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    Procedure for Commissioning of Small Power device

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    Small Power device Commissioning

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    Procedure for Commissioning of Small Power device

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    31 views44 pages

    Small Power Device Commissioning

    Uploaded by

    Ali AK
    Procedure for Commissioning of Small Power device

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 44
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GP. Document No, ‘aPD-9-£19-0017 Page: 1 oft Document Te Deca, | QPD-0-19.0017 [METHOD STATEMENT FOR FRE-COMMISSIONING AND - COMMISSIONING OF SMALL POWER DEVICES (pacKAGE | Rv 2 66 BASEMENT CARPARK VENTILATION) Date anata Page 20f28 Table of Contents 4. SCOPE & OBJECTIVE: 4 2. REFERENCES: 5 3. DEFINITIONS AD ABBREVIATION. 6 4. HEALTH & SAFETY HAZARDS: a General Safty Guietnes 10 Requted PersoralProtsctve Equipment forthe Tasks 10 5. _ RESPONSIBILITIES! SUPERVISION. COMMISSIONING TEAM a 5. _PRE-COMMISSIONING, TESTING AND COMMISSIONING PRELIMINARIES. 13 Test Notiteation 8 Decess Cont 13 PROCEDURE! METHOD TO BE EMPLOYED. 13 TA Pre-commissioning: 13 Praliminary Chek and Veriieations 13 7.2. PSAT (PRE-CONMISSIONING). “ 7.24 Interna Visual Procedure: “ 7.22 Exteral Visual Procedure: “ 7.23 Procedure for Inspection & Testing of Panel Boards. 14 1.24 Procedure for Measurement of Insulation & Continuity Resistance: 18 1.25 Teste an Earth Resistance 6 173 Small power test procedure: 15 134 Polaiy Test 18 732 Procedure (ELCBIRCBO-Elctrical Check). 46 733 Procedure (ELCBIRCBO-Mechanical Check) 18 7.34 Earth aut Lop Impedance (Z5)/ Prospective Fault Curent (PFC). aw 735 Residual Curent Device Trp Test (Live Test). w 736 Function Test (Live Test) w 737 Trining.. 7 set WORKING HOURS: 18 [MANPOWER REQUIREMENT: 18 40. MATERIAL REQUIREMENT: 18 ‘Vi. PLANT & EQUIPMENT REQUIREMENT: 18 Decent Tie METHOD STATEMENT FOR PRE-COMMSSIONING AND CCOMHSSIONING OF SMALL POWER DEVICES (PACKAGE {6 BASEMENT CARPARK VENTILATION) Rev ate Page ‘apD.9-10.0017 2 2ayoor020 ot 12, QC APPROVAL AND OTHER DOCUMENTARY REQUIREMENTS: 43, SUPPORTING DOCUMENTATION: +4, DISTRIBUTION: 15, OTHERINFORMATION: 46, MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL 47, ATTACHMENTS, APPENDIX 1- RISK ASSESMENT, 19 19 19 20 20 2 Pocee tee Decne. | GPD8E19.007 McTHOD STATEMENT FOR FRE-COMMISSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE {6 BASEMENT CARPARK VENTILATION) ev. 2 Date 2aronr020 Page| 40t2t 41. SCOPE & OBJECTIVE: ‘The Purpose of this document is to provide a uniform and systematic procedure for ‘conducting the PreCommissioning and Commissioning of Low Voltage-Small Pawer ‘devices for project Fit out At Podium — Qatar Petroleum District (Package #6 — Basement Car Park Ventlation) More over this document will define the methods to be adopted to ensure thatthe works Conducted at site ate in compliance withthe relevant documents and the methodology Undertaken are in accordance with QCS 2014, Approved shop drawings, Project Spectfications and manufacturer's recommendation, taking inlo consideration safe practices compliant with the Project Safety Plan, and associated safety procedures. ‘The inspection and testing of the works will be as per the Project Quality Plan, its associated Quality Procedures and relevant Inspection and Test pian. Only approved commissioning procedures shall be used to cary out the commissioning activities. "Visual shecks shall be carried out to confi the correciness of the instalation and the equipment is free of damage. Functional tests shall be carried out ‘on all components to verfy conformance to the manufacturers data, Purpose & Scope: This Procedure iste define the guidelines which shall be used by the T and C team to censure that all actives are planned, Organized, uniform, and systematic procedure for ‘conducting the testng and commissioning process of the Low Voltage-Small Power ‘vices in accocdarce withthe contract and testing plan for projec, Fit out At Podium — (Qatar Petroleum District (Package #8 — Basement Car Park Ventlation).This document deserbes the testing and commissioning procedure for Low Voltage-Small Power devices are to ensure a safe and efficient preparation of the system and to make the system run as per the programmed schedule and in accordance with the project specification. ‘The scope of this document is to provide the implementation of the commissioning process regarding specific systems beina commissioned. Commissioning includes performance testing to demonstrate that Low Voltage-Small Power devices mest the Contract performance of the system installation per manufacturer's recommendation, Industry accepted slandaré and project speciation. Objective: “The objective of this document i to confim that Low Voltage-Small Power devices are fully operational and meets all specifed design intent through series of test and adjustments. This T & C Procedure to be read in conjunction with the relevant inspection and test plan (ITP) with reference to Project Specifications, Quality Procedures of QCS 2014 ‘and other related standards. Desument Te! Deca. | QPD-9-E10.0017 [METHOD STATEMENT FOR FRE-COMMISSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (packace | 2 66 BASEMENT CARPARK VENTILATION) Date 2avoarze29 Page Sef2t 2. REFERENCES: CS 2014 Section 21 Part | Qatar Construction Specification-2014 46810 _| Bs7671 Wiring regulations 17th edition Cisse ‘Chartered Insitute of Bulding Service Engineers BSRIA Building Services Research and Information Associatio NFPA ‘National Fre Protection Association ‘acEwe ‘Gatar General Electricity & Water Corporation ‘@Po-s-04-0007 Health, Safely, & Environment (HSE) Plan ‘QPD-9-04-0002 ‘Construction Environmental Management Plan (CEMPL P-STD-0-003 8.004 | Qatar Petroleum standards ‘GPD-8-04-0005 Emergency response Plan ‘aPD-9-04-0004 Logistic Ptan| - (PD-9-04-0006 Project Qualty Plan ‘OSHA ‘Occupational Safety and Health administration Base Design ‘As per Contract ‘GAIGC Manual ‘Quality assurance and Qualiy control manual HSE Standards Health Safely Environmental Standards ‘oPD: ‘Revision of Detaled design of Firout works at Projet Specticaion | Petroleum District Document Transmitals | Material Submittal Approvals {or Approved Material ae MAR ref QPD-6-MAR-<-0003, ‘Document Transmials for | Pre-Gualicalon Approval re ‘Approved Pre-Quaifation ‘Approved | (QP D-9-PAD-MG-0069 Document Transmitals | Approved for Construction drawings (or diferent Packages) Documents Transmitals | Approved Shop drawings for Approved shop drawings Submittals Document Te Doctie | aPD-8-E10-0017 METHOD STATEMENT FOR PRE-COMIMISSIONNG AND CComMuSSIONING OF SMALL POWER DEVICES (PACKAGE | Sv 2 66 BASEMENT CARPARK VENTILATION) Dato: 2aroae20 Page | 6ot2t 3, DEFINITIONS AND ABBREVIATION ‘ap Qatar Petroleum app ‘Qatar Petroleum District BS Bish Standard “GPPS Gata petroleum public spaces OPPF Gata petroleum public ft out ee Trternaional Electrotechnical Commission ENEC European Nowe Elocical Gertiication 80 Diatraiton board oy Eira bw votage Ww iio vet A Commissioning Authoriy OF ‘Commissioning Engineer om - Comnissioning Manager rs Comnissioning Supervisor or ~ | Commissioning Technician TP Inspection Test Plan ‘AEB-QRC ‘Arab Engineering Bureau-Qatar Registered Consultant ‘CONTRACTORING | Medgulf Construction Company W.L.L ‘MEP (QMEP Contracting ‘SNC-UFMD ‘SNC-Lavalini Facity Management EHS ES Envienmental Health, Safety and Security BS British Standards FAT Factory Acceptance Test ik Inspection Request AFC “Approved for Construction PRC Project management Consultancy [Becument Tie [METHOD STATEMENT FCR PRE-COMMISSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE {6 BASEMENT CARPARK VENTILATION) Rew. 2 Date 2an2020 Page: Tota ‘@coD (atar Civil Defence Department toro Lock out Tag out WAR ‘Material Approval Request PD Project Director PE Project Engineer PPE Personal Protective Equipment Pu Project Managar ‘@wac ‘Quality Assurance/Qualiy Control acm ‘Quality Control Manager ‘acs Qatar Construction Standard FE Fire Fighting 86 Subcontractor PEAT Partial Stand-Alone Test SAT ‘Sand Alone Test frac “Testing & Commissioning RAM Risk Assessment Matix ia Installation Test [coc Certificate of Completion DEFINITION OF TERMS | PROJECT Revision of Detaled Design of Fit out works at Oatar Petroleum District (PD) ‘VENDOR Firm that supplies equipment, materials andlor services for contractor as approved agents in accordance with the terms of the Purchase Order. CHECKLIST Verification checkists that are developed and used diring all phases of commissioning process to vey that the QP requirements are being achieved PRE-COMMISSIONING “The Pre-commiesioning is one of the constuction adtviies that involves the verfeation of functional operabiily of tlements within te system to achieve a state of readiness fo the Commissioning and Start-up operation, Deco, | QPD-919.0017 I ecient TE eal [METHOD STATEMENTFOR PRE-COMMISSIONING AND | COMMISSIONING OF SMALL POWER DEVICES packacE | °° 2 {6 BASEMENT CARPARK VENTILATION) Oe peas Page Bof2t ‘Tho Testing of complete aystems under operational ot CommissioNING —_ | simulated aperational cations inorder to bring fhe Tarvare to. tte of Ready un A fim that manufactures equipment or materials ia MANUFACTURER | accordance with the recognized industry Standards, Codes and Project Specifications 4, HEALTH & SAFETY HAZARDS: 4-1 HEALTH AND SAFETY KNOWLEDGE DISSEMINATION + HSE Site Safety inductions ‘+ Prozask briefing, Toolbox tak (TBT) and Risk assessment mat (RAMS) to be briefed / communicated to the workforce prior to commencenent of the activity Safety toolbox talks + Envionmental toolbox taks ‘+ HSE training records / Toolbox attendance register ‘+ Intemal Safety Awareness courses ‘+ HSE Buletin / HSE Site Notice Boards ‘+ HSE Personne! site instructions + Site Engineers, Site Supervisors and Site Foreman wil ensure safe work rmattod is adopted, ‘+ Emergency Procedure: All running machines shall be switched off before leaving the ste 4.2 WORK PRE-COMMENCEMENT MANDATORY HSE ACTIVITY + Obtein correct PTW, + Discuss RA with work crew. + Carry out toolbox taks before start of each working day or new task Ensure only trained /cetifed personnel are assigned on the job ‘+ Preuask briefing, TBT and RAMS to be briefed / communicated to workforce priorto commencement ofthe activity ‘+ Ensure only trained / certified persons from approved third-party entties are assigned tothe job. [Decument = ec N [METHOD STATEMENTFOR PRE-COWMISSIONING AND [COMMISSIONING OF SMALL POWER DEVICES (pacKAGE | *°¥ 66 BASEMENT CARPARK VENTILATION) Date Page: ‘aPD.9.£160017 2 areona20 80f21 4.3 MANDATORY PPE + Safa boots + Safety Helmet + High viswtiy Vest + Safety Gloves + Safety Glasses + Ear Plugs + Chemical Respiratory Cartidge Masks + DusthMask + Full 3ody Harness, 4.4. EMERGENCY PROCEDURE Client / Consultants-approved Site Emergency Procedure shail be followed by the ‘contractor during the execution ofthis work. 4.5 PRE-EMERGENCY PLANNING AND AWARENESS + Emergency procedures to be communicated to all assigned employees for this scope of work before commencement of activity. +All communications to be documented and made avalable for the clint whenever requested + Copies of emergency procedure to be kept at site for and available for relerence at any point during the work 4 ACTIONS IN THE EVENT OF A FIRE ‘+ Step 1 = Raise the Alarm. Anyone discovering a ite should raise the alarm immediately ‘+ Stop 2 ~ Evacuate. Evacuation should be prompt makng thelr way to the designated assembly point, ‘+ Step 3~ Get to the Assembly Point ‘and calm, vith everyone “+ Follow all the client consultants approved Fire Emergency Procedure and Fe Dil Steps. Docurent Te ‘Boe Ne, [METHOD STATEMENT FOR PRE-CONMISSIONING AND COMMISSIONING OF SMALL POWER DEVICES (PacKAce | R= 6 BASEMENT CARPARK VENTILATION) | ome Page (oPD-2-£18-0017 2 2a1o2020 s00t24 ‘+ Ensure only trained / certified personnel are assigned on the job ‘+ Scaffolé to be used must be tagged and inspected by a competent scafiokd supervisor / inspector prior to usage. “+ Ensure LOTO procedure is observed before conducting the multi meter lest ‘on the equipment ‘+ Make sure all employees are Safety Inducted before they can work onsite “+ Make sure employees take the right equipment with them on visits. Check thay have been trained and know how to use it “+ Keep available, records of hazards on particular sites. people are notified. “+ Make sure a supply ofthe right equipment is available. 1+ Helmets, Safety boots, Safety goggles, High visibilty vests, face masks, ‘overalls should be appropriate and in good condition, ‘+ Consider the risks of manual handling before going to the site and look atthe materials being used or stored ‘+ Adequate Ilunination shall be set up at the work area and ensure the requirec Lux available as per QCS 2014 during night shit, and at the dark areas required during daytime. ‘+The lifting area will be baricaded, and appropriate signs fixed to warn and avoid the unauthorized entry. + Copies af driversfoperator’s license vehicle's registration and security passes {be submitted to Company safety department before commencing the work. ‘+ All mable construction plant shal be tested and certified by Third Party por to mobilzation to site, a8 required, “+ Ample and unobstructed passage shall aivays be maintained in and around the truck loading and iting space ‘+ All equipment movement at job site must be contolld by third party certited SlingeriSignaller (Rigger) ‘+ Trained Competent and authorized Supervision present always to ensure Workers are performing their duties safely Required Personal Protective Equipment fo the Tasks Task related PPE for specific activities: Make sure all relevant Decumant TH [METHOD STATEMENT FOR PRE-COMMISSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE (0PD-8-£16.0017 66 BASEMENT CARPARK VENTILATION) 2aeane20 tt 0f21 + Safety boots + Safety Helmet + High Visiity Vest + Safety Gloves (Shockproof) + Safely Glasses + EarPlugs + DustMtask + Full Body Hames QCS 2014, NEPA & QCD 5. RESPONSIBLITIES/ SUPERVISION. COMMISSIONING TEAM. ‘COMMISSIONING MANAGER: ‘+ To ensure that all commissioning activities are carried out ir liaison with ‘supplier / vendor to the satisfaction of MG / AEB-QRC/ AP. ‘+ Raisng non-conformance or corrective action and adhere to safey procedure + Carry out a punch ist walk down and liquidate punch lis items as required MEDGULF REPRESENTATIVE: ‘+ To vorfy the task, conducted by MEP contractor and ensure full compliance to Site Testing and Commissioning Procedure + Veritcation of documentation ‘AEB-QRG/ CP REPRESENTATIVE: ‘+ Advise punch lis items ‘© Witness of testing & verification caried out during commissioning COMMISSIONING ENGINEER / REPRESENTATIVE: ‘+ Allworks performed in accordance with this procedure + To oversee the works personnel to ensure they adhere to safely procedures and folow AEB-ORC/ OP HSE standards and requirements ‘Ensure that all works are cartied according to approved project specification ‘and project construction drawings ‘+ Co-adination with vendor, main contractor and consultant for smooth ‘unctoning of commissioning, ‘+ Safed correct test equipment handling ‘+ Check and liquidate punch list tems ‘+ Complete commissioning reports and preparation the handover dossier ‘Decument Te Decne | aPD-ee180017 [METHOD STATEMENT FOR PRE-COMMISSIONING AND Rev. 2 ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE 66 BASEMENT CARPARK VENTILATION) Dat: 2aron2020 Page: ott ‘SAFETY OFFICER / REPRESENTATIVE: ‘+ Allapplicable safety and environmental measures are implemented during the period of construction ‘+ RAs performed and signed by all personnel ‘QA/OC ENGINEER/REPRESENTATIVE: ‘+ Allqality issues are adhered to as defined by the contract, ‘+ The preparation and approval of any quality contol procedure and inspection test plans (ITP) undertake any inspections or tests as defined by the relevant ITP and approved documents VENDOR ENGINEER / REPRESENTATIVE: ‘+ Responsible for the commissioning of the vendor supplied ecuipment and interfaces from the vendor supplied equipment tothe rest of the project. ‘+ Ensure that all the works are carried out according to vendor commissioning procedure ‘+ Ensure proper safety is maintained. TECHNICIANS ‘+ Responsible for ensuring that the work as outined in the Site T&C Procedure 's performed safety and al safeguards & controls are complied wih ‘+ Responsible for preparing the equipment/ system for testing or activites as cuted in this Site T&C Procedure ‘+ Responsible for executing the testslactivties as outlined in the Site T&C Procedure and as instructed by the commissioning engineer. ‘THIRD PARTY INSPECTION (TPIh ‘+ Responsible forthe supervision ofthe on-going construction actvtes. ‘+ Guiding the construction team for the correct installation prosess as per ‘manufacturer recommendations “+ Ensure the pre and final commissioning is carried out under the supervision of the qualified commissioning team, ‘+ Veriying the pre & final commissioning of the components meet the design requirements ‘+ TPI should witness and sign the pre and final commissioning inspection reports and other related commissioning documents. Doooment Te METHOD STATEMENT FOR PRE-COMMSSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE (6 BASEMENT CARPARK VENTILATION) 2ao22020 ta0t2t + Ensuring the process of commissioning is carried out in line with the client requirements and standard procedures. 6, PRE-COMMISSIONING, TESTING AND COMMISSIONING PRELIMINARIES TEST NOTIFICATION + All activities shall be witnessed by a Third Party and a Representative from MG, AEB-ORC. + The AEB-ORCI GP will be given opportunity to witness by providing at least ‘one (1) days’ notice period prior to testing inspection. + Notation of test willbe given in due time to the AEB-ORC! QP contact point, that may, or may notattend the test. ACCESS CONTROL, + All employees entering the construction area will do so using access areas, provided, + All operatives wil have the adequate traning as required by the Project Management ‘All employees will attend the Medgulf Health and Safety Induction prior to entering the area of operation 7. PROCEDURE! METHOD TOBE EMPLOYED 7.1 Pre-commissioning: iminary Cheeks and Verifications ‘+ Otain the necessary work permit from the concerned authority as required ‘+ The concemed partes who wil witness the test shall be notied through IR. (inspection Request Form.) Ensure thatthe Distibution Board rating, type and size of breakers conform to ‘the specifications and drawings. Ensure the Mechanical Completion Dossier and certicate is avaiable prior to re-commissioning ‘+ Ensure the Category’ punch listing is cleared. “The surrounding of te testing area shal be cordoned off and the access shall be restricted to the authorized personnel only. “The safety warning sign boards shall be provided. Ensure that all test equipment is made available atthe test area and with valid ‘albration sticker and cericates Proper ventilation provided. Decuria Tae Doctie | aPD-e-E19.0017 METHOD STATEMENT FORFRE.cOMMISSIONING AND | COMMISSIONING OF SMALLPOWER DEVICES (PACKAGE | 2 {6 BASEMENT CARPARK VENTILATION) ae eae Page saot2t *+ Upstream shouki be ready fr powering the downstream, + Fire suppression equipment should be in place 7.2PSAT (PRE-CCMMISSIONING) 7.2: Internal Visual Procedure: + Verity the instalation 1s completed, verifed and approved by Engineer/Client representat + Very all corductors are properly marked with identification color codes, Le. (ted yellow, blue phase markers and black neutral marker) and circuit labeling, + Check all eath bonding straps have been fied ‘+ Verity earth connection to all current carying components within the assembly, ‘+ Check cable insulation and end cable lug jacket isnot tear/damage. + Eneure that dust, corroded, waste materials cumulated in the device box are remaved before commencing the lve tes. ‘+ Ensure that here i no timming of cable strands to ft into cable lug. Proper cable lug and end eap cable jacket size shall be used + Ensure that respective latest Single Line Diagram and Load schedule are provided in the envelope located inside the Distribution Board ‘+ Ensure that here is no sweating/condensation occurs in the DB, 7.2.2 Extomal Visual Procedure: “+ Verity condition of the paint work “+ Verity assembly nameplate label ited as per specication, = Verify al functional unit identifying labels havo beon fied “+ Verity circuit abeling ited as per specication, “Verity circuit ayout arrangement match inthe plan layout drawing “+ Verity incoming feeder cable identiiation tab “+ Verity all doors and covers ft correctly “+ Verity cablelwiresidevices identification completed 7.2.3 Procedure for Inspection & Testing of Panel Boards “+ Check all device cirult labeling details as per the approved drawings. “+ Check the installation and termination of cable for proper workmanship. Document TH [METHOD STATEMENT FOR PRE-COMMISSIONING AND CCONMISSIONING OF SMALL POWER DEVICES (PACKAGE 66 BASEMENT CARPARK VENTILATION) ate 2are2n020 180f21 7.2.4 Procedure for Measurement of Insulation & Continuity Resistance: Conduct a centinuity check on all phasesiground and neutral with a multi meter to ‘encure the busbar conductors are continuous throughout the length ofthe run ‘Test Equipment: Multi-Function Meter Conduct an insulation resistance test with an insulation resistance tester at S00VDC to ensure thatthe systom I free ffom short circuits and grounds (phase-to-ground phase- toneutral and phase-to-phase). I should be noted that readings vary inversely with the length of run and width or numberof bars per phase, 8) Confirm the heaithiness of the outgoing circu 1») Check the continuity of individual circuit from Distribution Board to load devices. ©) Check wih an Ohmmeter that there is na electrical connection between the phase lor between phases and ground, Record test results from approved test frm. 4) Set the test equipment as per insulation rated voltage of the cable. Record test results in the approved test forms. ©) Measure Insulation Resistance of outgoing cable from Distribution Board to ‘outgoing bad devices using Calibrated Megger. 1) Repeat procedure (b,c& d) forall outgoing cccuits. 8) Measure the R1+R2, R1-R1, RN-RN and CPC-CPC, (see procedure at Secton 6.1) 1h) Terminate all cable onthe terminals wth proper tightness. 7.2.5 Tests on Earth Resistance Instrum rth Clamp Meter or Mult ‘8, Checked continuity ofthe protective conductor or a separate protective conductor fre connected corractl par for energization Using the Earth Clamp meter check the resistance value of the protective conductor land record result inthe approved test frm. Acceptance value should be less than 1 ohm as per QCS2014 & BS 7671 ‘unetion 7.3 Commissioning Procedure for Small power device ‘+ Ensure branch circuit breaker ie OFF. In measuring the resistance of (RIAR2, R1- RI, RN-RN and CPC-CPC). ‘+ Measure resistances in Ring and Ratial Ccult wings as per BS 7671 7.344 Polarity Test: “+ Polarity test is conducted at the field device (power sockets). acura TH Deca | QPD.9-t0.0017 [METHOD STATEMENT FOR PRE-COMMISSIONING AND ‘COMMISSIONING OF SMALL POWER DEVICES (PacKAGE | Fev 2 6 BASEMENT CARPARK VENTILATION) Date 2aroanc20 Pa 1wot2t + Make sure branch circuit to be tested is power ON. + Plugin Polaty Instrument Test and connect test leads of the Mult-Function Meter ‘an the device to verity the termination of phase and neutral a the socket, + Rectily ifthe phase or vice-versa connected wrong terminal point + Repeat procedures for al the remaining outgoing circus, 7.3.2 Procedure (ELCBIRCBO-Electrical Check) Instrument Usee: Muli:Eunction Meter / Polarity Tester ‘+ Make sure that the power Is ON and DB is energized + Connect the test cables to the ELCBIRCBO under test + Set the tester to desired settings for Idn and Sxldn and apply the test butte tothe itp tet and nate the value for each setting +The breater should tip faster when applying 5 times of current. 1+ Record the ELCBIRCBO Operating Time on the approved tes form. ‘+ Repeat procedure forthe next outgoing branch circuit breaker which tobe tested sent Used: Polarity Tester ‘+ After the wring devies such as socket outlets has been energized, plug the polarity tester unt ino the 240V socket outlet under test “+ Turn on the polarity tester and read the indication, elther "Correct wiring” or ‘reverse wiring” “+ Ifthe reading is “Correct wiring”, proceed to lve test otherwise, rectify the wiring and retes the polaity unlit gives a reading of "Corect wiring” + Below is he photo of a polaiy tester plugged in power socket outlet under fet. 7.3.3 Procedue (ELCBIRCBO-Mechanical Check) ‘+ Make sur that the main power & controls are OFF “+ Push breaker handle to ON/OFF positon for checking operation are working properly DosumentTWe [METHOD STATEMENT FOR PRE-COMMISSIONING AND ‘COMMISSION 734 735 736 b. 4 a7 Doctie | aPD-8-E19-0017 ING OF SMALL POWER DEVICES (PacKace | 2 JASEMENT CARPARK VENTILATION) Date ‘2aroarc20 Page srot2t Record the result on the test frm Repeat procedure forthe next branch circuit breaker which to be tested Earth Fault Loop Impedance (2s) / Prospective Fault Current (PFC) ‘Switch ON the power supply. Testing stould be done atthe last point ofthe outgoing circuit loop connection Disconnect the protective earth cable on the device terminal Connect tst lead between the incoming line of each phase, neutral and to earthing conductor. Perform the test by selecting loop impedance (Zs) inthe multifunctional reter for teach phace and compare the result. Record the highest result value taken from the test instrument. Reconnect the main earth conductor tothe main earth terminal ater performing the test Repeat procedure forthe next outgoing branch circuit breaker which o be tested. Residual Current Device Trip Test (Live Test) Mutttuncton tester fs connected atthe end ofa ve circuit RCD fs tepped using a multiplier of x1 of the RCD current rating at 0° test current, phase Record the tip tine RCD is troped using a multiplier of x6 of the RCD current rating at 180° test current phase Record the trip time Function Test (Live Test) Test MCB breaker switch whether ittum on and off Check the Function Test coluran ‘Test the RCD triptest button Ifthe RCD tum off, check the Function Test column. Training ‘Tradesmen performing the installation and testing work will be experionced technicians. If deemed necessary specific teamindlviduals will undergo futher training and awareness programs for this activity by the Production/Qualty ‘Assurance departments, ‘Toolbox iaks wil provide general training and awareness for each activity and also in Health and Safety matters and precautions Document Ti ETHOD STATEMENT FOR PRE-CONMISSIONING AND ‘COMMISSIONING OF SMALL. POWER DEVICES (PACKAGE 66 BASEMENT CARPARK VENTILATION) Doce, | QPD-9-E19.0017 Date 2avonre020 Page: 10821 8. WORKING HOURS: Site Working Hours: Start Time: 7:008M to 12.00PM & 12:30PM to 17:30PM Lunch Hours 12:00PM to 12:30PM 9, MANPOWER REQUIREMEN + Project Manager ‘+ Testing and Commissioning Manager ‘+ Commissioning Engineer “+ Interface Coordinator ‘+ Vendor Engineer/Representative ‘+ Site Engineer Electrical & ELV + Safety Ofcer + QC EngineerManager ‘+ Technicians! Helpers 410. MATERIAL REQUIREMENT: {As per project specification, approved shop drawings and material submittal, 111, PLANT & EQUIPMENT REQUIREMENT: + 500 VOC Calibrated Megger * Calbraed Digtal Mutimeter Torque Wrench + Digital Earth Clamp + Polarity tester (for measuring current polarity) ++ Toolbor with portable hand tools (screw drivers, measuring tape, wire marking ferrules, cutter, combination pier ete.) "+ Electrical Hand Gloves ‘+ Warning Sign boards & Warning Tapes Document Ti: Doce | GPD-8-E160017 METHOD STATEMENTFOR PRE-COMMISSIONING AND | _ — ‘COMMISSIONING OF SMALL POWER DEVICES (PACKAGE 2 {6 BASEMENT CARPARK VENTILATION) avez 190t21 Note: The test cetiicates, instrument manufacturer details, scale ad full-scale ‘accuracy, date of calibration date & name of last calibration company will be provided prior to actualT& inspection and wll not proceed any Testing and ‘commissioning activities without above mentioned documents. 12.Q¢ APPROVAL AND OTHER DOCUMENTARY REQUIREMENTS ‘+ To ensure work to be carried out in full compliance with approved Method Statement and as per the project quality standards. ‘+ Allinspection works shall be carried out in accordance with specifications. Work ‘shall be caried out by the Q-MEP site team under the guidance ofthe Electrical Engineer and shall futher be checked and approved by QNQC ‘+ In-Process works shall be monitored for quality of workmanship and installation against approved shop drawings by the relevant supervisor, ‘+ Allworks shall be inspected for conformance to specification ‘+The inspection formats shall be used in accordance with the requirements of the ‘main contracting ‘© Check the works as per approved drawing 13, SUPPORTING DOCUMENTATION: “This MS to be readin conjunction with below referenced document ‘© Approved Method of statements ‘Approved Drawings (AFC)/As-Bult Drawings + Approved Material Submitals 414, DISTRIBUTION: Copies of tris MS will be circulated fo the folowing fo Information & acto Project Manager ‘+ Testing and Commissioning Manager + Interface Manager + Interface Coordinator * Corstruction Managers ‘Decument Te boone | METHOD STATEMENT FOR PRE-COMMISSIONNG AND |. ‘COMMISSIONING OF SMALL POWER DEVICES(PACKAGE | Fev 66 BASEMENT CARPARK VENTILATION) Date 2aioana20 Page 200121 + Site Engineers ‘+ Safety Manager © QAQC Manager 415. OTHER INFORMATION: Eneure that ll the activites have been caried out to sult the site conditions. 46. MAIN CONTRACTORS SAFETY ENGINEERS APPROVAL Permits ‘Work Permit shall be obtained from prior to star the work and endorsed as per permit requirements. The following permits are required for the execution ofthis method statement: ‘+ Cliont Approval to proceed ‘+ Environmental Permit “+ Intemal Work Permit = LoTo AT7.ATTACHMENTS + Risk Assessment (RA) anc Checklists Document Tie oc No, | aPDe-e19.0017 [METHOD STATEMENT FOR PRE-COMMISSIONING AND - CCONIMISSIONING OF SMALL POWER DEVICES (PACKAGE | 1 6 BASEMENT CARPARK VENTILATION) oe anzaae Page: | 2tof2t APPENDIX 1- RISK ASSESMENT and CHECKLISTS SROpIETETON (3007 WORSE way SORIA TON BBO WONTON BSTexa) BUSSE zoz/zo/veoie0 ago se ssn 009 :0N woo ‘on vit ‘SENINOHNOD 3 ¥ ‘NTEVEOW COOH SNISYRONT svouiado-nincrDoueWanawiven0 4a. 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