YOUR CURRENT VEHICLE

2010 Ford F-250 Super Duty

Fuel Conditioning Module — 6.4L Diesel

SECTION 310-01: Fuel Tank and Lines — Gasoline and 2010 F-250, 350, 450, 550 Super Duty Workshop
Diesel Manual

DISASSEMBLY AND ASSEMBLY Procedure revision date: 08/10/2009

Fuel Conditioning Module — 6.4L Diesel

Material

Item Specification

Motorcraft® SAE 15W-40 Super Duty Diesel Motor Oil

WSS-M2C171-E
XO-15W40-QSD (US); CXO-15W40-LSD12 (Canada); or equivalent

Item Part Number Description

Item Part Number Description

1 — Drain valve cover bolt (part of 9G282)

2 — Manifold cover bolt (part of 9G282) (4 required)

3 — Drain valve cover (part of 9G282)

4 — Drain valve (part of 9G282)

5 9B249 Manifold cover

6 9276 Manifold cover gasket

7 — Return valve retainer (part of 9G282)

8 — Return valve (part of 9G282)

9 — Return valve plunger (part of 9G282)

10 9G270 Fuel filter cover

11 9364 Fuel filter cover O-ring seal

12 9N184 Fuel filter

13 — Fuel conditioning module body (part of 9G282)

14 — Fuel Pump (FP) O-ring seal (part of 9G282)

15 — FP O-ring seal (part of 9G282)

16 — FP O-ring seal (part of 9G282)

17 — FP (part of 9G282)

18 — FP bolts (part of 9G282) (3 required)

19 9C264 Water-in-fuel sensor

20 9180 Fuel conditioning module mounting bracket

21 — Fuel conditioning module mounting bracket rubber grommet (part of 9G282)

Item Part Number Description

22 — Fuel conditioning module mounting bracket bolts (part of 9G282) (4 required)

Disassembly

1. NOTICE

NOTICE: The fuel conditioning module that is used with the 6.4L diesel engine has a brown
pump cover. Installing a fuel conditioning module with a black cover may result in damage
to the high-pressure fuel system.

Remove the fuel filter cover and drain the fuel from the housing.

• Remove and discard the O-ring seal.

2. Remove the fuel filter and discard.

3. If necessary, remove the bolt and the drain valve cover.

4. Remove the 4 bolts and the manifold cover.

• Remove and discard the press-in-place gasket.

5. Remove the return valve assembly.

6. Remove the 3 bolts and the Fuel Pump (FP).

• Remove and discard the O-ring seals.

7. Remove the 4 bolts and the fuel conditioning module mounting bracket.

• Inspect the fuel conditioning module mounting bracket rubber grommets for damage. If any fuel
conditioning module mounting bracket rubber grommets are damaged, install a new
grommet(s).

Assembly

1. Install the fuel conditioning mounting bracket and 4 bolts.

• Tighten to 5 Nm (44 lb-in).

2. Install new O-ring seals on the FP and lubricate with clean engine oil.

3. Install the FP and 3 bolts.

 • Tighten to 5 Nm (44 lb-in).

4. Install the return valve assembly.

5. Install a new press-in-place gasket in the fuel manifold.

6. If removed, install the drain valve cover and bolt.

• Tighten to 5 Nm (44 lb-in).

7. Install the manifold cover and 4 bolts.

• Tighten to 5 Nm (44 lb-in).

8. Lubricate the O-ring seal with clean engine oil and install the fuel filter.

9. Install a new O-ring seal on the fuel filter cover and lubricate with clean engine oil.

10. NOTICE

NOTICE: The fuel conditioning module that is used with the 6.4L diesel engine has a brown
pump cover. Installing a fuel conditioning module with a black cover may result in damage
to the high-pressure fuel system.

Install the fuel filter cover.

• Tighten to 25 Nm (18 lb-ft).