will be resolved for acceptable piping free movements at the terminal
points.
5.6.2 In cases where pulsating flow analysis is required, the equipment Supplier shall carry
out a complete study of both acoustic and mechanical responses.
FIGURE – 1 : Vessel or Packaged Equipment Allowable Loads
FY
MY
MZ
FZ
FX
MX
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DESIGN NOZZLE LOAD COMPONENTS (ASME CL 150 to 600)
Nominal DIA. Forces (kN) FX, FY, FZ

Moments (kNm) MX, MY, MZ
(mm)
80 3.2 4.8
100 4 6
150 6 9
200 8 12
250 10 15
300 12 18
350 14 21
400 16 24
450 18 27
500 20 30
550 22 33
600 24 36
750 30 45
800 32 48
850 34 51
900 36 54
Note: These loads apply only to carbon, low and intermediate alloy steel equipment. The force and
moment components shall be taken to act simultaneously in all directions.
6.0 PIPING MATERIALS
6.1 GENERAL
6.1.1 All piping components shall be new and manufactured from sound and new materials
suitable for the application. In addition, preference shall be given to components that,
wherever practicable, have interchangeable parts that have a proven track record in
similar applications.
6.1.2 For each application, the general materials selection philosophy shall consider the
relative material suitability with respect to the:
 Process fluid conditions (temperature and pressure)

 Abrasion resistance
 Corrosion resistance (fluid and external environment)
 Upset process conditions
 Strength (for all stages e.g. storage, construction and operation)
 Robustness for cleaning or de-scaling
 Cost economics/operational advantages
 Availability
 Rationalisation of material selections
6.1.3 Materials for process and service piping are defined in Piping Materials Specifications.
Deviations, if any, to be adopted by the agency engaged in detailed engineering shall
be subject to approval by the Owner / Consultant.
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6.2 PIPES:
6.2.1 CARBON STEEL
Carbon steel piping will be widely used throughout the plant. Carbon steel is
recommended for the following services:
 MP & LP steam; however for HP steam alloy steel piping will be used.
 Plant air
 Instrument air, provided it is reliably dried, otherwise use of galvanised steel is
recommended
 BF Gas, CO Gas, BOF Gas & Mixed Gas (Fuel Gas piping shall be of IS 2062 Gr. B
with Cu content of 0.2% to 0.35% .i.e Corten Steel, as detailed in Piping Materials
Specification)
 Liquefied fuel gases such as LPG, Propane
 Fuel oil
 Utility gases such as Oxygen, Nitrogen, Argon
 Process water
 Fire water. For HVWS & MVWS piping Galvanized steel piping shall be used
downstream of deluge valves.
The above is for guidence only. Piping material specification (PMS) to be followed for
selection of material.
6.3 INTERNALLY LINED CARBON STEEL
6.3.1 Selection and specification of internally lined pipe systems such as rubber or epoxy
lined carbon steel pipe material shall take the following into account:
Manufacturer’s confirmation of suitability and limitations. The impact of differential

thermal expansion of the liner and pipe due to process and ambient temperature
fluctuations.
6.3.2 Rubber lined carbon steel piping shall be used for process slurry where pipe wall
abrasion is expected. The minimum size for pipe to be rubber lined shall be DN 50. The
application of rubber lining to piping systems will generally be limited to a maximum
design temperature of 95°C. The lining materials and thickness shall be selected based
on the slurry and liquid characteristics but shall not be less than 3 mm. HDPE can be
used as an alternative material for process and tailings slurries provided that the
selected HDPE pipe is suitable for the design conditions.
6.3.3 Rubber linings shall be vulcanized after application. Preference shall be given to
straight alloy and polymer fabricated components instead of carbon steel with
elastomeric (rubber) or epoxy linings.
6.3.4 Piping for coarse slurries shall be carbon steel with natural rubber lining. The minimum
thickness for rubber lining shall be 6 mm. Where high wear (high flow rates, abrasive
solids, etc.) is expected, the rubber lining thickness shall be increased to a minimum of
12 mm.
6.3.5 Piping for fine slurries (d50 <= 150 micron) shall be made of carbon steel or HDPE. The
carbon steel may be rubber lined or be specified with an additional erosion allowance
on the wall thickness. Rubber lining thickness shall be a minimum of 6 mm.
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6.3.6 Piping and launders for concentrate slurries shall be carbon steel with a minimum of 6
mm rubber lining or be of HDPE material.
6.3.7 Piping handling abrasive slurries like water containing furnace slag particle shall be
lined with cast basalt of thickness 20 – 25 mm.
6.3.8 However, piping material selection shall in general follow the corresponding service
Piping Material Specifications (PMS)
6.4 STAINLESS STEEL
6.4.1 In general, stainless steel piping shall be used in acidic services and in corrosive
environments. The preferred grade shall be 316L. In some cases where dangerous or
corrosive services are piped, such as chloride ions that may cause stress corrosion
cracking, 22Cr Dulpex stainless steel piping shall be used. Stainless steel shall also be
used in DM water line.
6.4.2 However, piping material selection shall in general follow the corresponding service
Piping Material Specifications (PMS)
6.5 FLANGES
Flanges shall be in accordance with following codes except where otherwise noted.
DN 15 to DN 600 (150 # - 600#) ANSI/ANSI B16.5 / IS : 6392
Above DN 600 / ANSI B16.47 / IS:6392 etc.
Finish of steel flange faces shall conform to ASME B16.5.
Bore of WN flanges shall match the ID of the attached pipe Bore of slip on flanges shall
suit the pipe OD and its thickness.
Slip-on flanges are not permitted in orifice flange services.
Lap joint flanges shall not be used in severe cyclic services.
The above is for guidence only. Piping material specification (PMS) to be followed for
selection of material and type.
6.6 FITTINGS
Forged steel socket welded and threaded fittings shall be in accordance with ANSI B
16.11 unless otherwise noted.
Butt welded fittings shall be in accordance with ANSI B16.9 unless otherwise noted.
Fabricated (site/factory) fittings shall conform to AWWA C208 unless otherwise

specified. Fittings thickness and tolerance shall match pipe thickness and tolerance.
Mitres and reducers fabricated from pipe may be used if specified in PMS. In no case,
thickness of mitres and material shall be inferior to parent pipe. For reducers MSS-SP-
43 shall be followed.
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The above is for guidance only. Piping material specification (PMS) to be followed for
selection of material and type.
6.7 GASKETS
Spiral wound gaskets (SPR, WND) shall conform to API 601/B16.20.
Ring type and spiral wound gasket shall be self-aligning type.
6.8 BOLTING
Dimensional std of Bolt/studs and nuts shall conform to B 18.2 / IS: 1364-1992 unless
otherwise noted.
6.9 VALVES
Face to Face/End to End dimension of valves shall conform to B16.10 to the extent
covered. For valves not covered in B16.10. reference shall be made to manufacturer’s
drawings.
Flange / weld ends of the valve shall be as per the corresponding Flange/Fitting ends
of the piping class, unless otherwise specified.
Pressure temperature rating for flanges and butt welding end valves shall be as per
ANSI B16.34 except for ball, plug & butterfly valves.
For design & dimension standards of valve, API 600/API 602/BS 5352/BS 1873/BS
1868/BS EN ISO 15761 standards to be followed.
The types of valves and valve trims to be used are to be in accordance with the
individual Pipe classes based on the service conditions and the limitations.
All valves shall have operating handle/lever/ wrench within easy reach. All valves
located remotely, requiring frequent operation and/or with automatic control shall be
provided with electric drives, solenoids, etc.
6.10 SPECIFICATION BREAKS
6.10.1 Where a piping system with a lower pressure rating connects to a system of higher
pressure rating, the system shall be of the same material and pressure rating as the
higher rated system up to and including the first block valve. Where double block
valves are used, the pipe shall be at the higher rating up to and including the second
block valve. Block valves on either side of a control valve and bypass line shall be
designed to the higher pressure rating. Specification breaks shall be indicated on
P&IDs.
6.10.2 The change in pressure rating at flanged joints shall be at the flange weld on the lower
rating side and not at the flange face.
6.11 DISSIMILAR MATERIALS
Where P&IDs require a change of material type due to a specification break in a pipe,
the use of full-face CNAF gaskets as per the gasket specification for the higher-grade
STD-21-00-15-11-000-001 R1 Page 18 of 134

flange specification shall be used. Insulating gasket sets are not required unless
specified otherwise on P&IDs.
6.11.1 Insulation on nominated critical lines may require removable plugs to enable pipe wall
thickness testing to be completed.
6.12 SWEEP BENDS
6.12.1 3D sweep bends shall be used for all slurry lines where possible. The minimum radius
for such bends is 3 times the pipe OD. The dimensions of sweep bends for 45°, 60°
and 90° bends for approved pipe sizes shall be given in standard drawings specific to
the project.
6.12.2 The wall thickness of sweep bends may be one schedule higher than the straight run
piping to compensate for wall thinning during the induction bending process. In no
case shall the wall thickness be less than 12.5% of the straight run wall thickness.
7.0 GENERAL CRITERIA FOR PIPING LAYOUT & INSTALLATION
7.1.1 All piping systems shall be arranged and supported so as to minimize forces and
moments acting upon connected equipment. Flexible compensators shall only be
installed if approved by the responsible equipment engineer and piping design
engineer/consultant, at connections to equipment, where imposed loads cannot be
contained within the limits required by the manufacturers, and at pumps, where
misalignment of connections can cause excessive nozzle loading.
7.1.2 Piping shall be arranged to maximize use of the available steel structure for support.
7.1.3 Piping around pumps and other equipment shall be arranged so as to give access for
the removal of component parts e.g. motors, guards, etc.
7.1.4 Valves, particularly on large bore lines, may require independent supports to minimize
the forces applied at the equipment.
7.1.5 Dead legs shall be avoided and process lines shall be self-draining. Draining may be
in either direction. In the event of a dead leg being unavoidably created, a drain point
with a valve, blind flange or plug shall be provided to facilitate drainage of the system.
Dead legs shall only be included with the approval of the responsible
Engineer/Consultant.
7.1.6 Where slopes are required on pipelines, they shall be indicated on the Piping GAs.
When the required pipe slopes cannot be achieved, alternative designs or revised pipe
slopes shall not be implemented without prior consultation and approval by the Piping
Engineer/consultant.BF gas/LD gas/CO gas/Compressed air/steam shall be laid with
slope 1:200.
7.1.7 Valves required for the isolation of plant and equipment shall be located so as to
facilitate easy removal and operation of such equipment without major stripping of pipe-
work.
7.1.8 Valves, and other in-line fittings, that have to be regularly operated and/or serviced
during the course of normal plant operations, shall be located such that the hand-
wheel, lever or other such operational device is readily accessible. In general this
means between 0.5 m and 1.7 m above the level of the floor, platform or walkway local
to the valve, and not more than 0.35 m beyond the edge of a platform or walkway.
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7.1.9 Piping shall not obstruct access to emergency exits, safety showers, eye baths,
firefighting equipment and fire escapes etc.
7.1.10 Routing of pipes in the immediate vicinity of process equipment that requires cleaning
and/or maintenance i.e., above pumps, in heat exchanger withdrawal areas and in
maintenance lay-down areas etc shall be routed such that maintenance activity is not
obstructed.
7.1.11 Compensators / Expansion Joints for Gas Lines
DN 500 to DN 1500 : 1
Axial type Compensators, flanged ( Stainless steel) dimension according to Pipe class
150 CS1. with inner sleeve, materials- All Stainless Steel ASTM A 240 Gr. 304. MS
Tie rods with MS companion flanges ( dimension according to Pipe class 150 CS1).
Nuts , Bolts & Gasket. Bracket material SS 304.
Cycle life : 10,000(min.)

No. of Ply : 4 nos.(min.)
Ply thickness : 0.4 mm(min.)
Above DN 1600 :
Universal type Compensators, flanged (Stainless steel) dimension according to Pipe

class 150 CS1. with inner sleeve, materials- All Stainless Steel to ASTM A 240 Gr. 304.
MS Tie rods with MS companion flanges (dimension according to Pipe class 150
CS1), Nuts , Bolts & Gasket. Bracket material SS 304.
However, final selection of compensators shall be done as per outcome of stress

analysis.
7.2 SPECIFIC PIPING LAYOUT CONSIDERATIONS
7.2.1 Centrifugal Pump Piping
Centrifugal pumps shall be easily accessible for maintenance. The running of piping
directly over pumps and motors shall be avoided. Access for individual pump
components to be removed or for the pump and drive to be removed as complete units
shall be allowed for.
Pipe routing shall allow access to the pump wet end components with minimum
disturbance to the piping. Suction and discharge valves shall remain in place. Where
removable spools are required for pump maintenance, the piping connecting to the
pump shall be self-supporting.
A check valve shall be installed in the discharge line of a centrifugal pump, (excluding
slurry lines) when two or more pumps are manifolded together or where the
backpressure on the discharge line is continuous and may cause the pump to run
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backwards. The check valve shall be placed between the pump and the isolation
valve.
Pump suction lines shall be short and direct with the minimum number of fittings.
Suction lines shall be horizontal or slope down to the pump.
Pipe size normally reduces to the pump. Reducers on suction piping shall be the
eccentric type and shall be mounted with the flat side on top for clear liquid and water
lines and flat on bottom for lines handling settling slurries.
Multiple pumps operational simultaneously, or as installed spares, shall have a
separate suction line to each pump. If this is not possible, the common suction line
shall be designed for low velocity.
If a strainer is used on the suction line, sufficient space shall be provided for
maintenance and cleaning of the strainer. Where suction screen boxes are used, the
screens shall be removable by one man for cleaning without dismantling the pipe work.
The strainer should have sufficient side & ground clearances to facilitate easy cleaning
7.2.2 Sump Pump Piping
A sump pump discharge line on clean liquid service may be fitted with a check valve
close to the pump. Check valves shall not be used on slurry service.
Sump pump discharge lines shall be self-draining to the destination point where
possible. The amount of liquid or slurry draining back to the sump shall be less than
the sump volume above the pump suction.
A flanged spool from the pump discharge shall be provided to facilitate removal of the
pump from the sump and outside the bund area for maintenance.
7.2.3 Pressure Vessel Piping
Unless specifically required for operation, an isolation valve need not be provided at a
pressure vessel nozzle. This is applicable when the pipe to or from the vessel has a
valve located within a 12 m horizontal radius of the vessel and there is no un-drainable
pocket in the line between the valve and the vessel.
Process steam lines to a vessel shall have an isolation valve at the vessel nozzle and a
check valve shall be installed upstream of the isolation valve to avoid back flow. A
drain shall be provided between these two valves. An isolation valve shall be provided
upstream of the check valve for isolation from the main distribution header.
Pressure vessels shall have a drain on the bottom outlet line or at the lowest point of
the vessel. Drain lines shall be sized to empty the vessel by gravity flow within four
hours. Slurry drains shall be provided with flushing provisions either side of the drain
valve subject to a case-by-case review. A flush on the discharge side of the drain
valve shall be provided as a minimum. The drains shall be individually piped to
discharge in a safe location.
7.2.4 Tank Piping
Adequate flexibility shall be provided in connecting piping to allow for tank settlement
and bulging.
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Isolation valves shall be located on tank nozzles and shall not be wafer type.
Connection of the valve to the tank shall remain unaffected by removal of the
connecting pipeline.
Supports close to tank nozzles shall be spring type supports unless enough flexibility is
provided to keep nozzle loading within allowable limits.
Open overflow lines shall not be installed on flammable or flashing liquids.
Piping through concrete fire walls shall be installed through pipe sleeves or other
controlled penetrations such as puddle flange.
Tanks shall be supplied with all nozzles as part of the tank vendor scope of supply.
Nozzles with flanges less than or equal to DN600 shall comply with ASME B16.5 or
relevant PMS with flange rating as per the adjoining piping. Nozzles with flanges
greater than DN600 shall comply with ASME B16.47 / AWWA C207 / BS EN 1092 / IS
6392 with flange rating as per adjoining piping. Nozzle wall thickness shall follow the
more stringent specification of either the piping or the tank’s design code.
7.2.5 Underground Piping
Lines shall not be buried where the process temperature variation is more than 20ºC
for carbon steel or more than 15ºC for stainless steel lines.
Carbon steel lines shall be protected by wrapping and coating for buried lengths.
Pipe trenches shall be avoided in areas where flammable or heavier than air gases can
collect.
The minimum clearance between buried piping operational at ambient temperature and
electrical instrumentation cable shall be 300 mm.
Minimum earth cover for buried piping shall be 1200 mm over TOP. When heavy
vehicle movement or traffic is expected, the depth of cover may need to be increased
and shall be calculated.
Suitably constructed pits shall be provided to access any valves and instruments
installed in the underground piping.Underground piping is applied wrapping coating
before earth filling (refer standard)
Underground piping shall have a slope of 1:150.
7.2.6 Rack Piping

Larger size pipes shall be self –supporting on single trestles or columns with pick up
supports for smaller size pipes from the above mentioned larger size pipes. The
deflection of larger size pipes should not be more than their thickness.
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Pipe racks shall be considered only when above arrangement is not possible.
Pipe rack structures shall have RCC trestles with castellated steel longitudinal beams
for reducing the overall tonnage/ construction quantities.
Pipe rack layout shall allow for a nominal 25% excess space. Sufficient space shall be
provided on the pipe rack structure for running cable trays. Instrument and electrical
cable trays and ladders shall be located at the top most level adjacent to utility piping
as per the electrical design criteria. Where the quantity of cable ladders is not sufficient
to require a separate level, the cable ladders can be supported at the outside of pipe
rack support columns Additional space for future expansion shall only be considered
under instruction from the Owner.
Pipes shall be distributed evenly on multilevel pipe racks to avoid congestion in one
level and excess space in another. The width of a multilevel pipe rack shall be based
on the widest level.
Steam or other lines requiring expansion loops shall be grouped together on one side
of the rack to use a common external support. Dependent on layout requirements,
either the highest temperature or the largest diameter pipe shall be the outermost pipe.
Expansion loops on the pipe-rack should be planned such that piping movement is
restricted to 75 mm for metallic pipes.
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COG line shall be on side of the rack.
Steam lines shall have horizontal expansion loops while other services shall be
provided with vertical loops to the extent possible.
In a multilevel pipe rack, process lines shall generally be located on the lower levels
and utility and service lines on the upper levels to minimize the wind load. Process
lines with entry or exit to equipment that is above the upper level may be placed on the
upper level. Process lines with entry or exit to equipment that is lower than lower level
shall be placed on the lower levels. However, in case of brownfield projects or with
existing pipe rack, the positioning of lines are to be done in case to case basis, backed
up by sufficient engineering judgment.
Large diameter or heavy lines shall be located adjacent to the pipe rack columns.
Lines requiring slope will generally be installed outside pipe racks.
Lines entering or leaving the rack shall allow for installation of other lines. Horizontal
turns or branch connections out of a pipe rack shall be avoided.
Generally, lines running in pipe racks shall not be sloped for drainage. Process lines
that require continuous slope shall be located adjacent to pipe rack support columns
and can be supported on variable height shoes. Gravity flow lines requiring significant
slope shall be run just outside the pipe rack. The slope of these lines shall be as
specified in the P&ID’s and / or piping Gas.
Lines carrying caustic, acid, chemicals or similar services shall not be routed adjacent
to hot lines with service temperature exceeding 95ºC.
The minimum clearance between the top of road crown & bottom of steel or bottom of
pipe in road crossings shall be 8.00 mtrs.
7.2.7 Pipe Branches
The preferred angle for branch connections is 90°. Connections other than 90° shall
only be incorporated with the approval of the relevant Engineer/Consultant. No branch
shall be less than 45°. The centre lines of the branch and header shall intersect.
For steam service, branch outlets shall be vertical up from the distribution header.
Exhaust steam return lines into the collection header shall be vertical down.
For air and other gas services supply headers, branch outlets shall be vertical up.
Branch outlets from liquid services headers shall be vertical down unless otherwise
stated on the drawings or advised by the relevant Engineer/consultant.
Service lines tapped off from the reticulation headers shall have isolation valves at
approachable height.
Small size branches shall be avoided in vibration prone areas of piping. Incase
provided, readymade fittings shall be used for such branching. Branch tables indicated
in PMS are to be followed.
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8.0 SERVICE-WISE SPECIFIC PIPING DESIGN CRITERIA
8.1 Slurry Piping
8.1.1 Slurry pipelines shall be routed in the most direct manner using the minimum number
of changes of direction.
8.1.2 Pump suctions shall be as short and as straight as possible and shall contain break
flanges or rubber bellows for ease of pump maintenance.
8.1.3 Branch connections should generally be made using swept tees or laterals.
8.1.4 Reducers on horizontal lines shall be flanged, eccentric and installed bottom flat.
8.1.5 Where pipes of differing materials connect in a slurry system, if the internal diameters
differ, the bores of the pipes shall be joined using a tapered spacer ring.
8.1.6 Closure pieces shall be fabricated with a 150 mm cutting allowance and one loose
flange. The closure pieces shall be site checked to site installation dimensions and be
rubber lined (if required) after fabrication. The minimum closure piece length shall be
150 mm and the overall length shall not exceed 3000 mm.
8.1.7 Piping flanged spools lengths, face to face over flanges shall not exceed standard pipe
lengths: DN 50 to DN 80 = 3000 mm; DN 100 and above = 6000 mm.
8.1.8 Flushing connections shall be provided on lines conveying slurries. Drain and flushing
point connections shall be of minimum sizes DN25 and DN50 respectively. A “straight
through” type isolation valve and quick release hose connector (flushing points) shall
be provided at each point. The positioning and spacing of such drains and flushing
points shall ensure that any specific line can be completely flushed within a reasonable
timeframe.
8.2 Air Piping
8.2.1 Air piping systems shall be designed to provide adequate drainage. Air lines shall have
a minimum slope of 1:200 preferably in the direction of flow, in case the air is not totally
free from moisture.
8.2.2 Moisture traps or drip legs with drain valves shall be provided at system low points and
at strategic points located on pipe racks.
8.3 Cooling Water
8.3.1 Drains shall be provided on dead end portions of lines. Equipment such as condensers
and coolers shall be erected such that tubes can be gravity drained or provision made
for tubes to be blown clear of water.
8.4 Drinking Water
8.4.1 Drinking water systems shall be independent of all other water systems. Drinking
water shall serve only drinking fountains, safety showers and change room facilities.
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8.4.2 Dead legs in the drinking water piping shall be avoided. A ring main shall be used with
bleed back into the supply tank. Drinking water lines shall not be extended, by means
of dead-end branches, for the purpose of providing support.
8.4.3 Safety shower and eye wash stations shall be located strategically throughout plant
and utility areas. Showers shall be provided in high maintenance and operational areas
and in locations with unobstructed access and egress. Safety shower and eye wash
supply drinking water lines shall be insulated, where necessary (e.g. against direct
sunlight and other heat sources), to ensure water temperature is at a safe level.
8.4.4 Safety showers in elevated structures shall be provided with a drainage collection pan
piped to grade.
8.5 Fire Water
8.5.1 The fire water system shall be designed in accordance with the requirements of TAC.
8.5.2 Necessary pipe network calculations shall be performed in software like pipenet for
optimizing the line sizing. The software output reports along with the loop diagrams to
be submitted to owner/consultant for review.
8.6 Utility Hose Stations
8.6.1 Air and water utility stations shall be located at 1 m above FFL (finish floor level) such
that a 15 m hose length can service any point throughout the operational area. Supply
lines to utility stations shall be DN25.
8.6.2 Utility stations shall be installed in such a manner that they remain operational during a
shutdown.
8.7 Fuel Gases, Industrial Gases, Liquid Fuels and Compressed Air Piping
8.7.1 The gas pipes installed along building wall should not cross window and door way.
8.7.2 While laying high pressure gas pipes along the walls, the later should be fireproof. In
doing so, the gas pipes should be laid along solid walls or above the windows of upper
floors of plant buildings.
8.7.3 When gas pipes are installed along external walls of buildings below window ways,
installation of flange, thread joints and also installation of accessories is not allowed.
8.7.4 Gas pipes may be laid along with pipes of water, steam, air, etc. and also with oxygen
on a common support provided conditions stipulated under various clauses are
followed.
8.7.5 The following conditions shall be observed when installing gas pipes with other pipes:
a) Additional pipes on existing gas pipes will be allowed to be laid only with the
permission of concerned plant personnel.
b) In each case, the gas pipes and supporting structures shall be checked with
due consideration for additional loads and practical state of the metal
structure of gas pipes.
c) When installing with pipes carrying corrosive fluids they shall be kept at least
500 mm below or by the side of the gas pipe at a distance of 500mm. If
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flange joints are provided on pipes carrying corrosive liquids, it is necessary
to mount protective baffle plate against falling of corrosive liquids on gas
pipes and their supports.
d) The associated gas pipes, at the places on gas pipes where valves and other
devices are mounted, should be kept at a minimum 800 mm distance from
the main pipe.
e) Drainage of the associate pipes should be laid to one side at a distance so

that condensate does not fall on gas.
8.7.6 The branch line should generally be installed outside building along roof wall. Branch
line having diameter less than 500 mm may be laid inside shop building.
8.7.7 Branch line from gas main entering into building through building wall should pass
through casings. Internal clearance between casing and pipe should be suitably filled
up, wherever required.
8.7.8 Gas branch line from gas main passing through roof covering should have circular
opening. For this purpose, a circular opening should be made on roof and a taper hood
should be provided on the branch line above the roof for protection from rain.
8.7.9 Shop headers should be mounted at a height having minimum ground clearance of
4500 mm, when laying them outside the building wall.
8.7.10 Layout of gas consuming units in various shops should be such that it is possible to
bring the gas pipes above ground.
8.7.11 Gas pipes of coke oven, and also its mixtures with blast furnace gas may be installed in
channels and casings, in the region of gas supply to furnace and other consuming
units.
The following conditions should be observed for this purpose:
a) Clearance between wall and surface of the pipes above DN 200 should be at
least 400 mm, and for gas pipes of DN 200 and below clearances should not
be less than the gas pipe diameter.
b) Installation of flanges, threaded joints and accessories (except accessories

for removal of condensate on a pipeline) is not allowed when it is laid in a
channel. The number of welds on such gas pipes should be restricted to a
minimum.
c) Installation of gas pipes with air pipes to gas consumer units is allowed to be
laid in channels.
d) Channels with gas pipes should not cross other channels, In case, it is
unavoidable, air tight tie-plate should be made and gas pipe should be
placed in casing. Ends of casing should be taken out beyond the limit of tie-
plate by 300 mm at both ends.
e) Channels should have provisions for natural ventilation.
8.7.12 Gas pipes in buildings should be located at places convenient for servicing, inspection
and repair. It is not allowed to lay gas pipes at places where there are chances of
damage due to shop transport.
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8.7.13 For gas lines installed in hot zone, it is recommended to provide protection against
overheating of gas pipes.
8.7.14 It is allowed to fasten gas pipes to frames of furnaces, boilers and other units provided
these frames are checked for strength by calculations.
8.7.15 Gas pipes are not allowed to pass through buildings producing or having materials
liable to explode or burn and building of power distributing devices and substations and
ventilation chambers and through buildings, in which gas pipe may be damaged by
intensive corrosion.
8.7.16 Gas pipes should not cross ventilation doors, air exhauster, flue pipes and also gas
pipes should not be installed in insufficiently ventilated space and in underground
buildings.
8.7.17 Gas pipes along bridges should be laid in the open at a horizontal distance of at least
one metre from ends of pavements for passing of people and it should be within reach
for servicing. Supporting elements of the bridge should be accordingly checked for
loads from gas pipes. Laying of gas pipes in channels of bridges is not allowed.
8.7.18 Gas pipes passing through walls, ceilings, and other structures of buildings of
construction shall be encased in a steel pipe having inside dia at least 50 mm more
than that of the respective gas pipe. The Gas pipe shall have no joints in the section at
such crossings. The gap between the gas pipe and the outer pipe shall be filled with
non/inflammable material, but allowing vertical and horizontal movement.
8.7.19 The laying of moist fuel gas pipelines shall be as per IPSS 1-06-014.
8.7.20 Pressure pipe work for gases and liquid fuels generally shall be routed overhead. All
overhead interplant pipe work to be routed such that they will have a minimum
clearance of 8.5 m between bottom of supporting structures / pipes and road / railway
track. The pipelines laid over hot tracks shall have a minimum clearance of 10.0 m. In
case, protective shields are used in these places, this clearance may be reduced to 6.0
m.
8.7.21 For the pipelines laid on roof, the distance from the external edge of the pipe to the roof
shall be at least 0.5 m.
8.7.22 All shop headers, except for gravity fluids, shall be generally routed along columns in
multiple rows at a height 4 to 6 m above floor level. The connections to equipment
shall be taken through suitable covered floor trenches for shops at ground floor and for
basements. For elevated operating floors, the equipment pipe work connection may be
taken below the floor level. Pipe work from basement and oil cellars to main equipment
shall be routed in pipe tunnels / trenches with adequate spacing for easy maintenance.
All pipe trenches shall be covered by chequered plate or by concrete slabs.
8.7.23 The bleeder pipes for purging lines and other exhaust pipe work shall be routed upward
along columns / gable ends and / or walls to a minimum height of 2000 mm above the
roof level / platforms.
8.7.24 For the gas pipelines laid along the building walls, the clearance between the gas
pipelines and the wall shall be adopted so as to ensure the possibility for maintenance
of the gas pipelines.
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8.7.25 Platforms, access ladders, hand railing, etc. shall be provided for operation and
maintenance of valves, instruments and controls, manholes and hatches for access to
outside & inside the gas pipelines.
8.7.26 At all the places of regular maintenance (gate valves, throttle valves, orifice plates,
hatches, manholes, bleeders, etc.) if located at a height of over 2.5 m from the
maintenance level, provision shall be made for stationary platforms with ladders.
8.7.27 To ensure the condensate drainage, the gas pipelines shall be laid with a gradient of
about 0.005 towards the water drains. Condensate drains shall be equipped with
bleeders. Necessary water pipe work for condensate seal pot shall be provided.
8.7.28 Flash back arrestors shall be provided in each section of the pipe work for acetylene
and LPG to prevent flame propagation or pressure surges. They may be of hydraulic /
cartridge type flash back arrestors or back pressure valves.
8.7.29 Oxygen pipelines may be laid on either side of the fuel gas line as per the following
norms.
Oxygen Pressure in Dia. Of Oxygen Pipe Permissible Gap, mm

kg/cm2
Up to 0.1 Upto DN 500 300
Up to 0.1 Above DN 500 600
0.15 to 40 Upto DN 500 800
0.15 to 40 Above DN 500 800
Minimum clearances of overhead oxygen pipelines (surface to surface)
i) Explosion Hazardous shops : 3 meters clearance

ii) Railway tracks : 3 meters
iii) Railway bridge and platform : 3 meters
iv) Roads : 1.5 meters upto embankment
v) High voltage Transmission lines
A. Parallel to pipelines : 10 meters
B. Crossing the pipelines upto 20kV : 3 meters
C. 35 to 220kV : 4 meters
vi) Insulated L.T cables : 0.5 meters
vii) Bare conductor L.T : 1.0 meters.
8.8 Oxygen Piping
8.8.1 Filters should be installed in the oxygen pipeline system in upstream of Pressure
reducing station.
8.8.2 Provision shall be made for safe and easy access for frequent cleaning and / or
replacement of the filter element. The larger capacity filters should be provided with
differential pressure gauge for monitoring the condition and providing indication for
cleaning / replacement of the filter element. The filter bodies shall preferably be of
copper alloy and filter element of Monel.
8.8.3 The pipeline flanged joints shall be provided with continuity jumpers & suitably earthed.
8.8.4 Two (2) or more pressure relief valves should be provided downstream of each set of
pressure reducing valves. One or more main relief valve(s) should be capable of
discharging 100% of the full oxygen flow and limiting the pressure within the defined
STD-21-00-15-11-000-001 R1 Page 29 of 134

limits. The secondary relief valve should be sized to discharge the nominal leakage
from the pressure reducing valves. The relief valves should be positioned as close as
possible to the pressure reducing valves. The vent lines from the relief valves should
be preferably of stainless steel or copper. Consideration should be given for providing
small size pressure equalisation bypass isolation valves across large diameter isolation
valves in large pipeline systems so as to ensure safe pressurization of the downstream
pipeline. The bypass pipe work and valve should be of copper or copper alloy. In steel
pipelines, care should be taken to install isolation valves on straight sections of the
pipeline. Any pipeline component which is likely to cause a change in the flow pattern,
like reducer, bend, tee or “Y” connection, orifice plate etc., should be at a distance of at
least four diameters away from the valve. For cleaning of the gaseous oxygen pipelines
after erection, provision for “pigging” will be provided for pipelines having diameters
upto DN 200. The bends on these pipelines will have a radius of 5 DN for all sizes.
Gaseous oxygen pipe work shall preferably have butt welded pipe joints. To reduce
safety hazards the number of components should be kept to a minimum compatible
with the system requirements. Flange joints shall be used only for connection of the
pipe to the system components on the pipe work. Threaded joints and couplings should
be sparingly used.
8.8.5 For butt welding of oxygen pipes, the root-run shall be done with TIG welding having no
sharp penetration and with utmost care. All butt welding joints on oxygen pipe line shall
be 100% radio graphed and should pass the test.
8.8.6 Oxygen pipes of size DN 40 mm and below shall be socket welded.
8.8.7 Safety fittings like excess flow check valves, safety relief valves, etc. shall be
considered for propane installation.
8.8 Steam Piping
8.8.1 Indian Boiler Regulations (IBR):

Steam lines with conditions listed below fall in the scope of IBR
 Lines having pr (max working pr) above 3.5 kg/cm2
 Line sizes above 10” inside diameter having pr 1 kg/cm & above
 Line sizes with design pr less than 1 kg/cm2 are excluded.
 Users of steam like steam tracing lines, jacket of the steam jacketed lines, and
steam heating coil within the equipment are excluded from IBR scope.
 Boiler feed water lines to steam generator, condensate lines to steam generator
& flush drum shall be under purview of IBR.
IBR Requirements:
 All materials used on lines falling under IBR must be accompanied with IBR
stage Inspection certificate in original.
 Drawings like GA & Isometrics of lines falling under IBR must also be approved
by IBR authority of state of Odisha.
 All welders used for fabrication of IBR system must possess IBR welding
qualification certificate.
 IBR system shall be designed to comply with IBR regulations as well as ASME
B31 code. Design calculations for the same must be approved by IBR authority.
 Steam generators (Boiler/Heat Exchanger) shall require exclusive IBR approval
along with its integral piping up to the final isolation valve.
High-pressure main steam piping must be designed with attention to the need for
adequate size (pipe diameter), thermal expansion, piping supports, and drain of
condensate.
STD-21-00-15-11-000-001 R1 Page 30 of 134

8.8.2 Valves used in must be of a design at least compatible with the service conditions and
constructed of the materials allowed by the appropriate codes for design pressure and
design temperature. All valves and fittings on steam lines shall have a pressure rating
of at least 150 psig [1050 kPa (g)].
8.8.3 Thermal expansion of pipelines shall be compensated for by use of pipe bends, offsets,
or expansion loops, or changes in direction of the pipeline itself. Where pipe bends or
offsets can be used or where the pipeline direction is changed to provide for expansion,
the provisions of the appropriate codes must be followed as required to ensure that all
expansion stresses are within the applicable code limits.
8.8.4 To prevent steam-propelled dynamic events, elimination of condensate in steam lines

by proper line sloping and drainage along with carefully warming up cold steam lines
shall be done. To prevent a water slug type of water hammer and a possible rupture of
the steam main, condensed steam or condensate within the steam main must be
removed. The points to be drained are the low points in the line, moisture separators,
drip pockets, and valves, especially in vertical lines. Horizontal portions of the steam
lines should be pitched downward approximately 10 mm/m in the direction of flow or 20
mm/m for lines that contain a steam/water mixture or require draining periodically.
Condensate flow against the steam should be avoided.
8.8.5 Typical condensate drain with steam trap arrangement as show below shall be followed
for installation of condensate drains/steam traps in main steam headers :--
8.8.6 Overpressure protection of the components in a steam system shall be provided as an

integrated system using pressure-relief devices and associated pressure-sensing
elements.
8.8.7 Steam tracing:

Steam tracing is provided to prevent fall in process fluid temperature and maintain the
same throughout the length of the line. Constant temperature helps in free flow of fluid
and its pumpability.
 Steam supply of tracing can be obtained from steam headers, independent of steam
supply sub header or exhaust/bleed steam from other continuous steam users.
 Size of site fabricated supply & return manifold header shall be 3” NB unless
otherwise specified. In case of bought out manifolds min size will be 1.5” NB.
 Size of tracer shall be ½” NB .
 Size of supply & return sub header shall be 1.5” NB.
No of tracers required for line shall be as per following table:
Traced line Size No of ½” NB tracers

4” NB & smaller 1
6” NB to 16 “ 2
18” NB & larger 3
9.0 INSTALLATION OF VALVES AND ISOLATIONS
9.1 Equipment isolation provisions shall enable safe isolation for maintenance of all
equipment. This depends on the fluid category, operational pressure and temperature
and volume of fluid being handled. The isolation requirements shall be as shown on the
Piping and Instrument Diagrams (P&ID’s).
9.2 The first isolation valve in pumps suction shall be gate valves as per piping material
specifications. Valves weighing more than 50 kg shall be accessible for removal and
installation by mobile or overhead crane, davit or monorail.
STD-21-00-15-11-000-001 R1 Page 31 of 134

9.3 Where possible, valves shall be positioned with the stem pointing upwards, except
butterfly valves, which shall have stems positioned in the horizontal. Butterfly valves
shall be installed such that the bottom of the butterfly opens in the same direction as
the flow stream.
9.4 The stems of gate and globe valves shall not be positioned below the horizontal centre
line of the valve body.
9.5 Pipe flanges mating to elastomeric lined knife gate valves shall be flat faced, subject to
Supplier confirmation, to ensure full contact over the valve face.
9.6 Sample collection valves shall be located for easy access, preferably from grade or
otherwise by fixed platform. The length of the sample collection piping shall be
minimized. The drainage from sample points shall be directed via tundishes into an
adjacent drain where necessary.
9.7 Valves on pipe racks should be avoided, however if unavoidable, platforms and ladders
for access shall be considered.
10.0 PROCESS VENTS AND DRAINS
10.1 Process vents and drains fall into two categories, operational and non-operational.
10.2 Operational vents and drains are required for normal operation of equipment and piping.
Operational vent and drains shall be located at the high and low points of vessels, heat
exchangers and on piping where required so that the equipment and associated piping
can be vented or drained. These vents and drains are shown on the P&ID’s and shall
be fitted with valves in accessible locations. The minimum size shall be DN25. The
minimum drain size on slurry lines shall be DN50.
Line Size (DN) Drain Size (DN)

50 25
80 25
100 40
150 50
200 50
250 80
300 100
350 100
400 150
450 150
500 and above 150
10.3 Non-operational vents and drains are to be provided at high and low points of the
piping system to facilitate commissioning, hydrostatic testing and maintenance. The
minimum size for the vents and drains shall be DN15.
10.4 High points in long pipe runs in water supply and liquid service shall be fitted with
automatic air vents and vacuum breakers.
STD-21-00-15-11-000-001 R1 Page 32 of 134

11.0 FLANGED CONNECTIONS
11.1 The number of flanged connections shall be minimized but shall be provided for the
following applications:
Coke oven gas line

High maintenance (slurry) lines where frequent rotation of pipe or changing of
components is expected.
Scaling services where frequent dismantling for cleaning is required.
Removable spools required for isolation and maintenance of equipment.
Piping, which is spooled off-site (high alloy, titanium etc).
Elastomeric lined pipes.
For joining of dissimilar pipe materials.
Take-off points from main utility headers.
Battery limits for the Scope of Supply for equipment and packaged items.
Future tie-in connections.
11.2 The use of flanges on piping systems other than slurries, lined systems and systems
that require dismantling for cleaning, shall be kept to a minimum. Typically they shall
only be installed at valves, in-line fittings or equipment. No flanges on corrosive, toxic
or other hazardous piping systems shall be located above platforms, stairs or
walkways.
11.3 For pipe spooled off-site, the maximum spool size for transport shall be 12 m x 3 m x
3 m (length x width x height), unless otherwise advised.
11.4 Piping systems with flanged spools, bends and fittings shall, where practical, have
standardised dimensional details to enable interchange and common sparing.
12.0 ISOLATION FOR GAS SERVICES
12.1 Isolating devices shall be provided in gas piping system for isolation of pipe sections as
well as for isolation of all other mounted accessories for the purpose of operation and
maintenance. They shall be suitable for the service conditions in all respects and
located suitably considering ease of operation and maintenance.
12.2 Isolation devices shall be provided at the following locations:
 On all pipe lines both at the source and at consumer ends

 On all branch pipes to individual buildings and shops
 On all bleeder / vent pipes, purge gas inlet points, drain points, sampling
connections, etc.
 On all by-pass lines for large valve, regulators, filters, moisture traps etc.
 Instrumentation tapping points.
12.3 The gas cut-off arrangement shall ensure the possibility of complete cut-off of gas
along with fast and safe operation. Gate valves with rising stem shall be used normally
for isolation in piping system.
12.4 Pipe work for fuel gases such as Blast Furnace Gas, Coke Oven Gas, Converter Gas,
Mixed Gas with low operating pressure shall have some means of gas tight isolation of
sections of the pipe work to facilitate maintenance work. These may be water seals,
goggle valves, spectacle blinds, or gas tight isolators / slide plate valves, etc.
The water seals (V-Seals) of following arrangement shall be provided in low pressure
fuel gas lines :-
STD-21-00-15-11-000-001 R1 Page 33 of 134

Water seals shall be as per Standard Drawing no. 23360-12-AE-UTL-0704/0297. Drip

pots shall be as per Standard Drawing no.23360-12-AE-UTL-286/285.
12.5 For sections where the gas tight isolating device cannot be provided, provision to insert
blind flange at outlet of gate valve shall be made.
12.6 Sectionalizing / isolation for purging of fuel gas lines may be done with Spectacle
blinds.
12.7 Gas tight butterfly valves may be used for isolation near consumption points requiring
frequent and quick operation. These can be valves with gas tight seating or eccentric
valves for gas tight isolation.
12.8 Emergency quick shut off valves shall also be double eccentric butterfly valves.
12.9 Manually operated shut-off gate valves of size DN 300 to DN 450 for low pressure lines
shall have gear drive. For high pressure lines, gear operator shall be provided as per
manufacturer’s recommendations for limiting the operating torque to acceptable limits.
12.10 Gate Valves of size DN 500 and above shall be provided with electric actuators.
Electric actuators for fuel gas lines shall be of flame proof design if located in gas
zone/inshop. In the interplant area these actuators need not be flame proof. Position
and torque limit switches shall be provided on actuators. Manual over ride shall also be
available in actuators.
12.11 Goggle valves shall have electrical actuators for disc/ plate movement and electro
hydraulic drive for flange separation. Manual arrangement for valve operation shall also
be provided with gear and chain operation from convenient location. The hydraulic
power pack for the valve shall include one motorized pump and one manual pump.
Encased design goggle valve with vent should be used at locations closed to buildings.
12.12 Electrically operated gate valves for gas pipelines of smaller diameter are
recommended to be used only if they are incorporated in the automation scheme.
12.13 All valves located remotely, requiring frequent operation and / or with automatic control
shall be provided with electric drives, electro- pneumatic drive, solenoids etc.
STD-21-00-15-11-000-001 R1 Page 34 of 134

13.0 PURGING & VENTING
13.1 Piping system particularly piping for fuel gases is required to be purged with inert gas
prior to charging of gas as well as during shut down before any maintenance job.
13.2 System for feeding purge gas and venting of gas/ air from the piping system shall be
provided for all fuel gas piping.
13.3 Gas pipelines of blast furnace gas, coke oven gas, converter gas and mixed gas shall
be equipped with nitrogen connection with isolation valve. The connection of nitrogen
to the gas pipeline shall be done by means of flexible hose which shall be connected
only during the period of purging.
13.4 Location of purge gas inlet points and vents shall be such that entire section of piping
can be purged with minimum dead space. Purging points shall be provided at low
points.
13.5 Purging points shall not in any case be provided at bottom half of the gas mains.
13.6 Purge points for fuel gas pipes upto DN 900 mm shall be of minimum DN 25 mm, and
the same for pipes of DN 1000 mm & above shall be of minimum DN 50 mm.
13.7 Bleeder/vents shall be provided for purging / venting any section of the pipeline.
Bleeders shall be located generally at all high points in the piping system. Bleeder /
vents shall also be provided at downstream / upstream of isolating devices & V-seals.
13.8 All vents shall discharge at a safe height into atmosphere. The vents shall be above the
operating floor / platform for vent valve or roof of the building 4 m, but not lower than 8
12 m from the ground level. In the presence of the aeration monitors on the roof of the
building, the vents shall be located so as to eliminate the possibility of purged gas
getting inside the premises.
13.9 On straight lengths bleeder/vent shall generally be provided at an interval of 100

meters.
13.10 All vents shall have T piece/cowl with bird screen preferably at the top. For isolation of
bleeder/vent pipe flanged gate valve of rising stem type shall be provided. Sampling
points (DN 25) below isolation valve with lubricated taper plug valve shall be provided
in the line to monitor gas samples at the time of purging.
13.11 Vent pipes of different gases shall not be connected through a common vent.
13.12 Recommended sizes of bleeder / vent pipes shall be as per following Table – 8:
TABLE - 8: RECOMMENDED SIZES OF BLEEDER / VENT PIPES

Bleeder pipe dia. DN (mm)
Pipe Dia. DN (mm)
Low Pressure Fuel gas
20 -
25 -
40 -
50 50
65 50
80 50
100 50
STD-21-00-15-11-000-001 R1 Page 35 of 134

150 50
200 50
250 50
300 50
400 80
500 80
600 80
700 100
800 100
900 100
1000 150
1100 150
1200 150
1300 150
1400 150
1500 200
1600 200
1800 200
2000 250
2200 250
2400 250
2500 250
2800 250
3000 250
3200 300
3500 300
14.0 CONDENSATE DISPOSAL FOR FUEL GASES, COMPRESSED AIR & STEAM
PIPELINES
14.1 Fuel gases as well as other gases contain moisture and other condensable impurities
which get separated during fluid transportation through piping system, effective
condensate removal system shall be provided to prevent accumulation of condensate
in pipes which otherwise may cause obstruction to proper gas flow and excess live load
to the pipe/ structure.
14.2 All piping for gasses containing moisture etc. like BF / Coke oven / BOF gas, Mixed
gas, Compressed air, Steam shall be laid with gradient / slope. A slope of 5 mm per
meter run shall be provided for the above pipelines. In case of space constraint to
accommodate slope, it may be reduced to 3 mm per meter particularly for in-shop
piping. For straight length of pipeline, low / high points should be located generally at a
distance 100 meters. However, in no case it should exceed 120 meters.
14.3 Condensate drain points shall be provided at all low points. In case of low pressure gas
lines, automatic drainage system though seal pots shall be provided.
14.4 For compressed air lines and steam lines, automatic condensate / steam traps shall be
provided.
STD-21-00-15-11-000-001 R1 Page 36 of 134

14.5 Condensate Drain Arrangement for Low Pressure Gases
14.5.1 Drainage should be provided at all the low points of gas pipes carrying moist gases for
condensate removal. Disposal of condensate shall be through seal pots/ condensate
drain installations.
14.5.2 Distance between any two drain points of a gas pipe within a radius of 100 meters from
gas cleaning plant should not exceed 60 meters.
14.5.3 Drainage system for outdoor gas networks should be located in open air with
necessary accessibility for operation.
14.5.4 Pipes for condensate removal from inter shop gas pipes of blast furnace gas in a radius
of 400 m from gas cleaning plant should be at least 80 mm diameter. For pipelines
beyond 400 m and also for gas pipes for other moist gases, diameter of condensate
removal pipes should not be less than 50 mm.
14.5.5 Separate seal pots shall be provided for different gases.
14.5.6 Removal of condensate from branch line from inter shop gas pipe and in-shop gas pipe
should be carried out in separate condensate seal pots.
14.5.7 Minimum height of the water seal in the condensate seal pot shall exceed the
maximum working pressure of gas by 500 mm, but this height in no case shall be lower
than 2000 mm. If necessary, the height of water seal can be increased by adding more
than one seal pot in series. However, number of such seal pots shall not exceed three.
Further base plate of seal pot shall have minimum thickness of 16 mm. While installing
common seal pot for a number of gas pipe, height of water seal should exceed by 500
mm the maximum working pressure in any of the connected gas pipe.
14.5.8 Design of condensate seal pots should ensure protection against leakage of harmful
gases into building by providing vent of adequate height on the seal pot.
14.5.9 Condensate seal pot shall be provided with purging facilities.
14.5.10 Installation of condensate seal pot for in-shop gas network is allowed inside the
buildings.
14.6 Steam Traps / Moisture Traps for Steam / Compressed Air
14.6.1 At low points in steam & compressed air pipeline steam traps / moisture traps with
strainer assembly will be provided to drain out the condensate.
14.6.2 Selection of steam trap shall be as per Tata steel std

DTS-21-00-33-11-000-008/009/010/011
1
STD-21-00-15-11-000-001 R1 Page 37 of 134

14.6 3 Tap off for steam traps & arrangement from main steam line shall in general follow the
following sketch(sample):-
1
DN20/15 STEAM TRAP ASSEMBLY DN25 STEAM TRAP ASSEMBLY

FOR LP STEAM LINE FOR HP STEAM LINE
15.0 PIPE SUPPORTS AND SPACING
15.1 All piping shall be adequately supported and restrained to limit deflection, reduce
stresses and loads on equipment. Supports are also required to reduce damage
caused by vibration. Design, material and workmanship for structural steelwork used
for pipe supports shall conform to relevant Indian and international Standards for
Structural Steelwork and Civil Engineering Work.
15.2 Pipe supports shall be provided where:
a) The pipe span has reached the allowed maximum (as per Table – 9A for Water,
Steam and Gas piping upto DN 600, and as per Table – 9B for larger dia. Piping) for
the particular pipe line size.
b) At or near a change of direction
c) At or near a concentrated load such as valve
d) At or near flanged or screwed joints, where support is needed in the dismantled
condition (especially critical for frequent maintenance items like spools at pumps,
isolation blinds, relief valves and inline instrumentation)
e) Non-metallic piping shall be supported within the span limit as recommended by the
manufacturer.
15.3 Pipe supports shall allow for movement of pipes due to expansion.
STD-21-00-15-11-000-001 R1 Page 38 of 134

Table – 9A : Suggested Support Span for Horizontal Straight Run of
Pipe upto DN 600
Nominal Pipe Liquid Service Steam, Gas or Air Service (m)
Size (m)
DN 25 2.1 2.7
DN 50 3 4
DN 80 3.5 4.5
DN 100 4.0 5.0
DN 150 5.0 6.0
DN 200 5.5 7.0
DN 300 7 9.0
DN 400 8.0 10.5
DN 500 9.0 11.5
DN 600 9.5 12.5
GENERAL NOTES:
a) Suggested maximum spacing between pipe supports for horizontal straight runs of
standard and heavier pipe at maximum operating temperature of 750°F (400°C).
b) Above span does not apply where span calculations are made or where there are
concentrated loads between supports, such as flanges, valves, specialties, etc.
c) The spacing is based on a fixed beam support with a bending stress not exceeding
2,300 psi (15.86 Mpa) and insulated pipe filled with water or the equivalent weight of
steel pipe for steam, gas, or air service, and the pitch of the line is such that a sag of
0.1 in. (2.5 mm) between supports is permissible.
d) Supporting Span at bend is equal to 0.75 times the span as given above.
Table – 9B : Suggested Support Span for Horizontal Straight Run of Gas

Pipe above DN 600
Nominal Outside Thickness Without With 25% With 50%
Pipe Size Dia. (mm) super- super- super-
(mm) imposed imposed imposed
loading (m) loading (m) loading (m)
DN 750 762 8 19 16 15
DN 800 813 8 19 16 15
DN 900 914 8 20 17 16
DN 1000 1020 10 21 18 17
DN 1100 1120 10 22 18 17
DN 1200 1220 10 23 10 18
DN 1300 1320 10 24 21 19
DN 1400 1420 10 25 22 20
DN 1500 1520 10 25 22 20
DN 1600 1620 10 28 25 22
DN 1800 1820 10 30 26 24
DN 2000 2020 10 34 30 27
DN 2200 2220 10 34 30 27
DN 2400 2420 10 36 32 29
DN 2800 2820 10 37 33 30
DN 3000 3020 10 38 34 31
DN 3200 3220 10 40 35 31
e) Supporting spans are based on maximum combined bending & shear stress of 4267
psi (2942 Mpa) and deflection of 20 mm.
f) Supporting Span at bend is equal to 0.75 times the span as given above.
STD-21-00-15-11-000-001 R1 Page 39 of 134

15.4 Pipe supports mounted on plant area concrete slabs shall be minimized to keep the
floor area clear for access and cleaning purposes.
15.5 Piping shall be supported from below in preference to hanging from above.
15.6 Consideration shall be given to avoid galvanic corrosion which may occur when
dissimilar metals come into contact.
15.7 Consideration may be given to the intermediate support of smaller lines from the larger
by means of pickups.
15.8 All pipe supports and guides shall be located on the piping general arrangement
drawings. A Pipe Support Register and Pipe Support Location drawings shall be
developed to assist with construction and maintenance.
15.9 Support spans shall be calculated on the basis of pipe and contents load, other
external loads, maximum desirable mid span deflection (generally limited to 2.5 mm for
pipe size up to DN 600 and to 15 mm but not to exceed 25 mm for larger dia. Pipes)
and allowed bending stress in the pipe. Spacing calculations shall take into account
concentrated loads such as valves, flanges etc.
15.10 Supports, guides and anchors shall be so designed that excessive heat is not
transmitted to the building steel.
15.11 Supporting steel shall be of structural quality. Timber, chain or wire shall not be used
as permanent support of pipework except where specifically indicated (like chilled
water lines, cold drinking water lines etc.)
15.12 Manufacturers’ recommendations shall be taken into considerations for pipe support
spans of non-metallic piping.
15.13 Support components shall be connected to support steel by welding, bolting or clamps.
Bolt holes shall be drilled and not gas cut.
15.14 Pipe attachments coming in direct contact with pipes having surface temperature
above 400OC shall be made of alloy steel. Use of insulating materials like asbestos
between pipe clamp and pipe surface to meet the above temperature limitation shall
not be permitted.
15.15 Pipes to be laid inside the shop shall generally supported on the shop
building/structural columns at a level with clear head room of 5.5 m and at a location
where it does not obstruct the activities (i.e. crane movement, equipment movement,
etc.).
15.16 Pipe Support Design Load
15.16.1 Pipe hangers and supports shall be capable of supporting the pipelines under all
conditions of operation. They shall allow expansion and contraction without over
stressing the piping system or overloading the terminal equipment due to variation in
supporting effort.
15.16.2 The design of pipe supports shall take into account the following load criteria:
i. Pipe weight and insulation weight
STD-21-00-15-11-000-001 R1 Page 40 of 134

ii. Weight of hydro test water (if applicable) or weight of conveyed fluid –
whichever is highest
iii. Loads imposed by thermal expansion and other forces as derived from the
flexibility analysis (including frictional loads)
iv. Occasional loads – wind and seismic (if applicable)
v. Weight of pipe support attachments
vi. Relief valve discharge reactions, slug loads (due to, for example, anticipated
water hammer)
vii. Pressure thrust load where applicable
viii. Dust and condensate load where applicable
ix. Settlement of support near static equipment
15.16.3 For large dia gas piping, to calculate weight of muck inside piping, the following
considerations are to be taken into account:
 Density of muck = 1500 kg/m3
 For muck accumulation, maximum area considered shall be as follows:
i) Up to DN 1000 – 25% of internal cross-section
ii) From DN 1050 to DN 1500 – 30% of internal cross-section
iii) From DN 1600 to DN 2000 – 30% of internal cross-section
iv) Larger than DN 2000 – 30% of internal cross-section
15.17 Pipe Shoes and Saddles
15.17.1 Metallic piping with a design temperature greater than 95°C, all alloy piping, insulated
piping and non-metallic piping DN400 or greater shall not slide directly on the steel
support structure but shall be fitted with pipe shoes where required. Reinforcement
pads may be necessary for thin wall metallic lines of larger size to prevent buckling at
the support interface.
15.17.2 Shoes supporting alloy, stress relieved, hard faced or lined pipes shall be the clamp-on
type. Welding of supports to these pipes is not permitted.
15.17.3 Pipe shoes supporting insulated pipes shall provide adequate clearance for the
insulation. The clearance between the insulation and the supporting structure shall be
at least 15 mm.
15.17.4 Hot, insulated metallic lines DN50 and larger shall be run on 100 mm high shoes, lines
DN40 and smaller shall rest directly on the steel structure with the bottom half of the
insulation cut away for a distance of 300 mm on each side of the support.
15.17.5 Cold insulated lines shall have shoes strapped to the outside of the insulation.
15.17.6 Support shoes shall be centered over support beams and shall be 250 mm long for
thermal movement up to ±75 mm and 400 mm long for thermal movement up to
±150 mm. (Clamp-on shoes may be used with the approval of the
engineer/consultant)
STD-21-00-15-11-000-001 R1 Page 41 of 134

15.17.7 Un-insulated pipes of DN 500 and above shall have saddle supports. For larger dia.
Gas pipes on racks, roller type or ball type supports may be used to reduce friction.
15.17.8 Pipe saddle shall be allowed to rest on bearing plate. For large diameter piping, the
sliding supports shall be provided with PTFE strips below saddles to reduce friction
force.
15.17.9 Co-efficient., of friction for steel to steel shall be taken as follows:
Sliding support = 0.3

Roller support = 0.1
Ball support = 0.1
PTFE pad support = 0.05 to 0.09
15.18 Pipe Guides
15.18.1 Pipe guides shall be the sliding shoe type for insulated lines and the angle type for un-
insulated lines.
15.18.2 Guides shall generally be located approximately 30 diameters clear of elbows and shall
generally be installed every 24 m. Stress analysis results will provide final guidance to
the design.
15.19 Rod Hangers
15.19.1 Rigid supports or rod hangers shall be permitted only for pipes with nil or small vertical
movements.
15.19.2 All the rigid hangers shall be provided with turn buckles for vertical length adjustments.
15.19.3 Hangers rods shall be subjected and designed for tensile loads.
15.19.4 Hanger rods shall have welded eyes for rod sizes 20 mm and above.
15.20 Spring Hangers
15.20.1 For hot lines with higher vertical movement, spring hangers shall be used.
15.20.2 The maximum permissible load variation on the terminals of sensitive equipment
between hot and cold conditions shall be limited to 6%. In other location, the load
variation shall be limited to 25%.
15.20.3 Use of constant spring hangers shall generally be avoided. For extreme vertical
thermal movement only, viz exceeding 40 mm, constant spring hangers shall be used,
if required, as per output of stress analysis.
15.20.4 Spring hangers shall be designed, fabricated and assembled such that any movement
of the piping cannot disengage them.
15.20.5 Variable spring hanger shall be set at cold conditions so that they take design load
under operating condition after the designed thermal expansion has taken place.
15.20.6 Angular movement of hangers shall be restricted to a maximum of 4O from the vertical.
At locations of high axial or lateral movement, suitable arrangement shall be provided
to permit the swing.
STD-21-00-15-11-000-001 R1 Page 42 of 134

15.20.7 Generally, spring hangers shall be used but in some cases “can” supports may be
required (spring support on BOP). In such cases the Piping Design Engineer
/consultant shall ensure that lateral movements are within the supplier’s allowable
limits.
15.20.8 Spring shall be encased in suitable cages and the hangers shall be provided with
spring locking arrangement, external load and movement indicator and turn buckles for
load adjustment.
15.20.9 Hangers rods shall be subjected and designed for tensile loads.
15.20.10 Hanger rods shall have welded eyes for rod sizes 20 mm and above.
15.21 Anchors
15.21.1 Anchor supports (or fixed supports) shall be located to secure the desired points of
piping in relatively fixed positions, based on piping configuration and layout to provide
adequate flexibility. They shall permit the line to expand and contract freely in opposite
directions away from the anchored point and shall be so arranged as to be structurally
suitable for the particular location, line and loading conditions under consideration.
15.21.2 Distance between two consecutive fixed supports in straight runs of pipe route should
be 70 m. However, in special cases it may go up-to 100 m. For steam pipeline it should
be limited to 60 m. However, location of anchor shall be justified by stress analysis
results.
15.22 Supports for Vertical Risers / Down comers
15.22.1 Pipe with vertical rise / fall are required to be held in position by providing U-Clamps or
vertical restrictors / saddles provided with trestle / building structure, etc. The topmost
support shall be load bearing support and other supports shall be guide.
15.22.2 Pipes below DN 500 are held in position by means of U-clamp provided at each
supporting point in vertical pipe route.
15.22.3 Vertical steel pipework shall be supported at intervals of approximately 3500 mm and
at the base of each riser.
15.22.4 Vertical copper tubing shall be supported at approximately 3000 mm intervals for piping
of DN 40 and larger and 2000 mm for DN 32 and smaller.
15.23 Pipe Spacing
15.23.1 For DN 600 and below, minimum spacing between adjacent pipes shall be based on
staggered flanges with at least 25 mm clearance between the outside of the bare or
insulated pipe, to the outside of the bare or insulated flange of the adjacent pipe. For
piping runs without flanges present a minimum of 50 mm spacing shall be designed for
between the outside of the two pipe walls or insulation. A minimum gap of 80mm is
required between piping and structural members (steel or concrete). Following Table –
10 should be used as guidance.
TABLE – 10 : SUGGESTED SPACING FOR PIPES

DN 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
1-
NPS ½” ¾” 1” 1/2” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
STD-21-00-15-11-000-001 R1 Page 43 of 134

TABLE – 10 : SUGGESTED SPACING FOR PIPES
DN 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
1-
NPS ½” ¾” 1” 1/2” 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
15 ½” 85 * * * * * * * * * * * * * * *
20 ¾” 96 100 * * * * * * * * * * * * * *
25 1” 100 100 105 * * * * * * * * * * * * *

1-
40 1/2” 115 115 120 125 * * * * * * * * * * * *
50 2” 120 120 125 130 140 * * * * * * * * * * *
80 3” 140 148 145 155 160 175 * * * * * * * * * *
100 4” 165 165 170 175 180 195 210 * * * * * * * * *
150 6” 195 200 200 210 215 230 240 270 * * * * * * * *
200 8” 225 230 235 240 245 260 275 300 325 * * * * * * *
250 10” 260 260 265 270 280 295 305 330 360 385 * * * * * *
300 12” 295 300 305 310 315 330 345 370 395 425 450 * * * * *
350 14” 330 330 335 340 345 360 375 400 425 455 480 495 * * * *
400 16” 360 365 365 375 380 395 405 435 460 485 510 525 550 * * *
450 18” 390 395 400 405 410 425 440 465 490 520 545 560 585 610 * *
500 20” 425 425 430 435 445 460 470 495 425 550 575 590 615 640 665 *
600 24” 495 495 500 505 510 525 540 565 590 620 645 660 685 710 733 785
15.23.2 Distances between large dia pipes/ducts (above DN 600), if laid parallel, should be such
that minimum 1000 mm clear space all along the route between the pipes / ducts shall
be maintained. This is required for inspection & maintenance of the pipes / ducts and
mounted equipment, valves, instruments, etc. there on.
15.23.3 Additional clearance shall be provided for piping subject to large thermal expansion.
The Lead Piping Engineer or Stress Engineer is to be consulted in this regard.
15.23.4 Spacing of pipes in Trenches / underground buried:
TABLE – 11 : SPACING OF BURIED PIPING

Nominal Diameter of A (mm) B(mm)
Pipe, mm
STD-21-00-15-11-000-001 R1 Page 44 of 134

Upto 150 300 200
200 to 500 400 300
600 to 750 500 500
800 & above Minimum 500 mm and will increase
depending upon the pipe diameter.
15.23.6 The above spacing requirements shall be catered for in the Pipe Support Standard
Drawings specific to the project.
16.0 INSTRUMENTATION INTERFACE
16.1 Standard instrument connections to be used on the project shall be developed in

collaboration with the Control and Instrumentation discipline engineers. These standard
details shall each have a unique identification number and shall be designed, drawn,
dimensioned and issued for use on the project. The connection detail shall clearly
identify the interface between instrumentation and piping.
16.2 Pressure instrument connections
Pressure indicators (PI) and transmitters (PT) for use in general service shall be DN25,
flanged /threaded, as required.
16.3 Temperature connections
Temperature connections are summarized below:

The minimum pipe size for thermowell installation is DN80. The standard thermowell
connection shall be DN25 flanged, with adapters as required.
Thermowell positioning shall be a minimum of ten pipe diameters downstream of the
nearest junction or pipe fitting. Location, orientation and accessibility of thermowells
shall take into account the withdrawal space required for removing the instrument.
16.4 Flow Measurement
16.4.1 Magnetic and vortex type flow meters in all services, but specifically settling slurry
service, shall be mounted in the vertical with flow upwards. Flow meters in non-settling
slurry or non-slurry service may be mounted in the horizontal if vertical is not possible
provided the meter is not in the high point of the line. The piping shall be a minimum of
1 in 5 as per line geometry.
STD-21-00-15-11-000-001 R1 Page 45 of 134

16.4.2 Requirement of straight length upstream & downstream of flow sensors shall be
maintained as per instrumentation requirements. Normally the straight length
recommended is 10 times pipe dia before inlet & 5 times pipe dia after outlet of device.
Orientation of orifice taps in pipe line.
16.4.3 Orifice type flow meters shall be mounted in the horizontal where possible.
16.4.4 Nuclear density gauges shall be mounted in the vertical with flow vertically up.
16.4.5 Particular care is required in the support of vortex meters to prevent vibration in the
pipe line.
16.4.6 The C&I engineer shall specify minimum up and downstream straight runs for in-line
instruments and any special installation requirements.
16.4.7 Magnetic flow transmitters and orifice plate locations shall be specified by the C&I
Engineer. Generally, Magnetic flow transmitters:
a) Shall be installed such that the element is filled with process media at all times.
STD-21-00-15-11-000-001 R1 Page 46 of 134

b) Minimum straight run upstream of 5 times diameter and downstream of 2 diameters
or longer as specified by the manufacturer.
16.4.8 Flow indication shall be located such that it can be easily read from grade or platform.
16.4.9 Instrument Access
Access to instruments and control equipment shall be provided as follows:
Table 12 : INSTRUMENT ACCESS

Access Access from Grade or
Required
Type of Instrument Portable Fixed Fixed
for
Operation Ladder Ladder Platform
Thermocouples and
Yes Yes Yes Yes
Resistance Bulbs
Test Thermo wells Yes No Yes Yes
Dial Thermometers Yes No Yes Yes
Pressure Gauges Yes No Yes Yes

Level Gauges/Level
Yes No Yes Yes
Transmitters
Transmitters (blind or
indicating including sensing Yes No Yes Yes
element)
Field Switches (alarm and
Yes Yes Yes Yes
control)
Control Valves and other Final
Yes No No Yes
Control Elements
Other Special Instruments Yes No Yes Yes
16.5 Control Valves
16.5.1 Until certified data is available or as advised by the Instrumentation Engineer, on/off
and modulating control valves in slurry service shall provisionally be equal to the line
size, and modulating control valves for clear liquid and vapour service shall be one line
size smaller.
16.5.2 Where a high-pressure drop condition exists across a control valve, high fluid velocities
and high noise levels can be expected. Downstream piping subjected to these
conditions shall be designed to ensure that its configuration prevents excessive noise
and vibration.
16.5.3 Allow adequate space for the actuators when designing control stations. Heavy
actuators shall be supported rather than imposing loads on pipe.
16.5.4 Control valves in flashing service shall be located as far downstream as possible.
STD-21-00-15-11-000-001 R1 Page 47 of 134

16.5.5 Where indicated on the P&ID’s, control valves may be installed in parallel with by-pass
lines and valves. The control valves shall be isolated by the isolation valves. The
isolation valves are normally line size but where control valves are two or more sizes
smaller than line size, isolation valves may be one size smaller than line size. By-pass
valves and lines shall be the same size as the control valve. Bleed valves shall be
located between upstream isolation valves and control valves.
16.5.6 Sizing of control valves shall be based on flow rate and pressure parameters.
17.0 INSULATION
17.1 Lines that require insulation and cladding for heat conservation, solar protection or
personnel protection shall be nominated on the P&ID’s. Generally, piping where
surface temperatures exceed 60°C shall be insulated for personnel protection in areas
where contact with personnel is possible during day-to-day plant activity. Lines that are
not normally in operation, such as PSV discharge lines, shall not have personnel
protection insulation unless otherwise specified. Cold Insulation is applied on Chilled
water lines, Refrigerants etc. Selection of Insulation material, thickness shall be as per
Insulation standard. Refer TSL standard GSP-01-00-00-14-000-004 for insulation.
17.2 Insulation on nominated critical lines may require removable plugs to enable pipe wall
thickness testing to be completed.
18.0 PAINTING
Painting is done for rust prevention & surface protection. Painting of pipes will follow
the standard for Painting as per Painting general specification GSP-01-00-00-14-000-
001 R1.
STD-21-00-15-11-000-001 R1 Page 48 of 134

Annexure – I: Service Index for Gas & Water Services
Design
Sl. Line Design Material
Working Pressure
No. Service code Temp ( 0C ) Specification
Pressure (Kscg)
Compressed 150CS4
1. CA 6 – 8 kscg 10 60
Air
Dry 150CS4
2. compressed DCA 5 –8 kscg 10 60
Air
Chilled Water 150CS4
3. CHW(S) 4 – 8 kscg 10 8
(Supply)
Chilled Water 150CS4
4. CHW(R) 2 – 6 kscg 10 15
(Return)
5. Make-up water MW 2-5 kscg 10 Ambient 150CS4
Treated waste 150CS4
6. TWW 2-5 kscg 10 Ambient
Water (TWW)
7. Fire water FW 3.5-11 kscg 10 Ambient 150CS4
8. Oxygen (MP) MPOX 19 – 21 kscg 25 60 300CS2
Oxygen 300CS2
9. HPOX 25 – 35 kscg 40 60
(HP)
Oxygen 300CS2
10. LPOX 10-12 Kscg 16 60
(LP)/GPO
11. Nitrogen (HP) HPNT 25 – 40 Kscg 40 60 300CS3
12. Nitrogen (MP) MPNT 19 – 21 kscg 25 60 300CS3
13. Nitrogen (LP) LPNT 6 – 8 kscg 10 60 150CS4
14. Argon (MP) MPAR 19 – 21 kscg 25 60 300CS3
15. Argon (HP) HPAR 25-40 kscg 40 60 300CS3
Blast Furnace 800 – 1000 150CS1
16. BFG 0.2 60
Gas mmWC
Coke Oven 300 – 1500 150CS1
17. COG 0.3 60
Gas mmWC
1200 – 1500 70 150CS1
18. Converter Gas LDG 0.3
mmWC
Mixed Gas 600 – 1500 150CS1
19. MG 0.3 60
mmWC
10 – 15 300CS1
20. Steam (LP) LPST As per IBR 300
kscg
Steam 300CS1
21. Condensate CD - 6 170
(Gravity)
105 2500AS1
22. Steam (HP) HPST As per IBR 540
kscg
23. Propane Gas PR 2 – 4.5 kscg 10 60 150CS5
Cold Drinking 150CS6
24. CDW 8 kscg 10 14-15
Water
25. Drinking water DW 2-5 kscg 10 Ambient 150CS6
De mineralized 150SS1
26. DMW 6 kscg 9 Ambient
Water 1
27. Soft Water SW 6 kscg 9 Ambient 150SS1
Soft Water 150CS4
28. SW(Re) 6 kscg 9 Ambient
(Recirculation)
STD-21-00-15-11-000-001 R1 Page 49 of 134

29. Fuel Oil/LDO FO/LDO 3-6 kscg 9 60 150CS3
30. Coal Tar CT 12-14 kscg 16 70 150CS3
31. LP OX & GPO LPOX 10-12 Kscg 16 Ambient 150CS7
32. Hydraulic (HP) HFHP 210 bar 85 6000CS8
Hydraulic 6000SS2
33. HF HPS 210 bar 85
(Servo)
34. Hydraulic (LP) HFLP 16 bar 85 150CS9
Hydraulic 150SS3
35. HF LPS 16 bar 85
(Servo)
36. Grease GR 250 85 6000CS10
STD-21-00-15-11-000-001 R1 Page 50 of 134

Annexure – II : Piping Material Specifications
Specification No-GSP-21-00-33-14-000-003 Rev 1.
I. Material Spec no. 150CS4
Service:
 Compressed Air -CA

 Dry Compressed Air -DCA
 LP Nitrogen -LPNT
 Chilled Water(Supply) -CHW(S)
 Chilled Water(Return) -CHW(R)
 Make up water -MW 1
 Soft water ( Recirculation ) -SW(Re)
 Treated Waste Water -TWW
 Fire Water (Hydrant & Upto Del. Valve) -FW
 Service Condition:
Max Working pr. 15 kg/cm2

Min. working pr. Atmospheric
Max Temp 600C
Min Temp 50C
Corrosion Allowance 1.5 mm
STD-21-00-15-11-000-001 R1 Page 51 of 134

Branch table
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 6 4 4 4 3
65 6 6 4 4 4 3
80 6 6 6 4 4 4 3
100 6 6 6 4 4 4 4 3
125 6 6 6 6 4 4 4 4 3
150 6 6 6 6 6 4 4 4 4 3
200 6 6 6 6 6 5 4 4 4 4 3
250 6 6 6 6 6 5 5 4 4 4 5 3
300 6 6 6 6 6 5 5 5 4 4 4 4 3
350 6 6 6 6 6 5 5 5 5 5 5 5 5 5
400 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5
PIPE
500 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5
RUN
600 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5
700 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5
800 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5
900 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1000 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1100 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1200 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1300 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1400 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1500 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1600 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1800 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
2000 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
1000
1100
1200
1300
1400
1500
1600
1800
2000
100
125
150
200
250
300
350
400
500
600
700
800
900
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : SOCKET-WELD EQUAL TEE CLASS 3000 , ASME B16.11.
' 2 ' : SOCKET-WELD UN EQUAL TEE CLASS 3000 , ASME B16.11
' 3 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
' 4 ' : UN EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
' 5 ' :FABRICATED FROM PARENT PIPE.REINFORCEMENT PAD SHALL BE PROVIDED FOR
BRANCH PIPES AS PER CALCULATION.
' 6 ' : SOCKET-WELD HALF COUPLING CLASS 3000 , ASME B16.11
STD-21-00-15-11-000-001 R1 Page 52 of 134

SIZE SPECIFICATION
DN 15-DN 40 ERW to IS:1239 (Part-1), medium, Black, Plain End
Pipes DN 50 - DN 150 ERW to IS:1239 (Part-1), medium, Black, Bevel End
DN 200 & above ERW pipe to IS: 3589, IS 2062 Gr B, Fe 410, Bevel End
Nipple DN 15 - DN 40 IS:1239 (Part-1), Heavy, Black, PBE
DN 15-DN 40 SWE, B16.11, ASTM A105 , Class 3000
Seamless, BW elbow (1.5D), materials conforming to ASTM

DN 50-DN 300
A234 Gr. WPB, Sch. 40, dimension to ANSI B16.9
Bends
Fabricated Mitred Bend from Pipes to 1.5D radius,
DN 400 & above Dimensions to AWWA C208, BE, IS2062 Gr B, Thickness as
per pipe thickness table
Seamless, BW to ASTM A234 Gr. WPB, Sch. 40, dimension

DN 50-DN 300
Tees to ANSI B16.9
Fabricated from Pipes, Dimensions to AWWA C208, BE,

DN 350 & above
IS2062 Gr B, Thickness as per pipe thickness table
DN 15-DN40 Swage, BS 3799,PBE, ASTM A105, Seamless, Sch 80
Seamless, butt weld, materials conforming to ASTM A234,

DN 50-DN 300
Reducers Gr. WPB, Sch. 40, dimensions to ANSI B16.9
Fabricated from Pipes, Dimensions to AWWA C208, BE,

DN 400 & above
IS2062 Gr B, Thickness as per pipe thickness table
Seamless socket welded End Cap to ASTM A105, Class

DN 15 – DN 40
3000, Dimension to ASME B16.11
Cap
Seamless butt welded End Cap to ASTM A234 Gr. WPB,
DN 50 & above
Sch 40, Dimension to ASME B16.9
BS EN ISO 15761, Class 800, Screwed, as per ASME

DN 15 - DN 40 B16.11, BODY: ASTM A105, TRIM: STELLITED, STEM:
13%CR. STEEL
API 600, Class 150, Flanged to ANSI class 150, bolted

bonnet, hand wheel operated, raising stem, Body Cast steel
Gate Valves
DN 50- DN 600 material to 216 Gr. WCB, wedge Cast steel material to 216
Gr. WCB + 13% Cr steel, valves to be supplied along with
companion flanges, gaskets & fasteners
API 600, Class 150, Flanged to ANSI class 150, dimensions

DN 600 & above per ANSI B16.47, bolted bonnet, hand wheel operated,
raising stem, Body Cast steel material to 216 Gr. WCB,
STD-21-00-15-11-000-001 R1 Page 53 of 134

wedge Cast steel material to 216 Gr. WCB + 13% Cr steel,
valves to be supplied along with companion flanges, gaskets
& fasteners
ISO 17292, Class 800, full bore, three piece, socket welded
DN15-DN40 as per ASME B16.11, Body as per ASTM A105, Ball as per
CF8M / AISI 316, SEAT - PTFE / RPTFE
ANSI class 150, full bore, long pattern, two piece bolted
design, floating (DN 15 to DN 200)/ trunnion mounted (DN
250 to DN 600) ball valve of design standard API 6D, body of
Ball Valves ASTM A216 Gr. WCB, ball & stem of SS316, seat and seal
of PTFE, raised face flanged ends with companion flanges
DN50-DN150
as per ANSI B 16.5 class 150, bolts, nuts & non-asbestos
gaskets with hand-lever (from DN 15 to DN 100)/manual
gear box operated with hand wheel (from DN 150 to DN 600)
with pad lock arrangement, valves to be supplied along with
companion flanges, gaskets & fasteners.
BS EN ISO 15761, Class 800, screwed as per ASME B16.11

DN15-DN40 , bolted bonnet, hand wheel operated, raising stem, Trim 1 to
API 600, PTFE gland packing, forged carbon steel globe
valve body to ASTM A 105, Trim Stellited, Stem 13% Cr
Globe valves
BS1873, Class 150, Flanged to ANSI class 150, bolted
bonnet, hand wheel operated, raising stem, Trim 1 to API
DN50-DN200
600, PTFE gland packing, Cast steel material to ASTM A216
Gr. WCB., valves to be supplied along with companion
flanges, gaskets & fasteners
Piston lift check valve , BS EN ISO 15761, ASTM A105,
DN15- DN40 Class 800, Socket weld ends to ANSI B16.11, Trim 1 to API
600(13% Cr seat), bolted bonnet, horizontal installation
Non-return
Valves Swing Check valve, BS1868, A 216 Gr. WCB, 13% Cr,
Flanged to ANSI B16.5 class 150, horizontal installation,
DN50- DN600
& fasteners.
Fabricated Swing Check type with dash pot & counter weight
arrangement , Jansen design / Manufacturer’s std., flange
Non-return
DN 700 & above drilled as per ASME B16.47, RF horizontal installation, Body
Valves
IS2062 Gr. B with 13% Cr on seating surface, valves to be
supplied along with companion flanges & fasteners
API 609, Lugged wafer type with tight shut off (Bi-directional),
leakage class –VI, Ends per ANSI 150 Class, Body caste
steel to ASTM A216 Gr. WCB, Disc SG Ductile Iron nylon
DN 50-DN150
coated, Seat EPDM, Internal hard ware SS304, Stem AISI
Butterfly valves
410 /forged steel, valves to be supplied along with
companion flanges, gasket & fasteners
DN 200 to DN 600 AWWA C504,Flanged type with tight shut-off (Bi-

directional),leakage class –VI, flanged as per ANSI B16.5
STD-21-00-15-11-000-001 R1 Page 54 of 134

150 class, Body & disc fabricated steel to IS2062 Gr. B, Seat
EPDM, Internal hardware SS304, S tem AISI 410 /forged
steel, valves to be supplied along with companion flanges,
gaskets & fasteners
DI/CS butterfly valve as per BS EN 593, with EPDM seat &

SS stem. Valve shall be eccentric design, double flanged
gear operated. with tight shut-off (Bi-directional),leakage
class –VI, flange drilled as per ANSI B16.47 150 class, ,
DN 700 & above
Body & disc fabricated steel to IS2062 Gr. B, Seat EPDM,
Internal hardware SS304, S tem AISI 410 /forged steel,
& fasteners
Air Release Double orifice, IS 14845, class 150, flanged to ASME B16.5,
DN 50 - DN 200
Valves Body CI as per IS 210 FG 200, Trim IS 318 LTB 2
SWRF flanges as per ASME B 16.5, class 150, materials

DN 15-DN40 conforming to forged carbon steel as per ASTM A 105, along
with bolts, nuts and gaskets
SORF flanges as per ASME B 16.5, class 150, materials

Slip On Flanges DN 50 –DN600 conforming to forged carbon steel as per ASTM A 105, along
Slip-on, RF, drilled as per ASME B16.47, flange dimensions

DN 700 & above as per Tata Steel drg no: PIP-21-00-21-11-000-010 , MOC
IS2062 Gr B, along with bolts, nuts and gaskets
BLRF flanges as per ASME B 16.5, class 150, materials

DN 15-DN40 conforming to forged carbon steel as per ASTM A 105, along
BLRF flanges as per ASME B 16.5, class 150, materials

Blind Flanges DN 50 –DN600 conforming to forged carbon steel as per ASTM A 105, along
BLRF drilled as per ASME B16.47, flange dimensions as per

DN 700 & above Tata Steel drg no PIP-21-00-21-11-000-010 , MOC IS2062
Gr, along with bolts, nuts and gaskets
Traps (For Ball float type trap with body of cast steel with stainless steel
All Sizes
Compressed Air) internals & drain cock, socket weld ends.
Y’ type strainers with body of cast steel ASTM A216 WCB

and stainless steel screen, Flanged ends to ASME B 16.5,
class 150, Manufacturer’s std. Perforations 1.6 mm. For fire
Strainers All Sizes water, Perforated Mesh 30, 34 SWG
Filtration area shall be at least 300% of the inlet cross

section area.
STD-21-00-15-11-000-001 R1 Page 55 of 134

Bonnet Type: Screwed type 3 inch BSP
Flange Drilling Dimension: O. D. 200mm, P.C.D. 160mm, 4
Holes Dia, 19 mm; Inlets : 75mm N.B, Outlet : 63 mm
female instantaneous coupling with pull out spring lock type
Lug as per IS: 5290 Type A ( Type B for double Hydrant)
Material of Construction of the Items:
Body, Female Inst. Outlet, Bonnet, Blank cap,Cam Tooth,

Gland Hut Gland Bush, Check Nut, Seat Valve, lug Cover,
Knurling Lug, Threaded Lug,Metal Washer S.S 304 Conf. to
Is: 3444, Gr.I
Spindle: S.S 304 Conf. to IS: 6603, Gr. I
Spring: S.S Conf. to IS: 6528,
Outlet Washer, Seat Washer, Bonnet Washer : Rubber

conf. to IS: 937
Hand Wheel: Cast Iron Conf. to IS: 210, FG. 200; Washer,
Hex Nut: M.S.
Split Cotter Pin, Nut: S.S 304
Performance Test
Landing Valve
Water tightness test (set test) : At 14/kg/cm2
Hydrostatic Pressure test (body test ) : At 21 kg/cm2 for 2.5

Minutes
Flow Test: At 7 kg/cm2 900 LPM Marking:
Each valve shall be clearly and permanently marked
1> ISI marks with serial no.
2> Manufacturer,s name
3> Year of manufacture
4> Size, type
Painting
Valve will be painted with 2 coats of fire red paint shade

number 536 of IS: 5 over a coat of primer. The paint shall
conform to IS: 2932. H and wheel will be painted black.
BIS & TAC approval : YES
HYDRAULIC TEST: -
* VALVE SEAT TIGHTNESS TEST AT 14 Kg / Cm2
STD-21-00-15-11-000-001 R1 Page 56 of 134

* BODY TEST AT 21 Kg / Cm2
* FLOW TEST -900 LPM MINIMUM AT 7 Kg / Cm2
* ALL TEST CERTIFICATE TO BE ATTECHED WITH EACH

MATERIAL.
* ALL DIMENSIONS ARE IN MM.
** MATERIALS TO SUPPLY IN ASSEMBLE CONDITION.
Stud/Bolt to ASTM A 307 Gr.B, ASME B 18.2.1.

Bolts All Sizes
Nuts to ASTM A563 Gr. B, B 18.2.1
Non-asbestos self-centering type ring gaskets, 3mm thk,

DN 15 - DN 600
ASME B16.21, Drilling as per ASME B16.5, CLASS 150
Gaskets
Non-asbestos self-centering type ring gaskets, FF, 3mm thk,
DN 700 & above
ASME B16.21, Drilling as per ASME B16.47, CLASS 150
15 m hose to IS: 444 (Type 3) with quick acting claw type

couplings. For each hose coupling with male thread at one
Hose assembly All sizes
end and blow nozzle at the other end and hose clamp at both
ends.
Hose shall be fabric re-inforced rubber lined as per IS:636-

1988, Type B, 63 mm dia and 15 m. long, fitted with
Fire Hose 63 mm Dia
instantaneous male coupling at one end and female coupling
at other end. isi marked and TAC approved.
Hose box, as per sketch. Size - 600mm X 450mm X 250mm

Front panel- glass, double door, wall mounted the hose box
Hose Box shall have handle with lock, bracket for holding hose &
branch pipe, a hammer and a key box. hose box shall be as
per standard drawing.
Lubricator DN 6 to DN 50 Automatic oil-feed lubricator with transparent bowl, screwed.
Full Coupling DN 15 to DN 50 SWE, ASME B16.11, ASTM A105 , Class 3000
Half Coupling DN 15 to DN 50 SWE, ASME B16.11, ASTM A105 , Class 3000
Reducing
DN 15 to DN 40 SWE, ASME B16.11, ASTM A105 , Class 3000
Coupling
Note (1): For sizes 300 NB to 450 NB, gear operator shall be provided as per manufacturer’s
recommendations for limiting the operating torque to acceptable limits.
STD-21-00-15-11-000-001 R1 Page 57 of 134

Note (2): Gate Valves of size DN 500 and above shall be provided with electric actuators.
Note: Thermal insulation shall be provided for chilled water pipe lines as per Specification no.
GSP-01-00-00-14-000-004.
Pipe thickness for services covered in Spec no. 150CS4
Nominal thickness
Nominal dia OD IS:1239 (Part I)
DN, mm mm (See Note 1)
15 21.8 2.6
20 27.3 2.6
25 34.2 3.2
40 48.8 3.2
50 60.8 3.6
65 76.6 3.6
80 89.5 4.0
100 115.0 4.5
125 140.8 4.8
150 166.5 4.8
IS:3589 (ERW)
200 219.1 4.5

250 273.1 5.0
300 323.9 5.6
350 355.6 5.6
400 406.4 6.3
450 457.2 6.3
500 508.0 6.3
600 610.0 6.3
800 813.0 8.0
900 914.0 8.0
1000 1016.0 10.0
1100 1118.0 10.0
1200 1219.0 10.0
1300 1321.0 10.0
1400 1420.0 10.0
1500 1520.0 10.0
1600 1620.0 10.0
1800 1820.0 10.0
2000 2020.0 10.0
2200 2220.0 10.0
2400 2420.0 10.0
2600 2620.0 10.0
2800 2820.0 10.0
3000 3024.0 12.0
3200 3224.0 12.0
NOTES:
(1) For pipes to IS: 1239 (Part I), thickness are for medium grade ERW pipes.
STD-21-00-15-11-000-001 R1 Page 58 of 134

II. Material Spec no. 300CS2
Service:
 High Pressure Oxygen - HPOX

 Medium Pressure Oxygen - MPOX
 Service Condition

Max Temp 600C
Min Temp 50C
STD-21-00-15-11-000-001 R1 Page 59 of 134

ITEM SIZE SPECIFICATION
Seamless to ASTM A 106 Gr. B dimension as per ANSI B

Pipe DN 15-DN 40
36.10,Schedule 80 , PE

Pipe DN 50 - DN 65
36.10, Schedule 80 , BE

Pipe DN 80 - DN 600
Fabricated from pipes by hot bending to 5 DN radius (from

Bend DN 15-DN 600 seamless pipe to ASTM A 106 Gr B, Sch 40 for sizes DN
80 and above & Sch 80 for sizes up to DN 65)
ANSI Class#300 non-ferrous (BS 1400 HTB#1) flanged tee

along with WNRF Companion flanges to ASTM A 105 as
per ANSI B 16.5 class#300, studs & nuts to SS 316, PTFE
type gaskets compatible to oxygen service of design
Tee All Sizes
pressure 42 kscg. Hydraulic & pneumatic body test
pressure will be 63 kscg & 46 kscg respectively with 100%
radiography. Thickness of the tee will be as per the
standard drawing.
ANSI Class#300 non-ferrous (BS 1400 HTB#1) flanged

reducer along with WNRF Companion flanges to ASTM A
105 as per ANSI B 16.5 class#300, studs & nuts to SS 316,
PTFE type gaskets compatible to oxygen service of design
Reducer All Sizes
radiography. Thickness of the reducer will be as per the
standard drawing.
ANSI Class 300, full bore, long pattern, two piece, bolted
200 to DN 600) ball valve of design standard ANSI B16.34,
fire safe as per API 607, body of ASTM A494, Grade M35-
1, ball (solid ball) & stem of monel K-400, seat & seal of
PTFE, raised face flanged end as per ANSI B16.5 Class
300 with WNRF Companion flanges to ASTM A 105 as per
Isolation Valves DN 15 – DN 600 ANSI B 16.5 class#300, SS 316 bolts, SS 316 nuts &
oxygen compatible gaskets with hand lever (from DN15 to
DN 65)/manual gear actuator (from DN 80 and above)
Design & manufacturing std. –API 6D, Testing std. – API
598, Leakage class: Table-6, Valve face to face dimension
as per – ANSI B 16.10.
STD-21-00-15-11-000-001 R1 Page 60 of 134

Non-return All sizes Non-Ferrous (Monel 400 metal) valves of swing/lift check
valves type with soft seat, flanged ends, Class 300, Flanged to
ANSI B16.5, manufacturing & Design std API 6D,wall
thickness as per ASME B 16.34, Valve face to face
dimension as per – ANSI B 16.10, Testing std. – API 598,
design pressure 42 kscg. Hydraulic & pneumatic body test
pressure will be 63 kscg & 46 kscg. WNRF Companion
flanges to ASTM A 105 as per ANSI B 16.5 class#300, SS
316 bolts, SS 316 nuts & oxygen compatible gaskets
Weld Neck ANSI Class 300 WNRF flanges to ANSI B16.5, forged steel
All Sizes
Flanges conforming to ASTM A105 with bolt & gasket.
Y’ type strainers with body and internal Monel, mesh 150,

Flanged ends to ASME B 16.5, class 300. WNRF
Companion flanges to ASTM A 105 as per ANSI B 16.5
Filters
class#300, SS 316 bolts, SS 316 nuts & oxygen compatible
gaskets. Filtration area shall be at least 300% of the inlet
cross section area.
ANSI Class 300 blind flanges to ANSI B 16.5 forged steel

Blank flanges All Sizes
conforming to ASTM A105 with bolt & gasket.
Bolting All sizes Studs & Nuts : Stainless steel to SS 316.
Gaskets All Sizes Spiral wound Monel + PTFE
Hose assembly 15 m long, neoprene armoured hose complete with hose

clips, two hose adaptors complete with nipples, stainless
steel lance holder of about 1.5 m length, adaptor for
consumable lance
STD-21-00-15-11-000-001 R1 Page 61 of 134

III.Material Spec no. 150 CS7
Service:
 Low Pressure Oxygen - LPOX

 General Purpose Oxygen - GPO
 Service Condition

Max Temp 600C
Min Temp 50C
STD-21-00-15-11-000-001 R1 Page 62 of 134


Pipe DN 15-DN 40
36.10,Schedule 80 , PE

Pipe DN 50 - DN 65

Pipe DN 80 - DN 600
Fabricated from pipes by hot bending to 5 DN radius (from

Bend DN 15-DN 600 seamless pipe to ASTM A 106 Gr B, Sch 20 for sizes DN
80 and above & Sch 80 for sizes up to DN 65)
ANSI Class#150 non-ferrous (BS 1400 HTB#1) flanged tee

along with WNRF Companion flanges to ASTM A 105 as
per ANSI B 16.5 class#150, studs & nuts to SS 316, PTFE
type gaskets compatible to oxygen service of design
Tee All Sizes
radiography. Thickness of the tee will be as per the
standard drawing.
ANSI Class#150 non-ferrous (BS 1400 HTB#1) flanged

reducer along with WNRF Companion flanges to ASTM A
105 as per ANSI B 16.5 class#150, studs & nuts to SS 316,
PTFE type gaskets compatible to oxygen service of design
Reducer All Sizes
radiography. Thickness of the reducer will be as per the
standard drawing.
ANSI Class 150, full bore, long pattern, two piece, bolted
200 to DN 600) ball valve of design standard ANSI B16.34,
fire safe as per API 607, body of ASTM A494, Grade M35-
1, ball (solid ball) & stem of monel K-400, seat & seal of
PTFE, raised face flanged end as per ANSI B16.5 Class
300 with WNRF Companion flanges to ASTM A 105 as per
Isolation Valves DN 15 – DN 600 ANSI B 16.5 class#300, SS 316 bolts, SS 316 nuts &
oxygen compatible gaskets with hand lever (from DN15 to
DN 65)/manual gear actuator (from DN 80 and above)
Design & manufacturing std. –API 6D, Testing std. – API
598, Leakage class: Table-6, Valve face to face dimension
as per – ANSI B 16.10.
STD-21-00-15-11-000-001 R1 Page 63 of 134

Non-return All sizes Non-Ferrous (Monel 400 metal) valves of swing/lift check
valves type with soft seat, flanged ends, Class 150, Flanged to
ANSI B16.5, manufacturing & Design std API 6D,wall
thickness as per ASME B 16.34, Valve face to face
dimension as per – ANSI B 16.10, Testing std. – API 598,
design pressure 16 kscg. Hydraulic & pneumatic body test
pressure will be 24 kscg & 18 kscg. WNRF Companion
flanges to ASTM A 105 as per ANSI B 16.5 class#300, SS
316 bolts, SS 316 nuts & oxygen compatible gaskets
All Sizes
Flanges conforming to ASTM A105 with bolt & gasket.
Y’ type strainers with body and internal Monel, mesh 150,

Flanged ends to ASME B 16.5, class 150. WNRF
Companion flanges to ASTM A 105 as per ANSI B 16.5
Filters
class#300, SS 316 bolts, SS 316 nuts & oxygen compatible
gaskets. Filtration area shall be at least 300% of the inlet
cross section area.
ANSI Class 150 blind flanges to ANSI B 16.5 forged steel

Blank flanges All Sizes
conforming to ASTM A105 with bolt & gasket.
Bolting All Sizes Studs & Nuts : Stainless steel to SS 316.
Gaskets All Sizes Spiral wound Monel + PTFE
Hose assembly 15 m long, neoprene armoured hose complete with hose

clips, two hose adaptors complete with nipples, stainless
steel lance holder of about 1.5 m length, adaptor for
consumable lance
STD-21-00-15-11-000-001 R1 Page 64 of 134

IV. Material Spec no. 300CS3
Service:
 High Pressure Nitrogen - HPNT

 Medium Pressure Nitrogen - MPNT
 High Pressure Argon - HPAR
 Medium Pressure Argon - MPAR

Min. working pr. 10 kg/cm2
Max Temp 600C
Min Temp 50C
Corrosion allowance 1.5 mm
Branch table
15 1
20 3 1
25 3 3 1
40 3 3 3 1
50 5 4 4 4 2
65 5 5 3 4 4 2
80 5 5 5 4 4 4 2
100 5 5 5 4 4 4 4 2
125 5 5 5 5 4 4 4 4 2
RUN PIPE
150 5 5 5 5 5 6 4 4 4 2
200 5 5 5 5 5 6 6 4 4 4 2
250 5 5 5 5 5 6 6 6 4 4 4 2
300 5 5 5 5 5 6 6 6 6 4 4 4 2
350 5 5 5 5 5 6 6 6 6 4 4 4 4 2
400 5 5 5 5 5 6 6 6 6 6 4 4 4 4 2
500 5 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
600 5 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
100
125
150
200
250
300
350
400
500
600
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : FORGED CARBON STEEL, SW, EQUAL TEE, ASTM A105, ANSI B16.11, 3000lbs
STD-21-00-15-11-000-001 R1 Page 65 of 134

' 2 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9, SCH 40
' 3 ' : SOCKET-WELD Un equal TEE CLASS 3000 , ASME B16.11.
' 4 ' : Un EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9, SCH 40
' 5 ' : SOCKET-WELD HALF COUPLING CLASS 3000 , ASME B16.11.
' 6 ': UNEQUAL TEE (4) + REDUCER OR REINFORCED BRANCH.

DN 15-DN 40
36.10, Schedule 80, PE

DN 50 - DN 65
36.10, Schedule 80 BE

DN 80 - DN 600
36.10, Schedule 40, BE
Seamless butt welded elbow to ASTM A-234 Gr. WPB, Sch 80,
Bends DN 50-DN 65
Dimension to ASME B16.9
Seamless butt welded elbow to ASTM A-234 Gr. WPB, Sch 40,
DN 80-DN 600
Dimension to ASME B16.9, R1.5D.
Seamless butt welded elbow to ASTM A-234 Gr. WPB, Sch 80

Tees DN 50-DN 65
Seamless butt welded Tee to ASTM A-234 Gr. WPB, Sch 40,
DN 80-DN 600
DN 15-DN 40 Swage, BS 3799,PBE, ASTM A105, Seamless, Sch 80
Seamless butt welded Reducer to ASTM A-234 Gr. WPB, Sch

Reducers DN 50-DN 65
Seamless butt welded Reducer to ASTM A-234 Gr. WPB, Sch

DN 80-DN 600
Seamless socket welded End Cap to ASTM A105, Class 3000,

DN 15 – DN 40
Cap
Seamless butt welded End Cap to ASTM A234 Gr. WPB, Sch
DN 50 – DN 600
ANSI class 300, full bore, long pattern, three piece (upto DN
Isolation 40) / two piece (DN 50 and above), bolted design, floating (DN
All Sizes
Valves 15 to DN 200)/trunnion mounted (DN 250 to DN 600) ball valve
of design standard API 6D, body of ASTM A216 Gr. WCB, ball
STD-21-00-15-11-000-001 R1 Page 66 of 134

& stem of SS316, seat and seal of PTFE, raised face flanged
ends with companion flanges as per ANSI B 16.5 class 300,
bolts, nuts & non-asbestos gaskets with hand-lever (from DN 15
to DN 100)/ manual gear actuator (from DN 150 to DN 600) with
pad lock arrangement.
Class 800 forged carbon steel globe valve, body to ASTM

40 and below A105,trim material to ASTM A182 Gr. F6, bolted bonnet, outside
screw and yoke rising stem, socket weld ends to ANSI B16.11
Throttling Class 300 cast carbon steel globe valve, body to ASTM A216
Valves Gr. WCB, trim material to ASTM A182 Gr. F6, bolted bonnet,
50 and above outside screw and yoke, rising stem, flanged ends to ANSI
B16.5. Companion flanges as per ANSI B 16.5 class 300, bolts,
nuts & gaskets.
Piston lift check valve , BS EN ISO 15761, ASTM A105, Class

DN15- DN40 800, Socket weld ends to ANSI B16.11, Trim 1 to API 600(13%
Cr seat), bolted bonnet, horizontal installation
Non-return
Valves Swing Check valve, BS 1868, A 216 Gr. WCB, 13% Cr,
Flanged to ANSI B16.5 class 300, horizontal installation. Valves
DN50- DN600
to be supplied with Companion flanges as per ANSI B 16.5
class 300, bolts, nuts & gaskets.
Socket Weld ANSI Class 300 SWRF flanges to ANSI B16.5, forged steel
DN15 – DN40
Flange conforming to ASTM A105 with, bolts, nuts & gaskets.
DN50-DN600
Flanges conforming to ASTM A105 with, bolts, nuts & gaskets.
ANSI Class 300 BLRF to ANSI B16.5 forged steel conforming to

DN 15- DN40
Blind ASTM A105 with bolts, nuts & gaskets.
Flanges ANSI Class 300 BLRF to ANSI B16.5, forged steel conforming
DN50-DN600
to ASTM A105 with, bolts, nuts & gaskets.
Bolting All Sizes Studs: ASTM A193 Gr. B7 Nuts: ASTM A194 Gr. 2H
SPW SS 316 + Graphite, ASME B16.21, Drilling as per ASME

Gaskets All Sizes
B16.5, CLASS 150
Y’ type strainers with body of cast steel ASTM A216 WCB and
stainless steel/bronze/brass screen, manufacturer’s std.
Filters Flanged ends to ASME B 16.5, class 300
Filtration area shall be at least 300% of the inlet cross section

area
STD-21-00-15-11-000-001 R1 Page 67 of 134

15 m long hose generally to IS:796 of suitable size, complete
Hose
with hose connection on one end, hose protector on the other
assembly
end secured by hose clips
Full
Coupling
Half
Coupling
Reducing
Coupling
STD-21-00-15-11-000-001 R1 Page 68 of 134

V. Material Spec no. 150CS1
Service:
 Blast Furnace Gas – BFG

 Coke Oven Gas - COG
 Mixed Gas - MG
 Converter Gas - LDG
Service Condition:
Max Working pr. 1500 mm WC

Min. working pr. 50 mm WC
Max Temp 600C
Min Temp 50C
Corrosion Allowance 2 mm
STD-21-00-15-11-000-001 R1 Page 69 of 134

Branch table
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 2 4 4 3
65 5 5 4 4 4 3
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 4 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
250 5 5 5 5 5 6 6 6 4 4 4 3
300 5 5 5 5 5 6 6 6 6 4 4 4 3
350 5 5 5 5 5 6 6 6 6 6 6 6 6 6
400 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6
500 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6
600 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6
700 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6
800 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6
900 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1000 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1100 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
PIPE
1200 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
RUN
1300 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1400 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1500 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1600 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1800 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
2000 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
15
20
25
40
50
65
80
100
125
150
200
250
300
350
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1800
2000
NB
BRANCH PIPE
STD-21-00-15-11-000-001 R1 Page 70 of 134

' 1 ' : SOCKET-WELD EQUAL TEE CLASS 3000 , ASME B16.11

' 2 ' : SOCKET-WELD UNEQUAL TEE CLASS 3000 , ASME B16.11
' 3 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
' 4 ' : UN EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BUTT WELD ENDS TO ANSI B 16.9.
' 5 ' : FORGED CARBON STEEL HALF COUPLING, CLASS 3000, ASME B16.11
' 6 ' : PIPE-T FABRICATION.NO MATERIAL DELIVERED.
Note: For sizes higher than DN 2000, branches shall be made by pipe-to-pipe connection.
STD-21-00-15-11-000-001 R1 Page 71 of 134

DN 15-DN 40 ERW to IS:1239 (Part-1), Heavy, Black, PE
DN 50 - DN 150 ERW to IS:1239 (Part-1), Heavy, Black, BE
Mill manufactured ERW pipe to IS: 3589, Fe 410, material to

Pipes DN 200-DN 500
IS:2062, E250 with 0.20 to 0.35% copper (E250Cu)
ERW pipe fabricated from corten steel plate (with 0.20 to

DN 600 and above 0.35% copper), dimensions as per IPSS 1-06-14-02, and
thickness as per thickness table..
DN 15-DN 40 SWE, B16.11, ASTM A105 , Class 3000, 1.5D
Seamless, BW elbow (1.5D), materials confirm to ASTM A234

DN 50-DN 300
Gr. WPB, Sch. 40, dimension to ASME B16.9
Fabricated Mitred Bend from parent Pipes to 1.5D radius,

Bends DN 350 - 500 Dimensions to IPSS: 1-06-020-03, BE, MOC IS2062 E250
with 0.20 to 0.35% copper (E250Cu), Thickness as per pipe
thickness table
Fabricated Mitred Bend from parent Pipes / plate to 1D radius,
Dimensions to AWWA C208, BE, MOC IS2062 E250 with
DN 600 & above
0.20 to 0.35% copper (E250Cu), Thickness as per pipe
thickness table.
Seamless, BW to ASTM A234 Gr. WPB, Sch. 40, dimension

DN 50-DN 300
to ANSI B16.9.
Fabricated from parent Pipes, Dimensions to IPSS: 1-06-020-

Tees DN 350 - 500 03, BE, MOC IS2062 E250 with 0.20 to 0.35% copper
(E250Cu), Thickness as per pipe thickness table
Fabricated from parent Pipes / plate, Dimensions to AWWA

DN 600 & above C208, BE, MOC IS2062 E250 with 0.20 to 0.35% copper
DN 15-DN40 Reducer, SWE, B16.11, ASTM A105, Class 3000
Seamless, butt weld, materials conforming to ASTM A234, Gr.

DN 50-DN 300
WPB, Sch. 40, dimensions to ASME B16.9
Reducers Fabricated from parent Pipes, Dimensions to IPSS: 1-06-020-
DN 350 - 500 03, BE, MOC IS2062 E250 with 0.20 to 0.35% copper
DN 600 & above Fabricated from parent Pipes, Dimensions to AWWA C208,
BE, IS2062 E250 with 0.20 to 0.35% copper (E250Cu),
STD-21-00-15-11-000-001 R1 Page 72 of 134

Thickness as per pipe thickness table
3- Piece design, Class 800 forged steel ball valve to BS 5351

body bonnet to ASTM A105 trim to ASTM A182 Gr. 304L,
screwed ends.
Or,
DN 15 – DN 50 1
Cast Steel A216 Gr. WCB, Plug valve, conforming to API 6 D,
flanges ends with operating wrench. Companion Flange
Thickness as per IS:6392, table-5, made from carbon steel
plates to IS:2062, Gr. B with bore to suit pipe OD
ANSI Class#150 Cast steel A216 Gr. WCB, PTFE sleeved

plug valve, flanged ends with companion flanges, bolts, nuts,
non-asbestos gaskets & operating wrench (DN65-DN80)/gear
DN 65 – DN 450 unit (DN100 to DN400). Companion flanges : will be as per
ANSI B 16.5, Class#150, thickness as per IS:6392, table-5,
made from carbon steel plates to IS:2062, Gr. B with bore to
suit pipe OD
Flanged gate valve, rising stem, as per API 600, class 150,
DN 65 - DN 450 Body: ASTM A216, GR.WCB, Trim: 13% CR.Steel. Valve
Gate Valve Size upto DN 200: Manually operated. Valve Size DN 250 –
DN 450: Bevel Gear operated.
ANSI class#150, outside screw and yoke, flexible solid

wedge, rising stem, bolted bonnet design cast carbon steel
gate valve, design standard-according to API 600, pressure
temperature rating ASME B 16.34, testing standard-API 598,
face to face dimension-ANSI B 16.10, body & bonnet material-
ASTM A216 Gr. WCB, wedge material-ASTM A216 Gr. WCB
with 13% Cr., stem material-stainless steel, bolts & nuts-
DN 500 – DN 1500 ASTM A193-B7/ASTM A194-2H, hand wheel-cast steel,
(For BFG,COG,MG) Companion flange material- thickness as per drawing no. PIP-
21-00-21-11-000-010, made from carbon steel plates to
IS:2062, Gr. B E250 with 0.20 to 0.35% copper (E250Cu),
with bore to suit pipe OD with bolts, nuts & non-asbestos
gasket. Electrically actuated with provision of Manual
operation.
Leakage Class-IV (min.) according to ANSI FCI 70-2
STD-21-00-15-11-000-001 R1 Page 73 of 134

Fabricated double disc flanged end gate valve. Body &
Bonnet Material: IS:2002 Gr 2 Disc & Wedge Material:
IS:2002 Gr 2, faced with 17% Cr., Stem Material: Stainless
Steel, Bolts & Nuts Material: ASTM A193-B7/ASTM A194-2H,
Gasket Material: Non-Asbestos, Companion Flange Material:
thickness as per drawing no. PIP-21-00-21-11-000-010, made
from carbon steel plates to IS:2062, E250 with 0.20 to 0.35%
DN 1600 – DN 2400 copper (E250Cu), with bore to suit pipe OD
(For COG,MG) Drilling & Dimensional Standard of Valve Flange &

Companion Flange: Raised face as per ASME B 16.47 Series
B.
Design Standard: PN 2.5 Testing Standard: API 598 Testing

Pressure: Body 3.75 kscg (Hydraulic) & Seat 2.75 kscg
(Pneumatic)
Electrically actuated with provision of Manual operation.
Fabricated Enclosed type double plate Goggle Valve.
Body-IS 2002 Gr 2 Plate-IS 2002 Gr2 (faced with 13% Cr)

stem/Trim-13% Cr.
Bolts & Nuts Material: ASTM A193-B7/ASTM A194-2H,

Gasket Material: Non-Asbestos, Companion Flange Material:
thickness as per drawing no. PIP-21-00-21-11-000-010, made
from carbon steel plates to IS:2062, E250 with 0.20 to 0.35%
copper (E250Cu), with bore to suit pipe OD
DN 1600 – DN 3500
Goggle Valve Drilling & Dimensional Standard of Valve Flange &
(For BFG)
Companion Flange: Raised face as per ASME B 16.47 Series
B.
Design Standard: PN 2.5 Testing Pressure: Body 3.75 kscg

(Hydraulic) & Seat 2.75 kscg (Pneumatic)
Inspection and testing: BS EN ISO 12266 Part-1

Hydraulically actuated with provision of Manual operation.
One central lubrication connection.
STD-21-00-15-11-000-001 R1 Page 74 of 134

ANSI class #150, manual worm gear operated, metal to metal
seated, tight shut-off type, long pattern, double flanged,
double offset butterfly valve
Body material: ASTM A216 Gr. WCB 1
Disc material: ASTM A216 Gr. WCB
Shaft material: Stainless Steel
Bolts & nuts material: ASTM A193 Gr. B
Hand wheel material: Cast Steel
Gasket material: Non-asbestos

DN 1600 – DN 3500 Companion flange: thickness as per drawing no. PIP-21-00-
Butterfly Valve 21-11-000-010, made from carbon steel plates to IS:2062, Gr.
B with bore to suit pipe OD
Drilling & dimensional standard of valve flange & companion

flange: Raised face as per ASME B 16.47 Series B
Design standard: According to API 609
Testing standard: API 598
Face to face dimension standard: According to ANSI B 16.10
Accessories: Hand wheel & chain of 30 M length, draining

arrangement at bottom.
Electrically /Pneumatic/hydraulic actuated with provision of

Manual operation.
Slip on Plate flanges drilling & dimensional standard of ANSI

B 16.5 class#150, thickness as per IS:6392, table-5, made
DN15-DN400 from carbon steel plates to IS:2062, E250 with 0.20 to 0.35%
copper (E250Cu), with bore to suit pipe OD with non-asbestos
gaskets, nuts & bolts.
Flange
Slip on Plate flanges drilling & dimensional standard of ANSI
B 16.5 class#150, thickness as per drawing no. PIP-21-00-21-
DN500-DN3600 11-000-010 made from carbon steel plates to IS:2062, E250
with 0.20 to 0.35% copper (E250Cu), with bore to suit pipe
OD with graphite coated ceramic rope,nuts & bolts.
BLRF Plate flanges drilling & dimensional standard of ANSI B

16.5 class#150, thickness as per IS:6392, table-5, made from
DN15-DN400
carbon steel plates to IS:2062, E250 with 0.20 to 0.35%
Blind Flange
copper (E250Cu), with non-asbestos gaskets, nuts & bolts.
DN500-DN3600 BLRF Plate flanges drilling & dimensional standard of ANSI

class#150, thickness as per drawing no. PIP-21-00-21-11-
STD-21-00-15-11-000-001 R1 Page 75 of 134

000-010, made from carbon steel plates to IS:2062, E250 with
0.20 to 0.35% copper (E250Cu), with bore to suit pipe OD
with graphite coated ceramic rope ,nuts & bolts.
Hexagonal Bolts & Nuts, material shall be CS ASTM A193-B7

Bolts / Nuts All sizes
/ ASTM A194-2H
DN15-DN400 Compressed Non-asbestos flat ring gaskets , 3 mm Thk

Gasket
DN500-DN3600 Metallic rings wound with two round of 3 / 6 mm diameter
Graphite coated ceramic rope.
Full Coupling DN 15 to DN 40 SWE, ASME B16.11, ASTM A105, Class 3000
Half Coupling DN 15 to DN 50 SWE, ASME B16.11, ASTM A105, Class 3000
Reducing
DN 15 to DN 40 SWE, ASME B16.11, ASTM A105, Class 3000
Coupling
Axial type Compensators, flanged (Stainless steel) dimension

according to Pipe class 150 CS1. with inner sleeve,
materials- All Stainless Steel ASTM A 240 Gr. 304. MS Tie
rods with MS companion flanges (dimension according to
Pipe class 150 CS1). Nuts , Bolts & Gasket. Bracket material
DN 500 to DN 1500 SS 304.

However, final selection of compensators shall be done as

per outcome of stress analysis.
Universal type Compensators, flanged (Stainless steel)

dimension according to Pipe class 150 CS1. with inner
Compensator sleeve, materials- All Stainless Steel to ASTM A 240 Gr. 304.
MS Tie rods with MS companion flanges (dimension
according to Pipe class 150 CS1), Nuts , Bolts & Gasket.
Bracket material SS 304.
Above DN 1600 Cycle life : 10,000(min.)
However, final selection of compensators shall be done as

per outcome of stress analysis.
STD-21-00-15-11-000-001 R1 Page 76 of 134

Pipe thickness for services covered in Spec no. 150CS1

(See Notes 1 & 2)
Nominal OD Nominal thickness, mm. IS:1239 (ERW)
Dia DN, mm mm
15 21.8 3.2
20 27.3 3.2
25 34.2 4.0
40 48.8 4.0
50 60.8 4.5
65 76.6 4.5
80 89.5 4.8
100 115.0 5.4
125 140.8 5.4
150 166.5 5.4
IS:3589 (ERW)
200 219.1 4.5
250 273.1 5.0
300 323.9 5.6
350 355.6 5.6
400 406.4 6.3
450 457.2 6.3
500 508.0 6.3
600 610.0 6.3
700 711.0 8.0
800 813.0 8.0
900 914.0 8.0
1000 1016.0 10.0
1100 1118.0 10.0
1200 1219.0 10.0
1300 1321.0 10.0
1400 1420.0 10.0
1500 1520.0 10.0
1600 1620.0 10.0
1800 1820.0 10.0
2000 2020.0 10.0
2200 2220.0 10.0
2400 2420.0 10.0
2600 2620.0 10.0
2800 2820.0 10.0
3000 3024.0 12.0
3200 3224.0 12.0
3500 3524.0 12.0
NOTES:
(1) Pipe sizes DN600 and above shall be made from Corten Steel.
(2) Wherever the dimensions vary from IS:3589, the above table shall be followed for
dimensions only. However, pipes shall be manufactured as per IS:3589.
STD-21-00-15-11-000-001 R1 Page 77 of 134

VI. Material Spec no. 300CS1
Service:
 Low Pressure Steam - LPST,

 Condensate -CD

Min working pr. 10 kg/cm2
Max Temp 3100C
Min temp 2950C
STD-21-00-15-11-000-001 R1 Page 78 of 134

Brach table
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 4 4 4 3
65 5 5 4 4 4 3
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
RUN PIPE
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 4 4 4 4 3
200 5 5 5 5 5 6 6 4 4 4 3
250 5 5 5 5 5 6 6 4 4 4 4 3
300 5 5 5 5 5 6 6 4 4 4 4 4 3
350 5 5 5 5 5 6 6 6 6 4 4 4 4 3
400 5 5 5 5 5 6 6 6 6 4 4 4 4 4 3
500 5 5 5 5 5 6 6 6 6 6 4 4 4 4 4 3
600 5 5 5 5 5 6 6 6 6 6 7 4 4 4 4 4 3
100
125
150
200
250
300
350
400
500
600
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : EQUAL TEE, FORGED CARBON STEEL, SW, ASTM A105,
' 2 ' : UNEQUAL TEE, FORGED CARBON STEEL, SW,
' 3 ' : EQUAL TEE, FORGED STEEL MATERIALS CONFIRMING TO ASTM A 234 Gr. WPB, Sch
40 BUTT WELD TENDS DOMENSIONS AS PER ANSI B16.9
' 4 ' : UNEQUAL TEE, FORGED STEEL FORGED STEEL MATERIALS CONFIRMING TO ASTM
A 234 Gr. WPB, Sch 40 BUTT WELD ENDS DIMENSIONS AS PER ANSI B16.9.
' 5 ' : SOCKOLET
' 6 ' : WELDOLET
' 7 ' : UNEQUAL TEE + REDUCER
STD-21-00-15-11-000-001 R1 Page 79 of 134

IBR approved seamless to ASTM A 106 Gr. B

Pipes DN 15-DN 40
dimension as per ANSI B 36.10, Sch 80 PE
IBR approved seamless to ASTM A 106 Gr. B

Pipes DN 50 – DN 150
dimension as per ANSI B 36.10, BE, Sch 40
DN 200 – DN 400 IBR approved seamless to ASTM A 106 Gr. B

DN 450 – DN 600 IBR approved seamless to ASTM A 106 Gr. B

IBR approved 3000 lb forged steel ASTM A105

DN 40 & below
socket weld ends dimensions as per ANSI B16.11.
Bends
IBR approved Seamless BW elbow to ASTM A234
DN 50 & above
Gr. WPB, Sch. 40, dimension to ANSI B16.9
Socket weld raised face seratted finish, flanges to

DN 15 to DN 40 ANSI B16.5, forged steel conforming to ASTM A
105. Class 300.
Weld Neck, raised face seratted finish flanges to

DN 65 to DN 600 ANSI B16.5 forged steel to ASTM A 105, Class
300
IBR approved 3000 lb forged steel ASTM A105

DN 40 & below socket weld ends, Class 3000, dimensions as per
ANSI B16.11.
Tees IBR approved Seamless BW elbow to ASTM A234

DN 50 - DN 150
IBR approved Seamless BW elbow to ASTM A234

DN 200 – DN 600
Sockolet, forged carbon steel, SW, ASTM A105,

Sockolet DN 15 to DN 50
ANSI B16.11, 3000lbs.
Weldolet material conforming to ASTM A 234, Gr

Weldolet DN 65 to DN 150 WP WPB, forged, butt weld ends to ANSI B16.9,
Sch 40.
IBR approved, PBE, forged carbon steel, SW,

DN 40 & below
ASTM A105, ANSI B16.11, 3000lbs.
IBR approved, Seamless BE Reducer to ASTM A-

Reducers DN 50 – DN 150
234 Gr. WPB, Dimension to ASME B16.9, Sch 40
IBR approved, Seamless BE Reducer to ASTM A-

DN 200 – DN 600
234 Gr. WPB, Dimension to ASME B16.9, Sch 40
STD-21-00-15-11-000-001 R1 Page 80 of 134

IBR approved, Seamless BE Cap to ASTM A234
Cap DN 50 – DN 600
Gr. WPB, Sch 40, Dimension to ASME B16.9
IBR approved forged carbon steel gate valve class

800 with rising stem/trim ASTM 182 Gr. F6, Seat
DN 40 & below stellated, & socket welded ends. Body/bonnet to
ASTM A105. Dimensional Std./Design Std. BS EN
ISO 15761
Gate Valves
IBR approved API 600 Cast carbon steel gate
valve Class 300 with rising stem and BW/flanged
ends. Body/Bonnet material is ASTM A216 Gr.
DN 50 & above WCB, stem/ ASTM 182 Gr. F6, Seat stellated,
valves to be supplied along with companion
flanges, non-asbestos gaskets & fasteners.
IBR approved Forged carbon steel globe valve

class 800 with rising stem and socket welded
ends. Material: body/bonnet to ASTM A105, stem/
DN 40 & below ASTM 182 Gr. F6. Dimensional/Design std. BS EN
ISO 15761. Valves to be supplied along with
companion flanges, non-asbestos gaskets &
fasteners.
Globe Valves
IBR approved Cast carbon steel globe valve class
300 with rising stem and BW/Flanged ends.
Material: Body/bonnet –ASTM A216 Gr. WCB
DN 50 & above Stem/ ASTM 182 Gr. F6, Seat stellated,
Dimensional /Design std. BS 1873. Valves to be
supplied along with companion flanges, non-
asbestos gaskets & fasteners.
Class 300, cast steel, piston type valve, socket

Piston Valve DN 40 & below
weld ends to ASME B16.11
IBR approved Forged carbon steel Lift Check

valve class 800 and socket welded ends. Material:
DN 40 & below body/Disc/Cover to ASTM A105, Internals/trim
ASTM 182 Gr. F6. Dimensional/Design std. BS EN
ISO 15761.
Non return Valve IBR approved Cast carbon steel swing check valve
class 300 with rising stem and BW/Flanged ends.
Material: Body/bonnet –ASTM A216 Gr. WCB,
DN 50 & above Internals /Trim SS to AISI 410 (13%
Cr).Dimensional /Design std. BS 1868. Valves to
be supplied along with companion flanges, non-
asbestos gaskets & fasteners.
STD-21-00-15-11-000-001 R1 Page 81 of 134

Thermodynamic traps with in-built strainers. Body
DN 20 & below ASTM A 105 and internals of stainless steel SS
304, socket weld ends.
Trap
Compact ModuleThermodynamic steam trap
DN 25 & above
having 3 way valve for drain, isolation & bypass.
'Y' type strainers with Forged steel ASTM A 105

body and stainless steel SS 304 internals/filter
DN 40 & Below element of 16 G sheet with 1.25 mm diameter
perforation @ 20
per cm2. SW, Class 800, B 16.11.
Strainer
'T' type strainers with ASTN A 234 with stainless
steel SS 304 internals/filter element of
DN 50 & above 16 G sheet with 1.25 mm diameter perforation @
20
per cm2. BW, Class 300, B 16.9.
Long studs ASTM A193 Gr. B7. Nuts ASTM A194

Bolting All sizes
Gr. 2H.
Spiral wound, SS 316, GRAFIL gaskets, 3mm thk,

ASME B16.20, Drilling as per ASME B16.5, OR
Gaskets All sizes
CLASS 300. 5 Cr-1/2 Mo, ring joint, ANSI B 16.20,
class 300. 3 mm thk
NOTES:
(1) Valves of 200 NB and above shall be provided with by-pass.
(2) Pipes, fittings and valves shall be supplied with IBR certificates.
(3) Thermal insulation shall be provided as per Specification no. GSP-01-00-00-14-000-004.
STD-21-00-15-11-000-001 R1 Page 82 of 134

VII.Material Spec no. 2500AS1 class
Service:
 High Pressure Steam -HPST,


Min working pr 105 kg/cm2
Max Temp 5400C
Branch table
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 4 4 4 3
65 5 5 4 4 4 3
80 5 5 4 4 4 4 3
100 5 5 4 4 4 4 4 3
125 5 5 5 4 4 4 4 4 3
RUN PIPE
150 5 5 5 5 5 4 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
250 5 5 5 5 5 6 6 4 4 4 4 3
300 5 5 5 5 5 6 6 6 4 4 4 4 3
350 5 5 5 5 5 6 6 6 6 4 4 4 4 3
400 5 5 5 5 5 6 6 6 6 4 4 4 4 4 3
500 5 5 5 5 5 6 6 6 6 6 4 4 4 4 4 3
600 5 5 5 5 5 6 6 6 6 6 7 4 4 4 4 4 3
100
125
150
200
250
300
350
400
500
600
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : Equal Tee Class 6000, SW as A 182 F22 ANSI B 16.11
' 2 ' : Un equal Tee. Class 6000, SW as A 182 F22 ANSI B 16.11.
' 3 ' : Equal Tee, material conforming to ASTM A 234,Gr
' 4 ' : Un-equal Equal Tee, material conforming to ASTM A 234
' 5 ' : Sockolet
' 6 ' : Weldolet
' 7 ' : Unequal Tee + Reducer.
STD-21-00-15-11-000-001 R1 Page 83 of 134

DN 15 to DN 150 ASTM A 335 Gr. P 22, 2.25 Cr, BE, seamless, Sch XXS
Dimensions as per ANSI B 36.10
Pipe
DN 200 to DN 600 ASTM A 335 Gr.P 91, Sch 100 Dimensions as per ANSI B
36.10.
DN 15 to DN 40 Class 6000, SW as A 182 F22 ANSI B 16.11
DN 50 to DN 150 Forged steel, material conforming to ASTM A234 Gr WP

Elbow 22, butt weld ends, ANSI B 16.9, Sch XXS
DN 200 to DN 600 ASTM A 234 GR. WP91-W CL.1, BW, R=1.5D, Dimension
as per ASME B 16.9.Schedule 100
DN 15 to DN 40 Class 6000, SW as A 182 F22 ANSI B 16.11
DN 50 to DN 150 Forged steel, material conforming to ASTM A234 Gr WP

Tee/Reducer 22, butt weld ends, ANSI B 16.9, Sch XXS
DN 200 to 600 ASTM A 234 GR. WP 91-W CL.1, BW, R=1.5D,

Dimension as per ASME B 16.9.Schedule 100.
Sockolet DN 15 to DN 50 Sockolet, forged carbon steel, SW, ASTM A182 Gr. F22,
ANSI B16.11, 6000lbs.
DN 65 to 150 ASTM A234 Gr. WP 91 CL. 3, BW, Dimension as per 16.9.

Weldolet
Sch 120
DN 600 and below Conforming to ASTM A 182 Gr F22 CL. 3, ANSI class
Flanges 2500, WNRF, BW end. Dimension as per ASME B 16.5
with gasket, bolt & nuts.
Gaskets All sizes 5 Cr-1/2 Mo, ring joint, ANSI B 16.20, CL. 2500
Bolting All sizes Studs ASTM A 193 Gr B16, Nuts ASTM A 194, Gr 7.
IBR Approved Class 2500 forged steel wedge gate valve,

body and bonnet material to ASTM A 182 Gr F22 CL. 3,
trim material to ASTM A 182 Gr F9, seat stellated,
Gate Valves pressure seal, outside screwed and yoke, rising stem butt
DN25 to DN 40
weld ends to ASME B16.25. Design std. BS EN ISO
10434.
STD-21-00-15-11-000-001 R1 Page 84 of 134

DN 50 to DN 600 IBR Approved Class 2500 alloy steel casting wedge gate
valve, body and bonnet material to ASTM A 217, Gr WC9,
trim material to ASTM A 182 Gr F9, seat stellated,
pressure seal, outside screwed and yoke, rising stem,
butt welded ends to ASME B16.25. Design std. ASME
B16.34, Dimension std. ASME B16.10.
Special requirement for valve size between DN100 to

DN600
a. Manually operated Gate Valve: Cast Steel Gate

Valve, Bevel+Spur Gear Operated, Pressure seal
Gate Valve wth By pass arrangement and pressure
relif valve.
Bypass Valve: Inching type forged Steel Globe, Full

Bore, BWE, SCH-160, VALVE MOC F22/410+ST.
Pr. relief valve: MOC SA 182 F22
Pipe: moc a335 gr.22,
Operation: hand wheel.
b. Motor Operated Gated Valve: Cast Steel Gate

Valve, electrically actuated & Motor Operated,
provision of Manual operation Pressure seal Gate
Valve wth By pass arrangement and pressure relif
valve.
Bypass Valve: Inching type forged Steel Globe, Full

Bore, BWE, SCH-160, VALVE MOC F22/410+ST.
Pr. relief valve: MOC SA 182 F22
Pipe: moc a335 gr.22,
Operation: hand wheel.
Actuator for both main and by-pass valve shall be

provided with limit switch, torque switch & position
transmitter.
DN15 to DN 40 IBR Approved, 2500 lb forged steel, globe valve, body,

bonnet and yoke material to ASTM A 182, Gr F22 CL 3,
Globe Valves trim material to ASTM A 182, Gr F9, seat stellated,
pressure seal, rising stem, outside screwed and yoke, butt
weld end to ASME B16.25. Design std. BS 1873.
STD-21-00-15-11-000-001 R1 Page 85 of 134

DN 50 to DN 400 IBR Approved, 2500 lb, alloy steel castings, globe valve,
body, bonnet and yoke material to ASTM A 217, Gr. WC9,
trim material to ASTM A 182, Gr. F9, seat stellated,
,pressure seal, outside screwed and yoke, rising stem, butt
welded ends to ANSI B 16.25. Dimension std. ASME
B16.34, , Design std. BS 1873
DN 15 to DN 40 IBR Approved 2500 lb forged steel, swing check valve,

body and cap material to ASTM A 182, Gr. F22 CL. 3, trim
material to ASTM A 182 Gr. F9, bolted cap, butt weld end
to ASME B16.25. Design std. BS 1868/ BS EN ISO 15761
Check Valves
DN 50 to DN 600 IBR Approved, 2500 lb, alloy steel castings, swing check
valve. Body and cap material to ASTM A 217, Gr WC9,
trim material to ASTM A 182, Gr. F9, bolted cap, butt
welded ends to ANSI B 16.9. Design std. ASME B16.34,
Inverted bucket open float (with bottom inlet) trap with in-
built strainer, alloy steel body and stainless steel float and
internal working parts and flanges to suit service
Traps
conditions. Flanges to conform to ASTM A 182 Gr F22,
2500 lb class. Weld neck, ring joint face. Dimensions as
per ANSI B 16.5.
NOTES:
(1) Valves of DN 200 and above shall be provided with by-pass.
(2) Pipes, fittings and valves shall be supplied with IBR certificates
(3) Thermal insulation shall be provided as per Specification no. GSP-01-00-00-14-000-004.
STD-21-00-15-11-000-001 R1 Page 86 of 134

VIII.Material Spec no. 150CS5 class
Service:
 Propane -PR
Service Condition:
Min working pr Atm.
Max Temp 600C
Min Temp 50C
Branch table
15 1
20 3 1
25 3 3 1
40 3 3 3 1
50 5 4 4 4 2
65 5 5 3 4 4 2
80 5 5 5 4 4 4 2
100 5 5 5 4 4 4 4 2
125 5 5 5 5 4 4 4 4 2
RUN PIPE
150 5 5 5 5 5 6 4 4 4 2
200 5 5 5 5 5 6 6 4 4 4 2
250 5 5 5 5 5 6 6 6 4 4 4 2
300 5 5 5 5 5 6 6 6 6 4 4 4 2
350 5 5 5 5 5 6 6 6 6 4 4 4 4 2
400 5 5 5 5 5 6 6 6 6 6 4 4 4 4 2
500 5 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
600 5 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
100
125
150
200
250
300
350
400
500
600
NB
15
20
25
40
50
65
80
BRANCH PIPE
“1” : Forged carbon steel, SW, Equal Tee, ASTM A105, ANSI B16.11, 3000lbs
' 2 ' : EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9, SCH 40
' 3 ' : SOCKET-WELD Un equal TEE CLASS 3000 , ASME B16.11.
' 4 ' : Un EQUAL TEE ASTM A234, GR. WPB, SEAMLESS, BE, ANSI B 16.9, SCH 40
“6” : Unequal tee (4) + Reducer
STD-21-00-15-11-000-001 R1 Page 87 of 134

ITEM SIZE DESCRIPTION
Seamless to ASTM A 106 Gr. B dimension as per ASME B

DN 15-DN 40
36.10, Schedule 80, PE.
Pipes
Seamless to ASTM A 106 Gr. B dimension as per ASME B
DN50- DN300
36.10, thickness as per thickness chart.
SW elbow (R=1.5D) class 3000 to ASTM A 105 as per ASME B

DN 15-DN 40
16.11
Bends
Seamless butt welded elbow (R=1.5D) to ASTM A234 Gr. WPB,
DN 50-DN 600
Sch 40, Dimension to ANSI B16.9
Socket welded fittings, Class 3000 to ASTM A105, as per ASME

DN 15 - DN 40
B16.11
Tee/Reducers Seamless butt welded Fittings to ASTM A-234 Gr. WPB, Sch 40,
DN 50-DN300
Seamless socket welded End Cap to ASTM A105, Class 3000,

Cap DN 15 – DN 40
Seamless butt welded End Cap to ASTM A234 Gr. WPB, Sch
Cap DN 50 – DN 300
DN 15-DN40 Forged carbon steel gate valve class 800, as per BS EN ISO
15761, with rising stem/trim SS to AISI 410(13% Cr) & socket
welded ends. Body/bonnet to ASTM A105. . Fire safe design as
Isolation per API 6FA.
Valves DN 50-DN300 Cast carbon steel ball valve Class 150, as per API 6D with rising
stem and flanged ends. Body/Bonnet material is ASTM A216 Gr.
WCB, trim SS to AISI 410 (13% Cr) along with the companion
flanges, nuts, bolts & gasket; fire safe design as per API 607
DN15-DN40 Class 800 forged carbon steel globe valve, as per BS EN ISO
15761, body to ASTM A105, trim material to ASTM A182 Gr. F6,
bolted bonnet, outside screw and yoke rising stem, socket weld
ends to ANSI B16.11. Fire safe design as per API 6FA.
Globe Valves DN50-DN400 Class 150 cast carbon steel globe valve, as per BS 1873, body
to ASTM A216 Gr. WCB, trim material to ASTM A182 Gr. F6,
bolted bonnet, outside screw and yoke, rising stem, flanged ends
to ASME B16.5 along with the companion flanges, nuts, bolts
and gasket, Fire safe design as per API 6FA.
Non-return DN15-DN40 Class 800 forged carbon steel lift check valve, as per BS EN ISO
Valves 15761, body and cap to ASTM A105, socket weld ends to ANSI
B16.11. Fire safe design as per API 6FA.
STD-21-00-15-11-000-001 R1 Page 88 of 134

DN50-DN600 Class 150 cast carbon steel swing check valve, as per BS 1868,
body and cap to ASTM A216 Gr. WCB, flanged ends to ANSI
B16.5, valves to be supplied along with companion flanges, nuts,
bolts and gasket.Fire safe design as per API 6FA.
ANSI Class 150 SORF flanges to ANSI B16.5, forged steel

Flanges All Sizes conforming to ASTM A105 companion flanges, nuts, bolts and
gasket
ANSI Class 150 blind flanges to ANSI B16.5, forged steel

Blind flanges All Sizes conforming to ASTM A105 along with the companion flanges,
nuts, bolts and gasket .
Full Coupling DN 15 to DN 40 SWE, ASME B16.11, ASTM A105, Class 3000
Reducing
DN 15 to DN 40 SWE, ASME B16.11, ASTM A105, Class 3000
Coupling
Bolts All Sizes Studs: ASTM A193 Gr. B7

Nuts : ASTM A194 Gr. 2H
Spiral wound, SS 316, GRAFIL gaskets, 3mm thk, ASME
Gaskets All Sizes
B16.20, Drilling as per ASME B16.5, CLASS 150
Strainer with C.S. body, stainless steel bronze/brass filtering

Filters
element
15 m long hose generally to IS:796 of suitable size, complete

Hose
with hose connection on one end, hose protector on the other
assembly
end secured by hose clips
STD-21-00-15-11-000-001 R1 Page 89 of 134

IX.Material Spec no. 150CS6 class
Service:
 Drinking Water – DW
 Cold Drinking Water - CDW
 Fire water after Del. Valve – FW
Service Condition:

Min working pr Atm.
Max Temp 600C
Min Temp 50C
BRANCH TABLE:
15 1
20 2 1
25 2 2 1
PIPE
40 2 2 2 1
50 2 2 2 2 1
RUN
65 2 2 2 2 2 1
80 3 3 3 2 2 2 1
100 3 3 3 3 2 2 2 1
15 20 25 40 50 65 80 100
BRANCH PIPE
' 1 ' : Equal Tee, IS 1239 , Part II, Heavy, Galvanized,

' 2 ' : Un equal Tee , IS 1239 , Part II, Heavy, Galvanized
' 3 ' : Unequal Tee + Reducer
STD-21-00-15-11-000-001 R1 Page 90 of 134

ITEM SIZE Specification
IS:1239, (Part-I), heavy, ERW galvanized, screwed with metallic

Pipe DN 100 and below
socket at one end
Bend DN 100 and below IS:1239, (Part-II), heavy, galvanized, screwed ends.
Tee DN 100 and below IS: 1239, (Part-II), heavy, galvanized, screwed ends.
Reducer DN 100 and below IS: 1239, (Part-II), heavy galvanized, screwed ends.
Cap DN 15 to DN 150 IS: 1239, (Part-II), heavy, galvanized, screwed ends.
Class 800 forged steel gate valve, solid wedge type, outside
Gate
DN 50 and below screw and yoke with rising stem, body material to ASTM A105,
Valves
S.S. trim, screwed ends( BSP). 1
API 600, Cast steel wedge gate valve, body and bonnet material
Gate to ASTM A216, trim material to ASTM A 182, Gr. 304L, bolted
DN 65 to 100
Valves bonnet, outside screw and yoke, rising stem, screwed ends( 1
BSP).
Globe Class 800 forged steel globe valve, solid wedge type, outside
DN 50 and below screw and yoke with rising stem, body material to ASTM A105,
Valves
S.S. trim, screwed ends( BSP).
1
API 600, Cast steel globe valve, body and bonnet material to
Globe ASTM A216, trim material to ASTM A 182, Gr. 304L, bolted
DN 65 to 100
Valves bonnet, outside screw and yoke, rising stem, screwed ends( 1
BSP).
Check Forged steel lift type check valve (class 800) body to ASTM A
DN 50 and below
Valves 105, SS trim screwed ends (BSP).
Check Class 150 cast carbon steel swing check valve as per BS 1868,
DN 65 to 100
Valves body and cap to ASTM A216 Gr. WCB, screwed ends( BSP).
1
Screwed flanges to ASME B16.5, MOC ASTM A105 (Galv.) FF,
Flanges All Sizes
Class 150
Gaskets All Sizes Sheet rubber to IS:638, Type – A
Fasteners All Sizes As per ASME B18.2, BOLT: ASTM A307 GR.B (GALV), NUT:
ASTM A563 GR.B (GALV)
Union All size IS: 1239, (Part-II), heavy, galvanized, screwed ends.
Socket All size IS: 1239, (Part-II), heavy, galvanized, screwed ends.
STD-21-00-15-11-000-001 R1 Page 91 of 134

Nipples All sizes IS 1239 (Part-II), heavy, galvanized, parallel screwed ends
Note : Cold insulation shall be provided for Cold Drinking Water pipe line as per Specification no.
GSP-01- 00-00-14-000-004.
STD-21-00-15-11-000-001 R1 Page 92 of 134

X.Material Spec no. 150SS1 class
Service:
De-mineralized make-up Water - DMW

1
Soft Water line - SW

Min working pr Atm.
Max Temp 600C
Min Temp 50C
BRANCH TABLE:
15 1
20 1 1
25 1 1 1
40 1 1 1 1
50 2 1 1 1 1
65 2 2 2 3 3 3
80 2 2 2 2 3 3 3
PIPE
100 2 2 2 2 3 3 3 3
125 2 2 2 2 2 3 3 3 3
RUN
150 2 2 2 2 2 3 3 3 3 3
200 2 2 2 2 2 4 4 4 4 4 3
250 2 2 2 2 2 4 4 4 4 4 4 3
300 2 2 2 2 2 4 4 4 4 4 4 4 3
350 2 2 2 2 2 4 4 4 4 4 4 4 4 3
100
125
150
200
250
300
350
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : SOCKET-WELD TEE CLASS 3000 , ASME B16.11

' 2 ' : Half coupling
' 3 ' : Equal Tees as per ANSI B16.9 long radius, seamless, ends bevelled, material ASTM A403
WP304,
' 4 ' : Unequal Tee + Reducer
STD-21-00-15-11-000-001 R1 Page 93 of 134

ITEM SIZE Specification
ASTM A312 TP304, Seamless, PE, Sch 80S to ASME B

DN 15- DN20
36.19
ASTM A312 TP304, Seamless, PE, Sch 40S to ASME B

DN25-DN40
36.19
Pipes
ASTM A312 TP304, Seamless, BE, Sch 40 S to ASME B
DN 50 - DN 150
36.19
DN 200-DN350 ASTM A358 TP304 CL.1, Sch 10S E.FS.W, BE, to

ASME B 36.19
Bends DN 15 - DN 40 Seamless SW, Class 3000, Dimension to ASME B16.11,

MOC as per ASTM A182 GR.F304
Bends DN 50 - DN 150 Seamless SS, BW elbow to ASTM A-403 Gr. WP 304-S,

dimension to ASME B16.9, 1.5D, Sch. 40S
Bends Seamless SS, BW elbow to ASTM A-403 Gr. WP 304-S,

DN 200-DN350 dimension to ASME B16.9, 1.5D, Sch. 10S
Class 150, stainless steel to ASTM A 182 F304, SW,

DN15-DN40 raised-face Flange, conforming to ANSI B16.5 along with
companion flanges, non-asbestos & fasteners
Flanges
Class 150, stainless steel to ASTM A 182 F304-S, LJ,
DN50-DN350 STK Flange, conforming to ANSI B16.5 along with
companion gasket, nuts & bolts.
Class 150, stainless steel to ASTM A 182 F304, Blind

DN15-DN40 Flange, conforming to ANSI B16.5 along with companion
flanges, non-asbestos & fasteners.
Blind Flanges
Class 150, stainless steel to ASTM A 182 F304-S, Blind
DN50-DN350 Flange, conforming to ANSI B16.5 along with companion
gasket, nuts & bolts.
Seamless Class 3000, stainless steel to ASTM A 182

DN 15- DN40
F304, SW, conforming to ANSI B16.11
Seamless Stainless steel to ASTM A 403 GR. WP 304-S,

Tee DN 50 - DN 150 1
BW, conforming to ANSI B16.9, Sch. 40S
Seamless Stainless steel to ASTM A 403 GR. WP 304-S,

DN 200-DN350
BW, conforming to ANSI B16.9, Sch. 10S
Seamless Stainless steel swage as per BS 3799, PBE,

Reducers DN 15 - DN 40
MOC ASTM A182 GR.F304
STD-21-00-15-11-000-001 R1 Page 94 of 134

Stainless steel reducer, BW, ASTM A-403 Gr. WP 304-
DN 50 - DN 150
S, dimension to ASME B16.9, Sch. 40S
Stainless steel reducer, BW, ASTM A-403 Gr. WP 304-

DN 200-DN350
S, dimension to ASME B16.9, Sch. 10S
Compressed Composite, Non-Asbestos Fibre, 3 mm

Gasket All sizes thick, Self-Centering Type, CL. 150 gasket, as per
ASME B16.21, Drilling As Per ASME B16.5
Nuts and bolts shall conform to IS:1367, property class-

Bolting All sizes 4.6 for pressure up to 10 kscg, property class – 8.8 for
pressure rating above 10 kscg
Gate valve Class 800 solid wedge type, outside screw &
yoke with rising stem, body material to ASTM A 182 F-
DN15-DN40
316, SS stem & trim, screwed ends conforming to BS EN
ISO 15761.
Gate Valves
Gate valve Body, bonnet and wedge ASTM A351 Gr.
CF8, flanged end gate valves 150# conform to API 600
DN 50-DN350
with SS stem along with companion flanges, non-
asbestos & fasteners
Globe valve Class 800, body material to ASTM A 182 F-

Globe Valves DN15-DN40 316, SS stem & trim, screwed ends conforming to BS
EN ISO 15761.
Globe valve, flanged end, Class 150, conforming to BS

Globe Valves DN 50 - DN 350
1873, body ASTM ASTM A351 Gr. CF8, SS trim
Check valve Class 800, body material to ASTM A 182 F-

Non Return Valves DN15-DN40 316, SS stem & trim, screwed ends conforming to BS
EN ISO 15761.
Check valve, flanged end, Class 150, conforming to BS

Non Return Valves DN 50 - DN 350
1868/API594, body ASTM ASTM A351 Gr. CF8, SS trim
CI double orifice (single orifice for size DN40 and below)

kinetic type air release valves with flanged ends as per
Air release Valves All sizes IS: 14845 with body to ASTM A351 Gr. CF8 & SS
internals along with companion flange, gasket, nuts &
bolts
Full Coupling DN 15 to DN 40 SWE, ASME B16.11, ASTM A 182 GR.F304, Class 3000
Half Coupling DN 15 to DN 50 SWE, ASME B16.11, ASTM A 182 GR.F304, Class 3000
Reducing Coupling DN 15 to DN 40 SWE, ASME B16.11, ASTM A 182 GR.F304, Class 3000
STD-21-00-15-11-000-001 R1 Page 95 of 134

XI. Material Spec no. 150CS3 class
Service:
FO -Fuel Oil
Coal Tar
Service Condition:

Min working pr 3 kg/cm2
Max Temp 700C
Min Temp 50C
BRANCH TABLE
15 1
20 3 1
25 3 3 1
40 3 3 3 1
50 5 3 3 3 1
65 5 5 3 4 4 2
80 5 5 5 4 4 4 2
100 5 5 5 4 4 4 4 2
125 5 5 5 5 4 4 4 4 2
RUN PIPE
150 5 5 5 5 5 6 4 4 4 2
200 5 5 5 5 5 6 6 4 4 4 2
250 5 5 5 5 5 6 6 6 4 4 4 2
300 5 5 5 5 5 6 6 6 6 4 4 4 2
350 5 5 5 5 5 6 6 6 6 4 4 4 4 2
400 5 5 5 5 5 6 6 6 6 6 4 4 4 4 2
500 5 5 5 5 5 6 6 6 6 6 6 4 4 4 4 2
600 5 5 5 5 5 6 6 6 6 6 6 6 4 4 4 4 2
100
125
150
200
250
300
350
400
500
600
NB
15
20
25
40
50
65
80
BRANCH PIPE
' 1 ' : Forged carbon steel, SW, Equal Tee,

' 2 ' : EQUAL TEE ASTM A234, GR. WPB,
' 3 ' : SOCKET-WELD Un equal TEE
' 4 ' : Un EQUAL TEE ASTM A234, GR. WPB,
' 6 ': Unequal tee (4) + Reducer
STD-21-00-15-11-000-001 R1 Page 96 of 134


DN 15-DN 40
36.10, Schedule 80, PE.

DN50- DN150
36.10,schedule 40,BE
Pipes
DN 200 - DN 300
36.10, schedule 20, BE

DN 350 - DN 600
36.10, schedule 10, BE
DN 15-DN 40 SW elbow class 3000 to ASTM A 105 as per ANSI B 16.11
Seamless butt welded elbow(R=1.5D) to ASTM A-234 Gr.

DN 50-DN 150
WPB, Sch 40, Dimension to ANSI B16.9
Bends Seamless butt welded elbow(R=1.5D) to ASTM A-234 Gr.
DN 200 - DN 300
WPB, Sch 20, Dimension to ANSI B16.9
Seamless butt welded elbow(R=1.5D) to ASTM A-234 Gr.

DN 350 - DN 600
WPB-W, Sch 10, Dimension to ANSI B16.9
DN 15-DN40 SW Tee Class 3000 to ASTM A 105 as per ANSI B 16.11
Seamless butt welded, ASTM A-234 Gr. WPB, Sch 40,

DN 50-DN 150
Dimension to ANSI B16.9
Tee/Reducers Seamless butt welded, ASTM A-234 Gr. WPB, Sch 20,
DN 200 - DN 300
Seamless butt welded, ASTM A-234 Gr. WPB, Sch 10,

DN 350 - DN 600
Gate valve as per BS EN ISO 15761, Class 800, socket

Gate Valves DN 15 - DN 40 weld ends to ASME B16.11, Body: ASTM A105, Trim:
Stellited, Stem: 13% Cr. Steel
Gate valve as per API 600, Class 150, flanged ends, Body:
DN 50 - DN 600
ASTM A216 GR. WCB, Trim: 13% Cr. Steel
ANSI class 800#,full bore long pattern, two piece bolted

design, floating ball valve of design standards BS EN ISO
DN 15-DN40 17292,body of ASTM A105,ball & stem SS316,seat & seal
of PTFE,SW end to ASME B16.11 with hand lever & pad
lock arrangement.
Ball Valves
ANSI class 150# full bore, long pattern, two piece bolted
design, floating/trunion mounted ball valve of Design
DN 50 –DN 600 standard API 6D, fire safe as per API 607. Body/Bonnet
material is ASTM A216 Gr. WCB, stem/trim SS316, seat &
seal of PTFE, raised face flanged ends with the companion
STD-21-00-15-11-000-001 R1 Page 97 of 134

flanges as per ASME B16.5, class 150#,studs of ASTM
A193,nuts of ASTM A194 Gr.2H & gaskets of SPW316+
graphite with hand-lever (from DN 50 to DN 100)/manual
gear actuator for DN 50 & above with lock pad arrangement.
ANSI class 150#, Body –ASTM A 105/A 216 Gr. WCB, trim
Tapered Plug hardened, body seat-RPTFE, flanged end as per ASME B
Valves DN 15-DN 600 16.5. Design std. BS-5353. Along with Companion flanges,
gasket, nuts & bolts.
Class 800 forged carbon steel globe valve, BS EN ISO

15761 to ASME B16.11, body to ASTM A105, trim material
DN15-DN40 to ASTM A182 Gr. F6, bolted bonnet, outside screw and
yoke rising stem, socket weld ends to ANSI B16.11
Globe Valves Class 150 cast carbon steel globe valve, BS1873, body to
ASTM A216 Gr. WCB, trim material to ASTM A182 Gr. F6,
bolted bonnet, outside screw and yoke, rising stem, flanged
DN50 & above ends to ANSI B16.5 along with companion flanges of 150#,
as per ASME B16.5,nuts,bolts & gaskets (SPW SS316+
Graphite)
Class 800 forged carbon steel lift check valve, BS EN ISO

15761, body and cap to ASTM A105, socket weld ends to
DN15-DN40
ANSI B16.11
Non-return Class 150 cast carbon steel swing check valve, BS1868,
Valves body and cap to ASTM A216 Gr. WCB, flanged ends to
ANSI B16.5 class 150, along with companion
DN50-DN600
flanges150#,as per ASME B16.5,nuts,bolts & gaskets(SPW
SS316+Graphite) .
ANSI Class 150# SWRF flanges to ANSI B16.5,forged steel

conforming to ASTM A105 with bolts, nuts & gaskets(SPW
DN15-DN40
SS316+ Graphite)
Flanges
ANSI Class 150# SORF flanges to ANSI B16.5,forged steel
conforming to ASTM A105 with bolts, nuts & gaskets(SPW
DN50-DN600
SS316+ Graphite)
ANSI Class 150 blind flanges to ANSI B16.5, forged steel

Blind flanges All Sizes conforming to ASTM A105 with bolts, nuts & gaskets(SPW
SS316+ Graphite)
Full Coupling DN 15 to DN 40 SWE, ASME B16.11, ASTM A105 , Class 3000
Reducing
Coupling
Gaskets All Sizes

Spiral wound, SS 316, GRAFIL gaskets, 3mm thk, ASME
STD-21-00-15-11-000-001 R1 Page 98 of 134

B16.20, Drilling as per ASME B16.5, CLASS 150
DN15-DN40 Body ASTM A105,SS 304 internals, socket welded ends

Filters
Strainer with CS body to ASTM A234 Gr.WPB, SS 304
DN 50-DN600
internals.
15 m long hose generally to BS:4089 (Type-1) of suitable

Hose assembly size, flanged ends, complete with companion flanges, nuts,
bolts &gaskets(SPW SS316+ Graphite)
Nuts & Bolts All sizes Bolts :ASTM A 193-B7;Nuts:ASTM A194-2H
STD-21-00-15-11-000-001 R1 Page 99 of 134

XII. Material Spec no. 6000CS8 Class
TYPICAL SERVICE : HYDRAULIC FLUID (HP)

CORROSION ALLOWANCE : 0 mm.
SERVICE LIMIT : Pressure : 210 bar; Temperature : 85OC
ABBREVIATION : PE : Plain End; BE : Bevelled End
THICKNESS : As specified and as given below
THICKNESS TABLE –T2 (in mm )
DIN 2391 DIN 2391
OD TH OD TH
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE : (for ASTM Pipe)
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 2 2 2 1
RUN PIPE
65 5 5 5 4 4 3
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 6 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
100
125
150
200
NB
15
20
25
40
50
65
80
' 1 ' : Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 6000 lbs.
' 2 ' : Un Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 6000 lbs.
' 3 ' : Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt weld
ends dimensions as per ANSI B16.9
' 4 ' : Un Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt
weld ends dimensions as per ANSI B16.9.
' 5 ' : 6000 lbs class. Sockolet Material conforming to ASTM A 234, Gr. WP 11, forged, socket
weld ends to ANSI B16.11
' 6 ' : Weldolet material conforming to ASTM A 234,Gr WPB, forged, butt weld ends to ANSI
B16.9, Sch 160.
STD-21-00-15-11-000-001 R1 Page 100 of 134

BRANCH TABLE : (for OD Pipe/tube)
6 1
8 2 1
10 3 2 1
12 3 2 2 1
RUN PIPE
16 3 3 3 2 1
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
30 3 3 3 3 2 2 2 1
38 3 3 3 3 2 2 2 2 1
NB
10
12
16
20
25
30
38
6
8
' 1 ' : Equal Tees, carbon steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or equiv.
' 2 ' : (E90)Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer
(AR).
' 3 ' : ' 1 ' + RPK (Reducing Tube adapter)
SIZE (NB)
ITEM DESCRIPTION
FROM TO
TUBE
Carbon steel, normalised, bright annealed, seamless tubes to DIN
T 6 OD 38 OD
2391, St. 37.4 NBK, Phosphated. Thickness as per Table-2.
PIPE
Carbon steel, seamless pipes to ASTM A 106 Gr. B, schedule 160,
P 15 50
Plain ends
Carbon steel, ASTM A106 Gr. B, seamless, Black, Sch 160, BE,
P 65 200
Design/Dimension standard ASME B 36.10.
BENDS
900 Bends, 6000 lb forged carbon steel ASTM A 105, socket welded as
ELB90 15 50
per ANSI B 16.11.
900 Bends, Forged steel materials conforming to ASTM A 234 Gr. WPB,
ELB90 65 200
Sch 160 butt weld ends dimensions as per ANSI B16.9,
450 Bends, forged carbon steel, SW, ASTM A105, ANSI B16.11,
ELB45 15 50
6000lbs.
450 Bends, Forged steel materials conforming to ASTM A 234 Gr. WPB,
ELB45 65 600
Sch 160 butt weld ends dimensions as per ANSI B16.9
90 degree elbow, Carbon steel weld nipple type with O-ring similar to
E90 6 OD 38 OD AVIT WV or equivalent, DIN 2353, PN 400, Body carbon steel, Nut :
Steel, Weld nipple : C15 and “O” ring :FPM/NBR
STD-21-00-15-11-000-001 R1 Page 101 of 134

SIZE (NB)
ITEM DESCRIPTION
FROM TO
TEES
Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 6000
T 15 50
lbs.
Unequal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11,
T 15 50
6000lbs.
Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB,
T 65 200
Sch 160 butt weld ends dimensions as per ANSI B16.9
Un-equal tee, Forged steel materials conforming to ASTM A 234 Gr.
T 65 200
WPB, Sch 160 butt weld ends dimensions as per ANSI B16.9
Sockolet, forged carbon steel, SW, ASTM A105, ANSI B16.11,
TSL 15 50
6000lbs.
Weldolet material conforming to ASTM A 234,Gr WP WPB, forged, butt
TWL 65 100
weld ends to ANSI B16.9, Sch 160.
Equal Tees, carbon steel weld nipple (3 Nos.) type with O Ring similar
to AVIT/ TV or equiv, PN 250, DIN 2353, PN 400, Body carbon steel,
Nut : Steel, Weld nipple : C15 and “O” ring :FPM/NBR
TV 6 OD 38 OD
REDUCER
Reducer, forged carbon steel, SW, ASTM A105, ANSI B16.11,
R 15 50
6000lbs.
Reducer, Forged steel materials conforming to ASTM A 234 Gr. WPB,
R 65 200
Sch 160 butt weld ends dimensions as per ANSI B16.9.
REDUCING CONE
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN 3865, PN 400,
AR 6 OD 38 OD
DIN 2353, Weld nipple : C15 and “O” ring :FPM/NBR.
STD-21-00-15-11-000-001 R1 Page 102 of 134

SIZE (NB)
ITEM DESCRIPTION
FROM TO
FLANGES & BLANKS

Weld Neck, raised face seratted finish flanges to ANSI B16.5 forged
F All sizes
steel to ASTM A 105, Class 2500
Forged carbon steel ASTM A105, 6000 lbs. SAE flange, DIN , Similar to
F 6 OD 38 OD
AVIT AFA.
Blind Flanges/RF seratted finish, ASTM A105, ASME B16.5, Class
FB All Sizes
2500.
Forged carbon steel ASTM A105, 6000 lbs. SAE Blind, DIN , Similar to
FB 6 OD 38 OD
AVIT AFKB.
MISCLLANEOUS
Reducing tube adaptor
Reducing tube adaptor with swivle nut. Body carbon steel, Nut : Steel,
Weld nipple : C15 and “O” ring :FPM/NBR.
RPK 6 OD 38 OD
Mail stud Coupling

Mail stud coupling, weld nipple type with 0 Ring similar to AVIT, GUV or
equivalent, DIN 2353 , PN 400. carbon steel, Weld nipple : C15 and “O” ring
:FPM/NBR
MUV 6 OD 38 OD
Pressure test Coupling

PEV 6 OD 38 OD Pressure gauge coupling , similar to AVIT /DEV or equivalent, , PN
STD-21-00-15-11-000-001 R1 Page 103 of 134

SIZE (NB)
ITEM DESCRIPTION
FROM TO
400, Carbon Steel;, Weld nipple : C15 and “O” ring :FPM/NBR
Socket
Welding socket, carbon steel similar to AVIT SM type or equivalent, PN 400
SM 6 OD 38 OD
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or equivalent, PN
400, Carbon steel
RI 6 OD 38 OD
GASKET
Spiral wound metallic Gasket, CL2500 GR.304/GRAPHITE with
G 15 50
CENTERING-& INTERNAL RING ASME B16.20
G 6 OD 38 OD O-RING GASKET, MATERIAL FPM (VITON), DIN3865.
BOLTS
Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr 2H, Design standard
B ALL SIZES
ASME B 18.2
STD-21-00-15-11-000-001 R1 Page 104 of 134

SIZE (NB)
ITEM DESCRIPTION
FROM TO
B 6 OD 38 OD Socket head screw to DIN 912, class 8.8, nuts to DIN 934, Class 8
ISOLATION VALVE
PN 400, forged carbon steel, ASTM A 105, Ball valves, socket weld
BV 40 & Below
ends.
PN 400, cast carbon steel, ASTM A-216, Gr. WCB ball valves with
BV 50 & Above
SAE/AVIT type flanges
HOSE
High pressure hose assembly conforming to SAE/DIN standard for
mineral oil service at specified working pressure, complete with
H 50 NB & Above
reusable type end fittings with ‘O’ ring at both ends. Lengths as
required.
STD-21-00-15-11-000-001 R1 Page 105 of 134

XIII. Material Spec no. Class : 6000SS2
TYPICAL SERVICE : HYDRAULIC FLUID (HP)- For Servo application

CORROSION ALLOWANCE : 1mm.
THICKNESS : As specified and as per Table below

DIN 2391 DIN 2391
OD TH OD TH
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE (FOR ASTM PIPE)
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 2 2 2 1
65 5 5 5 4 4 3
RUN PIPE
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 6 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
100
125
150
200
NB
15
20
25
40
50
65
80
' 1 ' : Equal Tee, 6000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
STD-21-00-15-11-000-001 R1 Page 106 of 134

' 2 ' : Unequal Tee, 6000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 3 ' : Equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9,
Sch 160
' 4 ' : Un-equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI
B16.9, Sch 160
' 5 ' : Forged SS Sockolet as per ANSI B16.11, seamless, ends SW, material ASTM A182 GR.
F304 , 6000#.
' 6 ' : Weldolet material conforming to ASTM A182 GR. F304, forged, butt weld ends to ANSI
B16.9, Sch 160.
BRANCH TABLE (FOR OD PIPE)
6 1
8 2 1
10 3 2 1
12 3 2 2 1
RUN PIPE
16 3 3 3 2 1
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
30 3 3 3 3 2 2 2 1
38 3 3 3 3 2 2 2 2 1
NB
10
12
16
20
25
30
38
6
8
' 1 ' : Equal Tees, Stainless steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or
equiv.
' 2 ' : (E90)Equal tee stainless steel steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1
Reducer (AR).
SIZE (NB)
ITEM SPECIFICATION
FROM TO
TUBE
Stainless steel, seamless tubes to DIN 2462,

T 6 OD 38 OD
Material 1.4541. Thickness as per Table-2.
PIPE
STD-21-00-15-11-000-001 R1 Page 107 of 134

SIZE (NB)
ITEM SPECIFICATION
FROM TO
Stainless steel, seamless pipes to ASTM A 312
P 15 50
Gr.304L, schedule 160, Plain ends
Stainless steel, seamless pipes to ASTM A 312
P 65 200
Gr.304L, schedule 160, BE
BENDS
900 Bends, 6000 lb Forged stainless steel A182,
ELB90 15 50
grade F304, socket welded as per ANSI B16.11.
900 Bends, Seamless stainless steel ASTM A312, Gr
ELB90 65 200
304L butt welded as per ANSI B16.9, Sch 160
450 Bends, 6000 lb Forged stainless steel A182,
ELB45 15 50
450 Bends, Seamless stainless steel ASTM A312, Gr
ELB45 65 600
90 degree elbow, weld nipple (2 Nos.) type fitting
with O-ring similar to AVIT WV or equivalent, DIN
2353, PN 400, Body stainless steel 1.4571, Weld
nipple : stainless steel 1.4571, Nut : stainless steel
1.4571 and “O” ring :NBR
E90 6 OD 38 OD
TEES
Equal Tee, 6000 lb Forged stainless steel A182,
T 15 50
Unequal Tee, 6000 lb Forged stainless steel A182,
T 15 50
Equal tee, Seamless stainless steel ASTM A312, Gr
T 65 200
Un-equal tee, Seamless stainless steel ASTM A312,
T 65 200
Gr 304L butt welded as per ANSI B16.9, Sch 160
Forged SS Sockolet as per ANSI B16.11, seamless,
TSL 15 50
ends SW, material ASTM A182 GR. F304 , 6000#.
TWL 65 100 Weldolet material conforming to ASTM A182 GR.
STD-21-00-15-11-000-001 R1 Page 108 of 134

SIZE (NB)
ITEM SPECIFICATION
FROM TO
F304, forged, butt weld ends to ANSI B16.9, Sch
160.
Equal Tees, stainless steel weld nipple (3 Nos.) type
with O Ring similar to AVIT/ TV or equiv, PN 400,
DIN 2353, Body stainless steel 1.4571, Weld nipple
: stainless steel 1.4571, Nut : stainless steel 1.4571
and “O” ring :NBR
TV 6 OD 38 OD
REDUCER
6000 lb Forged stainless steel A182, grade F304,
R 15 50
socket welded as per ANSI B16.11.
Reducer, Seamless stainless steel ASTM A312, Gr
R 65 200
Reduced welding cone, similar to AVIT/ARK or
eqiv.,DIN 3865, PN 400, DIN 2353, Weld nipple :
stainless steel 1.4571 and “O” ring :FPM/NBR.
AR 6 OD 38 OD
FLANGES & BLANKS

6000 lb forged stainless steel to ASTM A182 grade
F 50 & below
F304.
forged stainless steel A182, grade F304 to ANSI
F 65 NB 200NB
B16.5, class 2500
Forged stainless steel 1.4571, 6000 lbs. SAE flange,
F 6 OD 38 OD
DIN , Similar to AVIT AFA.
Blind Flanges/RF seratted finish, forged stainless
FB All Sizes
steel A182, grade F304, ASME B16.5, Class 2500.
F 6 OD 38 OD Forged stainless steel 1.4571, 6000 lbs. SAE Blind,
STD-21-00-15-11-000-001 R1 Page 109 of 134

SIZE (NB)
ITEM SPECIFICATION
FROM TO
DIN , Similar to AVIT AFKB.
MISCLLANEOUS

Reducing tube adaptor with swivle nut. Body carbon
steel, Nut : Steel, Weld nipple : stainless steel
1.4571 and “O” ring :FPM/NBR.
RPK 6 OD 38 OD
Mail stud Coupling

Mail stud coupling, stainless steel 1.4571, weld
nipple type with U Ring similar to AVIT, GUV or
equivalent, PN 400.
MUV 6 OD 38 OD

Pressure gauge coupling , similar to AVIT /DEV or
PEV 6 OD 38 OD equivalent, Stainless Steel , PN 400
STD-21-00-15-11-000-001 R1 Page 110 of 134

SIZE (NB)
ITEM SPECIFICATION
FROM TO
Socket
Welding socket, similar to AVIT SM type or

equivalent, Stainless Steel, PN 400
SM 6 OD 38 OD
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or

RI 6 OD 38 OD
GASKET
Spiral wound metallic Gasket, CL2500
G 15 50 GR.304/GRAPHITE with CENTERING-& INTERNAL
RING ASME B16.20
O-RING GASKET, MATERIAL FPM (VITON),
G 6 OD 38 OD
DIN3865.
STD-21-00-15-11-000-001 R1 Page 111 of 134

SIZE (NB)
ITEM SPECIFICATION
FROM TO
BOLTS
Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr
B ALL SIZES
2H, Design standard ASME B 18.2
Socket head screw to DIN 912, class 8.8, nuts to
B 6 OD 38 OD
DIN 934, Class 8
ISOLATION VALVE
PN 400, forged stainless steel to ASTM A182 grade
BV 40 & Below
F304, Ball valves, socket weld ends.
PN 400, Cast ASTM A351, Gr. CF 8, ball valves with
BV 50 & Above
HOSE
High pressure hose assembly conforming to
SAE/DIN standard for mineral oil service at specified
H 50 NB & Above working pressure, complete with reusable type end
fittings with ‘O’ ring at both ends. Lengths as
required.
STD-21-00-15-11-000-001 R1 Page 112 of 134

XIV. Material Spec no. Class : 150CS9
TYPICAL SERVICE : HYDRAULIC FLUID (LP)


DIN 2391 DIN 2391
OD TH OD TH
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE (FOR ASTM PIPE)

15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 2 2 2 1
65 5 5 5 4 4 3
RUN PIPE
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 6 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
100
125
150
200
NB
15
20
25
40
50
65
80
' 1 ' : Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 3000 lbs.
' 2 ' : Un Equal Tee, forged carbon steel, SW, ASTM A105, ANSI B16.11, 3000 lbs.
' 3 ' : Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt weld
ends dimensions as per ANSI B16.9
' 4 ' : Un Equal tee, Forged steel materials conforming to ASTM A 234 Gr. WPB, Sch 160 butt
weld ends dimensions as per ANSI B16.9.
' 5 ' : 3000 lbs class. Sockolet Material conforming to ASTM A 234, Gr. WP 11, forged, socket
weld ends to ANSI B16.11
STD-21-00-15-11-000-001 R1 Page 113 of 134

' 6 ' : Weldolet material conforming to ASTM A 234,Gr WPB, forged, butt weld ends to ANSI
B16.9, Sch 160.
BRANCH TABLE (FOR OD PIPE)
6 1
8 2 1
10 3 2 1
RUN PIPE 12 3 2 2 1
16 3 3 3 2 1
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
30 3 3 3 3 2 2 2 1
38 3 3 3 3 2 2 2 2 1
NB
10
12
16
20
25
30
38
6
8
' 2 ' : (E90)Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer
(AR).
SIZE (NB)
CODE DESCRIPTION
FROM TO
TUBE
Carbon steel, normalised, bright annealed, seamless tubes to
T 6 OD 38 OD DIN 2391, St. 37.4 NBK, Phosphated. Thickness as per Table-
2.
PIPE
Carbon steel, seamless pipes to ASTM A 106 Gr. B, schedule
P 15 50
40, Plain ends
Carbon steel, ASTM A106 Gr. B, seamless, Black, Sch 40, BE,
P 65 200
Design/Dimension standard ASME B 36.10.
BENDS
900 Bends, 3000 lb forged carbon steel ASTM A 105, socket
ELB90 15 50
welded as per ANSI B 16.11.
900 Bends, Forged steel materials conforming to ASTM A 234
ELB90 65 200 Gr. WPB, Sch 40 butt weld ends dimensions as per ANSI
B16.9,
450 Bends, forged carbon steel, SW, ASTM A105, ANSI
ELB45 15 50
B16.11, 3000lbs.
STD-21-00-15-11-000-001 R1 Page 114 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
450 Bends, Forged steel materials conforming to ASTM A 234
ELB45 65 200
Gr. WPB, Sch 40 butt weld ends dimensions as per ANSI B16.9
90 degree elbow, Carbon steel weld nipple type with O-ring
similar to AVIT WV or equivalent, DIN 2353, PN 250, Body
carbon steel, Nut : Steel, Weld nipple : C15 and “O” ring
:FPM/NBR
E90 6 OD 38 OD
TEES
Equal Tee, forged carbon steel, SW, ASTM A105, ANSI
T 15 50
B16.11, 3000 lbs.
Unequal Tee, forged carbon steel, SW, ASTM A105, ANSI
T 15 50
B16.11, 3000lbs.
Equal tee, Forged steel materials conforming to ASTM A 234
T 65 200 Gr. WPB, Sch 160 butt weld ends dimensions as per ANSI
B16.9
Un-equal tee, Forged steel materials conforming to ASTM A
T 65 200 234 Gr. WPB, Sch 160 butt weld ends dimensions as per ANSI
B16.9
Sockolet, forged carbon steel, SW, ASTM A105, ANSI B16.11,
TSL 15 50
3000lbs.
Weldolet material conforming to ASTM A 234,Gr WP WPB,
TWL 65 100
forged, butt weld ends to ANSI B16.9, Sch 160.
Equal Tees, carbon steel weld nipple (3 Nos.) type with O Ring
similar to AVIT/ TV or equiv, PN 250, DIN 2353, PN 250, Body
carbon steel, Nut : Steel, Weld nipple : C15 and “O” ring
:FPM/NBR
TV 6 OD 38 OD
REDUCER
R 15 50 Reducer, forged carbon steel, SW, ASTM A105, ANSI B16.11,
STD-21-00-15-11-000-001 R1 Page 115 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
3000lbs.
Reducer, Forged steel materials conforming to ASTM A 234 Gr.
R 65 200
WPB, Sch 160 butt weld ends dimensions as per ANSI B16.9.
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN 3865,
PN 250, DIN 2353, Weld nipple : C15 and “O” ring :FPM/NBR.
AR 6 OD 38 OD
FLANGES & BLANKS

Weld Neck, raised face seratted finish flanges to ANSI B16.5
F All sizes
forged steel to ASTM A 105, Class 150
Forged carbon steel ASTM A105, 3000 lbs. SAE flange, DIN ,
F 6 OD 38 OD
Similar to AVIT AFA.
Blind Flanges/RF seratted finish, ASTM A105, ASME B16.5,
FB All Sizes
Class 1500.
Forged carbon steel ASTM A105, 3000 lbs. SAE Blind, DIN ,
F 6 OD 38 OD
Similar to AVIT AFKB.
MISCLLANEOUS
Reducing tube adaptor with swivle nut. Body carbon steel, Nut : Steel,
Weld nipple : C15 and “O” ring :FPM/NBR.
RPK 6 OD 38 OD
Mail stud Coupling

Mail stud coupling, carbon steel weld nipple type with U Ring similar to
AVIT, GUV or equivalent, PN 250.
MUV 6 OD 38 OD
STD-21-00-15-11-000-001 R1 Page 116 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
Pressure gauge coupling , similar to AVIT /DEV or equivalent, ,
PN 250
PEV 6 OD 38 OD
Socket
Welding socket, similar to AVIT SM type or equivalent, PN 160
SM 6 OD 38 OD
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or equivalent,
PN 250
RI 6 OD 38 OD
GASKET
Spiral wound metallic Gasket, CL1500 GR.304/GRAPHITE
G 15 50
with CENTERING-& INTERNAL RING ASME B16.20
BOLTS
STD-21-00-15-11-000-001 R1 Page 117 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr 2H, Design
B ALL SIZES
standard ASME B 18.2
Socket head screw to DIN 912, class 8.8, nuts to DIN 934,
B 6 OD 38 OD
Class 8
ISOLATION VALVE
Class800, forged carbon steel, ASTM A 105, Ball valves, socket
BV 40 & Below
weld ends.
Class 150, cast carbon steel, ASTM A-216, Gr. WCB ball valves
BV 50 & Above
with SAE/AVIT type flanges
HOSE
High pressure hose assembly conforming to SAE/DIN standard
for mineral oil service at specified working pressure, complete
H 50 NB & Above
with reusable type end fittings with ‘O’ ring at both ends.
Lengths as required.
STD-21-00-15-11-000-001 R1 Page 118 of 134

XV. Material Spec no. Class : 150SS3
TYPICAL SERVICE : HYDRAULIC FLUID (LP)- For Servo application

DIN 2391 DIN 2391
OD TH OD TH
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE
15 1
20 2 1
25 2 2 1
40 2 2 2 1
50 5 2 2 2 1
65 5 5 5 4 4 3
RUN PIPE
80 5 5 5 4 4 4 3
100 5 5 5 4 4 4 4 3
125 5 5 5 5 4 4 4 4 3
150 5 5 5 5 5 6 4 4 4 3
200 5 5 5 5 5 6 4 4 4 4 3
100
125
150
200
NB
15
20
25
40
50
65
80
' 1 ' : Equal Tee, 3000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 2 ' : Unequal Tee, 3000 lb Forged stainless steel A182, grade F304, socket welded as per ANSI
B16.11.
' 3 ' : Equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI B16.9,
Sch 40
' 4 ' : Un-equal tee, Seamless stainless steel ASTM A312, Gr 304L butt welded as per ANSI
B16.9, Sch 40
STD-21-00-15-11-000-001 R1 Page 119 of 134

' 5 ' : Forged SS Sockolet as per ANSI B16.11, seamless, ends SW, material ASTM A182 GR.
F304 , 3000#.
' 6 ' : Weldolet material conforming to ASTM A182 GR. F304, forged, butt weld ends to ANSI
B16.9, Sch 40.
6 1
8 2 1
10 3 2 1
12 3 2 2 1
RUN PIPE 16 3 3 3 2 1
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
30 3 3 3 3 2 2 2 1
38 3 3 3 3 2 2 2 2 1
NB
10
12
16
20
25
30
38
6
8
' 1 ' : Equal Tees, Stainless steel weld nipple (3 Nos.) type with O Ring similar to AVIT/ TV or
equiv.
' 2 ' : (E90)Equal tee stainless steel steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1
Reducer (AR).
SIZE (NB)
CODE DESCRIPTION
FROM TO
TUBE
Stainless steel, seamless tubes to DIN 2462, Material
T 6 OD 38 OD
1.4541. Thickness as per Table-2.
PIPE
Stainless steel, seamless pipes to ASTM A 312 Gr.304L,
P 15 50
schedule 40, Plain ends
Stainless steel, seamless pipes to ASTM A 312 Gr.304L,
P 65 200
schedule 40, BE
BENDS
900 Bends, 3000 lb Forged stainless steel A182, grade
ELB90 15 50
F304, socket welded as per ANSI B16.11.
900 Bends, Seamless stainless steel ASTM A312, Gr 304L
ELB90 65 200
butt welded as per ANSI B16.9, Sch 40
450 Bends, 3000 lb Forged stainless steel A182, grade
ELB45 15 50
450 Bends, Seamless stainless steel ASTM A312, Gr 304L
ELB45 65 600
E90 6 OD 38 OD 90 degree elbow, weld nipple (2 Nos.) type fitting with O-
STD-21-00-15-11-000-001 R1 Page 120 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
ring similar to AVIT WV or equivalent, DIN 2353, PN 250,
Body stainless steel 1.4571, Weld nipple : stainless steel
1.4571, Nut : stainless steel 1.4571 and “O” ring :NBR
TEES
Equal Tee, 3000 lb Forged stainless steel A182, grade
T 15 50
Unequal Tee, 3000 lb Forged stainless steel A182, grade
T 15 50
Equal tee, Seamless stainless steel ASTM A312, Gr 304L
T 65 200
Un-equal tee, Seamless stainless steel ASTM A312, Gr
T 65 200
Forged SS Sockolet as per ANSI B16.11, seamless, ends
TSL 15 50
SW, material ASTM A182 GR. F304 , 3000#.
Weldolet material conforming to ASTM A182 GR. F304,
TWL 65 100
forged, butt weld ends to ANSI B16.9, Sch 40
Equal Tees, stainless steel weld nipple (3 Nos.) type with O
Ring similar to AVIT/ TV or equiv, PN 400, DIN 2353, Body
stainless steel 1.4571, Weld nipple : stainless steel 1.4571,
Nut : stainless steel 1.4571 and “O” ring :NBR
TV 6 OD 38 OD
REDUCER
3000 lb Forged stainless steel A182, grade F304, socket
R 15 50
welded as per ANSI B16.11.
Reducer, Seamless stainless steel ASTM A312, Gr 304L
R 65 200
STD-21-00-15-11-000-001 R1 Page 121 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN
3865, PN 250, DIN 2353, Weld nipple : stainless steel
1.4571 and “O” ring :FPM/NBR.
AR 6 OD 38 OD
FLANGES & BLANKS

F 50 & below 3000 lb forged stainless steel to ASTM A182 grade F304.
forged stainless steel A182, grade F304 to ANSI B16.5,
F 65 NB 200NB
class 150
Forged stainless steel 1.4571, 3000 lbs. SAE flange, DIN ,
F 6 OD 38 OD
Blind Flanges/RF seratted finish, forged stainless steel
FB All Sizes
A182, grade F304, ASME B16.5, Class 150
Forged stainless steel 1.4571, 3000 lbs. SAE Blind, DIN ,
F 6 OD 38 OD
Similar to AVIT AFKB.
MISCLLANEOUS
Reducing tube adaptor with swivle nut. Body carbon steel,
Nut : Steel, Weld nipple : stainless steel 1.4571 and “O” ring
RPK 6 OD 38 OD
:FPM/NBR.
Mail stud Coupling
Mail stud coupling, stainless steel 1.4571, weld nipple type
MUV 6 OD 38 OD
with U Ring similar to AVIT, GUV or equivalent, PN 250.
STD-21-00-15-11-000-001 R1 Page 122 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO

Pressure gauge coupling , similar to AVIT /DEV or
equivalent, Stainless Steel , PN 250
PEV 6 OD 38 OD
Socket
Welding socket, similar to AVIT SM type or equivalent,
Stainless Steel, PN 250
SM 6 OD 38 OD
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or
RI 6 OD 38 OD
STD-21-00-15-11-000-001 R1 Page 123 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
GASKET
Spiral wound metallic Gasket, CL300, GR.304/GRAPHITE
G 15 50
with CENTERING-& INTERNAL RING ASME B16.20
BOLTS
Studs ASTM A 193, Gr B7, nuts ASTM A 194, Gr 2H,
B ALL SIZES
Design standard ASME B 18.2
Socket head screw to DIN 912, class 8.8, nuts to DIN 934,
B 6 OD 38 OD
Class 8
ISOLATION VALVE
Class 150, forged stainless steel to ASTM A182 grade
BV 40 & Below
F304, Ball valves, socket weld ends.
Class 150, Cast ASTM A351, Gr. CF 8, ball valves with
BV 50 & Above
HOSE
High pressure hose assembly conforming to SAE/DIN
standard for mineral oil service at specified working
H 50 NB & Above
pressure, complete with reusable type end fittings with ‘O’
ring at both ends. Lengths as required.
STD-21-00-15-11-000-001 R1 Page 124 of 134

XVI. Material Spec no. Class : 6000CS10
TYPICAL SERVICE : GREASE (HP)

THICKNESS : As specified and as given below

DIN 2391 DIN 2391
OD TH OD TH
6 1 16 2
8 1.5 20 2.5
10 1.5 25 3
12 2 30 4
38 5
BRANCH TABLE
6 A
8 2 A
10 3 2 A
12 3 2 2 1
RUN PIPE
16 3 3 3 2 1
20 3 3 3 2 2 1
25 3 3 3 3 2 2 1
30 3 3 3 3 2 2 2 1
38 3 3 3 3 2 2 2 2 1
NB
10
12
16
20
25
30
38
6
8
“A” : Carbon steel cadmium plated bite type (ERMETO or equivalent) compression tee.
' 2 ' : Equal tee carbon steel weld nipple type with O Ring similar to AVIT/ TV or equiv + 1 Reducer (AR).
CODE SIZE (NB) DESCRIPTION
STD-21-00-15-11-000-001 R1 Page 125 of 134

FROM TO
TUBE
Carbon steel, normalised, bright annealed, seamless tubes to DIN
TB 6 OD 38 OD
2391, St. 37.4 NBK, Phosphated. Thickness as per Table-2.
BENDS
6 OD 10 OD Carbon steel cadmium plated bite type (ERMETO or equivalent)
E90 compression fittings.
90 degree elbow, Carbon steel weld nipple(2 Nos.) type with O-ring
similar to AVIT WV or equivalent, DIN 2353, PN 400, Body carbon
steel, Nut : Steel, Weld nipple : C15 and “O” ring :FPM/NBR
E90 12 OD 38 OD
TEES
Carbon steel cadmium plated bite type (ERMETO or equivalent)
T 6 OD 10 OD
compression tee.
Equal Tees, carbon steel weld nipple (3 Nos.) type with O Ring
similar to AVIT/ TV or equiv, PN 250, DIN 2353, PN 400, Body
carbon steel, Nut : Steel, Weld nipple : C15 and “O” ring :FPM/NBR
T 12 OD 38 OD
REDUCER
Reduced welding cone, similar to AVIT/ARK or eqiv.,DIN 3865, PN
400, DIN 2353, Weld nipple : C15 and “O” ring :FPM/NBR.
AR 6 OD 38 OD
RPK 6 OD 38 OD Reducing tube adaptor with swivle nut. Body carbon steel, Nut :
Steel, Weld nipple : C15 and “O” ring :FPM/NBR.
STD-21-00-15-11-000-001 R1 Page 126 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
FLANGES & BLANKS

Forged carbon steel ASTM A105, 6000 lbs. SAE flange, DIN ,
F 6 OD 38 OD
Forged carbon steel ASTM A105, 6000 lbs. SAE Blind, DIN , Similar
FB 6 OD 38 OD
to AVIT AFKB.
MISCLLANEOUS
Mail stud Coupling
Mail stud coupling, carbon steel weld nipple type with U Ring similar to
AVIT, GUV or equivalent, PN 400.
MUV 6 OD 38 OD
Socket
Welding socket, similar to AVIT SM type or equivalent, carbon steel, PN
400
SM 6 OD 38 OD
Reducing Socket
Reducing Welding socket, similar to AVIT RI type or equivalent,
RI 6 OD 38 OD carbon steel, PN 400
STD-21-00-15-11-000-001 R1 Page 127 of 134

SIZE (NB)
CODE DESCRIPTION
FROM TO
GASKET
Spiral wound metallic Gasket, CL2500 GR.304/GRAPHITE with
G 15 50
CENTERING-& INTERNAL RING ASME B16.20
BOLTS
B 6 OD 38 OD Socket head screw to DIN 912, class 8.8, nuts to DIN 934, Class 8
ISOLATION VALVE
PN 400, forged carbon steel, ASTM A 105, Ball valves, socket weld
BV 40 & Below
ends.
HOSE
High pressure hose assembly conforming to SAE/DIN standard for
mineral oil service at specified working pressure, complete with
H 40 NB & Above
reusable type end fittings with ‘O’ ring at both ends. Lengths as
required.
STD-21-00-15-11-000-001 R1 Page 128 of 134

ANNEXURE – III : FUEL GASES & COAL TAR COMPOSITION

1
Quality of CO Gas
Calorific Value (Net) of CO Gas, Kcal/Ncum 4000~4200
Typical composition of CO gas, %(v/v)

H2 50 ~ 55
CH4 21 ~ 23
CO 5~9
CnHm 2 ~ 3.5
N2 Balance
CO2 2~4
O2 0.4 ~ 1.0
Hydrogen Sulphide, mg/Ncum CO 100~1000
gas
Napthalene, mg/Ncum CO gas 100 ~ 500
Benzol, gm/Ncum CO gas 30 ~ 35
Ammonia, mg/Ncum CO 500 ~2000
gas
HCN, mg/Ncum CO gas 500-800
Pyridine Traces
Tarfog, mg/Ncum 10~50
Quality of BF Gas
Calorific Value (Net) of BF Gas, 866 Kcal/Ncum
Typical composition of BF gas, %(v/v)
CO 19~25
CO2 14 ~19
O2 0.1~1.0
H2 1~6
N2 Balance
Maximum dust concentration, 7~20
mg/Ncum
Quality of LD Gas
Calorific Value (Net) of LD Gas, 1750 Kcal/Ncum
Typical composition of LD gas, %(v/v)

CO 20~45
CO2 13~20
N2 Balance
H2 2~3
Oxygen 0.4~1.5
Quality of Coal Tar :
Composition & Chemistry:
Density: 1170kg/m3
Moisture<4%
Ash: <0.3%
Quinoline Index(QI): <8%
Thermal Value: 8600Kcal/Kg
Design/Operating Temperature: 60 degree celcius
STD-21-00-15-11-000-001 R1 Page 129 of 134

ANNEXURE – IV : Painting Color Code
TSL Standard Doc no. GSP-01-00-00-14-000-001 R1

PAINTING COLOUR CODE
Sl. Description Base Colour ISC 1st ISC No. 2nd ISC Colour of ISC Remarks
No. No. Band Band No. Inscription No.
A Piping
1 Instrument Air/Dry Sky blue 101 White White
air for
instrumentation
2 Compressed Air upto Sky blue 101 Black
& Including 15
Kg/cm2
3 Compressed Air Sky blue 101 Signal 537 Signal Red 537
above 15 Kg/cm2 red
4 Oxygen Aluminium Alumi Signal Red 537
nium
Paint
to IS
2339
5 Argon Deep orange 591 Brilliant 221 Brilliant 221
green Green
6 Cooling Water Brilliant green 221 White White 356
(Supply)
Supply & Return White "Return"
Brilliant green Golden
(Return)
yellow
7 Raw water Sea green 217 White White
8 Treated water Sea green 217 Light 557 Light 557
Orange Orange
9 Drinking Water Brilliant green 221 French 166 French blue 166
blue
10 Fire Water Post office red 538 White
11 Filtered water/ Brilliant green 221 Black
Service water
12 Low Pressure Steam
13 Medium Pressure Aluminum
Steam
14 High Pressure
Steam
15 Acetylene LP Canary Yellow 309 Dark 796 Black
Violet
16 Hydrogen Canary yellow 309 Signal 537 French 166 Signal red 537
red blue
17 Nitrogen LP upto Canary yellow
(LP)
5Kg/cm2 309 Black Black
HP above Canary yellow Signal 537 Signal red 537
(HP)
5Kg/cm2 Red
18 Blast Furnace Gas Light Grey 631 Venetia 445 Venetian 445
n Red Red
19 Coke Oven Gas Coal Tar Black White
shop made
primer
20 Mixed Gas Coal Tar Black Venetia 445 Venetian 445
shop made n Red Red
primer
21 Propane- Vapor Dark Violet 796 Black Black
22 Propane- Diluted Dark Violet 796 Canary 309 Canary 309
Yellow Yellow
23 LD Gas Light Grey 631 Golden 356 Golden 356
Yellow Yellow
24 Benzol Dark Violet 796 French 166 French blue 166
blue
STD-21-00-15-11-000-001 R1 Page 130 of 134

25 Ammonia Dark Violet 796 White
26 Ammonia Liquor Dark Violet 796 Canary 309 Canary 309
yellow yellow
27 Sulphur Dioxide Dark Violet 796 Brilliant 221 Brilliant 221
green green
28 Carbon Dioxide Canary Yellow 309 Light 631 Brilliant 221 Light Grey 631
Grey Green
29 Cold/Hot Blast Main Light Grey 631 Black
Air
30 Hydrochloric acid Dark Violet 796 French 166 French blue 166
blue
31 Sulphuric Acid Dark Violet 796 White
32 Condensate Brilliant Green 221 Light 410 Light Brown 410
Brown
33 Condensate Return Brilliant Green 221 Light 410 "Return" 356
Line Brown Golden
Yellow
34 Vaccum Sky blue 101 Black Black
35 Tar Black Alumini Aluminiu Light Grey 631
um m Paint
to IS
2339
36 Waste Brilliant Green 221 Signal 537 Signal Red 537
Water/Contaminated Red
Water
37 Demineralized Brilliant Green 221 Light 557 Light 557
water/Deminaralized Orange Orange
Boiler Feed water
38 Demineralized Brilliant Green 221 Light 557 "Return" 356
water/Deminaralized Orange Golden
Boiler feed water Yellow
return line
39 Chilled water/Chilled Brilliant Green 221 Light 631 French 166 Light Grey 631
water line Grey blue
insulated(Supply)
40 Chilled water/Chilled Brilliant Green 221 Light 631 French 166 "Return" 356
water line Grey blue Golden
insulated(Return) Yellow
41 Furnace Oil Canary Yellow 309 Black
42 Lubricating Oil Canary Yellow 309 Light 410 Light Brown 410
Brown
43 Soft Water/Base Brilliant Green 221 Silver 628 Silver Grey 628
Exchange Grey
44 Soft Water/Base Brilliant Green 221 Silver 628 "Return" 356
Exchange Return Grey Golden
line Yellow
45 Hydraulic Brilliant Green 221 Black Black 166
Power/Hydraulic
46 Hydraulic Brilliant Green 221 Black "Return" 356
Power/Hydraulic Golden
Return Line Yellow
47 Furnace Pressure & French Blue 166 Alumini Aluminiu Silver Grey 628
Draft impulse piping um m Paint
to IS
2339
48 Caustic Dark Violet 796 Alumini Aluminiu Silver Grey 628
solution/Caustic um m Paint
Soda to IS
2339
49 Lime Dark Violet 796 Light 557 Light 557
Orange Orange
50 Hydrazine Dark Violet 796 Light 557 Aluminiu Alumi Light 557
Orange m nium Orange
Paint
to IS
2339
51 Blast Furnace Gas Light Grey 631 Venetian 445
Holder Red
STD-21-00-15-11-000-001 R1 Page 131 of 134

52 Coke Oven Gas Coal Tar Black White
Holder
53 LD Gas Holder Light Grey 631 Golden 356

Yellow
54 Oxygen Buffer Aluminium Alumi Signal Red 537
Vessel nium
Paint
to IS
2339
55 Nitrogen Buffer Canary yellow 309 Signal red 537

(LP)
Vessel Black
Canary yellow Signal
(HP)
Red
56 Argon Buffer Vessel Deep orange 591 Brilliant 221 Brilliant 221
green green
57 Sewage Water Sea Green 217 Canary 309 Signal 537 - - Color band
Yellow Red considered as
per IS:2379
58 Dolomite Solution Black - - - - Content is not
indicated in
IS:2379, hence
Black base
color is
considered as
per TSL KPO
BOD project.
59 Soda ash Solution Dark Violet 796 Jasmin 397 - - - Color band
e considered as
Yellow per IS:2379
60 Antiscalent Black - - - - Content is not
indicated in
IS:2379, hence
Black base
color is
considered as
per TSL KPO
BOD project.
61 Sodium hypochlorite Black - - - - Content is not
indicated in
IS:2379, hence
Black base
color is
considered as
per TSL KPO
BOD project.
B Structures
1 Buidling frames Respecive area
including Zonal Colour
bracings,side code(Please
girts,louvers etc see sheet 2 for
zonal colour
code)
2 Crane girders Deep Orange 591
3 Crane stops Post office red 538
4 Monorail with Deep Orange 591
maintenance
walkway
5 Gutters Black
bituminous
6 Fire Signal red 537
escape,platforms,lad
ders etc.
7 Vertical post of Lemon Yellow 355
Handrailing
STD-21-00-15-11-000-001 R1 Page 132 of 134

8 General hand Lemon Yellow 355
railing,top runners /
all types of runner
9 Staircases landing Respecive area
platforms, support Zonal Colour
structures in code(Please
buildings see sheet 2 for
zonal colour
code)
10 Staircases landing Respective

platforms, support Vessel/ Gas
structures on Holder Colour
vessels/ gas holders( code
Other than hand
railing vertical posts,
hand railing, top
runners, toe guard,
knee guard)
11 Walk ways/ floor Respective
plates wearing area Zonal
surfaces Colour
code(Please
see sheet 2 for
zonal colour
code)
12 Rain water collector Green with
& Downcommers Blue & black
band
13 Rung ladders Lemon Yellow 355
14 All members Lemon Yellow 355
blocking passages
for movement
15 Trestles,towers & Respective
pipe bridges area Zonal
Colour
code(Please
see sheet 2 for
zonal colour
code)
16 Conveyor gallery Respective
structures area Zonal
Colour
code(Please
see sheet 2 for
zonal colour
code)
17 Steel Chimneys Aluminium Alumi
nium
Paint
to IS
2339
18 RCC Chimneys Alternate Red &
White bands (
please also see
the photograph
in sheet 2)
C Equipment and
Machinery
1 General indoor Light Grey 631
equipment
2 General outdoor Dark admirality 632
equipment grey
3 Conveyor Aircraft grey 693
Technological
structure
STD-21-00-15-11-000-001 R1 Page 133 of 134

4 Hoppers,chutes and Post office red 538
bin structure(except
supporting beams)
5 Crane Lemon Yellow 355
bridges,trolleys etc Stripes:
Black(100 mm
wide)
6 Furnaces Aluminium Alumi
nium
Paint
to IS
2339
7 Fire fighting Signal Red 537
Equipment
Reference Docs :
1. Indian Standard Colour No. ( I S C No.) is taken from IS : 5 2007
Colors for ready mixed paint and enamels.
2.TSL TPM Standard Doc no. E7P/VWM/001 R0 dtd 15.03.05
3. IS 2339
4. TISCO STD 03002/1.1 of 13.10.94
5. IPSS :1-07-064-03 Code of Practice for Painting in Steel Plant
STD-21-00-15-11-000-001 R1 Page 134 of 134


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Piping Design Basis & Piping Material Specification

STD-21-00-15-11-000-001 R1 Page 3 of 134

API American Petroleum Institute

STD-21-00-15-11-000-001 R1 Page 4 of 134

2.1 CODES AND STANDARDS

ASME B31.1 : Power Piping Code

STD-21-00-15-11-000-001 R1 Page 5 of 134

STD-21-00-15-11-000-001 R1 Page 6 of 134

BS 5353 : Specification for Steel Plug Valves

2.2 Statutory Requirement

 Indian Boiler Regulations (IBR)

3 DESIGN CRITERIA & DESIGN PHILOSOPHY

3.1 SITE DATA AND PROJECT REQUIREMENTS

 Ensure a safe working environment for all personnel and equipment.

STD-21-00-15-11-000-001 R1 Page 7 of 134

3.2 DESIGN RESPONSIBILITIES AND PROCEDURES

3.2.1 DESIGN RESPONSIBILITIES

3.2.2 DESIGN PROCEDURES

3.3 DESIGN PRESSURE

a) The design pressure of the equipment to which the piping is connected.

3.3.2 Where no over-pressure protection device is fitted, the piping downstream of a

STD-21-00-15-11-000-001 R1 Page 8 of 134

3.4 DESIGN TEMPERATURE

3.4.4 With pump piping, consideration shall be given to:

a) Melting point of bearing lubricants, seals, gaskets;

3.5 WALL THICKNESS

3.6 LINE SIZING

Table – 1A: Pipe Velocity Guide for Liquids (m/s)

STD-21-00-15-11-000-001 R1 Page 9 of 134

Table – 1B : Pipe Velocity Guide for Gases (m/s)

Table – 1C : Pipe Velocity Guide for Steam (m/s)

STD-21-00-15-11-000-001 R1 Page 10 of 134

c) The guidelines given in Table – 1 do not apply to two-phase (gas/liquid) flow or to

f) Slurries shall be considered as settling if the solid concentration exceeds 5% w/w

3.6.4.1 Sizing of Compressed Air Lines

3.6.4.2 Sizing of Gravity Flow Lines

STD-21-00-15-11-000-001 R1 Page 11 of 134

c) Natural gradients due to site topography shall be utilized wherever practicable.

3.6.5 ALLOWANCE FOR CORROSION, EROSION AND MACHINING

3.6.5.3 Machining allowance to be considered shall be in conformity with applicable piping

4 SELECTION OF PIPE DIAMETERS

5.0 PIPING FLEXIBILITY AND STRESS ANALYSIS

a) Comparison with similar, proven piping systems.

b) Engineering judgment may be used on non-critical piping, subject to approval by the

c) Use of appropriate hand calculations for non-critical piping.

d) Use of internationally validated computer software, such as e.g. CAESAR II or Auto-

1) Steam piping – HP, MP and LP

STD-21-00-15-11-000-001 R1 Page 12 of 134

5.3 Calculated and Allowable Stresses

5.4 Load Cases and Other Considerations in Stress Analysis

5.5 MECHANICAL EQUIPMENT NOZZLE LOADS

5.5.2 Rotating Equipment Nozzle Loads

a) Centrifugal pumps – 2 times API 610

b) Reciprocating pumps – Acceptable loads shall be obtained from the vendor

STD-21-00-15-11-000-001 R1 Page 13 of 134

Shall follow respective equipment manufacturer’s recommendations

5.5.4 Pressure Vessels and Heat Exchangers

Tank nozzles shall be designed to allow loadings as per Figure – 1.

5.6 PACKAGED PLANT INTERFACES

FIGURE – 1 : Vessel or Packaged Equipment Allowable Loads

STD-21-00-15-11-000-001 R1 Page 14 of 134

DESIGN NOZZLE LOAD COMPONENTS (ASME CL 150 to 600)

Nominal DIA. Forces (kN) FX, FY, FZ