KANOOZ CONTRACTING EST.

INSPECTION TEST PLAN

CUSTOMER NAME: SABTANK Doc No: KJ/ITP/SB21/16 Rev : 01
PO No: 4300491859 Issue date: 30/06/2021

DESCRIPTION OF WORK: BOTTOM & ANNULAR PLATE REPLACEMENT

PROJECT: 900 S2 BOTTOM REPLACEMENT,

R- DOCUMENT REVIEW., W- WITNESS., H- HOLD POINT., M- MONITOR, S - SURVILANCE

SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

1.DOCUMENT REVIEW

PROCEDURE ASME SEC.IX

WPS ASME SEC. IX WPS H 100% R 100%
REPORTS AND DRAWINGS

PROCEDURE QUALIFICATION
QUALIFICATION
PQR ASME SEC IX ASME SEC. IX PQR H 100% R 100% CONDUCTED BY THIRD PARTY
REPORTS
INSPECTOR.

1 DOCUMENT APPROVAL WELDER

QUALIFICATION
WPQ ASME SEC-IX. ASME SEC. IX WEDER ID CARDS H 100% H 100%
TEST RECORDS
AND CARDS

ASME SEC V,
PROCEDURE ASME SEC V, ASME THIRD PARTY
NDT PROCEDURE ASME SEC VIII & H 100% R 100%
REPORTS SEC VIII & API 650 PROCEDURE
API 650

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

2. MATERIAL INSPECTION

VISUAL
PLATES DWG MILL CERTIFICATES MTC H 100% H 100%
INSPECTION
1 MATERIAL INSPECTION
ASME SEC .II BATCH
WELDING CONSUMABLES WPS - H 100% R 100%
PART C. CERTIFICATES

3. PRE FABRICATION ACTIVITIES

DETAILED FABRICATION FABRICATION WILL BE AS PER

1 VISUAL AS PER SPEC AS PER SPEC DRAWING H 100% R 100%
DRAWING DRAWING.

PRE FABRICATION OF
WPS/KANOOZ
2 BOTTOM PLATES AT DIMENSIONAL CHECK DWG API 653/API 650 KCE-FRM-410 H 100% S 100%
PROCEDURE
WORKSHOP

MOBILIZATION OF FABRICATED AS PER KANOOZ

3 - - - H -
PLATES TO WORKSITE STANDARD

4. PRE FABRICATION ACTIVITIES (DRAW OFF SUMP )

DETAILED FABRICATION VISUAL

1 AS PER SCOPE AS PER SCOPE DRAWING H 100% R 100%
DRAWING INSPECTION
PRE FABRICATION OF
DRAW OFF SUMP
VISUAL
2 FIT UP INSPECTION WPS API 653/API 650 KCE-FRM-410 H 100% W 20%
INSPECTION

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

WELDING OF SUMP WELD

3 WPS DWG API 653/API 650 KCE-FRM-410 H 100% W 20%
JOINTS

CORNER WELD JOINT DIESEL

4 DIESEL TEST API 650 API 653/API 650 IR H 100% H 100%
TEST

VISUAL DRAWING / API

5 FINAL WELD VISUAL INSPECTION API 653/API 650 KCE-FRM-410 H 100% R 100%
INSPECTION 650 / ASME SEC IX

ASME SEC V &

6 FINAL WELD DPT DPT ASME SEC VIII PT REPORT H 100% R 100%
ASME SEC VIII

5 DRAW OFF SUMP DRAIN LINE

CUT AND REMOVEL OF EXISTING VISUAL SCOPE AND METODE OF KANOOZ

1 H 100% M 100%
DRAIN PIPE INSPECTION DRAWING STAEMENT REPORT.

FIELD ACTIVITIES FOR DPT BEVEL EDGE AFTER EDGE ASME SEC V &
2 DPT ASME SEC VIII DPT REPORT W 100% R 100%
EXISTING DRAIN PIPE PREPERATION ASME SEC VIII

VISUAL KANOOZ
3 FIT UP INSPECTION WPS API 653/API 650 H 100% W 20%
INSPECTION REPORT.

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

WELDING OF EXISTING DRAIN KANOOZ

4 WPS DRAWINGS API 653/API 650 W 100% M 100%
PIPE TO PIPE WELD JOINT REPORT.

VISUAL DRAWING / API KANOOZ

5 FINAL WELD VISUAL INSPECTION API653/API650 W 100% W 100%
INSPECTION 650 / ASME SEC IX REPORT.

ASME SEC V &

6 FINAL WELD DPT DPT ASME SEC VIII DPT REPORT W 100% R 100%
ASME SEC VIII

6 STIFFNER RING INSTALLATION ON TANK SHELL

FIT UP PREFABRICATED C
1 CHANNEL ON TANK FIT UP INSPECTION DWG API 653/API 650 - H 100% H 100%
SHELL(EXTERNAL)
STIFFNER RING FIT UP &
WELDING

2 STITCH WELDING WPS DWG API 653/API 650 - H 100% M 100%

7 IFR LEG SUPPORT INSTALLATION

IFR LEG SUPPORT INSTALL PREFABRICATED IFR LEG

1 WMS API 653/API 650 API 653/API 650 WMS H 100% W 20%
INSTALLATION SUPPORTS

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

8 FIELD ERECTION/ FABRICATION DOOR SHEET

MARKING CUTTING OF DOOR TAKING EXACT

1 DWG API 653/API 650 - H 100% H 100%
SHEET PLATE DIMENSIONS

DPT ON BEVEL EDGE AFTER ASME SEC-V. ASME

2 PT ASME SEC-V. PT REPORT H 100% W 20%
EDGE PREPERATION SEC VIII

ERECT THE DOOR SHEET PLATE

3 BY CHECKING THE DIMENSIONS FIT UP INSPECTION DWG API 653/API 650 KCE-FRM-410 H 100% W 20%
AND FIT UP

VERTICAL BUTT JOINTS TO BE

4 BUTT JOINT WELDING WPS DWG API 653/API 650 KCE-FRM-410 H 100% M 100%
WELD FIRST

DPT FOR ROOTPASS & BACK ASME SEC-V. ASME

5 FIELD ACTIVITIES PT ASME SEC-V. PT REPORT H 100% M 100%
GOUGED SURFACE OF WELDING SEC VIII

VISUAL INSPECTION OF BUTT VISUAL

6 API 650 API 653/API 650 KCE-FRM-410 H 100% H 100%
WELD JOINT INSPECTION

NON DESTRUCTIVE ASME SEC V ASME

7 PT ASME SEC-V. PT REPORT H 100% W 20%
EXAMINATION SEC VIII

NON DESTRUCTIVE ASME SEC V/API RT REPORT &

8 RT ASME SEC VIII H 100% H 100% SPOT RT AS PER API 653
EXAMINATION SPOT RT 653/API650 FILMS

MPI FOR SHELL TO ANNULAR ASME SEC V ASME

9 MPI ASME SEC-V. MPI REPORT H 100% W 20%
INITIAL WELD PASS SEC VIII

SHELL TO ANNULAR WELD

10 VACCUM BOX TEST - API 653/API 650 VT REPORT H 100% H 100%
VACUUM BOX TESTING

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

9. FIELD ERECTION/ FABRICATION ANNULAR PLATE

MARKING CUTTING OF EXISTING TAKING EXACT
1 DWG API 653/API 650 - H 100% M 100%
ANNULAR PLATE DIMENSIONS

DPT ON SHELL EDGE AFTER ASME SEC-V. ASME

2 PT ASME SEC-V. PT REPORT H 100% M 100%
EDGE PREPERATION SEC VIII

ERECT THE FABRICATED

3 ANNULAR PLATE BY CHECKING FIT UP INSPECTION DWG API 653/API 650 KCE-FRM-410 H 100% W 20%
THE DIMENSIONS AND FIT UP

WELDING OF ANNULAR PLATE

4 WPS DWG API 653/API 650 KCE-FRM-410 H 100% M 100%
BUTT WELD JOINTS

ROOT & FINAL WELD DPT FOR ASME SEC-V. ASME

5 PT ASME SEC-V. PT REPORT H 100% M 100%
BUTT WELD JOINTS SEC VIII
FIELD ACTIVITIES
ANNULAR PLATE SHELL TO ANNULAR FILLET
6 WPS DWG API 653/API 650 KCE-FRM-410 H 100% M 100%
JOINT WELDING

MPI FOR SHELL TO ANNULAR ASME SEC V ASME

7 MPI ASME SEC-V. MPI REPORT H 100% W 20%
INITIAL WELD PASS SEC VIII

VISUAL INSPECTION OF FINAL VISUAL

8 API 650 API 653/API 650 KCE-FRM-410 H 100% W 20%
WELD JOINT INSPECTION
DPT FOR ANNULAR TO SHELL ASME SEC V ASME
9 PT ASME SEC V PT REPORT H 20% W 20%
FINAL WELD JOINT SEC VIII

NON DESTRUCTIVE ASME SEC V ASME PAUT FOR ANNULAR PLATE

10 PAUT ASME SEC V UT REPORT H 100% H 100%
EXAMINATION PAUT SEC VIII BUTTWELD JOINTS
SHELL TO ANNULAR
WELD/ANNULAR TO BOTTOM
11 VACCUM BOX TEST - API 653/API 650 VT REPORT H 100% H 100%
PLATE WELD VACUUM BOX
TESTING

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

10 .FIELD ERECTION/ FABRICATION BOTTOM PLATE

MARKING CUTTING OF EXISTING TAKING EXACT

1 DWG API 653/API 650 - H 100% M 100%
BOTTOM PLATES DIMENSIONS

ERECT THE FABRICATED

2 BOTTOM PLATE BY CHECKING FIT UP INSPECTION DWG API 653/API 650 KCE-FRM-410 H 100% W 20%
THE DIMENSIONS AND FIT UP

WELDING OF BOTTOM PLATE WELDING SEQUENCE AS PER

3 WPS DWG API 653/API 650 KCE-FRM-410 H 100% M 100%
WELD JOINTS METHOD STATEMENT
FIELD ACTIVITIES
BOTTOM PLATE
VISUAL INSPECTION OF WELD VISUAL
4 API 650 API 653/API 650 KCE-FRM-410 H 100% W 20%
JOINT INSPECTION

NON DESTRUCTIVE ASME SEC V/API

5 DPT API 653/API 650 PT REPORT H 20% W 20%
EXAMINATION 653/API 650

BOTTOM PLATE WELD JOINTS

6 VACCUM BOX TEST - API 653/API 650 VT REPORT H 100% W 20%
VACUUM BOX TESTING

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

11 INSPECTON OF TACKWELDED AREA (SHELL & BOTTOM)

CUTTING AND REMOVAL OF

1 VISUAL API653 API 653/API 650 - H 100% M 100%
TEMPORARY ATTACHEMENTS

INSPECTION OF TACK FORMAT: KIS-

2 WELD BUILD UP IF REQUIRED WPS DWG API 653/API 650 H 100% M 100%
WELD AREAS AFTER FRM-410
TEMPORARY
ATTACHMENT REMOVAL
VISUAL FORMAT: KIS-
3 VISUAL INSPECTION API 650 API 653/API 650 H 100% W 20%
INSPECTION FRM-410

NON DESTRUCTIVE ASME SEC V/API

4 DPT API 653/API 650 PT REPORT H 100% M 100%
EXAMINATION 653/API 650

12HYDROTEST AND SETTLEMENT SURVEY

VISUAL HYDROTEST
1 HYDROTEST FILL TEST API653/API650 API653/API650 H 100% H 100%
INSPECTION REPORT

SETTLEMENT SETTLEMENT
2 SETTLEMENT TEST SETTLEMEN SURVEY API653/API650 API653/API650 H 100% H 100%
SURVEY RECORD

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 SABTANK SIGN
QUANTUM OF

QUANTUM OF
KANOOZ SIGN

SABTANK
KANOOZ

CHECK

CHECK
SL PROCESS / ACTIVITY TYPE / METHOD ACCEPTANCE REFERENCE RECORD

OFF

OFF
CHARACTERISTICS REMARKS
NO DESCRIPTION OF CHECK CRITERIA DOCUMENT FORMAT

13 FINAL INSPECTION & FINAL BOX UP

VISUALLY INSPECT THE

CLEANING
1 TANK INTERNAL VISUAL INSPECTION VISUAL _ WMS H 100% H 100%
REPORT
CLEANLINESS

VISUALLY INSPECT THE

TANK INTERNAL PRIOR BOX UP
2 MANWAY BOXUP VISUAL _ API653/API650 H 100% H 100%
TO FINAL MANHOLE CERTIFICATE
CLOSURE

14 FINAL REPORTS

REPORTS AS PER ALL INSPECTION

1 QUALITY RECORDS QA / QC DOSSIER KANOOZ DOC. R 100% R 100%
VERIFICATION STANDARD REPORTS

KANOOZ CONTRACTING EST. SABTANK INSPECTION ENGINEER

PREPARED BY CHECKED BY
RAJESH HEMACHALAM
SHINE JAYAPRAKASH ZAKIR HUSEN

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