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tubing SolutionS
nuclEAr poWEr thErMAl poWEr
Our involvement with the nuclear industry goes back Zuudee BYD Tube supply hollow conductors or
to as early as the 2000s. Since then, Zuudee BYD cooling tubes for water cooled or helium/hydrogen
Tube have been developing and supplying high cooled turbine generators used in 660 MW or above
quality tubing solutions for in-core reactor supercritical thermal power plants as well as 1000
components where tubing is critical to the safe MW or above ultra-supercritical coal-fired power
operation of nuclear reactors having to withstand plants.
extreme temperatures, pressures and radiation.
As leading tube manufacturers we also have the
Zuudee BYD have worked closely with the world’s capability to supply seamless or welded & redrawn
prominent nuclear reactor suppliers to develop tubes for low pressure and high pressure heaters
tubular solutions for both new builds and manufactured in our fully automated multi mill.
maintenance projects globally, including the United
Kingdom, United States, Canada, France, India and Thermal Applications
China.
• Control and instrumentation
• Steam turbine generators
• Super heaters
• Condensers
AlloyS
Zuudee BYD Tube produce a wide range of custom-sized tubing in an ever expanding range of alloys –
available in three different forms, i.e. seamless, or welded & redrawn (Weldrawn®) finish.
Stainless Steel
Seamless only
Titanium Zirconium
Supplied forms
Straight Lengths: Maximum 14m (46ft)
Coils: Up to 46m (150 ft) long
Forms: Straight or U-bent
Surface Finish: ID 0.4 micron Ra (157 micro inch Ra) (as drawn)
ID 0.1 micron Ra (39 micro inch Ra) (electro-polished)
The exceptional performance of our high performance tubing is a reflection of our years of experience with
specialty alloys and our state-of-the-art manufacturing processes. Each manufacturing run is custom-designed,
precision fabricated and finished to exacting specifications.
High Precision Tubes for Critical Nuclear Applications
size range
SWG
7.10 0.278 48
4.77 0.180 44
3.65 0.144 40
2.64 0.104 36
1.63 0.064 34
0.90 0.038 30
0.70 0.028 26
0.58 0.022 24
0.46 0.018 22
0.30 0.012 20
0.23 0.009 16
0.18 0.007 12
0.13 0.005 9
0.08 0.003 7
0.05 0.002 4
0 0 0
mm ins mm 0 0.8 2.4 4.0 5.6 7.2 9.5 18.0 25.0 28.0 32.0 38.1 50.8
wall OD in s 0 1/32 3/32 5/32 7/32 9/32 3/8 5/8 1 1 1 18 1 14 1 12 2
Our tubing sizes typical for Nuclear power applications range from 2.4mm (0.095”) to 45mm (1.77”) OD in seamless,
welded & redrawn. Other sizes are available on request, starting from 0.15mm (0.006”) OD.
Tubing Quality
ISO 9001 / AS EN 9100 by BSI ISO 14001 ASME QSC NCA3800 (2011)
Production Facilities
• Pilger mills • Pickling & passivation plant
• Multi-roll rolling mills • NDT ultrasonic & eddy current testing
• Draw benches • Hydrostatic testing
• Tube welding mills - In-line weld mills • Radiographic examination
• Controlled atmosphere heat treatment • Electropolishing capabilities
• Bright annealing/hydrogen furnace • Full chemical and physical laboratory analysis
• Vacuum annealing
Supercritical tubing
Grade Chart
Alloy Group
C Mn Ni Cr Fe Mo Ti Nb N Other g/cm³ lb/in³ ksi MPa ksi MPa
Se
Non-magnetic austenitic stainless steel. Not hardenable by heat
303 Se .15 2.0 8.0- 17.0- 1 0.15- 30-
1.4305 7.93 0.286 ANN 100 670 670 45 255 treatment. Free-machining characteristics with good mechanical and
S30323 max max 11.0 19.0 max 0.40 207
corrosion-resistant properties.
Si1max
304 0.08 2.0 8.0- 18.0- High strength, excellent corrosion resistance and minimized carbon
1.4301 bal 7.93 0.286 ANN 76 517 31 207 40 200 max
S30400 max max 10.5 20.0 content.
316 0.08 2.0 10.0- 16.0 – 2.0- Better corrosion resistant properties than 304, with higher resistance to
1.4401 bal 7.93 0.286 ANN 75 515 30 205 35 200
S31600 max max 14.0 18.0 3.0 pitting and crevice corrosion in chloride environments.
2.0-
1.4404 Standard AOD melt austenitic stainless steel grade.
316L 0.035 2.0 10.0- 16.0- 2.5
bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31603 max max 13.0 18.0
1.4435 2.5-3 316L with minimum molybdenum content of 2.5%.
316LVM 0.030 2.0 11.0- 17.0- 2.0- Vacuum remelt or ESR to achieve highest microcleanliness levels and
1.4441 bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31673 max max 14.0 19.0 3.0 structural homogeneity.
Stainless Steel
Titanium stabilised grade with good weldability, improved resistance to
321 0.080 2.0 9.0- 17.0- 10XC Ti 5XC
1.4541 bal 7.93 0.286 ANN 75 515 30 205 35 200 max weld decay attack & better mechanical properties
S32100 max max 12.0 19.0 -1.000 -0.600
at elevated temperatures.
Duplex 0.030 2.0 4.5- 21.0- 2.5- 0.08- High mechanical strength & good resistance to localised
1.4462 bal 7.8 0.281 ANN 90 620 65 450 25 290 max
S31803 max max 6.5 23.0 3.5 0.20 cracking & chloride stress corrosion.
CP Grade 2 0.08 0.30 0.03 O 0.25 275- Very high strength to weight ratio combined with excellent seawater
Ti
3.7035 bal 4.51 0.163 ANN 50 345 40-65 20
R50400 max max max max 450 corrosion resistance.
Zirconium
Zircaloy-4 0.05 97.5 0.18-0.24 Fe, 0.07-0.13 Cr. Low absorption of thermal neutrons.
0.025 6.56 ANN 60 415 35 240 14 150
R60804 Max Hf Main use is for cladding of fuel rods in nuclear reactors.
4.5 Zr4 = BWR, PWR, CANDU.
Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong.
ALLOY Hardness
WNR Temper % Properties
UNS No. HV
min
Alloy Group
C Mn Ni Cr Fe Mo Ti Nb Al Other g/cm³ lb/in³ ksi MPa ksi MPa
Alloy 59 0.010 0.5 22.0- 1.5 15.0- 0.10- Co 0.3 Excellent in sour service environments.
2.4605 bal 8.60 0.311 ANN 100 690 45 310 45 270 max
N06059 max max 24.0 max 16.5 0.40 max Highly resistant to chloride, sea waters and acids.
Co 19.0-
Alloy 263 0.04- 0.6 19.0- 0.7 5.6-
bal 1.9-2.4 21.0 8.36 0.302 HT 140 970 90 620 39 250 min High creep strength with good weldability.
N07263 0.08 Ma 21.0 max 6.1
N 0.3-0.6
Alloy 400 0.30 2.0 63.0- 2.5 General purpose Ni alloy with a good combination
2.4360 Cu bal 8.83 0.319 ANN 70 480 28 195 35 180 max
N04400 max max 70.0 max of strength, ductility & corrosion resistance.
Nickel Alloys
Alloy 690 0.05 0.05 58 27.0- 7.0- Cu 0.50 Excellent resistance to many corrosive aqueous media & high
2.4642 8.19 0.296 ANN 84 586 34 240 30 200 max
N06690 max max min 31.0 11.0 Si 0.50 temperature atmospheres.
Alloy X750 0.08 1.0 70.0 14.0- 5.0- 2.25- 0.70- 0.40-
2.4669 8.25 0.298 HT 160 1103 100 689 20 260-360 High temperature strength performance.
N07750 max max min 17.0 9.0 2.75 1.20 1.00
Alloy 800 0.15 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75
1.4876 8 0.289 ANN 75 517 30 207 30 200 max Resistant to stress corrosion & good in aqueous media.
N08800 max max 35.0 23.0 min 0.60 0.60 max
Alloy 800H 0.05- 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75 Excellent high temperature creep resistance, combined with
1.4876 8.08 0.292 ANN 75 517 30 207 30 200 max
N08810 0.10 max 35.0 23.0 min 0.60 0.60 max oxidation and carburisation resistance.
Alloy 800HT 0.06- 1.5 30.0- 19.0- 39.5 0.15- 0.15- AL + Ti Similar corrosion properties to A800 & 800H with significantly
7.94 0.287 ANN 75 517 30 207 30 200 max
N08811 0.10 max 35.0 23.0 min 0.60 0.60 0.85-1.20 high creep-rupture strength.