Komet2800 Ba-5174 en

BETRIEBS- UND WARTUNGSANLEITUNG
OPERATING- AND MAINTENANCE

INSTRUCTION
MANUALE D`INSTALLAZIONE USO E
MANUTENZIONE
KOMET 2800
Ma.Nr.:5174
Dokument1
AUTHOR`S RIGHT
The author`s right of this Operating, Maintenance and Service Instruction, which is
exclusive determined for using by authorised and trained personnel of the operator
of the machine or plant, remains to the following company:
LINDNER Recyclingtech GmbH
The reproduction, distribution and utilization of this document as well as the

communication of its contents to others without explicid authorization is prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the
event of a grant of a patent, utility model or design.
Company address:
Lindner - Recyclingtech GmbH

Villacher Straße 48, A-9800 Spittal/Drau
Phone: +43 4762 2742-0, Fax 2742-32
E-mail: office@lindner-recyclingtech.com
Internet: www.lindner-recyclingtech.com
Urheberrecht_eng.doc
Operating instruction
KOMET 2800
Index
1. Specification of machine
( 273050_P104-2800-PR_BA10-V00_eng )
2. Safety instructions
( 273051_P104-2800-PR_BA20-V00_eng )
3. Conformity
( 273088_P104-2800-PR_BA30-V00_eng )
4. Transport and installation

( 273100_P104-2800-PR_BA40-V00_eng )
5. Putting into operation

(273116_P104-2800-PR_BA50-V00_eng )
6. Maintenance and service

( 273138_P104-2800-PR_BA60-V00_eng )
( 357318_P104-2800-PR_BA64-V03_eng )
( 273187_P104-2800-PR_BA64e-V00_eng )
7. Supplement
( 273189_P104-2800-PR_BA70-V00_eng )
Dokument1 5174
Operating Instruction
KOMET/POWER KOMET 2800
Index
1. Specification of machine
1.1. Technical description ...................................................................................... 2 / 5
1.1.1. Function ............................................................................................................... 2 / 5
1.1.2. Schematic presentation ........................................................................................ 2 / 5
1.2. Use According to Specifications ................................................................. 3 / 5

1.2.1. Areas of Application ............................................................................................. 3 / 5
1.2.2. Guarantee ............................................................................................................ 3 / 5
1.3. Dimension drawing .......................................................................................... 4 / 5
1.4. Technical data .................................................................................................... 6 / 5
i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 1 / 6

1.1. Technical description
1.1.1. Function
The material to be reduced enters the cutting area (2) by means of a generous sized in-feed hopper (1). A
massive hydraulic in-feed device (3) pushes the material towards a fastly running milling rotor (4). The thus
compressed material is cut between the counter-knife (5) and the cutters, which are installed in spiral formation
on the rotor. The reduced material is pressed through the screen (6), when necessary cut on the upper scraper
(7) and then falls down into the evacuation assembly (8). Having achieved the forward motion the in-feed
device (3) returns in order to transport more material. Granular size (reduced material) can be varied by using
screens (6) with different perforations and exchangeable cutters. Evacuation of the granular material can be
performed by means of a screw conveyor, a conveyor belt or a patented cradle chain conveyor (8) from
Lindner.
The Foreign parts flap (9) (backwards covering of the plant) can be swung out inside the machine hydraulically
in order to guarantee easy access to the rotor (4) and to the cutting area (2). By opening the maintenance
door (10) there can be an easy access to the screen space (11) which contains the screen unit (6) which can
be driven down hydraulically if necessary (with/without scraper unit).
1.1.2. Schematic presentation
3
1
2
9 7
4
10
5
11
6
8

1.2. Use According to Specifications
1.2.1. Areas of Application
The KOMET/POWER KOMET 2800 machine is exclusively designed for shredding contractually agreed
upon materials. Any use above and beyond this is deemed to be not according to specifications.
The following types of materials have been contractually agreed upon:
Requirements
Material
Material charge
Moisture
Input density
Input granulate
Output capacity
Output granulate
Material discharge
Production terms
Technical availability
Attention:
For safety reasons the following materials must not be feeded to the shredder machine in no
case:
 materials with low flash point, which cause danger of fire

(for example varnish residues or solvent)
 materials, which couse danger of explosion (gas, vapour, flammable dust)
 materials, which release radioactive radiation
1.2.2. Guarantee
If materials are processed that are not contractually agreed upon, the
manufacturer is absolved of any liability and guarantee for safety and the
functioning of the machine. This is entirely at the risk of the operator!

1.3. Dimension drawing

Variant A (KOMET / direkt drive):
A Z
86
1
N
M
O
P
J
L
K
Y
D
H 445
Ø210
W
A
V B V F G
C Wartungsebene
maintenance level
Bedienpult
operator panel
X
U
E
1910
Statische Last
670
static load
4 x 2 x 2820 kg
S 4 x 2 x 6220 lbs
R
Q Transportlänge
transport lenght
Technical modifications reserved!
Dimensions in mm A B C D E F G H I J K L M
KOMET 2200 2135 3015 5775 830 2030 2925 670 960 1838 2372 960 1115 3112
KOMET 2800 2825 3705 6465 830 2030 2925 1012 960 1838 2372 960 1115 3112
Dimensions in mm N O P Q R S T U V W X Y Z
KOMET 2200 3262 3070 2945 5775 2975 2435 2690 2910 1380 445 3640 772 1280
KOMET 2800 3262 3070 2945 6465 3665 3125 2690 2910 1380 445 3640 772 1280

Variant B (POWER KOMET / Countershaft drive):
E
Mat erialeinwurf
mat erial
charging
Mat erialeinwurf
mat erial charging
A Z
Wart ung Rot or

maint enance rot or Wart ung Sieb
St örst of f ent nahme maint enance
t ramp mat erial screen
removal
M
N
O
P
J
I
I
L
K
Y
D
H
Mat erialauswurf W
mat erial discharge Ø210 Mat erialauswurf
A
mat erial discharge
V B V
C
F G
Wart ung Rot or

400
maint enance rot or

Mindest abst ände f ür Durchgang von
äußerst er Maschinenkant e 500mm
maint enance drive
min. dist ance f or passage f rom

Wart ung Ant rieb
maint enance drive

Wart ung Ant rieb
ult imat e machine edge 500mm

Technische Änderungen vorbehalt en
X
subj ect t o alt erat ion

T
1186
A
U Dynamische Last ent spricht der
st at ischen Last x1.5/
dynamic load corresponding t o st at ic
load x1.5
Wart ung Sieb
maint enance screen Statische Last
G
static load
S
4 x 2 x 3125 kg
4 x 2 x 6880 lbs
R
Q Transportlänge
transport lenght
Beschickung
f eeding
Technical modifications reserved!
Dimensions in mm A B C D E F G H I J K L M
POWER KOMET 2200 2135 3015 5375 430 2030 2925 670 960 2716 2945 960 1115 3112
POWER KOMET 2800 2825 3705 6065 430 2030 2925 1012 960 2716 2945 960 1115 3112
Dimensions in mm N O P Q R S T U V W X Y Z
POWER KOMET 2200 3262 3024 2945 5377 2975 2435 2690 1200 1180 491 3640 772 1280
POWER KOMET 2800 3262 3024 2945 6067 3665 3125 2960 1200 1180 491 3640 772 1280

1.4. Technical data

see following page!

1. 4. Technical data
Type of machine: KOMET 2800 Ma.Nr.: 5174
1.4.1. General data:
Number of cutters 80 pcs Year of construct 2012
Cutter form 172x57x28 EX-protection No
Screen perforation Ø 35 mm Noise level > 85 dB(A)
Material discharge - Varnish RAL 6016/RAL 1015
Weight of machine 25,5 tons Rotor-Revolutions 50 Hz: 355 rpm
Climatic conditions 0-35°C/40-80%rel.hu. Rotor-cooling no
1.4.2. Drive: Three phases current motor (2x)
Manufacture Schorch Construction form B3
Capacity 160 kW Size 315M
Revolutions 1480 rpm Voltage / frequency 3x400 V / 50 Hz
Terminal box top Frequency converter ABB ACS800
1.4.3. Transmission: Direct drive (2x)

Transmission Belt drive I = 1:4,16 Transmission Belts 2x KB 3-SPC 5000 Ld -
Motor / rotor Motor / countershaft 115660
Transmission Belt drive I = 1:- Transmission Belts -
Countershaft / - Countershaft / -
Product - Type -
Gear lubricant - Filling volume - litre
Safety clutch RS400.2SA Setting by manufact. 5,53 kNm
1.4.5. Hydraulic unit:

Manufacture / type Bosch Rexroth – Heavy Duty 1
Capacity 65 l/min
Oil tank 400 l Castrol Vario HDX VG46
Inward pressure 160 bar
Outward pressure 80 bar
1.4.5.1. Drive of hydraulic unit:

Capacity 11 kW Voltage / frequency 3x400/660 V / 50 Hz
Revolutions 1450 rpm Size B3
1.4.6. Hydraulic cylinders

In-feed device (2x) Foreign parts flap (2x) Screen device (2x)
Manufacture / type Dorninger 105183/84 Dorninger 65937 Dorninger 65426,
63/36x605-16S (re/li) 4A. 63/36x685 50/28x700
Cylinder- / diameter of 63/36 mm 63/36 mm 50/28 mm
bar
Stroke 605 mm 685 mm 700 mm
Dokument1
Operating Instructions
Index
2. Safety instructions
2.1. Definitions and Identification Symbols .......................................................... 2
2.1.1. Definitions ................................................................................................................. 2

2.1.2. Identification Symbols ............................................................................................... 2
2.2. Operational Safety ................................................................................................. 4
2.2.1. General Measures ..................................................................................................... 4

2.2.2. Choice of Personnel .................................................................................................. 4
2.2.3. Operating States ....................................................................................................... 5
2.2.4. Specific Hazards ....................................................................................................... 6
2.2.5. Machine Labelling ..................................................................................................... 8
2.3. Residual Hazards ................................................................................................... 9
2.3.1. Feed Area ................................................................................................................. 9

2.3.2. Interfaces Between Machine Components ................................................................ 9
2.3.3. Interfaces to Neighbouring System Components ...................................................... 9
2.3.4. Spontaneous ignition of remaining material .............................................................. 9
2.3.5. Nipping Hazard ........................................................................................................ 10
2.3.6. Danger through unexpected starting (screen area) ................................................. 11
i0540_P104_2800_PR_BA20_V00_en_273051.doc Rev.: 00 / 18.10.2010 Page 1 of 12

2.1. Definitions and Identification Symbols
2.1.1. Definitions
 Hazardous Zone
A hazardous zone is any area around the machine / system in which there is a hazard for persons. This hazard
may be caused by parts being hurled out of the machine.
 Cutting Space
The cutting space of a machine is the area in which the shredding takes place. It ranges from the rotor shaft to
the upper edge of the feed opening.
 Disruptive Materials
Disruptive materials are unshreddable materials that could cause damage to or a total breakdown of the
machine or system and are not part of proper use.
 Operator
The operator is responsible for using authorised and trained personnel to operate, maintain, and service the
machine / system.
 User
The user may only operate the machine / system following adequate instructions by the operator, whereby the
operator’s guide must be observed.
2.1.2. Identification Symbols

The following symbols indicate safety-relevant places in the operator’s guide:
 Warning of hazards
There is a direct hazard for the life and health of persons.

Access is only permitted for authorised and trained personnel.
 Warning of hazards from electrical current / voltage
There is a direct hazard for the life and health of persons by coming into contact with live
components.
Work is only permitted for trained and qualified personnel (electricians).

 Notice about proper operation of the machines
The machine or system must be handled properly.

This information must be observed to avoid destroying or damaging the machine or system
components.
 Notice about bans
There are bans for operating personnel so that safety is guaranteed during the various operating
states of the machine / system (e.g. no open fire or smoking).
 Notice about using personal protection equipment
There is a rule about using personal protection equipment during different operating states of the
machine / system (e.g. wearing safety glasses).
 Notices about using fire extinguishing equipment
It is necessary to install fire extinguishing equipment that is to be used in case of emergency.

Here, the local fire protection regulations must be observed (e.g. pointer to a fire extinguisher).
 Notice about hazards from working materials
There are hazards coming from working materials (e.g. a hazard to the environment).

2.2. Operational Safety
2.2.1. General Measures

In order to guarantee the operational safety and functioning (risks reduction) of the machine / system, the
machine / system may only be used for the purposes given by the manufacturer (also see 1.2). The
manufacturer assumes no liability for the safety and functioning of the machine / system for misuse,
modifications, and the use of non-original parts in the shredder and other system components.
The operator must make sure that the machine / system is integrated into the plant’s internal safety
management system (employee safety assessment, fire protection, first aid).
The operator’s guide must be kept with the machine / system and be accessible to operating,
maintenance, and service personnel.
Any safety equipment and safety notices attached to the machine / system may not be removed
or rendered inoperative due to modifications to the machine.
In case of emergency (accident), there must be adequate precautions taken for first aid (first aid
kit, emergency shower) on the premises.
2.2.2. Choice of Personnel
 Responsibility of the Operator
The operator of the machine / system must make sure that all users have been trained by the manufacturer /
supplier of the machine / system. This also applies to users, who weren’t working with the machine / system at
the time of the first training. The training must be documented by means of an acceptance and training
confirmation (see enclosure 7).
The operator of the machine / system must make sure that only authorised and trained
personnel are called on for operating as well as maintaining, repairing, and servicing the
machine / system. The responsibilities for the various jobs on the machine / system must be
clearly defined and complied with. Unclear competence may endanger safety of the users.
Youths under 18 years of age may not operate the machine / system!

 Responsibility of the User
The user must check whether safety equipment is in the correct position and can fulfil its function (see 2.2.1).
Only then may the user start-up the machine.
If there are any unauthorised persons in the work area of the shredding machine / system, the user must request
that they leave. If they don’t comply, the operator must be informed.
2.2.3. Operating States
 Transport and Installation
To transport the machine and other system components, use the transport straps that are for this
purpose and hoist it using a crane (see Installation and Transport). Do not stand under the raised
load, or move under it, even briefly.
 Start-up and Operation

Before starting-up the machine / system, walk around it. At that time, check that all protective
devices have been properly installed.
Before starting-up the machine / system, make sure that no one is in the hazardous zone of the
machine and the all persons are in safety.
When the machine is running, operating personnel and all persons in the hazardous zone of the
machine / system, must wear hard hats as well as safety glasses because of the possibility of
parts being hurled out (label on the machine).
The system components have edges and corners. In order to avoid injury, be careful during operation and when
handling the machine.
Due to serious danger for the lives of persons, the following activities are not permitted
when the machine is running (see label):
 climbing on the machine

 looking into and reaching into the cutting space
 putting material into the hopper by hand
 Dismantling, Disposal
Only trained and qualified personnel may dismantle system components. Components and
auxiliary materials (hydraulic oil, transmission oil) must be disposed of according to national
environmental and employee safety regulations.

 Maintenance and Service
The service intervals and work specified by the manufacturer must be complied with
unconditionally and may only be performed by authorised and trained personnel. If anything is
unclear, contact the specialists at the manufacturer.
For any installation, assembly, service, repair, or dismantling work, the machine / system must
be shut down and the power supply must be interrupted (main switch set to “OFF” with the
safety lock locked, press and block the EMERGENCY-OFF key-switch, and if available, unplug
the power cable )
In general, safety shoes must be worn for any service work. Use any other necessary protective
equipment (gloves, ear protection, hard hat, filter mask) as required.
Heavy machine parts (>25kg) as screens, counter knife slides and clamping parts must not be
lifted only from one person. There must be used appropriate cranes and lifting devices. For
transportation there are muonted transport eyes or screwed on shackles.
During maintenance (or breakdown) it is possible that a person could burn him/herself whilst in
contact with items in the area of the cutting rotor such as hot surfaces of metal parts (knives,
counter knives, foreign parts, …). Before starting maintenance leave parts to cool down or put
on protective gloves.
2.2.4. Specific Hazards
 Fire and Explosion
In case of fire, there must be adequate fire extinguishing equipment (fire extinguisher, hydrants)
close to the machine before starting it up. These areas must be marked and operating personnel
must be familiar with their usage.
Smoking and handling open fire or spark-generating materials are not permitted in the area
around the machine / system (fire hazard when shredding easily flammable materials).
Areas where there is a danger of explosion (if any) must be identified separately. Any
components of the machines / systems must be rendered explosion-proof according relevant
regulations.
To avoid spontaneous ignition by heated-up material, the cutting chamber has to be completely
emptied before longer shutdowns of the machine.
 Electrical Equipment

Work on electrical equipment may only be performed by authorised and trained personnel
(electricians) as well as after contacting the company Lindner Recyclingtech. Here, the
applicable national safety regulations must be observed (ÖVE, VDE, ...).
 Laser radiation
Laser beams can endanger the eyes and the skin. When laser beams are used for
measurements (for example level measurements) there must be taken safety precautions in
accordance to the used laser class (for example laser class 2: do not look into the laser beam).
The danger areas are marked.
 Hydraulics
Only authorised and trained personnel or employees of Lindner Recyclingtech may perform work on hydraulic
systems.
Hydraulic oil can endanger your health and the environment. Therefore, when changing the oil,
be sure to avoid any contact with the eyes or skin (use protective equipment). For disposal,
observe the relevant environmental protection regulations.
 Working Material
When shredding products that generate a great deal of dust, use a filter mask. Any existing
vacuum equipment must be used and checked for proper operation.
When working with oils and greases as well as other chemical materials, observe the available
safety data sheets.
Make sure that you avoid any contact with the eyes or skin (use protective equipment). If it
comes into contact with your eyes, contact a doctor. For skin contact, wash with sufficient water
and soap. Take first aid measures.
 Noise Generation
The amount of noise generated by the machine / system is dependent on the specific material
being shredded and on the position of the operator. It may exceed 85 dBA. In this case, use ear
protection (danger of hearing damage).
 Tripping and Falling
Only use specifically placed ladders, stairways, and platforms for working at an higher level.
Safety devices (grates, railings, protective cages) may not be removed.

 Magnetic Fields
Magnetic drums with strong magnetic fields are installed for the metal cutting bands. This is a
hazard for persons and working materials.
Observe the instructions in the operator’s guide in the areas of strong magnetic fields (no access
for persons with pacemakers, keep away electronic equipment and storage media).
2.2.5. Machine Labelling

The following markings and labels are found on the machine. They may not be moved or removed.
1
3
8
6
4
2
9
1.......... Rule: wear hard hat, safety

glasses and noise protection
2.......... Service and safety information
3.......... Prohibition sign: no climbing
3 on the housing
4.......... Model plate, CE Marking
5.......... Information about protection of
material hopper and discharge
1
6 ........ Maintenance instructions for
central lubrication
7......... Information about protection of
7 danger points inside cutting
area
8......... Information about protection
after opening the foreign parts
5 flap
9 ......... Required Tightening torques
(Cutting unit)

2.3. Residual Hazards

The machine was manufactured according to the state of the art and legal safety regulations (guidelines,
harmonised standards; for technical guidelines see declaration of conformity, 3.4), which demand very low safety
risk. However, if there is improper handling, there still may be unexpected hazards. Therefore, you must strictly
comply with the safety requirements (see 2.1, 2.2). If for any reason there is any lack of clarity in operating or
using the machine, contact the manufacturer and discuss the problem.
2.3.1. Feed Area
The feed areas of all conveyor belts are protected to avoid catching parts of the body
and clothing. The protective cover must not be removed.
2.3.2. Interfaces Between Machine Components

Combining the individual machine components into one functioning system may result in hazardous zones which
were not there when considering the individual components.
These hazardous zones are normally adequately protected. If that is not possible, then special attention will be
drawn to these hazards.
2.3.3. Interfaces to Neighbouring System Components
The provider of the overall system is responsible for the safety-related inspection
(protection, employee training) of the interfaces to system areas for which Lindner
Recyclingtech is not responsible.
2.3.4. Spontaneous ignition of remaining material
During the shredding of some materials high temperatures may arise inside the cutting
chamber. Before a longer shutdown of the shredder, the cutting chamber must be
completely emptied in order to avoid spontaneous ignition of heated-up remaining
material.

2.3.5. Nipping Hazard
2.3.5.1. Cutting area and pusher unit (HPU)

The residual hazard from nipping in the cutting space as well as in the compacting
equipment (HNDE) of the shredder can’t be completely excluded by means of structural
measures. The areas are appropriately marked off (limited access) and labelled.
View of the cutting space

showing the hazardous
areas on the rotor.
View of the HPU-

area showing the
danger points
2.3.5.1.1. Labelling
Information about protecting the hazardous zones in the cutting space is provided using labels on the machine.
Labelling at the machine
2.3.5.2. Changing of screens and scrapers

In order to avoid danger of injury during changing of screens and scrapers (crushing
through falling down) there must be paid attention that the fastening of the retractable
scraper bar with the machine housing resp. the screen cassette is according to the
rules.
 Changing of the screens

During changing of the screens there must absolutely be paid attention that the retractable scraper bar will
remain fastened with the machine housing (2 safety bolts screwed to the outer side)!
Safety bolts left and right for
1) Changing of sreens:
(screw to outer side)
2) Changing of scrapers:
(screw to inner side)
Retractable scraper bar
Fastening of scraper bar

= Safety fastening during
changing of screens
(hexagon socket screws, 8x)
 Changing of scrapers
When changing the scrapers they will be moved down hydraulically together with the screen cassette. There
must absolutely be paid attention that the retractable scraper bar will remain fastened with the screen cassette (2
safety bolts screwed to the inner side).
2.3.5.2.1. Labelling
Information about protecting the hazardous zones at the scraper bar is provided using labels and warning signs
on the machine.(left and right).
Label on the scraper bar
Warning
signs on the
machine
(left + right)
2.3.6. Danger through unexpected starting (screen area)

The maintenance doors must be fastened with bolts during operation of the machine. When working inside the
screen area of the machine (normally not more than 1x/shift) there must be ensured, that the machine is
protected against unexpected starting.
Before opening the maintenance doors switch off the main switch and make sure it cannot be
switched on again (safety lock)!
The key must be held in safe custody from an authorized person!
2.3.6.1. Labelling
Information about protecting the hazardous zones in the cutting space is provided using labels on the machine.
Screw fastening of the

maintenance door (4x)
Labelling at the machine

Index
3. Conformity
3.1. General ...................................................................................................................... 2
3.2. Complete Machines............................................................................................... 2
3.2.1. Machine Labelling ..................................................................................................... 2

3.2.2. Declaration of Conformity .......................................................................................... 3
3.3. Partly completed machinery .............................................................................. 3

3.3.1. Labelling of partly completed machinery ................................................................... 3
3.3.2. Declaration of incorporation ...................................................................................... 3
3.4. Declaration ............................................................................................................... 3

3.1. General
The machine was manufactured according to the state of the art and legal safety regulations (guidelines,
harmonised standards; for technical guidelines see declaration of conformity, 3.4), which demand very low safety
risk. However, if there is improper handling, there still may be unexpected hazards. Therefore, you must strictly
comply with the safety requirements (see 2.1, 2.2). If for any reason there is any lack of clarity in operating or
using the machine, contact the manufacturer and discuss the problem.
All machines and machine components released by LINDNER Recyclingtech display the following label and
associated confirmation:
Label Confirmation
System / machine complete Type plate with CE Mark (see 3.2.1) Declaration of conformity
(all drives available) (see 3.2.2)
System / machine incomplete Type plate without CE Mark (see Declaration of
(drives partially missing) 3.3.1) incorporation (see 3.3.2)
Fehlen diese Kennzeichnungen und Bestätigungen (incl. Unterschrift des Bevollmächtigten), so kann nicht
gewährleistet werden, dass die Maschine / Komponente den gültigen Vorschriften entspricht. Es wird dringend
empfohlen, mit Fa. LINDNER Recyclingtech Rücksprache zu halten.
3.2. Complete Machines

3.2.1. Machine Labelling
For complete machines (all drives such as electric motor and hydraulics are available), the type plate with the CE
Mark can be found on the cover plate of the machine (cover, frame).
Lind ner - Rec yc ling tec h Gm b H

Villa c her Stra ße 48, A-9800 Sp itta l/ Dra u
Phone: +43 4762 2742-0, Fa x 2742-32
E-m a il: offic e @lind ner-rec yc ling tec h .c om
Internet: w w w .lind ner-rec yc ling tec h.c om
Ma . Nr. KW
Typ e Vo lt / Hz
Ba uja hr EX
Ma d e in Austria

3.2.2. Declaration of Conformity

A declaration of conformity (declaration of compliance) is issued for complete machines in order to confirm
compliance with the relevant safety requirements (guidelines, standards).
3.3. Partly completed machinery
3.3.1. Labelling of partly completed machinery

Uncompleted machines (partly completed machinery) are not independent machines (e.g. drives, electric motor
and hydraulics are missing) or the machine will be combined with other machines / uncompleted machines. For
machine components, the type plate without a CE Mark is found on the cover plate of the machine (cover,
frame).
3.3.2. Declaration of incorporation

A Declaration of incorporation (declaration of compliance) is issued for uncompleted machines (partly completed
machinery) in order to confirm compliance with the relevant safety requirements (guidelines, standards).
3.4. Declaration
Issued declaration (Declaration of Conformity with Supplement or alternatively Declaration of incorporation) see
following pages.

Index
4. Transport and installation

4.1. Safety regulations .................................................................................................. 2
4.2. Transport .................................................................................................................. 2
4.3. Installation ................................................................................................................ 3

4.3.1. Machine feet .............................................................................................................. 3
4.3.2. Place of installation ................................................................................................... 3
4.3.3. Foundation and local requirements ........................................................................... 3
4.3.4. Levelling (Option) ...................................................................................................... 7
i0540_P104_2800_PR_BA40_V00_en_273100.doc Rev.: 00 / 15.10.2010 page 1 of 7

4.1. Safety regulations
Pay attention to the safety regulations for transport and installtion

(see 2.2.3.).
4.2. Transport
The machine can only be handled in dismantled state. The substructure of the machine may only be lifted on the
provided transport straps (4x at the top, 4x below). The other machine components (pusher device, guard plates,
hopper, V-belt pulleys, E-motors, electrical cabinets) have to be lifted on the welded transport straps or the
screwed transport links. The hydraulic plant can be lifted by means of a fork lift to the provided place.
Tra n sp o rt- Tra nsp o rt stra p s -

stra p s - HPU (4x)
ho using (2x)
Tra nsp o rt
stra p s -
HPU (4x)
Tra nsp o rt -
stra p s -
hou sing (2x)
Le ve lling - Le ve lling -
e le me nts (4x) e lem e nts (4x)
View with countershaft drive!

4.3. Installation
4.3.1. Machine feet
The machine will be delivered with special transport feet, which are screwed on at the front side. During lifting
the machine down at the foundation these feet must be removed and replaced with the delivered machine feet
(frontside and backside). These feet must be screwed on at the front side and the upper side of the machine. As
a result there can be avoided that the machine must be lifted once more with a crane.
Transport feet - front side machine feet: front side + back side
4.3.2. Place of installation

The plant should be installed so that it is sheltered from the effect of direct weather conditions. If installation
inside a building is not possible the plant should be at least covered by a roof.
If no levelling elements (option, see 4.3.4) are dlivered, the machine must be fixed with the
foundation by means of fixing screws to prevent a displacement caused by vibrations.
4.3.3. Foundation and local requirements

The client is responsible for the construction of the foundations. The construction must be stable enough to
withstand the force (see sketch 2) and the vibrations which ensue during the reduction process. The surface
must be level.
If the plant is to be installed in a small room, care must be taken that sufficient space is allowed for maintenance
purposes and when necessary repairs. (Note scale page).

4.3.3.1. Variant with countershaft drive

Ma
Sketch 1: ma
cha
Mat erialeinwurf
mat erial charging
2825x2030
Wart ung Rot or

maint enance rot or
St örst of f ent nahme
t ramp mat erial
removal
2945
2716
2716
1300
430
150
314
501 Mat erialauswurf
mat erial discharge Ø210
2825
1180 3705 1180
6065
1512
4
735
Wart ung Rot or

400
400
maint enance rot or
Mindest a
äußerst e
2030
maint enance drive
min. dist a
Wart ung Ant rieb
maint enance drive

Wart ung Ant rieb
ult imat e
3640
Technisch
2690
subj ect t
2825
1200 Dynamisc
st at isch
dynamic
load x1.5
Wart ung Sieb
1484
maint enance screen

1012
Statische Last
static load
3125
4 x 2 x 3565 kg
4 x 2 x 7860 lbs
3665
6067 Transportlänge
transport lenght
Beschickung
f eeding

Sketch 2: 2030
Mat er ialeinwurf
mat er ial
char ging
f
ng
1280
War t ung Rot or

maint enance rot or War t ung Sieb
St ör st of f ent nahme maint enance
t r amp mat erial scr een
86
r emoval
3112
3262
3024
2945
2716
1300
1115
880
960
772
60
430
150
314 960 445
urf 491
rge Ø210 Mat er ialauswurf
mat er ial discharge
1180
2925 1012
4015
or
400
ot or
Mindest abst ände f ür Durchgang von
äußer st er Maschinenkant e 500mm
min. dist ance f or passage f rom
maint enance drive
Wart ung Ant rieb
ult imat e machine edge 500mm

3640
Technische Änder ungen vorbehalt en

subj ect t o alt erat ion
1200 Dynamische Last ent spricht der
st at ischen Last x1.5/
dynamic load cor r esponding t o st at ic
load x1.5
reen Statische Last

4.3.3.2. Variant with direct drive
Sketch 1:
2825x2030
170
2372
1838
830
Ø210
2825
1380 3705 1380
6465
1512
Bedienpult
operator panel
735
400
3640
2910
2690
2030
1910
2825
Statische Last
1012
static load
3125 4 x 2 x 3200 kg
4 x 2 x 7055 lbs
3665
6465 Transportlänge
transport lenght

4.3.4. Levelling (Option)

The shredding machine is equipped with special machine supports. These allow installation without anchorage
and permit levelling, as well as insulating against vibrations and protecting the environment by reducing the level
of noise.
The height can be adjusted by turning the adjusting screw, also possible after installation.
Directions for use:

When using the machine support the bases of the plant must rest on the
support as shown in the diagram. Adjustment of height is achieved by
turning the middle screw placed above the inner bowl and the rubber. The
nut serves to secure the base to the support. Thus the weight of the
machine relieves stress on the nuts placed in the support bowl.
On no account should the base be placed between two nuts in order to

adjust height over the length of the middle screw. If the permitted
adjustment is insufficient the desired height can be achieved by placing a
metal sheet between the base and the support. Maximum height
adjustment is +/- 10 mm!
Attention:
If the machine will be positioned on a steel construction, the lateral boundary plates of the
machine base support must reach over the height of the levelling elements (>10mm after
levelling, see picture), so that the machine base is protected against accidental displacement
(see photo).
> 10mm

Index
5. Putting into operation

5.1. Safety Information ................................................................................................. 2
5.2. Before Start-up ....................................................................................................... 2
5.2.1. Mechanical Components ........................................................................................... 2

5.2.2. Electronics / Hydraulics ............................................................................................. 2
5.3. Putting into operation (control cabinet)......................................................... 3
5.3.1. Operating controls (control cabinet) .......................................................................... 3

5.3.2. Operating controls – control panel (machine)............................................................ 4
5.3.3. Operating controls - suburb operating ....................................................................... 5
5.3.4. Representation of the safety-related parts ................................................................ 6
5.3.5. Automatic start-up of the unit .................................................................................... 8
5.3.6. Automatic stop of the unit: ......................................................................................... 8
5.3.7. Manual control of the PUSHER UNIT ..................................................................... 9
5.3.8. Manual control of the ROTOR ................................................................................... 9
5.3.9. Moving in Foreign parts flap .................................................................................... 10
5.3.10. Operating mode Local/Remote ............................................................................ 11
5.3.11. HPU run/stop with remote control (option) ........................................................... 11
5.3.12. Manual operation of rotor when Foreign parts flap is opened .............................. 12
5.3.13. Manual Control of the Screen Cassette for Service Work (with/without scraper
bar) ...................................................................................................................... 12
5.3.14. Short names of components ................................................................................ 13
5.4. Operating and troubleshooting....................................................................... 14
5.4.1. Functional description of the Visualization system .................................................. 14

5.4.2. Error reports and warnings ...................................................................................... 15
5.5. General Fault Remedies .................................................................................... 16
i0540_P104_2800_PR_BA50_V00_en_273116.doc Vers.: 00 / 15.10.2010 page 1 of 16

5.1. Safety Information
Safety information for start-up and operation must be observed (see 2.2.3.).
5.2. Before Start-up
5.2.1. Mechanical Components

Before starting up the machine / system, check whether:
 securing devices and transport mountings have been removed,

 machine components such as protective grates and protective panels have been screwed
on,
 there is sufficient lubrication at all marked positions (see 6.4).
5.2.2. Electronics / Hydraulics

Before starting up the machine / system, check whether:
 the voltage and frequency information given on the type plate matches the mains voltage
and frequency,
 the cabling and fuse protection have been done properly,
 direction of rotation from e-motors (main drive and hydraulics) is corresponding to the label-
arrow (check main line, terminal of e-motors, FC-parameters)
 the correct type of oil has been selected (observe the different units),
 the oil level in the hydraulic units is sufficient (inspection glass),
 the hydraulic lines have any leaks,
 it is necessary to bleed the hydraulic circuit (contact manufacturer).

5.3. Putting into operation (control cabinet)

5.3.1. Operating controls (control cabinet)
Y
NC
E
ERG
ST O P
C
EM
0
+
A 1
Main switch

5.3.2. Operating controls – control panel (machine)
TL Electronic
Störung
Disturbance Control
Steuerung I=Automa tik
I=Automatic Automatic
Automa tik Two hand
Zweiha nd
Quittieren II=Manual
II=Ha nd
Reset OFF ON
AUS / EIN Start
Sta rt Rotor
Rotor
III=Maintenance
III=Wartung
D EI II
JI
II
III
F B
HPU Foreign parts flap

Rotor
Rotor HNDE STK Automatic
Automa tik
I=forwards I=inwards
I =I=forwards
vorwä rts I = vor I = Innen Stop
II=backwards
II = rück II=outwards
II = Außen
II II=backwards
S
= rückwä rts
NO
II 00 IIII II 0
0 IIII
T AU
I 0 II
G N P L
T AUS
NO
C
EMERGENCY STOP

5.3.3. Operating controls - suburb operating
Screen
SIEB ZU Control panel Control panel
close P03 P02
M2
NOT- AUSSTOP
EMERGENCY
Twond
Zweiha
Screen
SIEB AUF hand
open
NO
T AU
T AU S
M1
NO
C1 R
Representation of the two-hand control at der machine:

5.3.4. Representation of the safety-related parts
5.3.4.1. Representation of the safety lever-positions
Picture 1: Safety lever position: Picture 2: Safety lever position:

in operation Removal of foreign parts
Picture 3: Safety lever position:

Opened inwards (maintenance)

5.3.4.2. Maintenance door screen area and screen cassette (option)
Picture 1: Fastening screws for Maintenance door screen area (4x)
Safety bolt for scraper bar and screen cassette
Fastening screws for scraper bar (8x)
Picture 2: Fastening screws for screen cassette (16x)

5.3.5. Automatic start-up of the unit
* Observe safety instructions!

* SCREEN, Safety doors and Foreign parts flap (FPF)
must be closed!
1. Switch main switch "A" to position 1.

2. Unlock all red Emergency Off mushrooms button "C" (control panel and cabinet) with a small turn of
the key
3. Switch on the control system with key-operated switch "E" ( Position II: ON ): the display on the
operator panel is lightning
4. Disturbance reset - press button "D".
5. Turn key-operated switch "J" to position I (Automatic).
6. If operation is performed by primary system switch to position remote (touch screen)
7. Press pushbutton "F", the Hydraulic pusher unit (HPU) then travels to the rear end position and then
the main motor starts up - Automatic mode runs - pushbutton "F" lights up.
Information about Alarm signal before starting:

Inside the control panel (see 5.3.2) there are terminal clamps prepared to install an alarm signal
(optical or audible) before the machine / plant is starting. This alarm signal can either be ordered
as an option or be installed by the operator himself.
5.3.6. Automatic stop of the unit:
5.3.6.1. Automatic Stop
Press Automatic Stop "L"

The unit is stopped, discharge continues to run for a certain time and then automatically switches off.
5.3.6.2. Emergency Stop
When the Emergency Off pushbutton "C" is operated the entire unit is stopped.
5.3.6.3. Error
Automatic switch-off of unit in the event of an ERROR (see Operator Panel).
5.3.6.4. External control
Automatic switch-off with external control ( if activated on Touchscreen):
5.3.6.5. Control switch off
Switch off the control unit by turning key switch “E” to position OFF

5.3.7. Manual control of the PUSHER UNIT

must be closed!
1. Main switch "A" in position 1

2. Unlock all red Emergency Off mushrooms button "C" (control panel and cabinet) with a
small turn of the key
3. Switch on the control system with key-operated switch "E" ( Position II: ON ): the display on
the visualization is lightning
5. Turn key-operated switch "J" to position II (Manual).
6. By turning button "N" to position II the pusher unit moves backwards.
7. By turning button "N" to position I the pusher unit moves forwads
Information: The hydraulic unit will be started automatically during the motion of the FPF
5.3.8. Manual control of the ROTOR

must be closed!

2. Unlock all red Emergency Off mushrooms button "C" (control panel and cabinet) with a
small turn of the key
3. Switch on the control system with key-operated switch "E" ( Position II: ON ): the display on
the visualization is lightning
5. Turn key-operated switch "J to position II (Manual).
6. By turning of switch "G" to position I the rotor can be turned forwards for the time that the
switch is operated.
7. By turning of switch "G" to position II the rotor can be turned backwards for the time that the
switch is operated.
8. There is a time lag between the "Rotor Forwards" and "Rotor Backwards" modes to protect
the drive system.

5.3.9. Moving in Foreign parts flap

* Caution: When moving the foreign parts flap inwards or out-
wards it is essential to ensure that no persons are in
the danger area (danger of being crushed).
The magnetic switch (inside machine) mustn´t
be bridged!
5.3.9.1. Open the Foreign parts flap
1. Switch off unit - see 5.3.5

3. Unlock all red Emergency Off mushrooms button "C" (control panel and cabinet) with a small turn
of the key
visualization is lightning
6. Turn the key-operated switch "J" to position III (Maintenance).
7. Turn switch "P" to position I, FPF inwards and move the Foreign parts flap inwards to the first position
(removcal of foreign parts)
8. Turn again switch "P" to position I, FPF inwards and move the Foreign parts flap inwards to the end
position, until the safety lever is locked in position (see 5.3.3.1, picture 3)
9. To arrest the safety lever, turn switch "P" to position II, FPF outwards
10. Lock Emergency Off mushroom button "C" with the key.
5.3.9.2. Close the Foreign parts flap

of the key
visualization is lightning
7. Turn switch "P" to position I, FPF inwards and move the Foreign parts flap inwards to the inner end
position
8. Take the cord and push the safety lever out from the safety locking
9. Turn switch "P" to position II, FPF outwards and move the Poreign parts flap to the end position at the
final position plates (see 5.3.3.1, picture 1)
Information: The hydraulic unit will be started automatically during the FPF-motion

5.3.10. Operating mode Local/Remote

The possibility exists for starting and stopping the machine from the switch cabinet or from an external
position.
The machine can be switched on as described in Chapter 5.3.4 (Automatic start-up of the unit ). If
option “Preselection LOCAL-REMOTE current:”LOCAL”“ on the touchscreen is activated the
machine can only be switched off and on using the contacts provided.
The contact configuration is shown on the circuit diagram.
In addition, it is possible to stop the pusher unit by means of an external contact. The contact
configuration is shown on the circuit diagram.
5.3.11. HPU run/stop with remote control (option)

When the “Stop“button is pressed the HPU returns to the basic position, the machine continues to run
and can now by fed manually. If "Start“ is pressed the HPU moves forwards and the machine again
assumes automatic mode.

5.3.12. Manual operation of rotor when Foreign parts flap is opened

(inching for servicing purpose)
Caution:
When inching rotor and Foreign parts flap is opened, the
cutting area must be cleared from material. The mainten-
ance door (screen area) must be closed and screwed (see
5.3.3.2, picture 1) . It is essential to ensure that no persons are
in the danger area (danger of being crushed).

of the key
3. Foreign parts flap may be open (see point 5.3.9)
5. By pressing two-hand control button Two hand rotor “B” and turning of switch Rotor forwards “G” to
position I the rotor is inching in forwards direction.
6. By pressing two-hand control button Two hand rotor “B” and turning of switch Rotor forwards “G”
to position II the rotor is inching in backwards direction.
Information: Pressing of two-hand buttons has to follow simultaneously within 0,5 sec.!.
5.3.13. Manual Control of the Screen Cassette for Service Work

(with/without scraper bar)
WARNING:
When operating the screen cassette (with/without scraper bar)
it is essential to ensure that no persons are in the danger area
(danger of being crushed). The fastening screws and fastening
bolt of screen cassette resp. scraper bar (see 2.3.5.2 and Service
Instr. 3.4-3.5)

3. To move up or down the screen cassette (with/without scraper bar) press button “M1” (Screen
open) resp. button “M2” (Screen close) on Control panel “P03” and simultaneous press
button “R” (Two hand) on Control panel “P02”
Information: The hydraulic unit will be started automatically during the motion of the screen
cassette. Before moving the screen cassette (with/without scraper bar) the
fastening screws and bolts (see 5.3.4.2., picture 2) must be released and
after finishing the works also be fastened again. In Automatic mode the screen
cassette must always be closed.

5.3.14. Short names of components
[HNDE]=[HPU]= Hydraulic pusher unit

[FPF]= Foreign parts flap
[SDR] = cutting area
[SBR] = screen area
[SiK] = screen cassette
[NIV] = levelling elements (Option)
[HNDE]
[STK]
[SDR]
[SBR]
[SIK]
[NIV]
( Sample sketch: Type KOMET/POWER KOMET)

5.4. Operating and troubleshooting
5.4.1. Functional description of the Visualization system
The operation of the machine by means of the visualization system (Industrial-PC) is shown in the following
description (see following pages).

DESCRIPTION OF FUNCTIONS
VISUALISATION
SHREDDER

V1.1

LET – LINDNER – E‐Tech GmbH

Functional
Description of
Visualisation System

Lindner Shredder

Rev: Date: Author: Date: Examined: Visualisation system of Lindner shredder Page

V1.1 06.02.2012 LET 08/2011 LET 1

VISUALISATION
SHREDDER

1. Table of contents
1. Table of contents ..................................................................................................................... 2
2. Operation ................................................................................................................................ 4
2.1. Stationary control desk .................................................................................................................... 4
3. Operating modes ..................................................................................................................... 5
3.1. Automatic mode .................................................................................................................................. 5
3.2. Manual mode........................................................................................................................................ 5
3.3. Maintenance mode ............................................................................................................................. 5
3.4. Malfunctions ......................................................................................................................................... 6
3.5. Warnings ............................................................................................................................................... 6
4. Visualisation system ................................................................................................................ 7
4.1. General description ........................................................................................................................... 7
4.1.1. Header ........................................................................................................................... 7
4.1.2. Menu bar ....................................................................................................................... 8
4.2. Screens.................................................................................................................................................... 9
4.2.1. Machine overview ......................................................................................................... 9
4.2.2. Program preselection ................................................................................................. 11
4.2.3. Status indicators ......................................................................................................... 12
4.2.4. Motor current characteristic ...................................................................................... 13
4.2.5. Settings ........................................................................................................................ 14
4.2.6. Manual mode ............................................................................................................... 15
4.2.7. Maintenance ................................................................................................................ 16
4.2.8. Documentation ............................................................................................................ 17
4.2.9. Diagnostics .................................................................................................................. 18
4.2.10. System .......................................................................................................................... 20
5. User data/password ............................................................... Fehler! Textmarke nicht definiert.
6. Control components .............................................................................................................. 21

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VISUALISATION
SHREDDER

1.1. Sigmatek CCP521 + Sigmatek CSCP011 ................................................................................... 21
1.2. Sigmatek CIV512 / DIV512 ........................................................................................................... 21
7. Signalling ............................................................................................................................... 21
8. Remote maintenance ............................................................................................................. 22

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VISUALISATION
SHREDDER

2. Operation
The shredder operation is controlled from a stationary control desk with an industrial panel PC.

2.1. Stationary control desk
The control desk features the following control and monitoring functions:

Switches, keys, illuminated buttons, toggle switches:
• Control voltage ON/OFF
• EMERGENCY‐STOP
• AUTOMATIC/MANUAL MAINTENANCE
• AUTOMATIC start
• AUTOMATIC stop
• Error acknowledgement
• Rear pusher unit forward/back
• Foreign material hatch open/closed
• Rotor forward/back + two‐hand control button
• Foreign material removal (only in JUPITER and METEOR units)
Functions available on visualisation PC:
• Visualisation of error and status messages including archiving
• Display of machine status
• Adjustment of machine parameters
• Operation of conveying system in manual mode (if installed)
• Start of remote maintenance

Advanced: Basic:


V1.1 06.02.2012 LET 08/2011 LET 4

VISUALISATION
SHREDDER

3. Operating modes
3.1. Automatic mode
The machine can only be started in automatic mode if there are no errors.

Machine start‐up
When starting the machine in automatic mode, the drives and units are started one after the other in
the opposite direction to the machine direction.

A start‐up warning signal (horn) is issued during automatic start or before the machine is started
otherwise.

Machine stop
When stopping the machine in automatic mode, the drives are switched off one after the other in
machine direction, whereby the set shut‐down delay times are applied (in order to prevent material
pile‐ups and to empty the machine).

3.2. Manual mode

Manual mode can be preselected at the main control desk.
If the shredder is set to manual mode while it is running in automatic mode, all drives are
immediately switched off.

In manual mode, all drives of the integrated conveying system (if installed) can be individually started
and stopped through the manual screen on the control panel.

In manual mode, the rear pusher unit can be rotated. If the foreign material hatch and the screen
unit are closed, it is also possible to operate the rotor at normal speed.

3.3. Maintenance mode

The maintenance mode can be selected at the main control desk.
If the shredder is set to maintenance mode while it is running in automatic mode, all drives are
immediately switched off.

In maintenance mode, the foreign material hatch and the screen box can be opened and closed.
In maintenance mode, and while the foreign material hatch and/or the screen box are open, it is
possible to operate the rotor in creeper mode by turning the "rotor forward/back" toggle switch
while pressing the "rotor two‐hand control" button.


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VISUALISATION
SHREDDER

3.4. Malfunctions

In the event of malfunction, the horn sounds for some time and the fault indicator lamp begins to
flash at intervals of 1 second.

The current error messages are shown on the diagnostic screen with a red background.

3.5. Warnings

In the event of warning signal, the horn sounds for some time and the fault indicator lamp begins to
flash at intervals of 2 seconds.

The current warnings are shown on the diagnostic screen with a grey background.


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VISUALISATION
SHREDDER

4. Visualisation system
4.1. General description

4.1.1. Header

The header shown above appears on all screens and contains the following components:

Machine type
The field to the left in the header shows the selected machine type.
Here: JUPITER

Lindner logo
Press the Lindner logo to call up the Lindner homepage.

Language selection

Press the button to select the desired language from the installed options.

Date and time


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VISUALISATION
SHREDDER

Operating mode

Automatic mode preselected Automatic mode preselected with toggle switch.

Manual mode: Manual mode preselected with toggle switch.

Maintenance mode: Maintenance mode preselected with toggle switch

Error line
Warnings are displayed in white writing on orange background.

Error messages are displayed in white writing on red background.

4.1.2. Menu bar

The menu bar consists of 2 sections:

The upper row of buttons is the same on every screen and contains the main menu options.
The lower row of buttons consists of submenu options of the selected menu that appear in the same
colour as the selected main menu.
The option selected in the submenu bar is shown with a white background.

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VISUALISATION
SHREDDER

4.2. Screens
4.2.1. Machine overview

In the machine overview screen, the operator can actuate the main functions of the machine and
view the respective statuses.

The ammeter shows the current motor current in analog and digital format. If
applicable, the left drive

These indicators signal that the feed system is locked or released respectively.
The feed system can be blocked automatically based on the fill level or
manually.

Press the +/‐ buttons to change the NOMINAL frequency (i.e. speed) of the
main drives.
Alternatively, press the value field and enter the desired frequency directly in
the field.


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VISUALISATION
SHREDDER

The machine components are shown in different colours, depending on their stats.

Green: Drive on/switch actuated .

Press the top button to preselect the feed system mode "automatic" or
"manual".
If "manual" is preselected, the feed system is stopped.
Press the bottom button to start the feed system manually (CAUTION: in this
case, the fill level sensor of the machine is deactivated).
If the feed system preselection switch is set again to "automatic", the feed
system is again locked or released based on the fill level.

Press this button to select LOCAL or REMOTE control.

With LOCAL control, the machine can be controlled with the automatic start and stop buttons
located on the machine. This is useful for maintenance or where a single machine is in operation.
If LOCAL control is selected, the signals from external control systems (with the exception of an
EMERGENCY‐STOP) are ignored.

In REMOTE control mode, the machine is controlled through a separate control system (e.g. of the
conveying system) via Profibus and hardware signals. In this case, the automatic start and stop
buttons on the machine are disabled.

In JUPITER and METEOR machines, press this button to lock or release the
temporary reversion of the rotor.

This field shows the current program number and a brief
description.

The program can be preselected in the program preselection
submenu.


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VISUALISATION
SHREDDER

4.2.2. Program preselection

Program selection
Press the respective program button to load the relevant settings.
The currently selected program is highlighted in green.

Edit program name
Press the "Edit program name" button to activate the edit mode (protected with user password).
In this model, you can select a name and change it.

Save current parameters
Press the respective numerical button to save the current parameter record under this number.

Program numbers 1 to 6 are saved by Lindner. Program 7 can be saved by the operator.


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VISUALISATION
SHREDDER

4.2.3. Status indicators

In this menu, a range of machine data is displayed for information purposes.


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VISUALISATION
SHREDDER

4.2.4. Motor current characteristic

This screen shows the total current consumption of the main drives over the last 24 hours in the
form of a characteristic.


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SHREDDER

4.2.5. Settings

In this screen, you can adjust the machine parameter values.
Press the respective value. The user logon screen is displayed.
After logging on, the user can change the parameters shown in black.
Values that remain grey after password entry can only be adjusted by Lindner (i.e. after logon with
Lindner password).

This screen also shows the current total current consumption of the main drives.


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VISUALISATION
SHREDDER

4.2.6. Manual mode

In manual mode, you can press the buttons of the conveyor belts to start or stop them.


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VISUALISATION
SHREDDER

4.2.7. Maintenance

The maintenance and lubrication screens contain messages that are specific of the respective
machine type.
The columns to the right indicate the NOMINAL and the ACTUAL interval for certain tasks.
The NOMINAL intervals can only be changed by Lindner.

If the set nominal interval is reached, the respective task is shown in orange.
This message can be acknowledged by pressing the respective field and entering the user password.

The messages are also shown in the header and in the diagnostic screens.


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SHREDDER

4.2.8. Documentation

On this screen, you can call up the various chapters of the machine documentation.
These must be filed on the VISU PC in "C:\LINDNER_DATA\DOKU".

Press the Lindner logo to start Internet Explorer and call up the Lindner homepage.


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4.2.9. Diagnostics

This screen shows previous warnings and error messages.

Key:

• No. Æ Number assigned by control system (for internal purposes only)
• Time and date of event

• Text Æ Text of warning or error message + address


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4.2.9.1. Diagnostic help

Press a message and then press the HELP button at the top of the screen to call up a related help
text.

To hide the help text, press the "close" button in the top right corner of the screen.

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4.2.10. System

In the "System" screen, you can assign passwords, select special functions, calibrate the touch
screen, etc.

User log on/ log of
By entering the appropriate username and password it is possible to log on in the system. According
to the user rights it is possible to adjust the parameters.

Stop runtime
Closes the visualisation program and returns to the Windows Desktop.
To restart the visualisation program, press the "VISU Start" button.

Shutdown computer
Closes the visualisation and switches off the computer.

Closing the program or switching off the VISU PC does not affect the system, provided that it is
operated in automatic mode.

ATTENTION:
Before you switch off the machine, the computer must be shut down properly.


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Touch calibration
If the mouse pointer fails to move to the button area, or does not follow your finger, you can
recalibrate the touch screen with this function.
Simply follow the instructions on the calibration screen.

5. User data/password
To adjust parameter settings or release a number of functions, the user must enter a password.
User name: "Betreiber" or "operator"
Password: "200"

6. Control components
1.1. Sigmatek CCP521 + Sigmatek CSCP011
Used for process control and the monitoring of the machine.
The EMERGENCY‐STOP function is also controlled by this safety PLC.
1.2. Sigmatek CIV512 / DIV512
This peripheral system is used for the connection of the inputs and outputs to the switch cabinet, to
the machine and to the stationary control desk (rip cords, speed sensors, imbalance sensors, buttons,
indicators, etc.).

7. Signalling
The standard signal exchange between machine and external plants will be done by potential free
hardware contacts. (see the circuit diagrams)

Optional the signal exchange between machinean external plant can be realised by using a ProfiBus
connection. Therefore it is necessary to install a ProfiBus coupler.
(see the circuit diagrams, signal list will be provided separately).


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8. Remote maintenance
The machine can be remotely serviced from the visualisation PC.

For this purpose, an Ethernet socket (including network cabling) must be available at the control
desk + P01 (visualisation PC) / +F02 Basic.

To configure the system for remote maintenance, the customer must provide the following:
• Standard broadband internet connection
• Bandwidth of 1024 kb/s downstream and 1024 kb/s upstream is recommended


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5.4.2. Error reports and warnings
The error reports and warnings which are visualized on the screen of the Industrial-PC are described in the
following table (see following pages).

LINDNER Recyclingtech GmbH Visualisation - Shredder machines Message and help text
Number Message-text Help-text

Check automatic circuit breaker and acknowledge fault if necessary.
1 FAULT STOP: Unit disturbed (SPS) (DB200.DBX0.0) If the fault should persist, please contact the company Lindner
2 FAULT STOP: PROFI bus disturbed (DB200.DBX0.1) If the fault should persist, please contact the company Lindner
Acknowledge fault.
3 FAULT STOP: Reserve (DB200.DBX0.2) If the fault should persist, please contact the company Lindner
4 FAULT STOP: Fault DP slave addr. 08 DP-DP coupler switch cabinet +F02 (DB200.DBX0.3) If the fault should persist, please contact the company Lindner
5 FAULT STOP: Fault DP slave addr. 10 ET200S switch cabinet +F02 (DB200.DBX0.4) If the fault should persist, please contact the company Lindner
6 FAULT STOP: Fault DP slave addr. 16 frequency converter switch cabinet +F01 (DB200.DBX0.5) If the fault should persist, please contact the company Lindner
7 FAULT STOP: Fault DP slave addr. 17 frequency converter switch cabinet +F03 (DB200.DBX0.6) If the fault should persist, please contact the company Lindner
8 FAULT STOP: Fault DP slave addr. 20 ET200S operator panel +P01 (DB200.DBX0.7) If the fault should persist, please contact the company Lindner
9 FAULT STOP: Fault DP slave addr. 22 ET200S hydraulics +E01 (DB200.DBX1.0) If the fault should persist, please contact the company Lindner
Acknowledge fault.
10 FAULT STOP: Reserve (DB200.DBX1.1) If the fault should persist, please contact the company Lindner
Emergency Stop activating elements have been reset,
11 FAULT STOP: EMERGENCY STOP activated (DB200.DBX1.2) but not yet acknowledged
The „Emergency stop“ button has been operated at switch cabinet +F0
12 FAULT STOP: +F02-9S0 EMERGENCY STOP switch cabinet acknowledged (DB200.DBX1.3) Unlock the pushbutton and reset the fault by pushing the “Acknowledge
Have wiring checked by qualified personnel and acknowledge fault if n
13 FAULT STOP: +F02-9S1 EMERGENCY STOP reserve 1 acknowledged (DB200.DBX1.4) If the fault should persist, please contact the company Lindner
Have wiring checked by qualified personnel and acknowledge fault if n
14 FAULT STOP: +F02-9S2 EMERGENCY STOP reserve 2 acknowledged (DB200.DBX1.5) If the fault should persist, please contact the company Lindner
The EMERGENCY STOP of the superordinate control has been activated
15 FAULT STOP: +EXTERN-X7 EMERGENCY STOP from EXTERNAL (DB200.DBX1.6) As soon as it has been reset, the fault may be acknowledged.
The „Emergency stop“ button has been operated at operator panel +P0
16 FAULT STOP: +P01-5S0 EMERGENCY STOP panel acknowledged (DB200.DBX1.7) Unlock the pushbutton and reset the fault by pushing the “Acknowledge
The „Emergency stop“ button has been operated at operator panel +P0
17 FAULT STOP: +P03-5S1 EMERGENCY STOP sieve activated (DB200.DBX2.0) Unlock the pushbutton and reset the fault by pushing the “Acknowledge
The pull cord on the feed conveyor has been operated.
Unlock the pushbutton and reset the fault by pushing the “acknowledge
18 FAULT STOP: +P01-5S2 Pull cord feed belt (DB200.DBX2.1) Check the cord of the pull cord for the right initial tension and tighten if
The pull cord on the removal conveyor has been operated.
Unlock the pushbutton and reset the fault by pushing the “Acknowledge
19 FAULT STOP: +P01-5S3 Pull cord removal belt (DB200.DBX2.2) Check the cord of the pull cord for the right initial tension and tighten if
20 FAULT STOP: Reserve
25 FAULT STOP: +F02-5A2 Line circuit breaker 24VDC supply (DB200.DBX3.0) If the fault should persist, please contact the company Lindner
Page 1 of 8 Rev.: 00 18.02.2009


Check automatic circuit breaker of machine and conveyors and ackno
31 FAULT STOP: Communication of PROFI bus with superordinate control disturbed (DB200.DBX3.6) If the fault should persist, please contact the company Lindner
The EMERGENCY STOP of the superordinate control has been activated
32 FAULT STOP: EMERGENCY STOP from superordinate control (DB200.DBX3.7) As soon as it has been reset, the fault may be acknowledged.
33 FAULT: +F02-1F4-2F4 Automatic circuit breaker cabinet fan (DB200.DBX4.0) If the fault should persist, please contact the company Lindner
34 FAULT: +F02-2Ax cabinet cooler fault (DB200.DBX4.1) If the fault should persist, please contact the company Lindner
Have circuit breaker reset by qualified personnel and
then check motor for overload.
Possible reasons:
Hydraulic pump load (e.g. oil temperature too low),
check motor for short circuit
35 FAULT: +F02-4Q0 Hydraulic pump motor contactor activated (DB200.DBX4.2) check connections and electrical cables.
The electric motor of the hydraulic power pack is too warm.
Clean the motor fan and let the motor cool down.
Possible reasons: Dirty fan, overloading of the motor, cables.
36 FAULT: +F02-4M1 Hydraulic pump thermistor activated (DB200.DBX4.3) Have cables and electrical connections checked by a qualified person
The temperature control of the electric motor at the hydraulic power pa
is shorted.
Possible reasons:
Have connections and electrical cables checked by a qualified person
37 FAULT: +F02-4M1 Hydraulic pump thermistor short circuit (DB200.DBX4.4) Have the motor checked.
Oil level in hydraulic power pack too low.
Search for reason of the oil loss.
Possible reasons:
Leakages of the tubing of the machine (tighten if necessary)
check hydraulic hoses.
Check function of level switch with qualified personnel.
Check electrical connections of the level switch.
38 FAULT: +E01-2S0 Level switch hydraulic oil tank (DB200.DBX4.5) Top up oil
Oil temp. too high
- ambient conditions not right (sun, temp., air, …)
- HPD supply pipe pressure too high, max. 30bar in idle running.
- Check oil level and/or oil quality, top up or change if necessary acc. to
- Have electrical connections and/or sensor checked by qualified perso
39 FAULT: +E01-2S1 Hydraulic oil temperature switch (DB200.DBX4.6)
Replace filter element.
The oil filter is dirty
Possible reasons:
Air filter of the hydraulic power pack dirty or missing
Temperature of hydraulic oil too low
Quality of hydraulic oil does not correspond to the guidelines (check oil
40 FAULT: +E01-2S2 Oil filter dirty (DB200.DBX4.7) Have electrical connections and/or sensor checked by qualified person
41 FAULT:
42 FAULT:
check motor for overload. Possible reasons:
Too much material on the conveyor.
Material is obstructing the conveyor belt.
Misalignment of conveyor belt.
Check motor for short circuit.
43 FAULT: +F02-4Q3 Motor circuit breaker feed belt (DB200.DBX5.2) Check electrical connections.
Page 2 of 8 Rev.: 00 18.02.2009

The electric motor of the feed conveyor is too warm.

Possible reasons: Dirty fan, overloading of the motor, material obstructin
44 FAULT: +F02-4M4 Thermistor feed belt activated (DB200.DBX5.3) Have cables and electrical connections checked by qualified personne
The temperature control of the electric motor at the feed conveyor
is shorted.
Possible reasons:
45 FAULT: +F02-4M4 Thermistor feed belt short circuit (DB200.DBX5.4) Have connections and electrical cables checked by qualified personn
The belt misalignment switch of the feed conveyor has been activated.
Possible reasons:
Check the conveyor belt for misalignment and adjust if necessary.
Have the belt misalignment switch checked by qualified or trained pers
46 FAULT: Feed belt misalignment switch activated (DB200.DBX5.5) Check electrical connections and cables.
The speed control of the feed conveyor has been activated.
Possible reasons:
Tighten conveyor belt of the conveyor acc. to operating instructions.
Have speed control checked by qualified personnel.
47 FAULT: +P01-9S3 Feed belt speed sensing switch activated (DB200.DBX5.6) Check electrical connections and cables.
48 FAULT:
49 FAULT:
check motor for overload. Possible reasons:
Too much material on the conveyor
Material is obstructing the conveyor belt.
Misalignment of conveyor belt.
Check motor for short circuit.
50 FAULT: +F02-4Q7 Motor circuit breaker removal belt (DB200.DBX6.1) Check electrical connections.
The electric motor of the removal conveyor is too warm.
Possible reasons:
Dirty fan, overloading of the motor, cables.
Have cables and electrical connections checked by qualified personn
51 FAULT: +F02-4M7 Thermistor removal belt activated (DB200.DBX6.2)
The temperature control of the electric motor at the removal conveyor
is shorted.
Possible reasons:
52 FAULT: +F02-4M7 Thermistor removal belt short circuit (DB200.DBX6.3) Have connections and electrical cables checked by qualified personn
The belt misalignment switch of the removal conveyor has been activat
Possible reasons:
Check the conveyor belt for misalignment and adjust if necessary.
Have the belt misalignment switches checked by qualified or trained pe
53 FAULT: Removal belt misalignment switch activated (DB200.DBX6.4) Check electrical connections and cables.
The speed control of the removal conveyor has been activated.
Possible reasons:
Tighten conveyor belt of the conveyor acc. to operating instructions.
Have speed control checked by qualified personnel.
54 FAULT: +P01-9S4 Removal belt speed sensing switch activated (DB200.DBX6.5) Check electrical connections and cables.
55 FAULT:
56 FAULT:
The wrong drive configuration was preselected
57 FAULT: Wrong drive configuration selected (FC or STAR-TRIANGLE) (DB200.DBX7.0) Please contact the company Lindner
58 FAULT:
Check low-voltage switch and switch OFF control and ON again if nece
59 FAULT: +F01-1Q1 +F03-1Q1 FC low-voltage circuit breaker not on (DB200.DBX7.2) If the fault should persist, please contact the company Lindner
Page 3 of 8 Rev.: 00 18.02.2009

FAULT: +F01-1Q1 +F03-1Q1 frequency converter (FC) low-voltage circuit breaker activated Check low-voltage switch and switch OFF control and ON again if nece
60 (DB200.DBX7.3) If the fault should persist, please contact the company Lindner
61 FAULT:
62 FAULT:
Possible reasons:
Overload main drive
Overheat frequency converter
63 FAULT: +F01-1A1 Fault frequency converter main drive 1 (DB200.DBX7.6) fault-number x Check drive and cables of frequ. Converter
Possible reasons:
Overload main drive
Overheat frequency converter
64 FAULT: +F03-1A1 Fault frequency converter main drive 2 (DB200.DBX7.7) fault-number x Check drive and cables of frequ. Converter
The frequency converter is in LOCAL mode
push button F4 on the control section of the FC to change to REMOTE m
65 FAULT: +F01-1A1 No REMOTE operation frequency converter main drive 1 (DB200.DBX8.0) If the fault should persist, please contact the company Lindner
The frequency converter is in LOCAL mode
push button F4 on the control section of the FC to change to REMOTE m
66 FAULT: +F03-1A1 No REMOTE operation frequency converter main drive 2 (DB200.DBX8.1) If the fault should persist, please contact the company Lindner
67 FAULT: +F01-1A1 Communication error frequency converter main drive 1 (DB200.DBX8.2) If the fault should persist, please contact the company Lindner
The TARGET frequency is beyond the range permitted by the FC.
Please reduce the TARGET frequency
69 FAULT: +F01-1A1 TARGET VALUE not permissible frequency converter main drive 1 (DB200.DBX8.4) If the fault should persist, please contact the company Lindner
The TARGET frequency is beyond the range permitted by the FC.
Please reduce the TARGET frequency
70 FAULT: +F03-1A1 TARGET VALUE not permissible frequency converter main drive 2 (DB200.DBX8.5) If the fault should persist, please contact the company Lindner
Check ventilation system and temperature of the switch cabinet.
71 FAULT: +F01-1A1 Overheat frequency converter main drive 1 (DB200.DBX8.6) If the fault should persist, please contact the company Lindner
Check ventilation system and temperature of the switch cabinet.
Main drive of the rotor is overheated.
Possible reason:
Clean the ventilation grille of the motor.
Overload due to selection of the wrong programme (HPD contact press
Reduce programme level and replace cutting tool if necess.
73 FAULT: +F01-1M1 Main drive 1 thermistor activated (DB200.DBX9.0) Have electrical connections and/or cables checked by qualified person
Main drive of the rotor is overheated.
Possible reason:
Clean the ventilation grille of the motor.
Reduce programme level and replace cutting tool if necess.
74 FAULT: +F03-1M1 Main drive 2 thermistor activated (DB200.DBX9.1) Have electrical connections and/or cables checked by qualified person
The temperature monitoring system on the main drive of the rotor is shor
Possible reasons:
Have connections and electrical cables checked by qualified personne
75 FAULT: +F01-1M1 Main drive 1 thermistor short circuit (DB200.DBX9.2) Have the motor checked.
The temperature monitoring system on the main drive of the rotor is shor
Possible reasons:
Have connections and electrical cables checked by qualified personne
76 FAULT: +F03-1M1 Main drive 2 thermistor short circuit (DB200.DBX9.3) Have the motor checked.
77 FAULT:
78 FAULT:
Page 4 of 8 Rev.: 00 18.02.2009

At main drive 1, the motor current is too high

Possible reasons:
Check V-belt tension of main drive 1 and if necess. tighten acc. to oper
Check differences in motor current during idle running.
Check cutting tools and/or cutting space.
79 FAULT: +F01-1M1 Main drive 1 motor current beyond tolerance (DB200.DBX9.6) Check temp. in switch cabinet room (actual temp. converter).
At main drive 2, the motor current is too high
Possible reasons:
Check V-belt tension of main drive 1 and if necess. tighten acc. to oper
Check differences in motor current during idle running.
Check cutting tools and/or cutting space.
80 FAULT: +F03-1M1 Main drive 2 motor current beyond tolerance (DB200.DBX9.7) Check temp. in switch cabinet room (actual temp. converter).
Drive does not start up.
81 FAULT: +F01-1M1 No motor current present at main drive 1 (DB200.DBX10.0) Please contact the company Lindner
Drive does not start up.
82 FAULT: +F03-1M1 No motor current present at main drive 2 (DB200.DBX10.1) Please contact the company Lindner
83 FAULT:
Possible reasons:
The machine stopped because of foreign objects.
Open foreign material cover and remove any foreign objects.
Check blades for damages and replace if necess.
If foreign objects were found, the adjustment of the clutch
84 FAULT: Maximum number of clutch slippages reached (DB200.DBX10.3) must be checked and if necess. be adjusted according to the operatin
Signal contact arm or limit switch are loose – readjust if necess.
85 FAULT: +P01-11S0 Clutch control (DB200.DBX10.4) Have limit switch and electrical connections checked by qualified perso
At drive 1 clutch was activated.
Open foreign material cover and remove foreign objects.
If foreign objects were found, adjustment of the clutch
86 FAULT: +P01-11S2 V-belt pulley control drive 1 (DB200.DBX10.5) must be checked and if necess. be adjusted according to operating ins
At drive 2 clutch was activated.
Open foreign material cover and remove foreign objects.
If foreign objects were found, adjustment of the clutch
87 FAULT: +P01-11S4 V-belt pulley control drive 2 (DB200.DBX10.6) must be checked and if necess. be adjusted according to operating ins
Possible reasons:
wear limit acc. to operating instructions of the cutting tool has been rea
around or replace.
Cutting gap is too large.
88 FAULT: Maximum number of blockades reached (DB200.DBX10.7) Adjustment of the cutting gap acc. to operating instructions.
The machine has reached the preset number of HPD no-load strokes du
automatically.
89 FAULT: Automatic HPD shutoff (no-load strokes) (DB200.DBX11.0) Restart machine and increase feeding of material.
90 FAULT:
The HPD did not reach the limit switch at the upper position.
Possible reasons:
Material between HPD and machine casing – clean if necess.
91 FAULT: +P01-9S1 HPD end of stroke at the back was not reached (DB200.DBX11.2) Have limit switch and electrical connections checked by qualified perso
Page 5 of 8 Rev.: 00 18.02.2009

For acknowledging completely close or open the foreign material cove

Possible reasons:
Material between cover and casing.
92 FAULT: +E02-6S0 Safety switch foreign material cover closed (discrepancy) (DB200.DBX11.3) Have limit switch and electrical connections checked by qualified perso
93 FAULT:
94 FAULT:
95 FAULT:
96 FAULT:
97 WARN: Control voltage not switched on (DB200.DBX12.0) Switching on by operating the key switch "Control ON"
98 WARN:
The machine cannot be started in automatic mode from the operator p
99 WARN: Release from EXTERNAL missing (DB200.DBX12.2) because the superordinate control (downline facility) does not allow en
100 WARN: HPD STOP from EXTERNAL (DB200.DBX12.3) The Hydraulic Pushing Device (HPD) was deactivated by the superordin
101 WARN:
102 WARN:
If no check is carried out, the drive will soon shut off due to overheat.
Clean the motor fan or let the motor cool down.
Possible reasons: Dirty fan, overload of the motor, supply-pipe pressure t
103 WARN: +F02-4M1 Thermistor hydraulic power advance warning (DB200.DBX12.6) running.
Possible reasons: Dirty fan, overloading of the motor due to high materia
104 WARN: +F02-4M4 Thermistor feed belt advance warning (DB200.DBX12.7) conveyor belt.
Possible reasons: Dirty fan, overloading of the motor due to high materia
105 WARN: +F02-4M7 Thermistor removal belt advance warning (DB200.DBX13.0) conveyor belt.
106 WARN: +F01-1M1 Thermistor main drive 1 advance warning (DB200.DBX13.1) Possible reasons: Dirty fan, overload (current input) , cutting gap, knife c
107 WARN: +F01-1M1 Thermistor main drive 2 advance warning (DB200.DBX13.2) Possible reasons: Dirty fan, overload (current input) , cutting gap, knife c
If no check is carried out, the converter will soon shut off due to overhea
Clean the fan and/or let the converter cool down.
108 WARN: +F01-1A1 Overheat frequency converter main drive 1 advance warning (DB200.DBX13.3) Possible reasons: Dirty fan, overload (current input).
If no check is carried out, the converter will soon shut off due to overhea
Clean the fan and/or let the converter cool down.
109 WARN: +F03-1A1 Overheat frequency converter main drive 2 advance warning (DB200.DBX13.4) Possible reasons: Dirty fan, overload (current input).
Check filter
Replace filter element.
Possible reasons:
Air filter of the hydraulic power pack dirty or missing
Temperature of hydraulic oil too low
Quality of hydraulic oil does not correspond to the guidelines (check oil
110 WARN: +E01-2S2 Oil filter dirty (DB200.DBX13.5) Have electrical connections and/or sensor checked by qualified person
111 WARN:
Possible reasons:
Open the cover up to the position of foreign material
then close it again. When closing, pay attention to bracings due to mat
Check magnetic safety switch for correct position.
112 WARN: +E02-6S0 Foreign material cover not closed (DB200.DBX13.7) Have electrical connections checked by qualified personnel.
Page 6 of 8 Rev.: 00 18.02.2009

Possible reasons:
This failure may have been caused by too heavy material in the machin
Bring the foreign material cover in maintenance mode into the desired
run backwards in creep speed
113 WARN: +E02-6S0 Foreign material cover open timeout (DB200.DBX14.0) if necessary.
114 WARN:
Possible reasons:
Check screwed connections between sieve cartridge and machine ca
tighten if necessary.
Check the safety switch of the sieve cartridge for fixed fitting.
115 WARN: +P01-9S2 Sieve unit not closed (DB200.DBX14.2) Have the safety switch and the electrical connections checked by qua
116 WARN:
117 WARN:
118 WARN:
Grease rotor bearing: Operating hours for maintenance interval reache
carry out service
(actuate central lubrication system:
119 WARN: SS01 Grease rotor bearing (central lubrication) (DB200.DBX14.6) for number of strokes and type of grease see maintenance schedule an
Grease pusher bearing:
Operating hours for maintenance interval reached,
carry out service
(actuate central lubrication system:
120 WARN: SS02 Grease pusher bearing (central lubrication) (DB200.DBX14.7) for number of strokes and type of grease see maintenance schedule an
Grease rod end bearings of hydraulic cylinder of the HPD:
121 WARN: SS03 Grease HPD rod end bearing cylinder (DB200.DBX15.0) carry out service (see maintenance schedule for amount and type of g
Grease rod end bearings of foreign material cover and sieve cartridge
as well as slide bearings of the foreign material cover:
WARN: SS04 Grease foreign material cover and/or sieve slide bearing and rod end bearing cylinder Operating hours for maintenance interval reached,
122 (DB200.DBX15.1) carry out service (see maintenance schedule for amount and type of g
Grease rotary joint of the rotor cooling system:
123 WARN: SS05 Grease rotary joint rotor cooling system (DB200.DBX15.2) carry out service (see maintenance schedule for amount and type of g
Grease rotor bearing of electric motor (main drive):
carry out service
124 WARN: SS06 Grease bearing of drive motor (DB200.DBX15.3) (see maintenance schedule and type plate of the electric motor for am
Hydraulic power pack for HPD:
take oil sample and analyse (test laboratory),
if necessary, carry out service (change hydraulic oil and filter,
125 WARN: SS07 Take sample of hydraulic oil (DB200.DBX15.4) follow maintenance schedule and technical data)
Hydraulic shock protection for HPD (diaphragm accumulator):
Operating hours for maintenance interval reached, check nitrogen fillin
service
126 WARN: SS08 Check hydraulic shock protection with accumulator (DB200.DBX15.5) (adjust nitrogen filling pressure, follow maintenance schedule and servic
Change cooling agent for rotor cooling system:
127 WARN: SS09 Change cooling agent rotor cooling system (DB200.DBX15.6) carry out service (see maintenance schedule!)
Change gear oil of the rotor drive gear:
Operating hours for maintenance interval reached (observe initial and s
carry out service
128 WARN: SS10 Change gear oil of rotor (DB200.DBX15.7) (see maintenance schedule, for oil type see technical data and service
Page 7 of 8 Rev.: 00 18.02.2009

Grease countershaft bearing:

carry out service (actuate central lubrication system:
129 WARN: SS11 Grease countershaft bearing (DB200.DBX16.0) for number of strokes and type of grease see maintenance schedule an
130 WARN:
Check knife components (blades, counter-blades, wiper element, screw
for damages (failures, ruptures, deformations, …):
Operating hours for maintenance interval reached
131 WARN: WS01 Check knife components for damages (DB200.DBX16.2) if necessary (damages), the knife components must be replaced immed
Replace blades, counter-blades, wiper elements:
Operating hours for maintenance interval reached (depending on cutti
132 WARN: WS02 Change blades, counter-blades and wiper elements (DB200.DBX16.3) carry out service (follow maintenance schedule and service instructions
Check fittings of levelling elements:
133 WARN: WS03 Check fittings of levelling elements (DB200.DBX16.4) carry out service (maintenance schedule and operating instructions, fol
Check rubber buffers and/or screws of the torque support:
134 WARN: WS04 Check rubber buffers and/or screws of the torque support (DB200.DBX16.5) carry out service (maintenance schedule and operating instructions, fol
Check seal of rotor case and/or rotor sieve cartridge:
135 WARN: WS05 Check seal of rotor case and/or sieve cartridge (DB200.DBX16.6) carry out service (maintenance schedule and operating instructions, fol
Check seal from casing to pusher:
136 WARN: WS06 Check seal from casing to pusher (DB200.DBX16.7) carry out service (maintenance schedule and operating instructions, fol
Check tension of the V-belts and/or power belts:
Operating hours for maintenance interval reached (observe initial and s
137 WARN: WS07 Check tension of V-belts or power belts (DB200.DBX17.0) carry out service (follow maintenance schedule and service instructions
Check screwed connections of sieves and/or obstruction of the sieves:
138 WARN: WS08 Check screwed connections of sieves and/or obstruction of the sieves (DB200.DBX17.1) carry out service (maintenance schedule and operating instructions, fol
Cleanse drive units (electric motors of main and hydraulic drives):
139 WARN: WS09 Cleaning of the drive units (electric motors, hydraulic power pack) (DB200.DBX17.2) carry out service (maintenance schedule and operating instructions, fol
Check hydraulic fittings for tightness:
140 WARN: WS10 Check hydraulic fittings for tightness (DB200.DBX17.3) carry out service (follow maintenance schedule!)
Replacement of felt ring seal at bearing seal to sieve space:
141 WARN: WS11 Replacement of felt ring seal at bearing seal sieve space (DB200.DBX17.4) carry out service (maintenance schedule and operating instructions, fol
Control of safety clutch (fins and/or friction linings and bushing):
142 WARN: WS12 Control of safety clutch (fins and/or friction linings and bushing) (DB200.DBX17.5) carry out service (follow maintenance schedule and service instructions
Control of safety clutch (fins and/or friction linings and bushing):
143 WARN: WS13 Check total machine for cracks or deformations (DB200.DBX17.6) carry out service (follow maintenance schedule and service instructions
Page 8 of 8 Rev.: 00 18.02.2009

5.5. General Fault Remedies

Fault Possible Causes Measures
Strong vibrations in the machine is standing at an Adjust the machine’s feet (see 4.3.3. Levelling)
the machine angle
The rotor is - foreign object in the rotor area - Shut-down the machine; empty the cutting
blocked - incorrect program selected space, and remove the foreign object.
- Select the correct program.
Frequent reversing - worn rotor blades - rotate/change worn rotor blades

of the rotor drive - worn stationary blades - rotate/change worn stationary blades
- cutting clearance too great - check cutting clearance
- timed reversing has been set - deactivate timed reversing
(see 5.3.12)
- incorrect program selected - select the correct program
HPU stops in the - proximity switch is faulty - check and change the proximity switch
back position - front flow restrictor for the - set the flow restrictor for the compactor
compactor unit is open
HPU drops when - the brake valve is faulty or - check the brake valve alignment
the machine is misaligned
switched off - the cylinder sealing ring - the cylinder must be changed
Is leaking
HPU rattles before - the brake valve is misaligned - check the brake valve alignment
it starts
The coupling - friction pad is worn - check friction pads and change if necess.
releases often - clearance of speed sensor to the - check clearance and reduce if necessary
coupling is too great
- there are disruptive materials in - remove disruptive materials
the cutting space
- speed-difference caused by too - check V-belt-tension (frequency measuring
low V-belt tension device) and adjust it
Particle size of the - cutting clearance is too great - check the cutting clearance and reduce it
output material is - screen gauge is too large - install a screen with a smaller gauge
too large - clearance from the rotor blades - rotate / change worn rotor blades
to the stationary blades is too rotate / change worn stationary blades
great (blade wear)
Throughput - cutting clearance is too great - check the cutting clearance and reduce it
capacity has - clearance from the rotor bla-des - rotate / change worn rotor blades
dropped severely to the stationary blades is too rotate / change worn stationary blades
great (blade wear)
- screen plugged (dependent on - clean the screen (adjust service interval)
material)
Note: All measures that are not listed under 6.4 (Lubrication and Maintenance Plan), may only
be performed by specially trained personnel, or alternatively by LINDNER Recyclingtech.

Index
6. Maintenance and Service
6.1. Information ............................................................................................................... 2
6.1.1. Safety Information ..................................................................................................... 2

6.1.2. General Information .................................................................................................. 2
6.2. Servicing Machine Components ...................................................................... 3

6.2.2. Blade Elements ......................................................................................................... 3
6.2.3. Screens ..................................................................................................................... 5
6.2.4. Levelling Elements .................................................................................................... 5
6.2.5. Sealing the Rotor Housing ........................................................................................ 6
6.2.6. Safety Devices .......................................................................................................... 6
6.3. Servicing Additional Components ................................................................... 7

6.3.2. Drive Motor ................................................................................................................ 7
6.3.3. Belt Drive ................................................................................................................... 7
6.3.4. Safety Coupling ......................................................................................................... 7
6.3.5. Hydraulics (HPU) ....................................................................................................... 7
6.3.6. Cooling Unit (rotor cooling) ........................................................................................ 8
6.3.7. Electric unit ................................................................................................................ 9
6.4. Lubrication and Service work ......................................................................... 10
6.4.1. Central lubrication ................................................................................................... 10

6.4.2. Lubrication and Service plan ................................................................................... 10
6.5. Maintenance and Service .................................................................................. 11
6.5.1. Service Guide .......................................................................................................... 11

6.5.2. Spare Parts ............................................................................................................. 11
6.5.3. Tools ....................................................................................................................... 11
6.5.4. Component Documentation..................................................................................... 11
i0540_P104_2800_PR_BA60_V00_en_273138.doc Rev..: 00 / 18.10.2010 Page 1 of 11

6.1. Information
6.1.1. Safety Information
Safety information must be observed (see 2.2. Operational Safety).

Before starting work, shut the machine down and secure it from restarting.
Use suitable protective equipment for the job.
Only allow work to be done by instructed and trained personnel.
6.1.2. General Information

 The tables given in section 6.4 (Lubrication and Maintenance Plan) contain work that can be performed by the
operating personnel of the machine / system after having adequate training.
 Any service work above and beyond this may only be performed by specially trained personnel, or alternatively
by service personnel of LINDNER Recyclingtech, and must be documented in a separate service manual.
 The lubrication and service intervals are based on using the machine / system according to specifications. For
any usage above and beyond this, LINDNER Recyclingtech assumes no responsibility for performing service
and maintenance.
 Generally, the machine must be completely inspected once a year for cracks, deformation, or alternatively
changes compared to its new condition. If necessary, it will be repaired by a qualified technician from LINDNER
Recyclingtech.
 To reach the lubricating points at the upper area of the machine without danger, appropriate climbing devices
(checked ladder and lifting devices) must be used.
IMPORTANT!
Removed or demaged protection devices must be remounted immediately after finishing the
maintenance and repair activities!

6.2. Servicing Machine Components

6.2.2. Blade Elements

Wear and tear on the blades reduces the throughput capacity and can cause frequent blocking of the machine. In
order to re-establish optimum operating conditions for the machine, the blade elements (blade plate, stationary blade,
wiper element) must be rotated, or alternatively changed.
Check the blade elements on a daily basis for damage (edge disruption, cracks, breakage) in order to avoid any
possible greater consequential damage. Damaged elements must be exchanged for new ones immediately. The
removal of foreign parts is described in point 5 (putting into operation).
Rotor Stationary
housing blade
seal element
Counter
knife
elements
Knife
elements
Note:
In order to avoid blade damage and poor shredder performance, knife supports welded into rotor
as well as counter-knives and scraper skids that are worn, must be re-welded on.

6.2.2.1. Cutting gap

For achieving a precise and force sparing cut of material, cutting gap has to be set as close as possible. If gap is
too large, material is not cut but deformed by impact with high expenditure of force.
Cutting gap between rotor knife and counter knife or scraper must not exceed stated values (0,5-2mm) and has
to be checked and re-adjusted regularly as to maintenance schedule (after each second shift).
Sketch 1: Cutting gap 0,5-2mm Sketch 2: Cutting gap > 2mm

(permissible cutting force) (inadmissible high action of force Fs
by toggle lever principle)
Note:
If cutting gap is too large, besides reduction of throughput capacity, it may result in serious
machine damages and furthermore an inadmissible stress of the machine components
concerned is caused (toggle lever principle) when processing foreign particles!

6.2.3. Screens
For certain materials (sticky, low melting point, etc.) the screens may become blocked. According to the service
plan, the screens must be checked regularly for blockage and damage. If necessary, clean the screens or
change them (extend and retract the swivelling panel; see 5.3.17).
Additionally bolted connection of screens (front and rear side) has to be checked regularly for tight seat.
Furthermore also check thickness of screen steel sheet (depending on screen design).
NOTE:
Without regularly checking of screens for tight seat, serious damages on the machine may arise
by loosening of screen bolting connection, which finally may lead to system crash.
screen-residual
thickness
(8mm or 15mm)
Screen bolting connection on

upper screen side (3x or 2x)
screen-residual
thickness
(8mm or 15mm)
IMPORTANT:
Wear limit for screen thickness 15mm (perforation up to Ø 55mm)
...... residual thickness 8mm
Wear limit for screen thickness 25mm (perforation up to SK60mm)
....residual thickness 15mm
6.2.4. Levelling Elements

According to the service plan, the middle screw of the levelling element must be checked regularly to make sure
that it is seated firmly. If necessary, tighten it using the hexagonal nut (see 4. Transport and Installation).
6.2.5. Sealing the Rotor Housing

If the sealing ring on the side of the rotor or housing wears, there is a danger that material from the cutting space
may get into the rotor mounting. This could damage the bearings and lead to expensive repairs. According to the
service plan, you must check regularly for worn sealing rings (crack from housing sealing ring to rotor sealing
ring greater than 3mm), and replace them with new ones if necessary. The felt washers of the splash bushings
have to be replaced regularely in accordance to the maintenance plan
Note: According to the service plan, the area between the housing wall (rotor mounting) and the
sealing rings on the rotor (ca. 110 mm wide) must be cleaned regularly (see photos).
Area to be cleaned; sealing ring – housing (sealing rings and splash bushings mounted)
6.2.6. Safety Devices

The shredder has mechanical and electrical safety devices, which must be used according to the guide.
The safety pins for the hydraulic compactor and control unit respectively, and the safety lever for the hydraulic
swivelling panel, must be returned to their original positions after service work is complete; otherwise the
shredder could be damaged and rendered unusable.

6.3. Servicing Additional Components

6.3.2. Drive Motor

To provide proper cooling for the drive motor, make sure that the cooling fins and the ventilation slots are
cleaned regularly of any particles (dust, ...)
The intervals for lubricating the roller bearing as well as the approved lubricants are given on the
motor’s rating plate and must be adhered to. Lubricant may only be re-applied when the electric
machine is running (watch out for rotating parts).
Other servicing on the drive motor my only be performed by authorised and qualified personnel, or alternatively
by LINDNER Recyclingtech.
The service intervals can be found in the manufacturer’s documentation (under Service Guide).
6.3.3. Belt Drive

The rotor is driven directly or via countershaft bearing by belts (power belts). The belt tension must be
unconditionally tested according to specifications using a frequency measuring device, and tightened if
necessary. Insufficient tension can cause increased belt slippage and the belts to become faulty.
The tightened belts are secured with terminal strips. These terminal strips must be tested during the course of
belt inspections (see Lubrication and Service Plan) to make sure that they are firmly seated.
6.3.4. Safety Coupling

In order to avoid overloading and damaging the blade elements, the rotor is protected by means of a safety
coupling (sliding hub), whereby the necessary torque setting must be observed. The working parts (friction pad,
sliding bushing) must be checked regularly and changed if necessary (see Lubrication and Service Plan).
6.3.5. Hydraulics (HPU)

The oil level in the hydraulic unit must be checked regularly (inspection glass) and topped up with hydraulic oil if
necessary (observe the type of oil).
Check the hydraulic oil in prescribed intervals and if necessary, perform a complete oil and filter change,
however you must call in authorised and qualified personnel, or alternatively LINDNER Recyclingtech.
The joint lugs of the hydraulic cylinder must be lubricated regularly. The service intervals can be found in the
service plan, or alternatively in the manufacturer’s documentation (under Service Guide). The screwed
connections from pipes and aggregate must be checked regularly if there is no leakiness.

6.3.6. Cooling Unit (rotor cooling)

The coolant circuit must be emptied after every 3200 hours of operation (max. 2 years) and refilled with a new
antifreeze-water mixture.
The multi-port swivel on the rotor must be lubricated according to information in the lubrication plan.
For additional information about installation & service, see the

documentation by the component manufacturer (under Service
Instruction).

6.3.7. Electric unit

6.3.7.1. Legal maintenance obligation
The following areas of the electric unit regularly must be controlled by the plant operator as to the valid national
legal terms of the user’s country by a skilled electrician.
 Emergency and escape route lighting

 Lightning protection plant, potential equalization
 Electric plants (e.g. control cabinets as to ÖVE EN 50110-1 standard)
At special applications (e.g. ex-hazard, workshops) shortened intervals have to be observed.
6.3.7.2. Operational-related service
Servicing on the electric unit have to be followed regularly by a skilled electrician as to the maintenance and
servicing schedule as follows:
 Screw joints of the main circuits (check copper current rails)

 Contacts of main contactors - check regarding wear and change if required: especially at star/delta
starting operation high stress on the contacts is arising by
high starting currents (designation of contacts see circuit diagrams)!
 Check screwed contact connections of main drive motors
 Check switch cabinets, frequency inverters and air condition devices regarding pollution and clean
afterwards
6.3.7.3. Dust protection

The total electric plant (electric motors, sensors, control cabinets) must be protected from accumulation and
intrusion of harmful dust in order to protect components as motors, frequency inverters, and electric switching
devices! Marking made by labels on the electric control cabinet!
Attention:
Control cabinets must be closed and locked up!
Opening only is allowed by trained skilled electric personnel at dustless air after main switch
is turned off!
Label with instructions for protection of

electric plant

6.4. Lubrication and Service work
6.4.1. Central lubrication

Lubrication of main bearings (rotor, pusher device and countershaft) takes place either by manually or
electrically operated central lubrication pump (see manual, item 5.6) with subsequently installed grease volume
distributer.
Filling of grease container with the appropriate lubricant to be made over the existing filling connection by the
supplied filling gun or by a suitable filling device.
IMPORTANT:
For easy filling of central lubrication pump it is important that filling gun or filling device with the
grease inside has to be stored at room temperature!
filling gun filling connection central lubrication pump
6.4.2. Lubrication and Service plan

The necessary lubrication and service work can be found in the following table:
(see following pages).

6.4. Lubrication & maintenance chart Ma-Nr.:
KOMET 2800
Pos. Action Lubricant, First Mainten. Name Date Operat. Name Date Operat.
Device in- interval hours hours
terval
SS Lubricate rotor bearing Microlube GL261 12 h
(Central lubrication) Fa. Klüber (2x3,4g)
1*
SS 2 Lubricate bearing Microlube GL261 200 h

hydraulic pusher Fa. Klüber (2x5g)
SS 3 Lubricate ball unit cylinder Microlube GL261 200 h
hydraulic pusher (HPU), Fa. Klüber (8x5g)
Door hinge maintenance door
SS 4 Lubricate Sliding bearing foreign Microlube GL261 1600 h
parts flap (FFP), ball unit cylinder: Fa. Klüber (10x5g)
FFP, screen unit
SS 5 Lubricate multi port swivel for rotor Microlube GL261 6000 h
cooling (option) Fa. Klüber (1x4g)
SS 6 Lubricating bearings of See rating plate 2000 h
Drive motor (Schorch) (4x35g)
SS 7 Hydraulicoil: Check sample **See technical 2000 h
(200ml) in analytical laboratory data (alternat. see
change oil + filter if necassary serv. Instr.)
SS 8 Not existent - - -
SS 9 Changing cooling medium for - 3200 Bh

cooling device of rotorcooling (max 2a)
(option)
SS Not existent - - -
10
SS Not existent - - -
11
**... altern. see Serv.instr. (5.1)

KOMET 2800
SS1*: Central lubrication (Beka) – 5 piston strokes daily / max 12 Bh (see also Service Instr, 5.6.)
The Lubrication-maintenance table has to be completed and has to be shown at the controlling!!!
terval
WS Checking: demaging of the Knive- - 1 day
1 parts
WS2 Replacement of: knives see
counterknives Service-
scrapers instruction
WS Checking: screw fastening of - 200 h
levelling elements (option)
3
WS Not existent - - -
4*
WS Checking: sealing housing – rotor - 200 h
/ screen cassette
5
WS Not existent - - -
6
WS Checking: tension of the V-belts frequency meas- 1) 4h 200 h
uring device (TT2) 2) 24h
7*
WS Checking: choking of the - 10 h 100 h
Screens/sickles and tightness of
8
screwed connections
WS Cleaning driving unit - 200 h
(E-Motor, Hydraulicmotor)
9
WS Hydraulic: check tightness of 200 h
screwed connections
10
WS Replace: felt washers of the - 1600 h
splash bushings (screen area)
11
WS Checking clutch lining+ hub of See technical data 4000 h
safety clutch
12*
WS Machine: Checking for crack-ing, - 1 year
KOMET 2800
13 deformation, changings compared

with new machine

KOMET 2800
WS 9 SS 6 WS 7 SS3 SS4 SS3 SS 3 (2x) SS4 SS 2 WS 7
SS 2
WS 9 WS 3 SS 1 SS5 WS 12 SS 1
WS 12 WS 3 (8x) SS3 (2x)
(option)

KOMET 2800
SS4 WS9 WS10 SS4
SS4 SS7 SS4

KOMET 2800
WS 5 WS 11 WS 1 WS 5 WS 11 SS 3
WS 2 WS 1 WS 8 SS 4 SS 3

KOMET 2800
SS 3 SS 3
Central lubrication for SS1

6.4. Maintenance chart Elektric plant Ma-Nr.:
POWER KOMET 2800
terval
WE Main circuits: control screw joints of - 400 h 2000 h
1 copper current rails (1/2 year)
WE E-motor: control screw joints of - 400 h 2000 h

2 terminal clamps (1/2 year)
WE Main contactors: check and change - 400 h

3 contacts
(option at delta/star starting)
WE Air condition (option): 200 h

4 Clean ventilation and filters
WE Electrical cabinets and frequ. 200 h

5 inverters: control for pollution (e.g.
dust)
i0540_P104_2800_PR_BA64e_V00_e_273187.doc Rev.: 00 / 18.10.2010 page 1 of 3

POWER KOMET 2800

POWER KOMET 2800
WE 1 WE3 WE2
WE 1 WE 3 WE 2

6.5. Maintenance and Service
6.5.1. Service Guide
All service work that can’t be performed on the machine by operating personnel, but requires
service personnel with specific training, is described in a separate service guide.
Under no circumstance shall this work be performed by unauthorised and unqualified personnel;
otherwise the safety and functioning of the machine can no longer be guaranteed.
6.5.2. Spare Parts

Only original spare parts listed in the spare parts list may be used; otherwise the safety and functioning of the
machine can no longer be guaranteed.
All spare parts necessary for service work on machine component are listed in the Service Guide.
6.5.3. Tools
Specific service work may only be performed using special tools that can be ordered from LINDNER
Recyclingtech.
A list of these special tools can be found in the Service Guide.
6.5.4. Component Documentation

Documentation for the following machine components (if available) can be found in the Service Guide:
 circuit diagrams (controller)

 drive motor
 transmission
 hydraulics (with drive)
 drive belts
This documentation contains all the necessary documents such as:
 service plans
 spare parts lists

Index
7. Supplement
7.1. Training confirmation .................................................................................................... 2

7.1. Training confirmation

The training of the employees must take place by using the following blank und must be confirmed from every
involved person with its signature (see following page).

CONFIRMATION OF TRAINING
FOR MACHINE / PLANT
Customer: Order No.:
Plant consisting of:
The training produced following results:
Date: ________________ from: _______________ to: ____________________
Place of training: ______________________________________________________
Made by Mr.: ____________________________________________________________
The training was made basing on the operational and mainteinance instructions.
No. ______ copies of the operational and mainteinance instruction book have been haded
over.
Specific mention has been made to the peculiarities of the machine and to the possible
dangers that can derive form them.
The trained staff is now able to run and maintain the machine/plant indipendently.
The client confirms that the contractor has fulfilled the contractually agreed performances in
full and on time.
The training is herewith confirmed.
The following staff has been trained and it confirms by undersigning, that it has understood the
training course and that all asked questions were answered.
Name Signature
Confirmation of training Rev.: 02 / 20.04.2007 Page 1 of 3

FOR MACHINE / PLANT
Basing on the Operating, Maintenance and Service instruction the operator personell has
been trained (dealing with the following themes):
Not
1. General Reference done appl. Remark
1.1. Use according to Specifications BA+SA, 1.2.
Safety instructions (machine labelling, BA+SA,
1.2. operational safety, residual hazards) 2.1 - 2.3
1.3. Transport and installation BA, 4.1 - 4.3
2. Putting into operation and operating

Function, operating controls
(main switch, emergency stop, control
2.1. panels) BA, 5.3
2.2. Automatic Start / Stop of the machine BA, 5.3
2.3. Adjusted Programs (need, selection) BA, 5.4
Maintenance: Manual control of:
Pusher unit, rotor, screen cassette,
2.4. swing out device/foreign parts flap BA, 5.3
2.5. Operating of the operator panel OP7 BA, 5.4
Messages on the operator panel OP7:
2.6. Outputs, Errors, Warnings BA, 5.4
2.7.
2.8.
2.9.
3. Maintenance activities
3.1. Maintenance activities: mechanical equipment
Lubrication of the machine
3.1.1. (cantral lubrication, lubrication chart) BA, 6.4 Note grease type!
3.1.2. Rotor knives: adjustment, change SA, 3.2
3.1.3. Counter knives: adjustment, change SA, 3.3
3.1.4. Scrapers: adjustment, change SA, 3.4
3.1.5. Screen unit: inspection + change, SA, 3.5
3.1.6. Drive belts: inspection of tension SA, 3.6 Frequency measuring dev.
Sealing rings (rotor, housing, screen area, felt BA, 6.2
3.1.7. seal strip) SA, 3.9 Felt seal strip only for KOMET
3.1.8 Cleaning of housing-openings BA, 6.2 For types MICROMAT, VEGA
Safety coupling:
3.1.8 function, adjustment SA, 3.7
Torque support:
3.1.9 fastening, rubber buffers BA, 6.2 Only drive with gearbox
3.1.10
3.1.11
3.1.12
3.1.13
3.1.14

FOR MACHINE / PLANT
Maintenance activities Not

3.2. Hydraulic+gearbox Reference done appl. Remark
3.2.1 Hydraulic. principle of operation SA, 5.1
Hydraulic adjustments:
oil- and air filter, oil-level,
3.2.2 oil-temperature, oil-pressure SA, 5.1
3.2.3 Hydraulic lines: tube fittings SA, 5.1
3.2.4 Hydraulic: N2-filling pressure of accumulator SA, 5.1
3.2.5 Hydraulic: oil-sample and oil-change SA, 5.1 Note oil-type
3.2.6 Gearbox: oil change SA, 5.3 Note oil-type
3.2.7
3.2.8
3.2.9
Maintenance activities
3.3 Electrical equipment
Control cabinet: maintenance (cleaning, PLC-
3.3.1 battery, fault current circuit breaker) -
3.3.2 Control cabinet: hazard potential -
3.3.3 E-motors: cleaning -
2.4.4 E-motors: lubrication BA, 6.4 Note grease type
2.4.5 Filling level indicator: cleaning -
Electrical cabinets: opening only allowed by
2.4.6 professional electricians (dust guard) BA, 6.3.6 Note adhesive label
Check screw joints at:
terminal clamps of e-motors,
2.4.7 copper current rails of main curcuits BA, 6.4
Electrical cabinets:
2.4.8 check main contactors BA, 6.4 option at delta/star starting
2.4.9
2.4.10
2.4.11
2.4.12

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BETRIEBS- UND WARTUNGSANLEITUNG

OPERATING- AND MAINTENANCE

LINDNER Recyclingtech GmbH

The reproduction, distribution and utilization of this document as well as the

Lindner - Recyclingtech GmbH

4. Transport and installation

5. Putting into operation

6. Maintenance and service

1.2. Use According to Specifications ................................................................. 3 / 5

1.3. Dimension drawing .......................................................................................... 4 / 5

1.4. Technical data .................................................................................................... 6 / 5

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 1 / 6

1.1. Technical description

1.1.2. Schematic presentation

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 2 / 6

1.2. Use According to Specifications

1.2.1. Areas of Application

The following types of materials have been contractually agreed upon:

 materials with low flash point, which cause danger of fire

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 3 / 6

1.3. Dimension drawing

Technical modifications reserved!

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 4 / 6

Variant B (POWER KOMET / Countershaft drive):

Wart ung Rot or

Wart ung Rot or

maint enance rot or

min. dist ance f or passage f rom

maint enance drive

ult imat e machine edge 500mm

subj ect t o alt erat ion

Technical modifications reserved!

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 5 / 6

1.4. Technical data

i0540_P104_2800_PR_BA10_V00_en_273050.doc Rev.: 00 / 18.10.2010 page 6 / 6

1.4.3. Transmission: Direct drive (2x)

1.4.5. Hydraulic unit:

1.4.5.1. Drive of hydraulic unit:

1.4.6. Hydraulic cylinders

2.1.1. Definitions ................................................................................................................. 2

2.2. Operational Safety ................................................................................................. 4

2.2.1. General Measures ..................................................................................................... 4

2.3. Residual Hazards ................................................................................................... 9

2.3.1. Feed Area ................................................................................................................. 9

i0540_P104_2800_PR_BA20_V00_en_273051.doc Rev.: 00 / 18.10.2010 Page 1 of 12

2.1. Definitions and Identification Symbols

2.1.2. Identification Symbols

There is a direct hazard for the life and health of persons.

 Warning of hazards from electrical current / voltage

i0540_P104_2800_PR_BA20_V00_en_273051.doc Rev.: 00 / 18.10.2010 Page 2 of 12

 Notice about proper operation of the machines

The machine or system must be handled properly.

 Notice about bans

 Notice about using personal protection equipment

 Notices about using fire extinguishing equipment

It is necessary to install fire extinguishing equipment that is to be used in case of emergency.

 Notice about hazards from working materials

i0540_P104_2800_PR_BA20_V00_en_273051.doc Rev.: 00 / 18.10.2010 Page 3 of 12

2.2. Operational Safety

2.2.1. General Measures

2.2.2. Choice of Personnel

 Responsibility of the Operator

i0540_P104_2800_PR_BA20_V00_en_273051.doc Rev.: 00 / 18.10.2010 Page 4 of 12