Professional Documents
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com/Heating-and-Water-Services-Design-in-Buildings/Moss-
Moss/p/book/9780415291859
https://www.wiley.com/en-us/Hot+and+Cold+Water+Supply%2C+2nd+Edition-p-9780470779989
https://www.amazon.com/Water-Supply-British-Standards-Institution/dp/1405130024
https://www.abebooks.com/servlet/SearchResults?isbn=1405130024&cm_sp=mbc-_-ISBN-_-all
.
New 806
https://www.pandhengineering.co.uk/advice/hot-and-cold-water-pipework-design
MEP Youtube: https://www.youtube.com/channel/UC4Wvckp5qJ2MoY5fyGJT_FQ/videos
Underground Water Tank: https://www.youtube.com/watch?v=DoiQuQmSy_w
VI : https://www.pandhengineering.co.uk/advice/hot-and-cold-water-pipework-design
Code requirements
The water supply must be installed in accordance with NZ Building Code Clause G12 Water supplies,
or AS/NZS 3500.1 Plumbing and drainage – Water services and AS/NZS 3500.4:2018 Plumbing and
drainage Part 4: Heated water services.
Other relevant Building Code clauses include G1 Personal hygiene, G2 Laundering, and G3 Food
preparation and prevention of contamination.
Sustainability considerations
While the first consideration in designing a water supply system is the building occupiers’ health and
safety, it is good practice to design systems that support efficient and sustainable use of water, energy
and materials.
By designing, building and renovating homes that use water efficiently, you can help to keep costs
down, and benefit the environment by, for example, reducing the need to draw more water from rivers
and waterways, reducing demand for energy, and reducing the need to build new infrastructure for
supply and disposal.
There are sustainability considerations in most aspects of water supply, including decisions about the
sources of water, location and layout of pipework and storage, materials used, heating methods, and
appliances and fixtures specified.
• water as it is heated.
Low pressure pipes should be graded to allow air to exit from predetermined high points and to prevent
air locks from occurring
Generally, the higher the hazard, the higher the risk, so the safer the device must be.
Vacuum breaker
A vacuum breaker contains a float disc and an air inlet port. Under normal water flow, the float disc
closes off the air inlet port, but if the normal water flow is interrupted, the float drops, closing off the
system against backflow and, at the same time, opening the air inlet port.
A variety of vacuum breakers are available:
Pressure limiting valve Limits the pressure With mains pressure • Where mains
within pre-set range systems where the pressure is very
water pressure could high or fluctuates
exceed the pressure excessively
rating of the pipe
material or hot water
cylinder
Temperature limiting Controls the On the hot water On all hot water delivery
thermostat temperature of the delivery to all to personal hygiene
water personal hygiene fixtures
fixtures and on
wetback installations
Isolating valves
Isolating valves are required to be installed in accessible position points in the supply system to allow
maintenance and repairs to be carried out. They must be provided in accordance with AS/NZS 3500.1
and NZBC G12/AS1 as shown below:
Isolating valves
Pipe Material:
Blue MDPE plastic pipe
Water heated to more than 50°C can cause serious burns in less than a minute. This creates risk,
particularly for children (who have sensitive skin) and the elderly (who have slower reaction times).
Under Acceptable Solution G12/AS1, in most buildings hot water delivered to sanitary fixtures such
as basins, baths and showers should not exceed 55°C (lower temperatures are required for some
buildings such as hospitals, schools, and care facilities).
Hot water may be delivered to domestic kitchen sinks and laundries at higher temperatures – generally
around 55°C to 65°C.
If a storage cylinder is used, the water must be heated to over 60°C at least once a day to prevent the
growth of Legionella bacteria. The water must then be tempered to reduce the temperature before it is
delivered to outlets. See storage cylinders for more detail.
Continuous flow systems are not at risk as they do not store water that would allow growth to occur.
Controlling pressure
In buildings with mains pressure water supply, a system of valves and controls will be required to
regulate water pressure and temperature. Many manufacturers and importers of plumbing valves,
tapware and appliances require 500kPa pressure maximums for warranty purposes, with the limiting
valves protected by line strainers. See Controlling pressure in storage cylinders and Valves and
controls for more detail.
Water heating options
Probably the key decisions to be made are which energy source to use, and whether to use a storage
system or a continuous flow one.
In continuous flow systems, water can be heated using electricity or gas. In storage systems, the water
can be heated using electricity, gas, solar energy or a wetback.
Each energy source has its advantages and disadvantages, as do storage and continuous supply
systems. In general, solar, heat pump and wetback systems are more energy efficient than traditional
electric and gas systems. Continuous flow systems can be efficiently used in some circumstances,
such as to boost a solar system, or to feed an outlet that is some distance from the main hot water
supply.
See water heating in the energy section of this site for more detail on these options.
The government’s Gen Less website has an online tool here to help homeowners and their advisors
select a water heating system.
Operational carbon must also be a consideration today – what systems contribute to a house with a
lower carbon footprint. In its advice to Government released in June 2021, the Climate Change
Commission recommended that New Zealand phase down use of fossil gas (natural gas) in existing
residential, commercial and public buildings and avoid the addition of new fossil gas demand (i.e. by
not installing new connections to buildings).
Other considerations
As well as specifying an efficient energy source, water and energy efficiency can be enhanced by:
• designing the system to minimise pipe runs – for example, by locating the storage cylinder
close to the kitchen, laundry and bathroom
• specifying low-flow fixtures
• have temperature controlled by a thermostat (electric and gas heating).
A storage cylinder must be heated to at least 60ºC daily to remove the risk of microbial contamination
in the water.
NZS 4305:1996 Energy efficiency – domestic type hot water systems sets the energy efficiency
requirements for hot water storage cylinders including:
• maximum standing heat loss (kWh per day) for electric hot water cylinders of different sizes
• maximum gas consumption rate and minimum thermal efficiency for gas hot water cylinders.
Cylinder size
The hot water storage cylinder must be large enough to provide for a household’s peak hot water
demand, but more water will be heated than needed if the cylinder is too large. The appropriate size
depends primarily on the number of people in the household. Typical hot water usage is in the order
of 40–60 litres per day per person.
Significant standing losses occur from the cylinder and during the transfer to the point of use. For
greater efficiency, hot water storage cylinders should be short and broad rather than tall and slim, as
this reduces the surface area. Cylinder size varies enormously, around 460–810 mm diameter, but
most are typically around 480, 550 or 580 mm.
Taller cylinders may be better where heat is exchanged to and from other sources (such as a solar
collector or wetback) to the cylinder. For example, a wetback may draw cold water from the bottom
of the cylinder and return it as hot water to the top of the cylinder. A taller cylinder will allow a
greater temperature difference to be maintained and therefore improves the effectiveness of the
wetback.
Cylinder location
Minimise heat loss through the hot water pipes by locating the cylinder as close as possible to the
outlets where the majority of hot water is used.
The cylinder will lose more heat in a cold location (e.g. when located outside the insulated building
envelope) than a warm one (such as in the middle of the house or in a well-insulated space). Locating
the cylinder in a cupboard will help to retain heat. Modern gas storage cylinders are often designed for
installation outside the building envelope.
Other design factors to consider include:
• hot water system pressure – low or mains pressure
• provision of sufficient space for the cylinder
• access to replace the cylinder
• plan spaces where hot water will be used to be in close proximity – if an isolated hot water
outlet is required, or hot water demand will be low, a continuous flow water heater may be a
better option
• placement in relation to solar collectors or solid fuel burners where these are used for water
heating.
Cylinder insulation
Maximise energy efficiency by:
• wrapping the cylinder with additional insulation
• insulating the hot water pipework.
Electric storage water heaters installed since 2002 must have ‘A’ grade insulation. These have a layer
of insulation of around 50mm between the water jacket and the outside of the cylinder. Cylinders that
were installed prior should have insulation in the form of a cylinder wrap added. Any cylinders that
are warm to the touch would benefit from having a cylinder wrap added.
Widely available as DIY kits, cylinder wraps are commonly made of polyester, fibreglass or sheep’s
wool insulating blanket with a foil jacket on the outside.
Controlling Legionella bacteria and tempering heated water
To prevent the growth of Legionella bacteria, stored water should be heated to not less than 60°C at
least once a day. If the thermostat control is set above 60°C, hot water storage systems are not at risk
of Legionella growth.
If the hot water storage system is partially heated by solar power or heat exchange system (wetbacks
or solar heat transfer system), the temperature must be boosted at least 60°C or higher on a daily
basis.
Brazing *
Non-manipulative jointing *
Crimp ring * * *
Sliding sleeve * *
Brazing is the most common method for joining copper pipe in New Zealand. Straight joins are made by
soldering using a solder that comprises copper, phosphorus and 15% silver, to create a lapped capillary
Manipulative mechanical jointing uses brass fittings to make copper pipe connections. A nut is
placed over the end of the pipe and a swaging (crox) tool is inserted to expand the pipe, creating a
rolled groove to secure the nut in position. The joined ends are made watertight using plumbers’ hemp
or thread tape. This joint is most commonly used for connecting pipes to valves and fixtures. It is prone
to loosening over time and should therefore not be used in concealed or inaccessible locations.
Non-manipulative jointing also uses brass fittings, but instead of expanding the pipe with a swaging
tool, a brass ‘olive’ is placed over the pipe and compressed between the nut and fitting to create a
Crimp ring uses an external stainless steel or copper ring that is placed over the pipe, then compressed
with a hand tool. As long as the ring is correctly placed and aligned, the resulting joint is very robust.
Sliding sleeve uses a sleeve that is placed over the pipe end and then expanded to go over the
serrated spigot. A special tool forces the sleeve over the pipe and spigot to create an effective joint.
Sleeves can be removed with the application of heat and then reused. The disadvantage of this
connection is that the tools to create it can be difficult to use in confined spaces.
Heat fusion welding is where the surface of the pipe and connection are melted together using a
heating iron. As the two ends are overlapped and fused without the application of welding fillers, the
Solvent cement welding also overlaps and fuses the pipes but uses a solvent to ‘glue’ the pipes
together.
On this page:
• water hammer
• air locks in water supply pipework
Water hammer
Water hammer (or pressure surge) generally occurs in a high pressure system when the flow of water is
suddenly stopped. A sudden fluctuation in flow velocity sets up shockwaves through the pipework,
causing the pipe to vibrate making a ‘hammering’ sound. It mostly occurs in metal pipes, although it can
occur in plastic pipes.
Fast-acting taps such as lever taps with ceramic disc washers, solenoid valves such as those on washing
machines, spring-closing valves and pumps are often a cause of water hammer. It is related directly to
the water velocity – the faster the water travels, the greater likelihood of water hammer.
It is better to prevent water hammer than trying to fix the problem once a building is complete.
If air enters a water supply system, it will accumulate at high points and can restrict the flow of water. If
there is not enough pressure to push the air bubble through the pipe, the air lock will remain until the
pipeline is manually purged.
• a cylinder vent
• the tank if it runs low
• ensuring a dual flush cistern is specified
• installing a water-efficient toilet pan
• using collected rainwater or treated greywater for flushing
• installing waterless composting toilets where no mains sewer connection is available.
Many older cisterns use far more water than necessary – up to 12 litres is not uncommon. To reduce
the amount of water used, replace the inefficient cistern with a modern dual-flush one that uses 6 / 3
litres or 4.5 / 3 litres. (A new pan may be needed where a dual flush cistern cannot be fitted to the
existing one.)
Toilets are covered by the New Zealand Water Efficiency Labelling Scheme, and must have
efficiency labels on them – see Appliances below.
If fitting a new pan/cistern is impractical, options you can use to reduce water usage include:
• placing an object such as a brick, or plastic milk bottle filled with water that has the top firmly
screwed on into the cistern to reduce the amount of water required to fill an older cistern
• adjusting the float ball by bending it down slightly to reduce the volume of water in the
cistern – ensure that sufficient flow and volume is maintained for an adequate flush
• ensuring that the cistern supply shuts off fully when not in use.
In all cases, sufficient flow and volume must be maintained so the pan is cleared with a single flush.
Other fixtures
Water usage can be reduced by specifying/installing:
• For main-pressure systems, low-flow showerheads that use less than 9 litres of water per
minute and still deliver a comfortable shower
• aerators on taps used for hand washing. These relatively inexpensive devices reduce water
flow from around 18–28 litres per minute to 6, 8 or 12 litres per minute. Aerators are not
suitable for taps on baths where a larger volume of water is required.
Backsiphonage
Principle of backpressure
Backflow can only occur where there is a connection or cross-connection. Cross-connections can
occur in any situation where fixtures are connected directly to the main supply such as:
• irrigation systems
• dishwashers
• washing machines
• coffee machines
• swimming pools, spa pools or ornamental pools that are filled by hose
• water softeners
• pesticide and fertiliser attachments for hoses
• fridges and icemakers
• bidets
• retractable spray outlets to tubs and sink
• flexible shower hoses
• storage tanks.
Code requirements
Building Code Clause G12 Water supplies requires that potable water supply must be protected from
contamination and installed in a manner that avoids the likelihood of contamination within the system.
Acceptable Solution G12/AS1 requires backflow prevention to be provided where it is possible for
water or contaminants to backflow into a piped potable water supply. Backflow can be prevented
either through an air gap or a backflow prevention device (see below).
The Acceptable Solution also provides that there must be no likelihood of a cross-connection between
a private water supply (such as a rainwater tank) and mains water supply.
Responsibility for preventing backflow may rest with:
• the network utility provider who may install a backflow prevention device as part of the meter
assembly, or
• the individual property owner whose responsibility it is to comply with the requirements of
the network utility provider and the Building Code, and to protect building users.
Using an air gap to prevent backflow
In most situations, an air gap is the most cost-effective and reliable form of backflow prevention.
An air gap should be used to prevent backflow from rainwater tanks and other water supply tanks into
the mains-supplied water system. Air gaps should also be used to prevent backflow of contaminants
from all appliances and fixtures that are connected to the water supply.
For swimming and spa pools, provide a dedicated water supply with an approved air gap.
Acceptable Solution G12/AS1 requires that the air gap must be the greater of 25 mm, or twice the
diameter of the supply pipe.
Mains water supply top-up valve and air gap backflow prevention
If a piped supply is used to top-up the rainwater storage tank, a simple commercially available
floating switch will ensure that top-up water is added only when the level in the tank is low. A float
valve should not be used because it will add piped water whenever there is any draw-off.
Air gap separation between potable water supply and spill level
Reduced pressure backflow Industrial plants, hospitals, morgues, chemical plants, irrigation
assembly (RPBA) systems, pumps, elevated tanks, boilers, fire sprinkler systems
Installation requirements
All backflow prevention devices require a building consent for installation and must be:
• installed by a registered plumber
• installed as near as practicable to the potential point of contamination
• protected from physical and frost damage
• isolated from corrosive or toxic environments
• installed above surrounding ground level so that leakage from air ports and discharge ports is
readily visible
• installed in a position and manner to be accessible for maintenance and testing
• fitted with a line strainer upstream to prevent particles in the pipework from rendering the
device ineffective
• attached only after the pipework has been flushed
• installed without the application of heat.
Testing
Backflow prevention devices may be testable or non-testable. Their use in a particular situation
depends on the degree of hazard. Non-testable devices may only be used on low-hazard rated systems.
Testable devices must be tested on installation and at regular intervals to the standard set down by
Acceptable Solution G12/AS1: 3.7 Testing. Non-testable devices should be checked every 2 years
maximum.
3.0 Valves and controls
Valves and controls are required – particularly in mains pressure systems – to protect water supplies
from contamination and to achieve the desired water pressure, flow and temperature.
On this page:
• Valve requirements
• Isolating valves
Valve requirements
Pressure limiting valve Limits the pressure With mains pressure • Where mains
within pre-set range systems where the pressure is very
water pressure could high or fluctuates
exceed the pressure excessively
rating of the pipe
material or hot water
cylinder
Temperature limiting Controls the On the hot water On all hot water delivery
thermostat temperature of the delivery to all to personal hygiene
water personal hygiene fixtures
fixtures and on
wetback installations
Isolating valves
Isolating valves are required to be installed in accessible position points in the supply system to allow
maintenance and repairs to be carried out. They must be provided in accordance with AS/NZS 3500.1
and NZBC G12/AS1 as shown below:
Isolating valves
Tempering valve
Advantages
Smaller diameter *
pipework may be used
Greater flexibility of pipe *
layout
Quiet operation *
Disadvantages
Prone to pressure * *
fluctuations
Difficult to install *
wetback
3.3 Hot water pipes
Hot water pipes must be appropriate for the temperature and pressure of water being piped.
On this page:
• materials
• pressure rating of thermoplastic pipes
• de-rating (rate of loss of strength) factors of some commonly used pipe material
Also see pipe materials, pipe installation, and valves and controls.
Materials
Hot water pipes must be able to withstand the maximum temperature of the water being piped. Pipe
material may be copper or an appropriate thermoplastic material.
Materials suitable for hot water supply pipes include:
• copper
• polybutylene (PB)
• chlorinated polyvinylchloride (CPVC or PVCc)
• random polypropylene (PP-R)
• cross-linked polyethylene (PEX).
Thermoplastic piping should not be used where a hot water system includes an uncontrolled heat
source such as a wetback or a solar heating system.
Acceptable Solution G12/AS1 and AS/NZS 3500.4 require the first metre of length of pipe from
water heaters to be in copper.
Grades of PEX vary, and few grades will tolerate 100°C water for any significant length of time.
Pressure rating of thermoplastic pipes
Pipes are classified according to their pressure rating (PN) at 20°C. For example, a pipe rated PN16 is
rated for a pressure of 160 MPa at 20°C. Thermoplastic pipes lose strength and ability to withstand
the pressure with increasing temperature, and this differs with different materials.
De-rating (rate of loss of strength) factors of some commonly used pipe materials
104 * * *
Toilets
In an average home, around one litre in five is used for toilet flushing. This can be reduced by:
• ensuring a dual flush cistern is specified
• installing a water-efficient toilet pan
• using collected rainwater or treated greywater for flushing
• installing waterless composting toilets where no mains sewer connection is available.
Many older cisterns use far more water than necessary – up to 12 litres is not uncommon. To reduce
the amount of water used, replace the inefficient cistern with a modern dual-flush one that uses 6 / 3
litres or 4.5 / 3 litres. (A new pan may be needed where a dual flush cistern cannot be fitted to the
existing one.)
Toilets are covered by the New Zealand Water Efficiency Labelling Scheme, and must have
efficiency labels on them – see Appliances below.
If fitting a new pan/cistern is impractical, options you can use to reduce water usage include:
• placing an object such as a brick, or plastic milk bottle filled with water that has the top firmly
screwed on into the cistern to reduce the amount of water required to fill an older cistern
• adjusting the float ball by bending it down slightly to reduce the volume of water in the
cistern – ensure that sufficient flow and volume is maintained for an adequate flush
• ensuring that the cistern supply shuts off fully when not in use.
In all cases, sufficient flow and volume must be maintained so the pan is cleared with a single flush.
Other fixtures
Water usage can be reduced by specifying/installing:
• For main-pressure systems, low-flow showerheads that use less than 9 litres of water per
minute and still deliver a comfortable shower
• aerators on taps used for hand washing. These relatively inexpensive devices reduce water
flow from around 18–28 litres per minute to 6, 8 or 12 litres per minute. Aerators are not
suitable for taps on baths where a larger volume of water is required.