General Information

Captiva
SECTION 0B
GENERAL INFORMATION
SPECIFICATIONS
Technical Data
Engine
Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Engine Type In-line 4 HFV6 In-line 4
Bore 87.5 mm (3.44 in.) 89 mm (3.50 in.) 83 mm (3.27 in.)
Stroke 100.0 mm (3.94 in.) 85.6 mm (3.37 in.) 92 mm (3.62 in.)
Total
2,405 cc (147 in³) 3,195 cc (195 in³) 1,991 cc (121 in³)
Displacement
Compression
9.6 : 1 10.2 : 1 17 : 5
Ratio
Maximum 100 KW (134.1 hp) (at 5,000 169 KW (226.6 hp) (at 6,600 110 KW (147.5 hp) (at 4,000
Power rpm) rpm) rpm)
Maximum 220 N•m (162.3 lb-ft) (at 2,200 297 N•m (219.0 lb-ft) (at 3,200 320 N•m (236.0 lb-ft) (at 2,000
Torque rpm) rpm) rpm)
Ignition System

Ignition Type Direct Ignition System Direct Ignition System Compression Ignition System
Ignition Sequence 1-3-4-2 1-2-3-4-5-6 1-3-4-2
Spark Plug Gap 0.9~1.1 mm (0.035~0.043 in.) 1.1 mm (0.043 in) -
Spark Plug Maker Bosch Bosch -
Spark Plug Type FLR8LDCU HR7MPP302 -
Clutch

Type Single Dry Plate - Single Dry Plate
Outside Diameter 235 mm (9.25 in.) - 240 mm (9.45 in.)
Inside Diameter 150.0 mm (5.9 in.) - 155 mm (6.10 in.)
Thickness 8.4 mm (0.3 in.) - 8.7 mm (0.34 in.)
Fluid Capacity 0.06L (0.06 qt) - 0.06L (0.06 qt)
Manual Transaxle

Maker GMDAT - GMDAT
Type or Model D33 - D33
Gear Ratio: . . .
1st 3.947 : 1 - 3.820 : 1
2nd 2.036 : 1 - 1.970 : 1
3rd 1.348 : 1 - 1.304 : 1
4th 0.971 : 1 - 0.971 : 1
5th 0.767 : 1 - 0.767 : 1
Reverse 3.615 : 1 - 3.615 : 1
Final Drive Ratio . . .
FWD 4.357 : 1 - 4.357
AWD 4.357 : 1 - 4.357
Oil Capacity . .
FWD 2.1L (2.2 qt) - 2.1L (2.2qt)
AWD 2.3L (2.4 qt) - 2.3L (2.4 qt)
Automatic Transaxle

Maker AISIN AISIN AISIN
Type or Model AW55-51LE AW55-51LE AW55-51LE
Gear Ratio: . . .
1st 4.575 : 1 4.575 : 1 4.575 : 1
2nd 2.979 : 1 2.979 : 1 2.979 : 1
3rd 1.947 : 1 1.947 : 1 1.947 : 1
4th 1.318 : 1 1.318 : 1 1.318 : 1
5th 1.000 : 1 1.000 : 1 1.000 : 1
Reverse 5.024 : 1 5.024 : 1 5.024 : 1
Final Drive Ratio 2.606 : 1 2.700 : 1 2.397 : 1
Oil Capacity (Full fill) 6.85 ± 0.15 L (7.24 ± 0.16 qt) 6.85 ± 0.15 L (7.24 ± 0.16 qt) 7.11 ± 0.15 L (7.51 ± 0.15 qt)
Brake

Booster Size: (Dual) 9 in. + 9 in. 9 in. + 9 in. 9 in. + 9 in.
Master Cylinder Diameter 25.4 mm (1 in.) 25.4 mm (1 in.) 25.4 mm (1 in.)
1st. 7.5 : 1 1st. 7.5 : 1 1st. 7.5 : 1
Booster Ratio
2nd. 11 : 1 2nd. 11 : 1 2nd. 11 : 1
Front Brake: . . .
Disc Type Ventilated Ventilated Ventilated
Disc Size 296 mm (11.7 in.) 296 mm (11.7 in.) 296 mm (11.7 in.)
Rear Brake: . . .
Disc Type Ventilated Ventilated Ventilated
Disc Size 303 mm (11.9 in.) 303 mm (11.9 in.) 303 mm (11.9 in.)
Fluid Capacity 0.67L (0.71 qt) 0.67L (0.71 qt) 0.67L (0.71 qt)
Tire and Wheel

215/70R16, 235/60R17, 235/60R17, 215/70R16, 235/60R17,
Tire Size
235/55R18 235/55R18 235/55R18
6.5J x 16 (steel, Al), 7J x 17 7J x 17 (Al), 7J x 6.5J x 16 (steel, Al), 7J x 17 (Al),
Wheel Size
(Al), 7J x 18 (Al) 18 (Al) 7J x 18 (Al)
Temporary Spare Tire
T155/90R16 T155/90R16 T155/90R16
Size
Temporary Spare Wheel
4T x 16 4T x 16 4T x 16
Size
Inflation Pressure . . .
Front . . .
Up to 4 Occupants
210 kPa (30 psi) 210 kPa (30 psi) 210 kPa (30 psi)
Over to 5
Occupants
W/ Towing Trailer 230 kPa (33 psi) 230 kPa (33 psi) 230 kPa (33 psi)
Rear . . .
Up to 4 Occupants
Over to 5
Occupants
W/ Towing Trailer 240 kPa (35 psi) 240 kPa (35 psi) 240 kPa (35 psi)
Temporary Spare
Inflation Pressure
Steering System

Gear Type Rack and Pinion Rack and Pinion Rack and Pinion
Overall Gear Ratio: . . .
Power Steering 18.5 : 1 18.5 : 1 18.5 : 1
Wheel Diameter . . .
W/ Air Bag 390 mm (15.4 in.) 390 mm (15.4 in.) 390 mm (15.4 in.)
Wheel Alignment: . . .
(Based on unloaded)
Front:
Toe-In 0.1° ± 0.08° 0.1° ± 0.08° 0.1° ± 0.08°
Caster 2.18° ± 0.73° 2.18° ± 0.73° 2.18° ± 0.73°
Camber -0.55° ± 0.75° -0.55° ± 0.75° -0.55° ± 0.75°
Rear:
Toe-In 0.09° ± 0.1° 0.09° ± 0.1° 0.09° ± 0.1°
Camber -0.35° ± 0.5° -0.35° ± 0.5° -0.35° ± 0.5°
Oil Capacity 1.1L (1.2 qt) 1.1L (1.2 qt) 1.1L (1.2 qt)
Suspension

Front Type McPherson Strut McPherson Strut McPherson Strut
Rear Type Four Link Type Four Link Type Four Link Type
Fuel System

Fuel Delivery MPI MPI Common rail
Fuel Pump Type Electric Motor Pump Electric Motor Pump 3 Cylinder radial plunger
Fuel Filter Type Intank Filter Type Intank Filter Type Catridge
Fuel Capacity 65L (17.2 gal) 65L (17.2 gal) 65L (17.2 gal)
Lubricating System

Lubricating Type Forced Feed Forced Feed Forced Feed
Oil Pump Type Rotary (Trochoid) Gerotor Gerotor
Oil Filter Type Spin-on (Full Flow) Spin-on (Full Flow) Catridge
Oil Pan Capacity . . .
Including Oil Filter 4.5L (4.8 qt) 7.4L (7.8 qt) 6.2L (6.6 qt)
Cooling System

Cooling Type Forced Water Circulation Pressurized Pressurized
Radiator Type Cross-flow Cross-flow Cross-flow
Water Pump Type Centrifugal Centrifugal Centrifugal
Thermostat Type Pellet Type Pellet Type Pellet Type
Coolant Capacity 9.0L (9.5 qt) 10.0L (10.6 qt) 9.0L (9.5 qt)
Electric System

12V - 60AH 12V - 70AH 12V - 90AH
Battery
650 Cold Cranking Amps 770 Cold Cranking Amps 912 Cold Cranking Amps
Generator 14.6 ± 0.25V - 120A 14.6 ± 0.25V - 120A 12V - 125A
Starter 1.4 KW 1.4 KW 1.8 KW
Vehicle Dimensions and Weights
Vehicle Dimensions

Overall Length 4,635 mm (182.5 in.) 4,635 mm (182.5 in.) 4,635 mm (182.5 in.)
Overall Width 1,850 mm (72.8 in.) 1,850 mm (72.8 in.) 1,850 mm (72.8 in.)
Overall Height 1,720 mm (67.7 in.) 1,720 mm (67.7 in.) 1,720 mm (67.7 in.)
Minimum Ground Clearance 200 mm (7.9 in.) 200 mm (7.9 in.) 200 mm (7.9 in.)
Wheel Base 2,705 mm (106.5 in.) 2,705 mm (106.5 in.) 2,705 mm (106.5 in.)
Tread: . . .
Front 1,562 mm (61.5 in.) 1,562 mm (61.5 in.) 1,562 mm (61.5 in.)
Rear 1,572 mm (61.9 in.) 1,572 mm (61.9 in.) 1,572 mm (61.9 in.)
Vehicle Weights

Manual: . . .
Front
Wheel
Drive . . .
1,770~1,855 kg
1,730~1,815 kg (3,902.2~4,089.6
(3,814.0~4,001.4 lb) / lb)/1,820~1,890 kg
Curb 1,760~1,845 kg - (4,012.4~4,166.7 lb)
Weight (3,880.1~4,067.5 lb) . .
Gross 2,505 kg (5,522.5 lb)/2,505 kg
Vehicle 2,180 kg (4,806.1 lb) / 2,320 kg - (5,522.5 lb)
Weight (5,114.17 lb) . .
All
Wheel
Drive . . .
1,805~1,890 kg
(3,979.3~4,166.7 1,845~1,930 kg (4,067.5 ~
Curb lb)/1,835~1,920 kg 4,254.9 lb)/1,895~1,965 kg
Weight (4,045.5~4,232.9 lb) - (4,177.7~4,332.0 lb)
Gross
Vehicle 2,255 kg (4,971.4 lb)/2,395 kg 2,505 kg (5,522.5 lb)/2,505 kg
Weight (5,280.0 lb) - (5,522.5 lb)
Automatic:
Front
Wheel
Drive . . .
1,750~1,835 kg
(3,858.0~4,045.4
Curb lb)/1,780~1,865 kg
Weight (3,924.2~4,111.6 lb) - -
Gross
Vehicle 2,200 kg (4,850.1 lb)/2,340 kg
Weight (5,158.8 lb) - -
All
Wheel
Drive . . .
1,825~1,910 kg 1,845~1,930 kg 1,865~1,950 kg
(4,023.3~4,210.8 (4,067.5~4,254.9 (4,111.6~4,299.0
Curb lb)/1,845~1,930 kg lb)/1,880~1,965kg lb)/1,910~1,980 kb
Weight (4,067.5~4,254.9 lb) (4,144.6~4,332.0 lb) (4,210.8~4,365.1 lb)
Gross
Vehicle 2,275 kg (5,015.5 lb)/2,405 kg 2,295 kg (5,059.6 lb)/2,440 kg 2,505 kg (5,522.5 lb)/2,505 kg
Weight (5,302.1 lb) (5,379.2 lb) (5,522.5 lb)
Passenger
Capacity 5/7 5/7 5/7
* Condition : With driver (75 kg)
Standard Bolt Specifications
Bolt* 4T - Low Carbon Steel 7T - High Carbon Steel 7T - Alloy Steel

M6 X 1.0 4.1-8.1 N•m (36-72 lb-in) 5.4-9.5 N•m (48-84 lb-in) -
M8 X 1.25 8.1-17.6 N•m (72-156 lb-in) 12.2-23.0 N•m (108-204 lb-in) 16-30 N•m (12-22 lb-ft)
M10 X 1.25 20-34 N•m (15-25 lb-ft) 27-46 N•m (20-34 lb-ft) 37-62 N•m (27-46 lb-ft)
* Diameter X pitch in millimeters
MAINTENANCE AND REPAIR

MAINTENANCE AND LUBRICATION
Normal Vehicle Use

The maintenance instructions contained in the maintenance schedule are based on the assumption that the
vehicle will be used for the following reasons:
To carry passengers and cargo within the limitation indicated on the Tire Placard.
To be driven on reasonable road surfaces and within legal operating limits.
Explanation of Scheduled Maintenance Services

The services listed in the maintenance schedule are further explained below. When the following maintenance
services are performed, make sure all the parts are replaced and all the necessary repairs are done before
driving the vehicle. Always use the proper fluid and lubricants.
Drive Belt Inspection

When a separate belt drives the power steering pump, the air conditioning compressor and the generator,
inspect it for cracks, fraying, wear, and proper tension. Adjust or replace the belt as needed.
Engine Oil and Oil Filter Change

Always use recommended engine oil. Refer to "Recommended Fluids and Lubricants" in this section.
Engine Oil Viscosity

Engine oil viscosity (thickness) has an effect on fuel economy and cold weather operation. Lower viscosity
engine oils can provide better fuel economy and cold weather performance; however, higher temperature
weather conditions require higher viscosity engine oils for satisfactory lubrication. Using oils of any viscosity
other than those viscosities recommended could result in engine damage.
Cooling System Service

Drain, flush and refill the system with new coolant. Refer to "Recommended Fluids and Lubricants" in this
section.
Fuel Filter Replacement

Inspect and replace the engine fuel filter. Refer to "Scheduled Maintenance Charts" in this section.
Air Cleaner Element Replacement

Replace the air cleaner element every 40,000 km (24,000 mile).
Replace the air cleaner more often under dusty conditions.
Throttle Body Mounting Bolt Torque

Check the torque of the throttle body mounting bolts.
Tighten
Tighten the throttle body mounting bolts to 10 N•m (89 lb-in) if necessary.
Spark Plug Replacement

Replace spark plugs with the same type.
Spark Plug Wire Replacement

Clean the wires and inspect them for burns, cracks, or other damage. Check the wire boot fit at the direct
ignition system (DIS) module and at the spark plugs. Replace the wires as needed.
Brake System Service

Check the disc brake pads every 30,000 Km (18,000 miles), or 18 months. Check the pad thickness carefully. If
the pads are not expected to last another 30,000 Km (18,000 miles), replace the pad. Check the breather hole
in the brake fluid reservoir cap to be sure it is free from dirt and the passage is open.
Transaxle Service
The manual transaxle fluid does not require changing. For automatic transaxles, refer to "Scheduled
Maintenance Charts" in this section.
Tire and Wheel Inspection and Rotation

Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If
irregular or premature wear exists, check the wheel alignment and check for damaged wheels. While the tires
and wheels are removed, inspect the brakes. Refer to "Each Time The Oil Is Changed" in this section.
Scheduled Maintenance Charts
Engine
Maintenance Item Maintenance Interval

. Kilometers or time in months, whichever comes first
x 1,000 km 10 20 30 40 50 60 70 80 90 100
x 1,000 miles 6 12 18 24 30 36 42 48 54 60
Months 6 12 18 24 30 36 42 48 54 60
Drive belts - 2.4D I I R I
Drive belts - 3.2D l R l
Drive belts - 2.0S DSL l I R
Engine oil & engine oil filter - 2.4D (1) (2) R R R R R R R R R R
Engine oil & engine oil filter - 3.2D/2.0S DSL (11) See the remark (11) below.
Cooling system hose & connections I I I I I I I I I I
Engine coolant (1) (3) See the remark (3) below
Fuel filter - 2.4D/3.2D (14) . . . I . . . I . .
Fuel filter - 2.0S DSL . . . . . R . . . .
Fuel line and connections . I . I . I . I . I
Air cleaner element (4) I I I R I I I R I I
Spark plugs - 2.4D . I . R . I . R . I
Spark plugs - 3.2D (12) . . I . . I . . I .
Ignition cable - 2.4D/3.2D Replace every 96,000 km(60,000 miles)
x 1,000 km 10 20 30 40 50 60 70 80 90 100
x 1,000 miles 6 12 18 24 30 36 42 48 54 60
Months 6 12 18 24 30 36 42 48 54 60
Evaporative emission canister & vapour lines . . . I . . . I . .
PCV system . . I . . I . . I .
Timimg belt (5) . . l . . I . . l .
Chart Symbols:
I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R - Replace or change:
(1) Refer to "Recommended Fluids And Lubricants"
(2) If a vehicle is operated under severe conditions : short distance driving, extensive idling or driving in dusty
conditions, change engine oil and the filter every 5,000 km (3,000 miles) or 3 months, whichever comes first.
(3) Inspect the engine coolant every 6 months or 10,000 km (6,000 miles) and replace it every 5 years or
240,000 km (150,000 miles).
(4) Inspect the air cleaner element every 5,000 km (3,000 miles) or 3 months if under dusty driving condition. If
necessary, correct, clean, or replace.
(5) 2.4D : Replace every 120,000 km (72,000 miles).
2.0S DSL : Replace every 90,000 km (54,000 miles).
(11) Replace every 30,000 km (18,000 miles) or 1 year.
(12) Replace the spark plugs every 120,000 km (72,000 miles).
(13) Inspect the timingbelt every 30,000 km (18,000 miles) replace it every 90,000 km (54,000 miles).
(14) Replace 140,000 km (84,000 miles).
Chassis and Body

x 1,000 km 10 20 30 40 50 60 70 80 90 100
x 1,000 miles 6 12 18 24 30 36 42 48 54 60
Months 6 12 18 24 30 36 42 48 54 60
Air filter (A/C) (6) R R R R R R R R R R
Exhaust pipes & mountings I I I I I I I I I I
Brake/Clutch fluid (1) (7) I I I I I R I I I I
Front brake pads and discs(8) . . I . . I . . I .
Rear brake pads and discs (8) . . I . . I . . I .
Parking brake . . I . . I . . I .
Brake line and connections (Including booster) I I I I I I I I I I
Manual Transaxle fluid (1) I I I I I I I I I I
Chassis and underbody bolts and nuts tight/secure I I I I I I I I I I
Automatic transaxle fluid (1) (14) See the remark (14) below.
Tire condition & inflation pressure (9) See the remark (9) below.
Wheel alignment (10) Inspect when abnormal condition is noted
Steering wheel and linkage I I I I I I I I I I
Power steering fluid & lines (1) I I I I I I I I I I
Drive shaft boots I I I I I I I I I I
Safety belts, buckles and anchors I I I I I I I I I I
Lubricate locks, hinges and hood latch I I I I I I I I I I
Chart Symbols:
I - Inspect and if necessary correct, clean, replenish, or adjust.
R - Replace or change:
(1) Refer to "Recommended Fluids And Lubricants"
(6) More frequent maintenance is required if under dusty driving conditions.
(7) Change the brake fluid every 30,000 km (18,000 miles) or 18 months if the vehicle is mainly driven under
severe conditions :
Driving in hilly or mountainous terrain, or

Towing a trailer frequently.
(8) More frequent maintenance is required if under severe conditions : short distance driving, extensive idling,
frequent low-speed operation in stop and go traffic or driving in dusty conditions.
(9) Tire condition should be inspected before driving and tire pressure should be checked each time you fill
your fuel tank or at least once a month using a tire pressure gauge.
(10) If necessary, rotate and balance wheels.
(14) The transaxle fluid change is not required. Also, routine inspection of the fluid is not required. Transaxle
fluid inspection is only required if there is a symptom indicating a concern with the fluid.
OWNER INSPECTIONS AND SERVICES
While Operating The Vehicle
Horn Operation
Blow the horn occasionally to make sure it works. Check all the button locations.
Brake System Operation

Be alert for abnormal sounds, increased brake pedal travel or repeated pulling to one side when braking. Also,
if the brake warning light goes on, or flashes, something may be wrong with part of the brake system.
Exhaust System Operation

Be alert to any changes in the sound of the system or the smell of the fumes. These are signs that the system
may be leaking or overheating. Have the system inspected and repaired immediately.
Tires, Wheels and Alignment Operation

Be alert to any vibration of the steering wheel or the seats at normal highway speeds. This may mean a wheel
needs to be balanced. Also, a pull right or left on a straight, level road may show the need for a tire pressure
adjustment or a wheel alignment.
Steering System Operation

Be alert to changes in the steering action. An inspection is needed when the steering wheel is hard to turn or
has too much free play, or if unusual sounds are noticed when turning or parking.
Headlight Aim
Take note of the light pattern occasionally. Adjust the headlights if the beams seem improperly aimed.
At Each Fuel Fill

A fluid loss in any system may indicate a problem. Have the system inspected and repaired immediately.
Engine Oil Level

Check the oil level and add oil if necessary. The best time to check the engine oil level is when the oil is warm.
1. After stopping the engine, wait a few minutes for the oil to drain back to the oil pan.
2. Pull out the oil level indicator (dip stick).
3. Wipe it clean, and push the oil level indicator back down all the way.
4. Pull out the oil level indicator and look at the oil level on it.
5. Add oil, if needed, to keep the oil level above the MIN line and within the area labeled "Operating Range."
Avoid overfilling the engine, since this may cause engine damage.
6. Push the indicator all the way back down into the engine after taking the reading.
If you check the oil level when the oil is cold, do not run the engine first. The cold oil will not drain back to the
pan fast enough to give a true oil level reading.
Engine Coolant Level and Condition

Check the coolant level in the coolant reservoir tank and add coolant if necessary. Inspect the coolant. Replace
dirty or rusty coolant.
Windshield Washer Fluid Level

Check the washer fluid level in the reservoir. Add fluid if necessary.
At Least Monthly
Tire And Wheel Inspection and Pressure Check

Check the tires for abnormal wear or damage. Also check for damaged wheels. Check the tire pressure when
the tires are cold (check the spare also, unless it is a stowaway). Maintain the recommended pressures that are
on the tire placard.
Light Operation
Check the operation of the license plate light, the headlights (including the high beams), the parking lights, the
fog lights, the taillight, the brake lights, the turn signals, the backup lights and the hazard warning flasher.
Fluid Leak Check

Periodically inspect the surface beneath the vehicle for water, oil, fuel or other fluids, after the vehicle has been
parked for a while. Water dripping from the air conditioning system after use is normal. If you notice fuel leaks
or fumes, find the cause and correct it at once.
At Least Twice a Year
Power Steering System Reservoir Level

Check the power steering fluid level. Keep the power steering fluid at the proper level. Refer to Section 6A,
Power Steering System.
Brake Master Cylinder Reservoir Level

Check the fluid and keep it at the proper level. A low fluid level can indicate worn disc brake pads which may
need to be serviced. Check the breather hole in the reservoir cover to be free from dirt and check for an open
passage.
Weather-Strip Lubrication
Apply a thin film silicone grease using a clean cloth.
Each Time The Oil is Changed
Automatic Transaxle Fluid

Refer to "Transaxle Fluid Level Checking Procedure" in Section 5A, AISIN 55-51LE Automatic Transaxle.
Manual Transaxle
Check the oil level and add oil as required. Refer to Section 5B, Five-Speed Manual Transaxle.
Brake System Inspection

This inspection should be done when the wheels are removed for rotation. Inspect the lines and the hoses for
proper hookup, binding, leaks, cracks, chafing, etc. Inspect the disc brake pads for wear. Inspect the rotors for
surface condition. Inspect other brake parts, including the parking brake, etc., at the same time. Check the
parking brake adjustment. Inspect the brakes more often if habit or conditions result in frequent braking.
Steering, Suspension and Front Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and the steering system for damaged, loose, or missing parts; signs of
wear; or lack of lubrication. Inspect the power steering lines and the hoses for proper hookup, binding, leaks,
cracks and chafing, etc. Clean and inspect the drive axle boot and seals for damage, tears, or leakage.
Replace the seals if necessary.
Exhaust System Inspection

Inspect the complete system (including the catalytic converter, if equipped). Inspect the body near the exhaust
system. Look for broken, damaged, missing, or out-of-position parts, as well as open seams, holes, loose
connections, or other conditions which could cause heat buildup in the floor pan or could let exhaust fumes
seep into the trunk or passenger compartment.
Throttle Linkage Inspection

Inspect the throttle linkage for interference or binding, damaged, or missing parts. Lubricate all linkage joints
and throttle cable joints, the intermediate throttle shaft bearing, the return spring at throttle valve assembly, and
the accelerator pedal sliding face with suitable grease. Check the throttle cable for free movement.
Engine Drive Belts

Inspect all belts for cracks, fraying, wear, and proper tension. Adjust or replace the belts as needed.
Hood Latch Operation

When opening the hood, note the operation of the secondary latch. It should keep the hood from opening all
the way when the primary latch is released. The hood must close firmly.
At Least Annually
Lap and Shoulder Belts Condition and Operation

Inspect the belt system, including the webbing, the buckles, the latch plates, the retractor, the guide loops and
the anchors.
Movable Head Restraint Operation

On vehicles with movable head restraints, the restraints must stay in the desired position.
Spare Tire and Jack Storage

Be alert to rattles in the rear of the vehicle. The spare tire, all the jacking equipment, and the tools must be
securely stowed at all times. Oil the jack ratchet or the screw mechanism after each use.
Key Lock Service

Lubricate the key lock cylinder.
Body Lubrication Service

Lubricate all the body door hinges including the hood, the fuel door, the rear compartment hinges and the
latches, the glove box and the console doors, and any folding seat hardware.
Transaxle Neutral Switch Operation on Automatic Transaxle

Caution : Adhere to the following precautions. Failure to do so can cause injuries and property
damage.
Firmly apply the parking brake and the regular brakes.

Do not use the accelerator pedal.
Be ready to turn the ignition OFF if the vehicle starts.
On automatic transaxle vehicles, try to start the engine in each gear. The starter should crank only in P (Park)
and in N (Neutral).
Parking Brake and Transaxle P (Park) Mechanism Operation

Caution : To reduce the risk of personal injury or property damage, be prepared to apply the regular
brakes if the vehicle begins to move.
Park on a fairly steep hill with enough room for movement in the downhill direction. To check the parking brake,
with the engine running and the transaxle in N (Neutral), slowly remove foot pressure from the regular brake
pedal (until only the parking brake is holding the vehicle).
To check the automatic transaxle P (Park) mechanism’s holding ability, release all brakes after shifting the
transaxle to P (Park).
Underbody Flushing
Flushing the underbody will remove any corrosive materials used for ice and snow removal and dust control. At
least every spring, clean the underbody. First, loosen the sediment packed in closed areas of the vehicle. Then
flush the underbody with plain water.
Engine Cooling System

Inspect the coolant and freeze protection fluid. If the fluid is dirty or rusty, drain, flush and refill the engine
cooling system with new coolant. Keep the coolant at the proper mixture in order to ensure proper freeze
protection, corrosion protection and engine operating temperature. Inspect the hoses. Replace the cracked,
swollen, or deteriorated hoses. Tighten the clamps. Clean the outside of the radiator and the air conditioning
condenser. Wash the filler cap and the neck. Pressure test the cooling system and the cap in order to help
ensure proper operation.
Recommended Fluids and Lubricants
Usage Capacity Fluid/Lubricant

Engine Oil 2.4D : 4.5L (4.8 qt) API SL (ILSAC GF-III) grade
SAE 5W-30
Hot area: SAE 10W-30
3.2D : 7.4L (7.8 qt) GM B 040 2095 SAE OW-30 (ACEA A3)
2.0S DSL : 6.2L (6.6 qt) MB 229.31 5W40 (ACEA C3)
Engine Coolant 2.4D/2.0S DSL : 9.0L (9.5
qt) Dex-cool coolant
3.2D: 10.0L (10.6 qt)
Brake Fluid 0.67L (0.71 qt) DOT-4
Clutch Fluid 0.06L (0.06 qt) DOT-4
Power Steering System Fluid 1.1L (1.2 qt) DEXRON® III, DEXRON®II D
2.4D/3.2D : 6.85 ± 0.15L
(7.24 ± 0.16 qt)
Automatic Transaxle JWS 3309 US ATF or JWS 3317
2.0S DSL : 7.11 ± 0.15L
(7.51 ± 0.15 qt)
Manual Transaxle FWD : 2.1L (2.2 qt)
SAE 75W-90
AWD : 2.3L (2.4 qt)
Transfer Case 0.8 ± 0.1L (0.85 ± 0.1 qt) Synthetic hypoid 75W-90
Differential Carrier Assembly
0.6 ± 0.1L (0.63 ± 0.1 qt) Synthetic hypoid 75W-90
Fluid
Manual Transaxle Shift Linkage As needed Silicone grease
Key Lock Cylinders As needed Silicone grease
Automatic Transaxle Shift As needed Silicone grease
Linkage
Floor Shift Linkage Points As needed Engine oil
Hood Latch Assembly As needed
1. Engine oil
1. Pivots and Spring Anchor 2. Multipurpose-type grease meeting
2. Release Pawl requirements NLGI No. 1 or 2
Hood and door hinges As needed Engine oil

Fuel door hinge
Rear compartment lid hinges
Weatherstripping As needed Silicone grease
GENERAL DESCRIPTION AND SYSTEM OPERATION

General Repair Instructions
If a floor jack is used, park the vehicle on level ground, “block” the front or rear wheels, set the jack
against the frame, raise the vehicle and support it with chassis stands and then perform the service
operation.
Before performing the service operation, disconnect the negative battery cable in order to reduce the
chance of cable damage and burning due to short-circuiting.
Use a cover on the body, the seats and the floor to protect them against damage and contamination.
Handle brake fluid and antifreeze solution with care as they can cause paint damage.
The use of proper tools, and the recommended essential and available tools where specified, are
important for efficient and reliable performance of the service repairs.
Use genuine parts.
Discard used cotter pins, gaskets, O-rings, oil seals, lock washers, angle-torqued fastener and self-
locking nuts. Prepare new ones for installation. Normal function of these parts cannot be maintained if
these parts are reused.
Keep the disassembled parts neatly in groups to facilitate proper and smooth reassembly.
Keep attaching bolts and nuts separated, as they vary in hardness and design depending on the position
of the installation.
Clean the parts before inspection or reassembly.
Also clean the oil parts, etc. Use compressed air to make certain they are free of restrictions.
Lubricate rotating and sliding faces of parts with oil or grease before installation.
When necessary, use a sealer on gaskets to prevent leakage.
Carefully observe all specifications for bolt and nut torques.
When service operation is complete, make a final check to be sure service was done properly and the problem
was corrected.
GENERAL DESCRIPTION
Vehicle and Component Identification
Passenger Car Vehicle Identification Number - EU Type

Passenger Car Vehicle Identification Number - North America Type
VIN Plate Location
The vehicle identification number (VIN) plate is attached to the top of the front panel support.
VIN Plate Type A
1. Manufacturer's Name
2. EC Whole Vehicle Type Approval No or Built date.
3. VIN (Vehicle Identification Number)
4. GVW (Gross Vehicle Weight)
5. Combination Weight (GVW + Braked Trailer Weight)
6. Maximum Permissible Axle Weight - Front
7. Maximum Permissible Axle Weight - Rear
VIN Plate Type B
1. Manufacturer's Name
2. VIN (Vehicle Identification Number)
3. Model
4. Engine Type
5. Body Color
Engraved VIN Location

The vehicle identification number (VIN) is engraved in the top right side of the bulkhead.
Engine Number Location (H24D)
The engine number is stamped on the cylinder block under the No. 4 exhaust manifold of the engine.
Engine Number (H24D)

Engine Number Location (HFV6 3.2D)
The engine number is stamped on the cylinder block under the No. 6 exhaust manifold of the engine.
Engine Number (HFV6 3.2D)

1. Component ID
2. Engine Broadcast Code
3. Plant Code ('H'=Holden)
4. Build Year ('06' = 2006)
5. Julian Date ('070' = built on day 70)
6. Build Sequence Number
Engine Number Location (2.0S DSL)

The engine number is stamped on the cylinder block under the No. 4 intake manifold of the engine.
Engine Number (2.0S DSL)
1. Engine Type (Z : Diesel)

2. Engine Size (20 : 2.0L)
3. Cam Mechanism (S : SOHC, D : DOHC)
4. Engine Generation Code (0 : Pilot, 1 : Production, 2 : Upgrade)
5. Sequence Number
6. Manufacturer's Country (K : Korea)
Body Identification Number Plate
1. P/O Number
2. Check Digit
3. Drive
4. Body Type
5. Production Month
6. Production Date
7. Sequential Number
8. Trunk Lid
9. Exterior Color
10. Export Country
11. Car Type
Body Identification Number Plate Location

The body identification number plate is attached to the top of the front panel support.
Manual Transaxle Identification Number Plate Location
The manual transaxle identification number is attached to the top of the transmission case near the engine.
Automatic Transmission Identification Number Plate (AISIN 55-51LE)
1. Model Number
2. I.D. Code
3. Part Number
4. Serical Number.
Automatic Transaxle Identification Number Plate Location
Vehicle Lifting Procedures

Caution : To avoid any vehicle damage, serious personal injury or death when major components are
removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands
at the opposite end from which the components are being removed.
Caution : To avoid any vehicle damage, serious personal injury or death, always use the jackstands to
support the vehicle when lifting the vehicle with a jack.
Notice : Perform the following steps before beginning any vehicle lifting or jacking procedure :
Remove or secure all of the vehicle's contents in order to avoid any shifting or any movement that may
occur during the vehicle lifting or jacking procedure.
The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the
vehicle and any vehicle contents.
The lifting equipment or the jacking equipment must meet the operational standards of the lifting
equipment or jacking equipment's manufacturer.
Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface.
Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting
equipment or jacking equipment to contact any other vehicle components.
Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment,
the vehicle, and/or the vehicle's contents.
Vehicle Lifting Points

1. Frame contact lift - front
2. Frame contact lift - rear
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Captiva

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Tire and Wheel

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Vehicle Dimensions and Weights

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Application 2.4L DOHC 3.2L DOHC 2.0S DSL

Standard Bolt Specifications

Bolt* 4T - Low Carbon Steel 7T - High Carbon Steel 7T - Alloy Steel

MAINTENANCE AND REPAIR

Normal Vehicle Use

Explanation of Scheduled Maintenance Services

Drive Belt Inspection

Engine Oil and Oil Filter Change

Engine Oil Viscosity

Cooling System Service

Fuel Filter Replacement

Air Cleaner Element Replacement

Throttle Body Mounting Bolt Torque

Spark Plug Replacement

Spark Plug Wire Replacement

Brake System Service

Tire and Wheel Inspection and Rotation

Scheduled Maintenance Charts

Maintenance Item Maintenance Interval

Chassis and Body

Maintenance Item Maintenance Interval

Driving in hilly or mountainous terrain, or

OWNER INSPECTIONS AND SERVICES

While Operating The Vehicle

Brake System Operation

Exhaust System Operation

Tires, Wheels and Alignment Operation

Steering System Operation

At Each Fuel Fill

Engine Oil Level

Engine Coolant Level and Condition

Windshield Washer Fluid Level

Tire And Wheel Inspection and Pressure Check

Fluid Leak Check

At Least Twice a Year

Power Steering System Reservoir Level

Brake Master Cylinder Reservoir Level

Each Time The Oil is Changed

Automatic Transaxle Fluid

Brake System Inspection

Exhaust System Inspection

Throttle Linkage Inspection

Engine Drive Belts

Hood Latch Operation

Lap and Shoulder Belts Condition and Operation

Movable Head Restraint Operation