100L 精油提取设备简介和说明书

Introduction and instruction manual of 100L essential

oil extraction equipment

一. Overview：

Steam distillation
When an essential oil is extracted and produced by steam distillation, plant material
should be placed in a distiller and steam is injected into the plant material.
The hot steam helps to release aromatic molecules from the plant material, because the
steam can force to open the oil gland cells of the essential oil storage in the plant material.
These volatile essential oil molecules are released from the plant material into the steam.
The temperature of the steam needs to be carefully controlled, just enough for the plant
material to release the essential oil. Too hot will ignite the plant material or essential oil.
The steam, which contains the essential oil, passes through a cooling system and
condenses to form a liquid, so that the essential oil and the water are separated from each
other.
The pressure of the steam used is higher than atmospheric pressure, so the boiling
temperature when the steam is produced is above 100 ° C, which promotes the rapid
release of the essential oil from the plant material and prevents the essential oil from
being damaged.
Some essential oils, such as lavender, are sensitive to heat. With this extraction method,
the essential oil is not damaged, and its components, such as linalool, are not broken
down into linalool (alkyl alcohol, linalool) and acetic acid.

二. Device parameters：

1. Power supply: three-phase five-wire system, 380V/50Hz;

2. Extraction tank volume: 100L
3. Distillation structure: double-layer structure, single air intake
4. Condenser material: high quality stainless steel SUS304 material
5. Condenser form: short-distance reflux form
6. Oil-water separator: boronized glass material (special structure for essential oil
separation)
7. Distillation pressure: 0.3MPa Vacuum degree: -0.08MPa (optional)
8. Distillation form: co-distillation or water-distillation can be used.
9. Temperature control: high-precision digital temperature control module, temperature
control accuracy: 0.5 degrees Celsius.
10. Cooling water consumption: 300 liters/hour
11. Material: The whole machine adopts 0Cr18Ni9Ti; 201 stainless steel
12. Filtration system: dual filtration device.
13. Equipment area covering: about 2 square meters.
14. Liquid level control: glass liquid level trial glasses, lighted sight glasses, the entire
extraction process is carried out in a visual state
15. It can reach a high temperature of 100℃ quickly under the conditions of ensuring
cleanliness, safety and normal pressure.

三. Control cabinet configuration list

Name model voltage brand quantity

MCB OSMC32N3C63 380V Schneider 1 piece

MCB OSMC32N2C25 380V Schneider 1 piece

Contactor LC1E1210M5N 220V Schneider 1 piece

Solid state relay MGR- 032 38100Z 0-32V Schneider 1 piece

Intelligent E5CC-QX2ASM-800 220V Huibang 1 piece

temperature Output solid state
controller
Relay RXM2LB2P7 220V Schneider 1 piece

Rotary Switches ZB2BD2C Second gear does 220V Schneider 2 pieces

not reset
Start button with ZB2BW33CL blue 220V Schneider 1 piece
light ZB2BWM31C

Emergency stop ZB2BW35C+ 220V Schneider 1 piece

switch ZB2BWM51C+ yellow
ZB2BZ21C
Transformer 100W input 220V output 12V 220V 1 piece
四. Operation steps：
1. Connect the glass condenser to the extraction tank, and the condensate water interface
is properly connected.
2. Power on the device
3. Connect the heating water inlet at the bottom, open the valve and pull up the safety
valve to fill up the heated water in the interlayer.
4. Put the material to be extracted into the tank. Add the extraction liquid, usually 1:5
between the extraction liquid and the material
5. Close the feeding port and turn on the heating switch. Turn on the stirring switch
6. Set the "extraction medium" temperature
7. Turn on the condensate and start the extraction operation

After the water-ring vacuum pump is stopped for a long time, the motor blade cove
r must be removed and the blade must be turned several times by hand before it
can be started.

五. Maintenance and maintenance

1. It is strictly forbidden to operate the vacuum pump without load. Before starting
the vacuum pump, the vacuum pump inlet valve should be opened (the inlet valve
opening should be moderate to control the inlet flow).

2. The equipment should be inspected for each sealing part in each shift, and the l
eakage should be eliminated in time.

3. Check all kinds of instruments once a month.

六, cleaning

1, the equipment should be in a clean state before starting, generally online cleanin
g.

2, equipment production stop cleaning

Proper pump into some water for boiling for half an hour, and then recycled for hal
f an hour under the condition of equipment operation, and then the sewage is rem
oved, put into the water to wash for the next use.

ZhengZhou Great Machinery Equipment Co.,Ltd

After Service Tel: + 86 37160206811