Professional Documents
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603-3:2000
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Aluminium and |
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aluminium alloys Ð |
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Wrought forging |
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stock Ð |
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Part 3: Tolerances on dimensions and |
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The European Standard EN 603-3:2000 has the status of a |
British Standard |
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ICS 77.150.10 |
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NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW
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BS EN 603-3:2000
National foreword
This British Standard is the official English language version of EN 603-3:2000.
It supersedes BS 4300-11:1969 which is withdrawn.
The UK participation in its preparation was entrusted by Technical Committee
NFE/35, Light metals and their alloys, to Subcommittee NFE/35/5, Wrought
aluminium and aluminium alloys, which has the responsibility to:
Summary of pages
This document comprises a front cover, an inside front cover, the EN title page,
pages 2 to 21 and a back cover.
The BSI copyright notice displayed in this document indicates when the document
was last issued.
BSI 07-2000
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Page
Foreword ..............................................................................................................................................................3
1 Scope.......................................................................................................................................................4
2 Normative references.............................................................................................................................4
5 Alloys.......................................................................................................................................................5
5.1 Chemical composition ..............................................................................................................................5
5.2 Alloy groups..............................................................................................................................................5
Bibliography ......................................................................................................................................................21
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Page 3
EN 603-3:2000
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EN 603-1, Aluminium and aluminium alloys – Wrought forging stock – Part 1: Technical conditions for
inspection and delivery.
EN 603-2, Aluminium and aluminium alloys – Wrought forging stock – Part 2: Mechanical properties
This European Standard shall be given the status of a national standard, either by publication of an identical text
or by endorsement, at the latest by September 2000, and conflicting national standards shall be withdrawn at
the latest by September 2000.
This European Standard has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association. This European Standard is considered to be a supporting standard to
those application and product standards which in themselves support an essential safety requirement of a New
Approach Directive and which make reference to this European Standard.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain,
Sweden, Switzerland and the United Kingdom.
¸%6,
Page 4
EN 603-3:2000
1 Scope
This part of EN 603 specifies the tolerances on dimensions and form of wrought aluminium and aluminium alloy
forging stock.
2 Normative references
This standard incorporates, by dated or undated reference, provisions from other publications. These normative
references are cited at the appropriate places in the text and the publications are listed hereafter. For dated
references, subsequent amendments to or revisions of any of these publications apply to this standard only
when incorporated in it by amendment or revision. For undated references, the latest edition of the publication
referred to applies.
EN 573-3, Aluminium and aluminium alloys – Chemical composition and form of wrought products – Part 3:
Chemical composition.
EN 573-4, Aluminium and aluminium alloys – Chemical composition and form of wrought products – Part 4:
Form of products.
EN 603-1, Aluminium and aluminium alloys – Wrought forging stock – Part 1: Technical conditions for
inspection and delivery.
EN 603-2, Aluminium and aluminium alloys – Wrought forging stock – Part 2: Mechanical properties.
EN 12258-1, Aluminium and aluminium alloys – Terms and definitions – Part 1: General terms.
For the purposes of this part of this European Standard the terms and definitions given in EN 12258-1 apply.
4 Dimensional ranges
The tolerances on dimensions and form expressed in this European Standard cover extruded products of
regular cross-section in the form of round bars having diameters up to and including 320 mm, square bars
having width across flats up to and including 220 mm, rectangular bars having widths up to and including
600 mm in thicknesses up to and including 240 mm, and hot rolled plate in widths up to and including 3 500 mm
in thicknesses from 10 mm up to and including 200 mm.
Tolerances on dimensions and form of such products in excess of these ranges shall be subject to agreement
between supplier and purchaser and stated on the order or drawing.
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EN 603-3:2000
5 Alloys
For the purposes of this part of this European Standard the alloys are divided into two groups which correspond
to varying difficulty when manufacturing the extruded forging stock. The division into Group I and Group II of
these alloys is specified in Table 1.
The division into Class A and Class B alloys shall be as specified in EN 573-4. Class A covers aluminium and
aluminium alloys produced in large volume as wrought forging stock for which mechanical properties are
specified in EN 603-2. Class B covers aluminium and aluminium alloys produced in limited volume as wrought
forging stock for which mechanical properties are not specified.
Alloy Group I
— unalloyed aluminium
— alloys Al Mn
— alloys Al Mg with a maximum of 2,8 % Mg
— alloys Al MgSi
Alloy Group II
— alloys Al Mg with more than 2,8 % Mg
— alloys Al CuMg
— alloys Al ZnMg
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Page 6
EN 603-3:2000
6.1 General
The technical conditions for inspection and delivery of wrought forging stock are specified in EN 603-1.
NOTE These products are normally supplied in the F temper as defined in EN 515.
6.2.1 Diameter
Tolerances on diameter can vary dependent on the method of extrusion (direct or indirect) and the type of
extrusion die used (single hole or multi hole).
With Group II alloys closer tolerances are possible when the indirect method of extrusion is employed using
either a single hole or multi hole die at the discretion of the supplier.
In diameters up to and including 120 mm, however, the forging requirement can demand restricted tolerances
combined with a more uniform material structure obtainable only with the use of a single hole die. In such cases
the purchaser shall specify this special requirement on the order.
¸%6,
Page 7
EN 603-3:2000
6.2.2 Ovality
Ovality shall be determined by calculating the difference between the maximum and minimum diameters
measured at one cross-section.
The maximum permissible ovality shall be 50 % of the tolerance range specified in Table 2; e.g. for a diameter
tolerance of ±0,22 mm, the maximum permissible ovality shall be 0,22 mm.
6.2.3 Length
If no fixed or minimum length is specified in the order, round extruded bars may be delivered in random lengths.
The actual lengths and tolerances on random lengths shall be agreed between supplier and purchaser.
The maximum deviation from perpendicularity of cut ends shall be within half of the fixed length tolerance range
(see Table 3) for both fixed and random lengths, e.g. for a tolerance on fixed length of +
mm, the
perpendicularity of cut ends shall be within 5 mm.
6.2.5 Straightness
The maximum deviations from straightness, ht and hS shall be as specified in Table 4. They shall be measured
as shown in Figure 1 with the bar placed on a horizontal baseplate so that its mass decreases the deviation.
These straightness tolerances shall be applied only when requested by the purchaser and stated on the order.
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EN 603-3:2000
1 Baseplate
2 Straightedge
8a 80 2,0 0,80
80 120 2,0 1,0
120 200 3,0 1,5
200 320 6,0 3,0
a
Including diameter 8 mm
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EN 603-3:2000
6.3.2.1 When a corner radius is specified by the purchaser, the maximum allowable deviation from the
specified corner radius shall be as specified in Table 6.
5 0,50 mm
>5 10 %
6.3.2.2 When a corner radius is not specified by the purchaser, the sharp edges may be slightly rounded. The
maximum allowable corner radius shall be as specified in Table 7.
Dimensions in millimetres
Width across flats S Maximum corner radius
Over Up to and Alloy Group I Alloy Group II
Including
10 a 25 1,0 1,5
25 50 1,5 2,0
50 80 2,0 2,5
80 120 2,5 3,0
120 180 3,0 4,0
180 220 3,5 5,0
a
Including width across flats 10 mm
6.3.3 Perpendicularity
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EN 603-3:2000
Dimensions in millimetres
Width across flats S Maximum deviation from
Over Up to and perpendicularity
including
z
10 a 100 0,01 x width
100 180 1,0
180 220 1,5
a
Including width across flats 10 mm
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EN 603-3:2000
Dimensions in millimetres
Width across flats S Tolerances for
Over Up to and Convexity – concavity
Including
f
a
10 18 0,15
18 25 0,20
25 40 0,25
40 50 0,30
50 65 0,35
65 80 0,40
80 100 0,50
100 120 0,60
120 150 0,75
150 180 0,90
180 220 1,1
a
Including width across flats 10 mm
6.3.5 Straightness
Maximum deviations from straightness ht and hs shall be as specified in Table 10. They shall be measured as
shown in 6.2.5.
6.3.6 Twist
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EN 603-3:2000
1 Baseplate
6.3.7 Length
If no fixed or minimum length is specified on the order, square extruded bars may be delivered in random
lengths. The actual lengths and tolerances on random lengths shall be agreed between supplier and purchaser.
¸%6,
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EN 603-3:2000
The maximum deviation from perpendicularity of cut ends shall be within half of the fixed length tolerance range
(see Table 12) for both fixed and random lengths, e.g. for a tolerance on fixed length of +
mm, the
perpendicularity of cut ends shall be within 5 mm.
Tolerances on thickness and width shall be in accordance with Table 13 (Alloy Group I) and Table 14
(Alloy Group II).
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EN 603-3:2000
6.4.2.1 When a corner radius is specified by the purchaser, the maximum allowable deviation from the specified
corner radius shall be as specified in Table 15.
6.4.2.2 When a corner radius is not specified by the purchaser, the sharp edges may be slightly rounded. The
maximum corner radius shall be as specified in Table 16.
6.4.3 Perpendicularity
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EN 603-3:2000
Dimensions in millimetres
Thickness t Maximum deviation From
perpendicularity
Over Up to and
including z
2a 10 0,10
10 100 0,01 x thickness
100 180 1,0
180 240 1,5
a
Including thickness 2 mm
1 Baseplate
Figure 6 — Measurement of convexity – concavity
¸%6,
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EN 603-3:2000
6.4.5 Straightness
For rectangular bars with thicknesses equal to or greater than 10 mm, the maximum deviations from
straightness ht and hs shall be as specified in Table 19.
For rectangular bars with thicknesses less than 10 mm, maximum deviations from straightness shall be agreed
between supplier and purchaser.
6.4.6 Twist
1 Baseplate
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EN 603-3:2000
6.4.7 Length
If no fixed or minimum length is specified in the order, rectangular extruded bars may be delivered in random
lengths. The actual lengths and tolerances on random lengths shall be agreed between supplier and purchaser.
The maximum deviation from perpendicularity of cut ends shall be within half of the fixed length tolerance range
(see Table 21) for both fixed and random lengths, e.g. for a tolerance on fixed length of +
mm, the
perpendicularity of cut ends shall be within 5 mm.
¸%6,
Page 19
EN 603-3:2000
6.5 Hot rolled plate
6.5.1 Thickness
¸%6,
Page 20
EN 603-3:2000
6.5.3 Perpendicularity
The tolerances on perpendicularity shall be expressed as the maximum allowable difference in length of
diagonals AA and BB as shown in Figure 8.
Flatness and lateral curvature tolerances, if required, shall be agreed between supplier and purchaser.
¸%6,
Page 21
EN 603-3:2000
Bibliography
¸%6,
BS EN |
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603-3:2000 |
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