ETHANOL

PRODUCTION PLANT
MANUFACTURE BY:
Saanvira Engineering Pvt Ltd
Vadodara, Gujarat

Franchisee - South India

Mr. GK Raju
M:+91- 9396464466
GK Bioscience Hyderabad Pvt Ltd
Company
Introduction
Saanvira Engineering Pvt Ltd is previously knows as SP
Engineering Inc and estd in the year 2014 and have wonderful
experience in the manufacturing of different industrial machine /
Project fir the different industries

Saanvira is know for the economical, best design, quality and

time delivery of the project.

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 All About Ethanol:
Ethanol is pure origin color liquid used blending in petrol, used in liquored, Pharma, Cosmetic & Paint, Perfume.

Grain based is started in 2020 but Ethanol from sugarcane Juice or waste (Molasses) was running long back like more than 20
years.

First green field gain-based Ethanol plant was o by Chef Minister Nitish Kumar (Bihar) on the First May 2021 in Ganeshpur, Purina
Dist Bihar on the name of “Est India Biofuel Pvt Ltd”. Producing 65000 Ltr Ethanol from 150 Tons of Corn at 433 Ltr per ton

Oil Minister Sri Hardeep Puri on August 10th, 2022 said that 50% of the Country Ethanol demand will be fulfil by April 2023 and by
2025 total demand of the country will cover.

After Apr 2023, OMC will start 20% blending in petrol against current status of 10% in major cities. Requirement is huge beyond
the expectation. In USA & Brazil 80%, 100% blending of Ethanol. In India also, with slight changes in Vehicle Engine, it is possible
to Blend 80 to 100%.

Govt of India is Providing different types of Grant & Subsidies to Ethanol Manufacturing Plant to Excel their growth and to fulfill
the county requirement of Ethanol.

3 Presentation title 20XX

FLOW
CHART
 List of Machinery
Sr.No Description
1. Grain Milling Machine (Hammer Mill)
2. Slurry Making Tank
3. Jet Cooking Machine (Reactor)
4. Cooling Tank
5. Fermentation Tank
6. Settling Tank
7. Distillation Tower (3 Pass)
8. Molecular Sieve
9. Centrifugal Dryer
10. Pallet Making Machine (Cattle Feed)
11. Boiler with Chimney
12. Ethanol Storage & Truck Loading System
13. Coil Oil Expeller

5 Presentation title 20XX

MOC Different Material is used to manufacture this Plant
grades are

(Material of 1. SS316
2. ASTM A516

Construction)
3. MS 2062
 Products
1. Use to blend in petrol by OMC.
Ethanol 2. Use in Paint & Thinner Manufacturing Process.
3. Use by Perfume company.

1. Directly Used as Cattle Feed

WDG or Cattle Feed 2. It Can also be used for the boiler feed for the fire

7 Presentation title 20XX

 Financial Data (10KLPD)
Calculation (Per Day)
Desc1 Rate Qty req Sub
Total
Expenses Raw 18/Kg 25000 450000 Rate of Goods
Materi
1. Raw Material al 1. Ethanol = 64/Ltr +(5% GST)
2. Power (by MOC)
3. Labor Power 7/Unit 500 hp 3500 2. Cattle Feed = 32/Kg (By open
4. Chemical Market)
5. Bank Finance Labor 4/Ltr 40000 3. Corn Oil – 150/Ltr (By open
6. Machine Deprecation or Chemic 2.5/Ltr 25000 Market)
Maintains 4. ZEIN Protein – 300/Kg (By
al
7. Misc open Market) (6% from
8. Water Maintai 1/Ltr 10000 Waste)
Profit
9.
ns
Misc 1/Ltr 10000
Total 538500
8 Presentation title 20XX
Income
1. Daily Expenditure = 538500.00
2. Daily Production=10000 Ltr
3. Rate of Ethanol = 64/Ltr
4. Daily Income= 10000X64=640000 (Ethanol)
5. Daily production of Cattle Feed = 13800 Kgs
6. Rate of Cattle Feed =32/Kg
7. Income from Cattle Feed = 32X13800= 441600
8. Rate of Corn Oil= 150/Ltr
9. Daily Corn Oil Generation (8%) = 1200 Ltr (If Corn is Feed Material)
10. Income from Coil Oil= 1200X150=180000
11. Sub-Total Income (Daily)= 640000+441600+180000=1261600
12. GST 5%: 63080.00
13. Total: 1324680.00

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Cost of the Project
Cost of 10 KLPD Ethanol Plant including Corn Oil Expeller system= 85175000
Boiler (5 TPH) & its Accessory: 1300000
GST 18%=15565500
Total= 102040500
Area Required: 2
Land Cost: 20000000.00
Cost of Construction (Office, Lab, Water Borewell & Boundary Wall, Etc)=
5000000 (Approx)
Variable Cost = (Raw Material, Power, Chemical): 15000000.00
Raw Material=18.00
Monthly Requirement:750000 Kgs
Total Cost: 13500000.00
Power: 7/Unit
Monthly Bill: 150000 (Approx)
Chemical: 2500 Kg
Labour Charges: 1200000.00
Total Cost (102040500+20000000+5000000+15000000) = 142040500.00

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CALCULATION:
Total Investment: 142040500.00

Daily Expenditure: 538500.00

Monthly Expenditure: 16155000.00
Yearly Expenditure (350 Days): 188475000.00 (Based on the calculation given
on the page no 8)

Daily Income: 1324680.00

Yearly Income (350 Days): 463638000.00

Bank Loan : 100000000.00

Bank Interest: 12%
Subsidy on Interest : 6%
Payable Interest : 6%
Loan Tenure : 5 Year (4 Year + 1 Year Moritorium)
Amount of Interest (Year) 6000000
Total Interest (5 Year) : 30000000
Total Amount Payable: (100000000 + 30000000) = 130000000.00
EMI (Yearly) : 26000000.00

Net Profit (after all Payable)(463638000-188475000-26000000) : 249163000.00

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Licence
1. PESO – Explosive Licence
2. Environmental Clearance
3. Fire –NOC
4. GST
5. MSME
6. Excise

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ETHANOL BUYER

Other Buyers:

1. Medical Company
2. Perfume Company
3. Paint Company
4. Cosmetic Company

OMC (OIL MANUFACTRING COMPANY)

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SUBSIDY
Govt of India provide Subsidy on the ethanol plant by two means…
1. Principal Subsidy 40% of Project Cost (Includes Plant, Land,
Construction) (From State Govt) Percentage may differ from sate to state
2. Interest Subsidy on rate of Interest on loan(50% of Interest or Max of
6%) (From Central Govt)

DIC (District Industrial Centre) & MSME is Department for the approving of
Subsidy on the project.

In our Project:
Total Investment: 142040500.00
Subsidy: 40%
Amount of Subsidy: 56816200.00

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Payments
Complete payment is divided into equal installments.
• 20% along with PO.
• 20% on submission of final layout of the plant
• 20% before dispatch of first consignment.
• 20% before dispatch of final consignment.
• 20% after complete installation & commissioning.

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Thank you
SAANVIRA ENGINEERING PVT LTD
M: +91-8154826949
E: saanepvt@gmail.com