2000型生产线配套设备升级改造方案

2000 model corrugated line upgrade solution

总价
单价
Total
序号 设备名称 数量 特点 Unite
EXW
No. Name Qty Feature Price
price
(USD)
(USD)
主轴φ242mm，双曲线重型摇臂，齿式夹纸头，
气动多点式刹车,液压驱动升降，左右平移，对
液压无轴纸架 中
RSH Hydraulic Mill Roll --Main shaft φ 242mm,double curve heavy
Stand rocker arm, tooth chuck, pneumatic type multi
1 1 10,000 10,000
（附带送纸小车和轨道） point brake,hydraulic lifting ， left and right
( with trolley and track) translation
导轨长度 6000mm，小车采用 10mm 中板焊接
--Guide rail length is 6000 mm, the trolley
adopt 10 mm plate welding
瓦楞主辊φ280mm，材质 48CrMo 优质合金钢,
镀硬铬处理;采用独立变速箱，万向节传动结
构;气缸压载结构;气动控胶,循环供胶;
--Corrugated rollerφ280mm, 48CrMo high
吸附式单面机
quality alloy steel, plating chromed
SF-10A(280) Single Facer
2 1 --Independent gearbox, universal joint drive 18,900 18,900
(B flute)
structure
--Cylinder control lifting
--Pneumatic control glue, circulating supply
glue
-- Changing corrugated roller time: one day
涂胶辊直径φ269mm,刻 25 线凹坑式网纹;配有
预热装置；独立变频电机驱动;循环供胶，PLC
控胶；人机界面显示
涂胶机 --Glue roller φ 269mm ， carved 25 line pit
GM-15 Gluer Machine 1 type mesh 15,700 15,700
--With preheater device
--Independent frequency motor drive
--Circulating supply glue with PLC control
--Man-machine interface display
一对, 含轴，涨紧，送纸皮带，电机，变频器。
与单面机同步
单面机牵引
1 One pair, including shafts, tensioning plate, 4,300 4,300
Cardboard inlet system
conveying belt, motor and frequency inverter.
Keep synchronous speed with single facer.

TOTAL FOB PRICE: $48,900USD.

 Notes:(This price isn’t included the installation charge)
1. Quotation date: 2022.2.25 Validity: 30days
2. Delivery: 120days after receiving the deposit
3. Payment: 30% down payment by T/T and 70% by T/T before shipment
4.Installation and training: Buyer need to be bound for the round trip flight tickets, cost for accommodation, and each
engineer for $200 USD/day for salary)
5. Guarantee: 12 months

生产线主要技术参数及要求

MAIN SPECIFICATION

客户自备部分

BUYER SUPPLY PART

*空气压缩机，空气管道和胶液输送管道
*Air compressor,air pipe line and e pipeline
*电源、电线接至操作柜及线路管道
*Main power, electric wire from operate box to main power
*水源，输送管道和水桶
*Water supply, pipeline and barrel
*水，电，气等地基安装土建工程
*Water, electric and gas, main ground foundation
*试车用原纸、玉米（薯类）淀粉、工业用烧碱、硼砂等材料
*Test machine use Raw materials ( paper roll, corn starch, caustic soda, sodium borax) to test
machinery
*设备用机油、润滑油、液压油、润滑脂
*Machine use oil, lubricate oil,high temperature cream and lubricate oil
*安装师傅食宿以及其他费用
*Installing engineer’s food, hotel,commission and supply enough workers to help installing and test
machine.
*蒸汽供热系统：建议配 2000Kg/Hr 蒸汽锅炉一套 压力为 1.25Mpa
*Boiler 2T supply by customer and the pressure 1.25Mpa and the working pressure is 0.8~1.1Mpa.
 液压无轴支架

RSH-V5 Hydraulic Mill Roll Stand

1.机器说明 Machine Description:

*该机是设计用来将原纸架起并固定于空中，给生产提供原纸之机器
*This machine is used for supporting the paper roll, supply the paper to the production line.

2.机器功能 Machine Function:

*每个支臂安装四位方向按钮，操作方便
*Each arm setup four directions button, it is easy to operate
*可同时装 2 卷纸，实现不停机换纸
*It can be loading two paper rolls at the same time, without stopping the machine for changing
paper roll
*整机动作为 6 缸全液压控制，液压控制夹臂升降，夹紧打开，左右横移
*The whole machine use 6 cylinders fully hydraulic controlled, hydraulic control arm lift and down,
clamping and open, left and right moving
*张力控制：使用多点气动刹车器，刹车性能好，散热快
*Tension control: multi point pneumatic brakes,brakes good performance, loses heat fast
*夹头采用内涨式或齿型设计，减少破坏纸芯，原纸使用更彻底
*The chuck adopt inner expansion type or teeth type, reduce the destruction of the paper core.
saving paper

3.主要部件 Main Components：

4.机器技术参数 Machine Technical Parameter:
最大工作宽幅 Max. Working Width 2000mm
最小工作宽幅 Min. Working Width 900mm
最大夹纸直径 Max. Paper Mill Dia 1500mm
支架主轴直径 Main Shaft Dia Φ242mm
最大工作气动压力 Max. Working Pneumatic Pressure 0.6-0.9Mpa
最大支撑重量（单侧） Max. Supporting Weight (One side) 3T
气源工作压力（Mpa） Pneumatic Source Pressure(Mpa) 0.4---0.8Mpa

5.主要部件品牌 Main Components Brand：

部件名称 Components Name 品牌 Brand
点多刹车 Muti-Point Brake 中国 China
夹头 Chuck 中国 China 3/4 Inch
液压泵站 Hydraulic Station 山东枣庄 Shandong
主要电器 Main Electrical 施耐德 Schneider

Kraft Paper Feeding Trolley & Track

上纸小车、导轨
机器概述 Machine Instruction:
*每台纸架配两台上纸小车从两侧同时上纸,将卷筒纸推送到位
*Two tracks for one mill roll stand to feed the reel paper at both side to reel stand
*配制滑车：滑车下用滚轮四个，滑轨两条
*With Trolley:under trolley have four contact roller,two pieces railing track
*轨道整体埋地，主架为 14 号槽钢与￠20mm 冷拔圆钢焊接，地轨长度 6000mm
*The whole body of track is under the ground, main frame: Model 14 channel steel with ¢ 20mm
drawing bar weld together,overall length 6000mm.

吸附式单面瓦楞机

SF-10A(280) Single Facer

1.机器说明 Machine Description:

*单面机是用于生产单面瓦楞纸的设计
*Single facer is design for producing single-face corrugated paper

2.机器功能 Machine Function:

*瓦楞辊 Corrugated Rollers:
直径 Φ280mm
Diameter
材质 48CrMo 高强度合金钢,硬度为 HRC55°--58°
 Material 48CrMo high quality alloy steel, rigidity HRC55°-58°
处理方式 经淬火，回火处理后，上下轴表面研磨;镀铬处理
Processing Way After quenching and tempering,The surface of upper-lower roller is
ground, then plating chrome
控制方式 气缸升降
Control Way Cylinder control Lifting Up-down
驱动方式 变频电机驱动
Driving Way Frequency motor
输纸方式 采用罩吸式结构，配高压强力风机，配消音装置
Way of Transmit cardboard Vacuum Cover absorbable style, Height pressure fan with noise
deadening device
轴承润滑方式 高温润滑脂
Way of Bearing lubricating High temperature grease
楞型 根据客户要求定制
Flute Type (U/V) ACBEF(According to customers requirements)
*压力辊 Press Rollers:
直径 Φ284mm
Diameter
材质 45#中碳钢
Material Carbon steel (MS)45#
处理方式 经淬火，回火处理后，轴表面研磨后镀铬处理
Processing Way After quenching and tempering,The surface of roller is ground, then
plating chrome
控制方式 气缸控制上下移动
Control Way Cylinder control Lifting Up-down
轴承润滑方式 高温润滑脂
Way of Bearing lubricating High temperature grease
*涂胶辊 Glue Roller:
直径 Φ216mm
Diameter
材质 45#中碳钢
Material Carbon steel (MS)45#
处理方式 表面经磨光后刻有 25 线凹坑式网纹加工后镀硬铬处理
Processing Way Surface is ground,inscribed with 25 lines of pitted mesh,then plated chrome

驱动方式 变频电机驱动
Driving Way Frequency motor
轴承润滑方式 高温润滑脂
Way of Bearing lubricating High temperature grease
胶水供给 自动胶水循环系统（储罐+胶泵）电动上胶
Glue Supply Automatic glue circulating system(storage tank+glue pump),electric supply glue
*预热辊 Preheater Rollers:
直径 Φ320mm
Diameter
材质 无缝钢管
 Material seamless steel tube
处理方式 经淬火，回火处理后，轴表面研磨后镀铬
Processing Way After quenching and tempering,The surface of roller is ground, then
plating chrome

3.机器技术参数 Machine Technical Parameter:

工作宽幅 Working Width 2000mm
设计速度 Design Speed 100m/min
工作速度 Working Speed 60m-80m/min
气源工作压力（Mpa） Pneumatic Source Pressure(Mpa) 0.4---0.8Mpa
主驱动电机 Main Drive Motor 11KW
吸风电机 Suction Motor 7.5KW

4.主要部件品牌 Main Components Brand：

部件名称 Components Name 品牌 Brand
瓦楞辊 Corrugated roller 济源特钢 JiYuan
风机 Blower 上海应发 Shanghai
气动系统 Pneumatic system 浙江索诺 Zhejiang Sonor CSM
主轴承 Main bearing 日本 NSK
主电器 Main electrical 施耐德 Schneider
按钮 Button 施耐德 Schneider
主变频电机 Main motor 河北衡水 Heibei Yongshun
变频控制器 Inverter 台湾台达 Taiwan
触摸屏 Touch Screen 台湾威纶 Taiwan
 涂胶机

GM-15 Gluer Machine

1.机器功能 Machine Function:

*涂胶辊表面经调质，精磨并刻有凹坑式网纹后，做动平衡处理，涂胶均匀，耗胶量少
*After the glue roller surface quenched,tempered,ground and engraved pit,then doing
balancing,making coating evenly, consume less glue
*涂胶辊由变频电机控制转动，由变频控制保证涂胶辊的线速度与双面机同步，又可以独立运转
*Glue roller controlled by frequency motor , the inverter control ensures glue line speed is
synchronous with double facer, and can also operate independently
*涂胶量由 PLC 控制，随生产速度自动调整；自动循环供胶，避免胶水沉淀
*Plc control the glue amount，automatically adjusted according to the production speed Automatic
circulation for glue, avoiding glue precipitation
*采用气动压纸结构、间隙由电动微调
*Pneumatic presses paper structure, adjust the gap by the electric
*测取双面机速度信号，以实现与其同步运转
*Measure the speed signal of the double facer to achieve synchronous operation
*采用人机界面显示，操作简便快捷
*Man-machine interface display, easy to operation
2.主要部件 Main Components：
operate interface glue roller motor

3.机器技术参数 Machine Technical Parameter:

工作宽幅 Working Width 2000mm
蒸汽压力 Steam Pressure 0.8-1.3Mpa
涂胶辊 Glue roller Φ269mm
定糊辊 Doctor Roller Φ142mm
过纸辊 Paper roller Φ86m
涂胶辊主变频电机 Glue rollers frequency motor 3KW
胶量调整减速机 Glue quantity adjustment motor 250W
压辊间隙调整电机 Motor for adjusting the Gap 250W
胶泵电机 Glue pump motor 2.2KW

4.主要部件品牌 Main Components Brand：

部件名称 Components Name 品牌 Brand
预热辊 Preheater Roller 聊城 45 号钢 Dezhou
轴承 Bearing 哈尔滨 Haerbin
气动元件 Pneumatic Components 索诺 Zhejiang
主要电器 Main Electrical 法国施耐德 Schneider
主减速机 Reducer 台湾城邦 Taiwan
触摸屏 Touch Screen 台湾威纶 Taiwan
PLC 及变频器 Inverter 台湾台达 Taiwan
同步带 Synchronous Belt 上海付龙进口带 Shanghai
疏水阀 Steam Trap 北京 Beijing
胶泵 Glue Pump 河北泊头产 Hebei