2021

PetVertical
Cock Dust Pyroclone
Coal Mill RotaryHub
Roller Feeder
Problem
Cracks in
Vertical
Problem of Low
Last
Coal
of Nox
Row
Mill
main pfister
Plates pre
Classifier
burner of
pfister
Worn7522RF1
Repair Inspection
out of Scope
Coal Mill Report.Hub
Roller
of Work.
hoper
prestirring
Cyclone
Shaft
hoper device
5 stirring
B Inner
Report “Agitator”
Pipe
device
Report

Submitted
Submittedbyby:
Eng.Mohammed GamalElElRajy
Eng.Mohamed Gamal Rajy Eng.Wael Mostafa Ameen
Submmited by :
Eng.Mohammed g. El Rajy

23.09.2020
01.12.2021
06.01.2021
 Introduction

This report illustrates the problem of Low Nox pfister pre hoper stirring device “Agitator”. the bearing arrangement has been
dismantled to be changed the drive shaft and gear unit hollow shaft have a significant wear.
Drawing and Description

Inspection and Planning Dept. MR Page 2 of 8

 Drive shaft

1 Pro hoper
2 Extension arm
3 Stirring device
4 Bearing arrangement
10 Gear unit

Inspection and Planning Dept. MR Page 3 of 8

 Problem Description

 Drive shaft and Gear unit hollow shaft surfaces have many distortions on their surfaces under shrink disc position
as the following description: -

 Circumferential rotation marks on the mating shafts surfaces as a clear sign of not continuous old relative
motion happened the issue that cause in frictional material flow “creep” between the hollow shaft surface
and drive shaft until a spot welding occurred between the mating surfaces.

 Deep Lateral scuffing marks on the mating shafts surfaces during dragging the gear unit out against the
spot welding “that mention above”.

 As a result of the 2 points above material of both shaft has been spalled at the area where the spot
welding occurred.

Shrink Disc.

Gear Box Hollow Shaft.

Drive shaft.

Inspection and Planning Dept. MR Page 4 of 8

 Gear Box Hollow Shaft Conditions.

Circumferential Rotation marks on the inner surface of Gear Box Hollow Shaft.

Lateral scuffing marks on the inner

surface of Gear Box Hollow Shaft

Inspection and Planning Dept. MR Page 5 of 8

 Material spalling from the inner surface of Gear Box Hollow Shaft.

Inspection and Planning Dept. MR Page 6 of 8

 Drive Shaft Conditions.

Circumferential Rotation marks on the outer surface of Drive Shaft.

Deep Lateral scuffing marks on the outer surface of Drive Shaft.

Inspection and Planning Dept. MR Page 7 of 8

 Material spalling from the outer surface of Drive Shaft.

Repair process
1. Dismantling the gear unit.
2. Repair the wear of gear unit output “hollow “shaft.
3. Replacement for gear unit output “hollow “shaft bearings if needed.
4. Repair or replace the agitator drive shaft.
5. Replacement of the bearing arrangement should be done.

Inspection and Planning Dept. MR Page 8 of 8