Component Locations

RENR8679-02
Part Machine Schematic
LOCATED INSIDE Description November 2010
G5 Number Location Location

G4 HYDRAULIC TANK Accumulator GP - Brake

Accumulator GP - Ride Control
111-9040
325-7154
1
2
I-7
G-1
Actuator AS - Brake 135-5148 3 I-6
29 30 Connector 8C-0564 4 E-4

63 66 64 67 Connector - Orifice 1
Connector - Orifice 2
128-7063
128-7063
5
6
E-4
E-4
Control GP - Foot Brake 193-1448 7 I-7
Cooler AS - Axle Oil 200-4169 8 F-12

47 Core AS - Hydraulic Oil Cooler

Cylinder GP - Lift
240-7313
111-8181
9
10
D-14
F-3

43 Cylinder GP - Steering 261-4949 11 D-8

(Dimensions: 48 inches x 35 inches)

Cylinder GP - Tilt (High-Lift) (Left) 124-6227 12 G-4
Cylinder GP - Tilt (High-Lift) (Right) 124-6228 13 G-4
Cylinder GP - Tilt (Logger) (Left) 125-0617 14 G-4
Cylinder GP - Tilt (Logger) (Right) 124-0616 15 G-4
Cylinder GP - Tilt (Standard) (Left) 112-5004 16 G-4

RENR8679-02
Cylinder GP - Tilt (Standard) (Right) 112-5003 17 G-4

40 61 Filter - Magnetic (Axle Oil Cooler) (Front Axle)

Filter - Magnetic (Axle Oil Cooler) (Rear Axle)
251-6351
251-6351
18
19
F-6
F-12

58 59 Filter GP - Oil (Hydraulic)

Motor GP - Auto-Reversing Fan
330-6570
240-7732
20
21
C-14
D-13
Motor GP - Reversing Fan 255-6805 22 D-13
Pump GP - Axle Oil Cooler 215-3013 23 F-13
Pump GP - Hydraulic Fan 235-2716 24 C-13
Pump GP - Implement 292-9964 25 C-12
SOS Pump GP - Pilot (Brake)
Pump GP - Secondary Steering
235-6501
150-7585
26
27
C-11
B-11
980H Wheel Loader
Pump GP - Steering 105-3635 28 C-12
Screen AS - Hydraulic Tank 1
Screen AS - Hydraulic Tank 2
9T-9227
9T-9227
29
30
B-12
B-12
Hydraulic System
Screen GP - Case Drain (Steering Pilot) 154-2883 31 D-8
4 Sensor GP - Position 214-4863 32 I-8 MHG1-UP
Strainer 1 200-5978 33 D-5
Strainer 2 200-5978 34 D-5
A8J1-UP
Switch AS - Limit (Stop Light) 3E-5520 35 I-8 KZL1-UP
Switch AS - Pressure (Brake) 3E-7693 36 H-8
Switch AS - Pressure (Parking Brake Oil) 3E-6452 37 H-6
JMS1-UP
56 57 Tank GP - Hydraulic
Valve AS - Fluid Sampling
234-8928
164-5590
38
39
B-12
B-12

65 62 Valve GP - Accumulator Charging (Brake) 172-6144 40 H-8

36 Page,
Valve GP - Auto-Reversing Fan 213-1040 41 D-11
39 Valve GP - Brake Control (Service) 201-3200 42 I-7
Valve GP - Breaker Relief (Hydraulic Tank) 220-0814 43 B-12
Valve GP - Check 9T-3096 44 F-2
5
MAIN CONTROL VALVE Valve GP - Check (Axle Oil Cooler Bypass) 1
Valve GP - Check (Axle Oil Cooler Bypass) 2
Valve GP - Check (Dead Engine, Lift Arm Lower)
130-5202
130-5202
164-7474
45
46
47
F-12
F-12
F-3
Valve GP - Check (Hydraulic Oil Cooler Bypass) 240-0355 48 D-14
Valve GP - Check (Ride Control) 207-1810 49 F-2
Valve GP - Check (Steering Quad) 111-7775 50 D-9

HYDRAULIC TANK
Valve GP - Control (Parking Brake) 106-1774 51 H-6
Valve GP - Demand Fan 191-8735 52 C-13
6 Valve GP - Diverter (Ride Control)
Valve GP - Diverter (Secondary Steering)
115-9328
144-5330
53
54
F-1
B-11
Valve GP - Lowering Control 112-1817 55 D-6
Valve GP - Main Control (2-Function) 290-6005 56 F-4
Valve GP - Main Control (3-Function) 290-6007 57 F-4
Valve GP - Pilot (2-Function) 290-8980 58 D-3
Valve GP - Pilot (3-Function) 290-8981 59 D-3

33 34 G7 19 12 14 16 Valve GP - Pilot (Steering)

Valve GP - Relief (High-Lift Tilt Cylinder) (Head)
173-0439
4T-4934
60
61
C-10
E-4

45 Valve GP - Relief (High-Lift Tilt Cylinder) (Rod)

Valve GP - Relief (Logger Tilt Cylinder) (Head)
4T-4162
4T-4935
62
63
F-4
E-4
© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
PILOT VALVE 23
Valve GP - Relief (Logger Tilt Cylinder) (Rod)
Valve GP - Relief (Main)
Valve GP - Relief (Standard Tilt Cylinder) (Head)
4T-6103
114-2789
4T-4932
64
65
66
F-4
E-5
E-4
Valve GP - Relief (Standard Tilt Cylinder) (Rod) 4T-4933 67 F-4
Valve GP - Relief (Steering Cylinder Crossover) 9T-7419 68 D-8
Valve GP - Relief (Steering Pump Backup) 9T-7418 69 C-7

21 22 Valve GP - Reversing Fan

Valve GP - Shuttle 1
191-8735
8J-6875
70
71
E-13
C-10
Valve GP - Shuttle 2 141-1481 72 F-2
Valve GP - Solenoid (Ride Control) 152-8340 73 F-2 FLUID POWER SYMBOLS
Valve GP - Steering 166-8495 74 D-7
Valve GP - Steering Neutralizer 1 321-5283 75 D-9 BASIC COMPONENT SYMBOLS
Valve GP - Steering Neutralizer 2 321-5283 76 C-9
MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP

24 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

COMPENSATED)

Tap Locations
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Pressure and Sampling (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Tap Schematic
Description VALVE ENVELOPES VALVES VALVE PORTS
Number Location
A Brake Accumulator Pressure H-8
B Front Brake Pressure I-9

18 C
G1
Rear Brake Pressure
Implement Pump Discharge Pressure
I-9
E-5
ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

G2 Tilt Rod End Cylinder Pressure G-4

AB A B
G3 Tilt Head End Cylinder Pressure G-4
G4 Lift Rod End Cylinder Pressure F-3 P T P T
REAR AXLE BASIC SPRING SHUTTLE PILOT

G3 G2 13 15 17
G5 Lift Head End Cylinder Pressure F-3 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

46 G7
G8
Implement Pilot Pressure
Steering Pump Discharge Pressure
D-4
C-12 FLUID STORAGE RESERVOIRS

8 G9
G10
Steering Pump Load Sense Pressure
Steering Pilot Supply Pressure
B-12
C-10

LIFT CYLINDERS G11 Fan Pump Discharge Pressure C-13 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

AXLE COOLING SOS Fluid Sampling Port B-12

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

41 70
NOT SHOWN
G11 52 26 G8 SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

27 54 NOT SHOWN MANUAL CONTROL SYMBOLS

HYDRAULIC FAN
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

25 20
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

A IMPLEMENT
VALVE
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

LOADER
FRAME FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION

B
2 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

G9
B A

RIGHT SIDE VIEW

PUMPS HYDRAULIC OIL FILTER

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

74
D G
10 M
55 60 76 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

50

C PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

28 (ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

69
T
C
D PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
VIEW A-A SECTION B-B
75
68 WIRE NUMBER IDENTIFICATION CODES

72 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

49 CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CURRENT STANDARD

44 53 INDICATES WIRE 135 IN HARNESS “AG”

WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

G10 CIRCUIT NUMBER WIRE WIRE GAUGE

IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

11 325-PK-14 B A

73 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

VIEW C-C SECTION D-D

71

RIDE CONTROL ATTACHMENT STEERING

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
(35) SWITCH AS
LIMIT (STOP LIGHT)
A
(Dimensions: 48 inches x 35 inches)

3E-5520
(NOT SHOWN ON GRAPHIC)
7 42
TO TRANSMISSION CONTROL

TO BRAKE LIGHTS (7) CONTROL GP

RENR8679-02

FOOT BRAKE
FRONT AXLE 193-1448

9 NO
RELEASE (3) ACTUATOR AS
BRAKE
B
(42) VALVE GP APPLY 135-5148
(32) SENSOR GP NC BRAKE CONTROL (SERVICE) (NOT SHOWN ON GRAPHIC)
POSITION C 201-3200
214-4863
(NOT SHOWN ON GRAPHIC)
(1) ACCUMULATOR GP
C
BRAKE
111-9040
C
B
I I

FROM DEMAND FAN TO HYDRAULIC OIL FILTER

O
REAR AXLE

A1

40
36 Page,

A2

51
(36) SWITCH AS
H 48 T
A
PRESSURE (BRAKE)
3E-7693
NC
NO
TO TRANSMISSION CONTROL
H
(40) VALVE GP (NOT SHOWN ON GRAPHIC)
ACCUMULATOR CHARGING (BRAKE) C
172-6144 NC
NO

TO SEMS
(51) VALVE GP
C CONTROL (PARKING BRAKE)
106-1774

(37) SWITCH AS
1
PRESSURE (PARKING BRAKE OIL)
3E-6452
(NOT SHOWN ON GRAPHIC)

HYDRAULIC OIL COOLER CORE BRAKE CONTROL SYSTEM BRAKE CONTROL SYSTEM
(16) CYLINDER GP (17) CYLINDER GP
TILT (STANDARD) (LEFT) TILT (STANDARD) (RIGHT)
G 112-5004 112-5003 (2) ACCUMULATOR GP G
RIDE CONTROL
(14) CYLINDER GP (15) CYLINDER GP 325-7154
TILT (LOGGER) (LEFT) TILT (LOGGER) (RIGHT)
125-0617 125-0616 (73) VALVE GP
(45) VALVE GP SOLENOID (RIDE CONTROL)
CHECK (AXLE OIL COOLER BYPASS) 1 (12) CYLINDER GP (13) CYLINDER GP
TILT (HIGH-LIFT) (LEFT) TILT (HIGH-LIFT) (RIGHT) 152-8340
130-5202
124-6227 124-6228

(67) VALVE GP G3 G2 (10) CYLINDER GP

RELIEF (STANDARD TILT CYLINDER) (ROD) LIFT (72) VALVE GP
4T-4933 111-8181 SHUTTLE
(23) PUMP GP 141-1481
AXLE OIL COOLER E9 (53) VALVE GP
(46) VALVE GP (64) VALVE GP
215-3013 CHECK DIVERTER (RIDE CONTROL)
RELIEF (LOGGER TILT CYLINDER) (ROD)
(AXLE OIL COOLER BYPASS) 2 P 115-9328
4T-6103
130-5202 C
(66) VALVE GP T
RELIEF (STANDARD TILT CYLINDER) (HEAD)
4T-4932
(63) VALVE GP G5 G4
RELIEF (LOGGER TILT CYLINDER) (HEAD)
4T-4935
LEVER REARWARD
F (18) FILTER
MAGNETIC RH LINE ON BOOM F
(AXLE OIL COOLER) (FRONT AXLE) LEVER FORWARD E8
(49) VALVE GP (44) VALVE GP
(8) COOLER AS 251-6351 LH LINE ON BOOM
CHECK (RIDE CONTROL) CHECK
AXLE OIL
207-1810 9T-3096
200-4169 (62) VALVE GP AR AL TR TD LR LL

FRONT AXLE
REAR AXLE

RELIEF (HIGH-LIFT TILT CYLINDER) (ROD)

4T-4162

(56) VALVE GP
MAIN CONTROL (2-FUNCTION)
(19) FILTER 290-6005
MAGNETIC (AXLE OIL COOLER) (REAR AXLE) (57) VALVE GP (47) VALVE GP
251-6351 MAIN CONTROL (3-FUNCTION) CHECK (DEAD ENGINE,
290-6007 LIFT ARM LOWER)
164-7474
G1 (61) VALVE GP
RELIEF (HIGH-LIFT TILT CYLINDER) (HEAD)
4T-4934
AXLE OIL COOLER PUMP DISCHARGE
P T
AXLE OIL COOLER RETURN
(65) VALVE GP
RELIEF (MAIN)
IMPLEMENT RETURN
114-2789
E T
T IMPLEMENT PUMP DISCHARGE E
T PILOT PUMP DISCHARGE
(70) VALVE GP
REVERSING FAN
191-8735 IMPLEMENT PILOT RETURN

PRIMARY PILOT SUPPLY - COMMAND CONTROL STEERING ATTACHMENT (6) CONNECTOR

C2 ORIFICE 1
128-7063

C1 T (5) CONNECTOR
C2 ORIFICE 2
(33) STRAINER 1 128-7063
200-5978
(31) SCREEN GP (74) VALVE GP (4) CONNECTOR
(9) CORE AS CASE DRAIN (STEERING PILOT) G7
STEERING 8C-0564
HYDRAULIC 154-2883 166-8495
OIL COOLER (11) CYLINDER GP
240-7313 STEERING C2 C3 C4 C5 V C6 C7
P 261-4949
P C1 B A

C2 (75) VALVE GP LOWER

(34) STRAINER 2 CLOSE
(22) MOTOR GP STEERING NEUTRALIZER 1
D REVERSING FAN (50) VALVE GP 321-5283
200-5978
E3 E5 E7 D
255-6805 CHECK (STEERING QUAD) LS
C1 111-7775 P1 FLOAT

(41) VALVE GP (60) VALVE GP (55) VALVE GP (58) VALVE GP

(21) MOTOR GP
AUTO-REVERSING FAN PILOT (STEERING) LOWERING CONTROL DUMP LOWER PILOT (2-FUNCTION)
AUTO-REVERSING FAN
213-1040 173-0439 112-1817 290-8980
240-7732
RACK E2 RAISE E4 E6 (59) VALVE GP
(48) VALVE GP PA PILOT (3-FUNCTION)
CHECK P2 290-8981
G11
(HYDRAULIC OIL PB
COOLER BYPASS
240-0355 C T
(68) VALVE GP RAISE
T
P RELIEF (STEERING T OPEN
P CYLINDER
P CROSSOVER)
P 9T-7419
E1 R1
(52) VALVE GP
DEMAND FAN
191-8735
(76) VALVE GP
C X
STEERING NEUTRALIZER 2
321-5283 P C
(28) PUMP GP

(20) FILTER GP
(25) PUMP GP
IMPLEMENT
STEERING
G8 105-3635
(26) PUMP GP
P T

G10
LOADER FRAME
OIL (HYDRAULIC) 292-9964
PILOT (BRAKE)
330-6570 235-6501
(69) VALVE GP
RELIEF (STEERING PUMP BACKUP)
(71) VALVE GP 9T-7418
B SHUTTLE
(54) VALVE GP 8J-6875
DIVERTER (SECONDARY STEERING)
144-5330 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT/BRAKE PUMP OUTPUT
STEERING PUMP OUTPUT
LI S AUTO-REVERSING FAN CONTROL CIRCUIT
L
AXLE COOLER PUMP OUTPUT
SECONDARY STEERING PUMP OUTPUT
G9
(27) PUMP GP STEERING CIRCUIT
(24) PUMP GP SECONDARY STEERING SUPPLY LINE
HYDRAULIC FAN 150-7585 AUXILIARY CYLINDER CONTROL CIRCUIT
235-2716 IMPLEMENT CONTROL CIRCUIT
(43) VALVE GP TILT CYLINDER CONTROL CIRCUIT
BREAKER RELIEF STEERING CYLINDER CONTROL CIRCUIT
(HYDRAULIC TANK)
B SOS
220-0814
LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
B
FROM
IMPLEMENT PUMP OUTPUT
BRAKES
FAN PUMP OUTPUT
BRAKE CONTROL CIRCUIT
(39) VALVE AS AXLE OIL RETURN
FLUID SAMPLING ELECTRICAL CIRCUITS
164-5590
(38) TANK GP
HYDRAULIC LINE PATTERNS
234-8928
(30) SCREEN AS
Pressure Line
HYDRAULIC TANK 2
9T-9227
Tap Locations Pilot / Load Sensing Pressure
(29) SCREEN AS Pressure and Sampling Drain / Return Lines
HYDRAULIC TANK 1 Tap Schematic
Description Solenoid Reference
9T-9227 Number Location Component Group
ENGINE END FRAME A
B
Brake Accumulator Pressure
Front Brake Pressure
H-8
I-9
Solenoid
ID
Solenoid
Location
Solenoid Name CALLOUTS
C Rear Brake Pressure I-9 E1 C-13 Demand Speed Fan Solenoid YY Taps (Pressure, Sampling, Sensor)
G1 Implement Pump Discharge Pressure E-5
E2 D-4 Rack Solenoid
G2 Tilt Rod End Cylinder Pressure G-4 Callout Number Component

A G3 Tilt Head End Cylinder Pressure G-4 E3 D-4 Dump Solenoid (Machine Location from (52) VALVE GP - CONTROL Name
A
Component Locations Table
138-1234 Part Number
G4 Lift Rod End Cylinder Pressure F-3 E4 D-3 Raise Solenoid
G5 Lift Head End Cylinder Pressure F-3
E5 D-3 Lower Solenoid
G7 Implement Pilot Pressure D-4
G8 Steering Pump Discharge Pressure C-12 E6 D-3 3rd Function Port A Solenoid
THIS SCHEMATIC IS FOR THE 980H WHEEL LOADER
G9 Steering Pump Load Sense Pressure B-12 E7 D-3 3rd Function Port B Solenoid
G10 Steering Pilot Supply Pressure C-10
HYDRAULIC SCHEMATIC PART NUMBER: 242-4309, CHANGE: 05, VERSION: -
E8 F-1 Ride Control Solenoid
G11 Fan Pump Discharge Pressure C-13 BRAKE CONTROL SYSTEM SCHEMATIC PART NUMBER: 142-0726, CHANGE: 02, VERSION: -
SOS Fluid Sampling Port B-12 E9 F-2 Ride Control Solenoid Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1