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www.bydtitan.

com
www.bydalloy.com

nuclear power TUBING


Precision metal tubes engineered for safety-critical
nuclear power applications.
Our high-quality tubes are engineered to the tightest tolerances for extreme
heat, pressure and corrosion resistance – to improve nuclear power plant
performance. Key advantages include:

• Improved performance, reduced maintenance and cost efficiency


• NADCAP Heat Treatment, NDT and Welding
• RCC-M Accreditations based on ASME III requirements
• Short lead times for qualification and production
High Precision Tubes for Critical Nuclear Applications

tubing SolutionS
nuclEAr poWEr thErMAl poWEr
Our involvement with the nuclear industry goes back Zuudee BYD Tube supply hollow conductors or
to as early as the 2000s. Since then, Zuudee BYD cooling tubes for water cooled or helium/hydrogen
Tube have been developing and supplying high cooled turbine generators used in 660 MW or above
quality tubing solutions for in-core reactor supercritical thermal power plants as well as 1000
components where tubing is critical to the safe MW or above ultra-supercritical coal-fired power
operation of nuclear reactors having to withstand plants.
extreme temperatures, pressures and radiation.
As leading tube manufacturers we also have the
Zuudee BYD have worked closely with the world’s capability to supply seamless or welded & redrawn
prominent nuclear reactor suppliers to develop tubes for low pressure and high pressure heaters
tubular solutions for both new builds and manufactured in our fully automated multi mill.
maintenance projects globally, including the United
Kingdom, United States, Canada, France, India and Thermal Applications
China.
• Control and instrumentation
• Steam turbine generators
• Super heaters
• Condensers

Nuclear Applications SolAr poWEr


• Primary and field instrumentation Zuudee BYD manufacture tubing solutions for use in
CSP (Concentrated Solar Power) technology in solar
• Control Rods/RCCA’s
tower or solar thermal power plants.
• Fuel cans
Our expertise in processing exotic alloys for high
• Cladding tubes performance tubing satisfied the need of mission
• Flux thimble guide tubes critical heat exchangers at the heart of the solar
• Grid sleeves process of Gemasolar, the award winning commercial
solar power plant near Seville in Spain. We have
• Seamless nickel coils for flux detectors
developed and produced the corrosion resistant
• Other fuel assembly components heating exchanger tubes for the steam generators as
well as the high performance tubing that make up
the receiver of the Gemasolar central tower
We have a proven background of working with global
containing molten salt.
customers in the renewable energy sector including
thermal and solar power. Our team are dedicated
to supporting customers in these industries and Solar Applications
contributing towards decarbonization of the planet.
• Control and instrumentation
• Heat collectors
• Heat exchangers
• Super heaters
• Condensers
High Precision Tubes for Critical Nuclear Applications

AlloyS
Zuudee BYD Tube produce a wide range of custom-sized tubing in an ever expanding range of alloys –
available in three different forms, i.e. seamless, or welded & redrawn (Weldrawn®) finish.

Seamless, Welded & redrawn

Stainless Steel

303Se 304/304L 316/316L 316LVM 321

347 Duplex S31803 Superduplex S32750 Superduplex S32760

Nickel & Nickel alloys

200 201 211 Monel® 400 600

625 690 718 800 825

Seamless only

Titanium Zirconium

Ti CP (Grade2) Zircaloy-2 Zircaloy-4

Other Titanium and Zirconium alloys are available on request.

We also manufacture tubing in many other grades. Please contact info@bydtitanium.com

Supplied forms
Straight Lengths: Maximum 14m (46ft)
Coils: Up to 46m (150 ft) long
Forms: Straight or U-bent
Surface Finish: ID 0.4 micron Ra (157 micro inch Ra) (as drawn)
ID 0.1 micron Ra (39 micro inch Ra) (electro-polished)

The exceptional performance of our high performance tubing is a reflection of our years of experience with
specialty alloys and our state-of-the-art manufacturing processes. Each manufacturing run is custom-designed,
precision fabricated and finished to exacting specifications.
High Precision Tubes for Critical Nuclear Applications

size range
SWG
7.10 0.278 48

4.77 0.180 44

3.65 0.144 40

2.64 0.104 36

1.63 0.064 34

0.90 0.038 30

0.70 0.028 26

0.58 0.022 24

0.46 0.018 22

0.30 0.012 20

0.23 0.009 16

0.18 0.007 12

0.13 0.005 9

0.08 0.003 7
0.05 0.002 4
0 0 0
mm ins mm 0 0.8 2.4 4.0 5.6 7.2 9.5 18.0 25.0 28.0 32.0 38.1 50.8
wall OD in s 0 1/32 3/32 5/32 7/32 9/32 3/8 5/8 1 1 1 18 1 14 1 12 2

Our tubing sizes typical for Nuclear power applications range from 2.4mm (0.095”) to 45mm (1.77”) OD in seamless,
welded & redrawn. Other sizes are available on request, starting from 0.15mm (0.006”) OD.

Tubing Quality

RCC-M NADCAP Heat Treatment NADCAP NDT

NADCAP Welding ASME NQA-1 10CFR50-Appendix B

ISO 9001 / AS EN 9100 by BSI ISO 14001 ASME QSC NCA3800 (2011)

Tubing supply is based upon the technical requirements of ASME III.

Production Facilities
• Pilger mills • Pickling & passivation plant
• Multi-roll rolling mills • NDT ultrasonic & eddy current testing
• Draw benches • Hydrostatic testing
• Tube welding mills - In-line weld mills • Radiographic examination
• Controlled atmosphere heat treatment • Electropolishing capabilities
• Bright annealing/hydrogen furnace • Full chemical and physical laboratory analysis
• Vacuum annealing
Supercritical tubing
Grade Chart

Tensile Rm Yield Rp 0.2%


Chemical Analysis % Density
(min) (min) Elong.
ALLOY Hardness
WNR Temper % Properties
UNS No. HV
min

Alloy Group
C Mn Ni Cr Fe Mo Ti Nb N Other g/cm³ lb/in³ ksi MPa ksi MPa

Se
Non-magnetic austenitic stainless steel. Not hardenable by heat
303 Se .15 2.0 8.0- 17.0- 1 0.15- 30-
1.4305 7.93 0.286 ANN 100 670 670 45 255 treatment. Free-machining characteristics with good mechanical and
S30323 max max 11.0 19.0 max 0.40 207
corrosion-resistant properties.
Si1max

304 0.08 2.0 8.0- 18.0- High strength, excellent corrosion resistance and minimized carbon
1.4301 bal 7.93 0.286 ANN 76 517 31 207 40 200 max
S30400 max max 10.5 20.0 content.

304L 0.035 2.0 8.0- 18.0-


1.4306 bal 7.93 0.286 ANN 70 485 25 170 35 200 max Lower carbon of 304 with good weldability.
S30403 max max 11.0 20.0

316 0.08 2.0 10.0- 16.0 – 2.0- Better corrosion resistant properties than 304, with higher resistance to
1.4401 bal 7.93 0.286 ANN 75 515 30 205 35 200
S31600 max max 14.0 18.0 3.0 pitting and crevice corrosion in chloride environments.

2.0-
1.4404 Standard AOD melt austenitic stainless steel grade.
316L 0.035 2.0 10.0- 16.0- 2.5
bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31603 max max 13.0 18.0
1.4435 2.5-3 316L with minimum molybdenum content of 2.5%.

Because of its low magnetic permeability, 316LN has been used


316LN 0.030 2.0 10.0- 16.0- 2.0- 0.10- Si 0.75
1.4429 bal 7.93 0.286 ANN 75 515 30 205 40 200 max in concrete rebar applications in close proximity to sensitive
S31653 max max 14.0 18.0 3.0 0.16 max
electronic devices.

316LVM 0.030 2.0 11.0- 17.0- 2.0- Vacuum remelt or ESR to achieve highest microcleanliness levels and
1.4441 bal 7.93 0.286 ANN 70 485 25 170 35 200 max
S31673 max max 14.0 19.0 3.0 structural homogeneity.

Stainless Steel
Titanium stabilised grade with good weldability, improved resistance to
321 0.080 2.0 9.0- 17.0- 10XC Ti 5XC
1.4541 bal 7.93 0.286 ANN 75 515 30 205 35 200 max weld decay attack & better mechanical properties
S32100 max max 12.0 19.0 -1.000 -0.600
at elevated temperatures.

347 0.080 2.0 9.0- 17.0- 10XC


1.4546 bal 7.93 0.286 ANN 75 515 30 205 35 200 max As for 321 but uses niobium as stabilising element.
S34700 max max 12.0 19.0 -1.000

Duplex 0.030 2.0 4.5- 21.0- 2.5- 0.08- High mechanical strength & good resistance to localised
1.4462 bal 7.8 0.281 ANN 90 620 65 450 25 290 max
S31803 max max 6.5 23.0 3.5 0.20 cracking & chloride stress corrosion.

Super Duplex 0.030 1.2 6.0- 24.0- 3.0- 0.24- Cu 0.5


1.441 bal 7.79 0.28 ANN 116 800 80 550 15 310 max
S32750 max max 8.0 26.0 5.0 0.32 max Superduplex alloy combining excellent strength with good corrosion
Super Duplex 1.0 6.0- 3.0- 24- Cu 0.50 resistance in high chloride and seawater environments.
1.4501 0.020 24-26 bal 7.70 0.278 ANN 109 750 73.5 507 35 310 max
S32760 max 8.0 4.0 32 W 0.50

CP Grade 2 0.08 0.30 0.03 O 0.25 275- Very high strength to weight ratio combined with excellent seawater

Ti
3.7035 bal 4.51 0.163 ANN 50 345 40-65 20
R50400 max max max max 450 corrosion resistance.

Zirconium nuclear grade alloy (weight %) 1.2-1.7 Sn,


Zircaloy-2 0.005 0.1 0.1 Zr+Hr 0.07-0.2 Fe, 0.05-0.15 Cr, 0.03-0.08 Ni. Low absorption
0.025 6.50 ANN 55 379 30 207 16 150
R60802 max max max 99.2 of thermal neutrons. Main use is for cladding of fuel rods
in nuclear reactors. Zr2 = BWR, CANDU.

Zr+Hf Zirconium nuclear grade alloy (weight %) 1.2-1.7 Sn,

Zirconium
Zircaloy-4 0.05 97.5 0.18-0.24 Fe, 0.07-0.13 Cr. Low absorption of thermal neutrons.
0.025 6.56 ANN 60 415 35 240 14 150
R60804 Max Hf Main use is for cladding of fuel rods in nuclear reactors.
4.5 Zr4 = BWR, PWR, CANDU.
Chemical Analysis % Density Tensile Rm (min) Yield Rp 0.2% (min) Elong.
ALLOY Hardness
WNR Temper % Properties
UNS No. HV
min

Alloy Group
C Mn Ni Cr Fe Mo Ti Nb Al Other g/cm³ lb/in³ ksi MPa ksi MPa

Alloy 59 0.010 0.5 22.0- 1.5 15.0- 0.10- Co 0.3 Excellent in sour service environments.
2.4605 bal 8.60 0.311 ANN 100 690 45 310 45 270 max
N06059 max max 24.0 max 16.5 0.40 max Highly resistant to chloride, sea waters and acids.

Alloy 75 0.08- 1.0 18.0- 5.0 0.20- Cu 0.5 100-


2.4951 bal 8.37 0.303 ANN 690-830 46 300 30 230 max High temperature oxidation resistance.
N06075 0.15 max 21.0 max 0.60 max 120

Alloy 200 0.15 0.4 99.0 0.4 Cu 0.25


2.4065 8.9 0.321 ANN 75 515 15 105 33 150 max Commercially pure nickel. Good corrosion resistance.
N02200 max max min max max

Co 19.0-
Alloy 263 0.04- 0.6 19.0- 0.7 5.6-
bal 1.9-2.4 21.0 8.36 0.302 HT 140 970 90 620 39 250 min High creep strength with good weldability.
N07263 0.08 Ma 21.0 max 6.1
N 0.3-0.6

Alloy 276 0.02 1.0 14.5- 4.0- 15.0-


2.4819 bal W 3.0-4.5 8.9 0.321 ANN 100 690 41 283 40 210 max Excellent sour service corrosion resistance.
N10276 max max 16.5 7.0 17.0

Alloy 400 0.30 2.0 63.0- 2.5 General purpose Ni alloy with a good combination
2.4360 Cu bal 8.83 0.319 ANN 70 480 28 195 35 180 max
N04400 max max 70.0 max of strength, ductility & corrosion resistance.

Alloy 600 0.15 1.0 72.0 14.0- 6.0- Cu 0.50


2.4816 8.42 0.304 ANN 80 550 35 240 30 200 max Very good combination of strength & oxidation resistance.
N06600 max max min 17.0 10.0 max

Nickel alloy with high strength, excellent fabricability. Superior


Alloy 625 0.10 0.5 20.0- 5.0 8.0- 0.40 3.15- 0.40
2.4856 bal 8.44 0.305 ANN 120 827 60 414 30 260 max resistance to corrosive environments of unusual severity as well
N06625 max max 23.0 max 10.0 max 4.15 max
as to high-temperature effects such as oxidation & carburization.

Nickel Alloys
Alloy 690 0.05 0.05 58 27.0- 7.0- Cu 0.50 Excellent resistance to many corrosive aqueous media & high
2.4642 8.19 0.296 ANN 84 586 34 240 30 200 max
N06690 max max min 31.0 11.0 Si 0.50 temperature atmospheres.

Age hardenable, high-strength nickel alloy with excellent


Alloy 718 0.08 0.4 50 .0- 17.0- 2.80- 0.65- 4.75- 0.20- Co 1.0
2.4668 bal 8.19 0.296 HT 185 1275 150 1034 12 331 min corrosion resistance and formability. Used at temperatures up
N07718 max max 55.0 21.0 3.30 1.15 5.50 0.80 max
to 700ºC.

Alloy X750 0.08 1.0 70.0 14.0- 5.0- 2.25- 0.70- 0.40-
2.4669 8.25 0.298 HT 160 1103 100 689 20 260-360 High temperature strength performance.
N07750 max max min 17.0 9.0 2.75 1.20 1.00

Alloy 800 0.15 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75
1.4876 8 0.289 ANN 75 517 30 207 30 200 max Resistant to stress corrosion & good in aqueous media.
N08800 max max 35.0 23.0 min 0.60 0.60 max

Alloy 800H 0.05- 1.5 30.0- 19.0- 39.5 0.15- 0.15- Cu 0.75 Excellent high temperature creep resistance, combined with
1.4876 8.08 0.292 ANN 75 517 30 207 30 200 max
N08810 0.10 max 35.0 23.0 min 0.60 0.60 max oxidation and carburisation resistance.

Alloy 800HT 0.06- 1.5 30.0- 19.0- 39.5 0.15- 0.15- AL + Ti Similar corrosion properties to A800 & 800H with significantly
7.94 0.287 ANN 75 517 30 207 30 200 max
N08811 0.10 max 35.0 23.0 min 0.60 0.60 0.85-1.20 high creep-rupture strength.

Excellent corrosion resistance in both oxidising and reducing


Alloy 825 0.05 1.0 38.0- 19.5- 2.5- 0.20 Cu
2.4858 bal 0.6-1.20 8.1 0.292 ANN 85 586 35 241 30 209 max environments. Good resistance to chloride stress-corrosion
N08825 max max 46.0 23.5 3.5 max 1.5-3.0
cracking and pitting.

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