e 116 - august 2008

Datasheet
Experience
Utilising our unique strength of being both a welded and seamless tube manufacturer
chemical process

gives our customers complete product flexibility - from welded, welded and redrawn to
seamless tubes.
With supply experience far exceeding typical BS/ASTM/ASME/TüV standards, BYD
Tubes continue to evolve corrosion resistant alloys for the increasing hostile
temperature and operating environments where maximising operating efficiency
demands total product reliability.
Applications as diverse as Heat Exchangers and Flow Meters, measurement systems and
Hydraulic Cylinder tubes are all supplied to the highest specification integrity.

Applications
Seamless Tubes. Welded Tubes.
Coils and Straight Lengths Coils and Straight Lengths
• Flow Meters • Heat Exchangers
• Heat Exchangers • Evaporators and Condensers
• Measurements Systems • Control and Instrumentation
• Hydraulic and Pneumatic Systems

Welded and Redrawn Tubes.

All BYD Tubes welded tubes can be cold redrawn to improve weld
homogenization and further enhance the mechanical and corrosion
performance.

Size Range
SWG
7.10 0.278 48

4.77 0.180 44
welded
3.65 0.144 40

2.64 0.104 36
coils
1.63 0.064 34

0.90 0.038 30

0.70 0.028 26
0.58 0.022 24
0.46 0.018 22

0.30 0.012 20
0.23 0.009 seamless 16

0.18 0.007 12

0.13 0.005 9

0.08 0.003 7
0.05 0.002 4
0 0 0
mm ins mm 0 0.8 2.4 4.0 5.6 7.2 9.5 18.0 25.0 28.0 32.0 38.0 63.5
wall OD ins 0 1/32 3/32 5/32 7/32 9/32 3/8 5/8 1 1 1/8 1 1/4 1 1/2 2 1/2

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 e 116 - august 2008

Datasheet
Production Facilities
• Cold Pilger Mills
chemical process

• NDT Ultrasonic and Eddy Current Testing

• Tube Welding Mills - In Line Weld Mills
• Controlled atmosphere heat treatment
• Pickling and Passivation Plant
• Cold Drawing Benches
• Hydrostatic and Pressure Testing
• Radiographic Examination
Supply Forms
BYD Tubes have an almost unique capability to be able to cold redraw the
products they produce.
This process is available in both straight lengths and coils and can be readily
applied to both welded tubes as well as seamless.
Cold redrawing enhances the metallurgical condition of the material and allows for
very specific tolerances and dimensions to be achieved.
Cold redrawing of the HAZe in welded tube in many alloys stimulates better
weld homoginization and improves the mechanical and corrosion resistance
performance.

Flexibility in Processing
Zuudee hold a unique position where a full range of products from the most
cost effective solutions of direct welded stainless steel through the range of high
temperature and corrosion resistance alloys to seamless materials across the same
alloy range.
All our welded products are 100% Eddy Current tested during the welding
process and additionally 100% re-tested when redrawn to the final size required.

Surface Finish and internal Electro-polishing

The entire range of redrawn the seamless products can be offered with defined ID
surface finishes down to Ra 0.40 µm (16 CLA).
All of the above product range can also be electro-polished internally to further
improve the surface and enhanced corrosion resistance and cleanability.

Quality Approvals
Process and quality control of BYD products is critical in respect of consistently
achieving the highest standards for all applications. Strict quality controls are
applied at every stage of the processing operations.

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Corrosion Resistant Alloys
Chemical analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong.
ALLOY Werk- Hardness
Temper % Application
UNS No. stoffe HV
C Mn Ni Cr Fe Mo Ti Nb N Al Other g/cm³ lb/in³ ksi MPa ksi MPa min

2.0- Standard AOD melt austenitic

1.4404
316L 0.035 2.0 10.0- 16.0- 2.5 stainless steel grade.
bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31603 max max 13.0 18.0 316L with minimum
1.4435 2.5-3
molybdenum content of 2.5%.

Austentitic stainless steel with

316Ti 0.080 2.0 10.0- 16.0- 2.0- 5XC+N 0.10 addition of 0.5% Ti to improve
1.4571 bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31635 max max 14.0 18.0 3.0 -0.700 max alloy stability at temperatures above
800°C.

Stainless steel with higher resistance

904L 0.020 2.0 23.0- 19.0- 4.0- Cu
1.4539 bal 8 0.289 ANN 70 485 40 275 35 200 max to general, pitting & crevice corrosion
N08904 max max 28.0 23.0 5.0 1.0-2.0
than 316L.

Super-austenitic stainless steel with

254 SMO 0.020 1.0 17.5- 19.5- 6.0- 0.18- Cu
1.4547 bal 8 0.289 ANN 98 675 45 310 35 230 max good resistance to pitting and crevice
S31254 max max 18.5 20.5 6.5 0.22 0.5-1.0
corrosion.

High mechanical strength and good

Duplex 0.030 2.0 4.5- 21.0- 2.5- 0.08-
1.4462 bal 7.8 0.281 ANN 90 620 65 450 25 290 max resistance to localised cracking &
S31803 max max 6.5 23.0 3.5 0.20
chloride stress corrosion.

Super
0.030 1.2 6.0- 24.0- 3.0- 0.24- Cu 0.5
Duplex 1.441 bal 7.79 0.28 ANN 116 800 80 550 15 310 max Superduplex alloy combining
max max 8.0 26.0 5.0 0.32 max
S32750 excellent strength with good
Super corrosion resistance in high chloride
1.0 6.0- 24- 3.0- 24- Cu 0.50 and seawater environments.
Duplex 1.4501 0.020 bal 7.70 0.278 ANN 109 750 73.5 507 35 310 max
max 8.0 26 4.0 32 W 0.50
S32760

Excellent sour service corrosion

Alloy 22 0.015 0.5 20- 2.0- 12.5- W 2.5-
2.4602 bal 8.61 0.311 ANN 100 690 45 310 45 270 max resistance combined with a very high
N06022 max max 22.5 6.0 14.5 3.5
pitting index.

Alloy 276 0.02 1.0 14.5- 4.0- 15.0- W 3.0- Excellent sour service corrosion
2.4819 bal 8.9 0.321 ANN 100 690 41 283 40 210 max
N10276 max max 16.5 7.0 17.0 4.5 resistance.

Excellent in Sour Service Environ-

Alloy 59 0.010 0.5 22.0- 1.5 15.0- 0.10- Co 0.3
2.4605 bal 8.60 0.311 ANN 100 690 45 310 45 270 max ments. Highly resistant to Chloride,
N06059 max max 24.0 max 16.5 0.40 max
Sea Waters and Acids.
Zuudee BYD Grade Chart

General purpose Ni alloy with a good

Alloy 400 0.30 2.0 63.0- 2.5
2.436 Cu bal 8.83 0.319 ANN 70 480 28 195 35 180 max combination of strength, ductility &
N04400 max max 70.0 max
corrosion resistances.

Alloy 600 0.15 1.0 72.0 14.0- 6.0- Cu 0.50 Very good combination of strength &
2.4816 8.42 0.304 ANN 80 550 35 240 30 200 max
N06600 max max min 17.0 10.0 max oxidation resistance.

Nickel alloy with very good resistance

Alloy 625 0.10 0.5 20.0- 5.0 8.0- 0.40 3.15- 0.40
2.4856 bal 8.44 0.305 ANN 120 827 60 414 30 260 max to pitting, crevice corrosion & sour
N06625 max max 23.0 max 10.0 max 4.15 max
well environments.

Age hardenable, high strength nickel

Alloy 718 0.08 0.4 50 .0- 17.0- 2.80- 0.65- 4.75- 0.20- Co 1.0
2.4668 bal 8.19 0.296 HT 185 1275 150 1034 12 331 min alloy with good sour well corrosion
N07718 max max 55.0 21.0 3.30 1.15 5.50 0.80 max
resistance.

Alloy 800 0.15 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75 Resistant to stress corrosion & good
1.4876 8 0.289 ANN 75 517 30 207 30 200 max
- chemical process

N08800 max max 35.0 23.0 min 0.60 0.60 max in aqueous media.

Excellent high temperature creep

Alloy 800H 0.05- 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75
1.4876 8.08 0.292 ANN 75 517 30 207 30 200 max resistance, combined with oxidation
N08810 0.10 max 35.0 23.0 min 0.60 0.60 max
and carburisation resistance.

Alloy 825 0.05 1.0 38.0- 19.5- 2.5- 0.6- 0.20 Cu Very good sour well and chloride
2.4858 bal 8.1 0.292 ANN 85 586 35 241 30 209 max
N08825 max max 46.0 23.5 3.5 1.20 max 1.5-3.0 stress corrosion cracking resistance.

Very high strength to weight ratio

CP Grade 2 0.08 0.30 0.03 O 0.25
3.7035 bal 4.51 0.163 ANN 50 345 40-65 275-450 20 combined with excellent seawater
R50400 max max max max
corrosion resistance.

Ti 3Al/2.5V
0.08 0.25 0.03 2.5- V 2.0- High strength to weight ratio.
Grade 9 3.7194 bal 4.48 0.162 CWSR 125 860 105 725 10
max max max 3.50 2.5 Excellent corrosion resistance.
R56320
august 2008

Datasheet
Heat Exchanger / Condenser Tubes

Zuudee BYD alloy manufacture a range of products specifically for the Heat

chemical process
Exchanger and Condenser Market.
Alloys C276, C22, Alloy 600, Duplex, Super Duplex and Stainless Steel are
available in a range of standard sizes specifically for this sector.
19.05 / 25.40 / 38.10 mm OD x 1.22 / 1.65 / 2.11 / 2.64 mm wall.
Lengths up to 16 mtrs (52.6 ft)
Specifications ASTM B622, ASTM B626, ASTM A 789, ASMTM SA789 and
ASTM B516.

ASTM B622 C276 UNS N10276

Seamless Eddy Current Tested
ASTM B626 C276 and C22 UNS N10276 UNS N06022
IA Welded and Annealed - 100% Eddy Current Tested
IB Welded, Sized and Annealed - 100% Eddy Current Tested
IIA Welded and Cold Worked - 100% Eddy Current Tested
IIB Welded and Cold Worked - 100% Eddy Current and Hydrostatically Tested
ASTM A789 Duplex / Super Duplex UNS S31803 UNS S32760 UNS 32750
Seamless, Welded, Welded redrawn - 100% Eddy Current Tested
ASTM B516 UNS N06600
Welded and Welded redrawn Class 1 - 100% Eddy Current Tested
Class 2 - 100% Eddy Current and Pressure Tested

ASTM A213/A269 Stainless Steels

Seamless - 100% Eddy Current Tested

Pressure Test Calculations

Stress = S Pressure = P Outsider Diameter = O Inside Diameter = I Wall Thickness = T
Barlow Formula Lamé Formulae
Simple Calculation for General Use More Precise Calculation especially thick wall tubes

P = 2ST P = S x (D² – I²)

D (D² – I²)

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Disclaimer: The information contained within this data sheet is for guidance only and is not intended for warranty of individual application - express or implied.