Project Document Number
TSB Phase 2 TS-SS-SC-VDM-2301
Development
Discipline Kangean Energy Indonesia Doc. Type
Subsea Control Vendor Data
KANGEAN ENERGY INDONESIA Ltd. Manufacture
Originator Revision Date
TUL 01-Nov-17
 TABULATION OF REVISED PAGES
SHEET REVISIONS SHEET REVISIONS
A B 0 1 A B 0 1
1
2
3
4
5
6
7
8
9
10
11 X
12 X
13 X

ATTACHMENT APPENDIX
1 A
2 B
3 C
4 D
5 E
6 F
7 G
8 H
9 I



UmbilicalLengthSpecificationRev.0 


Project Document Number
TSB Phase 2 TS-SS-SC-VDM-2301
Development
Discipline Kangean Energy Indonesia Doc. Type
Subsea Control Vendor Data
KANGEAN ENERGY INDONESIA Ltd. Manufacture
Originator Revision Date
TUL 01-Nov-17


 TABLEOFCONTENTS

1.0 INTRODUCTION ..............................................................................................4

1.1 General ................................................................................................................. 4

APPENDIX A – UMBILICAL LENGTH SPECIFICATION ...........................................6




 

UmbilicalLengthSpecificationRev.0 


Project Document Number
TSB Phase 2 TS-SS-SC-VDM-2301
Development
Discipline Kangean Energy Indonesia Doc. Type
Subsea Control Vendor Data
KANGEAN ENERGY INDONESIA Ltd. Manufacture
Originator Revision Date
TUL 01-Nov-17


1.0 INTRODUCTION
1.1 General
Kangean Energy Indonesia Ltd (KEI) is undertaking the development of Terang
Sirasun Batur (TSB) project in two phases:
x Phase-1; Development of the Terang Field (5 wells). Phase-1 production
commenced in 2012,
x Phase-2; Development of the Batur field (1 well; BTO-01) and Sirasun
field (3 wells; SIO-01, SIO-02 and SIO-03).
The gas from the fields flows to the Floating Production Unit (FPU) Joko Tole providing
separation, compression, dehydration, and supporting utilities systems. The treated
gas will be fiscally metered and exported via an 18-inch diameter transmission pipeline
to the East Java Gas Pipeline (EJGP) which delivers the gas to customers. The overall
system was designed to meet a maximum export gas rate of 330-MMscfd. Operation
of the fields will be controlled and supervised from the FPU Joko Tole.
The TSB fields is located in a seismically active area in the Bali Sea approximately
120 km from Pagerungan Island, off the north coast of East Java (Figure 1-1).


Figure1Ͳ1–TSBFieldLocation

UmbilicalLengthSpecificationRev.0 


Project Document Number
TSB Phase 2 TS-SS-SC-VDM-2301
Development
Discipline Kangean Energy Indonesia Doc. Type
Subsea Control Vendor Data
KANGEAN ENERGY INDONESIA Ltd. Manufacture
Originator Revision Date
TUL 01-Nov-17


The TSB phase-2 development project comprises of subsea facilities for producing
gas from the Batur and Sirasun wells tied in to the existing TSB Phase-1 subsea
facilities shows schematic layout of the subsea facilities for TSB Phase-2.


Figure1Ͳ2–TSBPhase2SchematicLayout
KEI have contracted PT Timas Suplindo to perform the detailed engineering,
procurement, construction and installation (EPCI) for the TSB phase-2 subsea
facilities.





UmbilicalLengthSpecificationRev.0 


Project Document Number
TSB Phase 2 TS-SS-SC-VDM-2301
Development
Discipline Kangean Energy Indonesia Doc. Type
Subsea Control Vendor Data
KANGEAN ENERGY INDONESIA Ltd. Manufacture
Originator Revision Date
TUL 01-Nov-17


APPENDIXA–UMBILICALLENGTHSPECIFICATION

UmbilicalLengthSpecificationRev.0 
 DETAILED / WORK PROCEDURE Page 1 of 7

Offshore Branch - Umbilicals

Ref.: DU064762-ULS-067 Rev.: 05

ESTABLISHED VERIFIED APPROVED

Senior Project
Senior Project Engineer Project Manager
Function Engineer
Name Rachel Johnston Ben Rutter Elodie Bruyere
Rachel o=TECHNIP, Elodie Bruyere
Date Johnston cn=Ben Rutter
2017.10.26
2017.10.26 2017.10.26
15:40:41 15:46:19 23:39:16
Visa +01'00' +01'00' +01'00'

UMBILICAL LENGTH SPECIFICATION

TITLE: UMBILICAL LENGTH SPECIFICATION

PROJECT: TSB PHASE 2

PROJECT No: DU064762

CONFIDENTIAL – NOT TO BE DISCLOSED WITHOUT AUTHORISATION

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DQA 1156 Rev 05
 DETAILED / WORK PROCEDURE Page 2 of 7

Offshore Branch - Umbilicals

Ref.: DU064762-ULS-067 Rev.: 05

Date of
Rev Reason for Revising Established Verified Approved
Revision

01 First Issue 12/06/17 J. Wallace J. Kelly J. Pettersson

02 Umbilical Lengths Updated 21/08/17 R Johnston P Crow E Bruyere
03 Client comment encorporated 28/09/17 R Johnston B Rutter E Bruyere
04 Umbilical Lengths Amended 10/10/17 R Johnston P Crow E Bruyere
Umbilical lengths amended & letter
05 26/10/17 R Johnston B Rutter E Bruyere
height amended

Implementation Date: IMMEDIATE

Distribution List

Controlled
Functions Names
Copy No.

DCD Ligia Coletta

PROJECTS Elodie Bruyere, Rachel Johnston
PROCUREMENT/PLANNING Amanda Ormston, Lesley Nichols,

Document issued by the Engineering Department, Newcastle.

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DQA 1156 Rev 05
 DU064762-ULS 67– Rev 05 Page 3 of 7

Contents
1.0 PURPOSE........................................................................................................................................................ 4
2.0 SCOPE............................................................................................................................................................. 4
3.0 REFERENCE LIST ......................................................................................................................................... 4
4.0 ABBREVIATIONS ......................................................................................................................................... 4
5.0 RESPONSIBILITIES ...................................................................................................................................... 5
6.0 DETAIL........................................................................................................................................................... 6

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DQA 1156 Rev 05
 DU064762-ULS 67– Rev 05 Page 4 of 7

1.0 PURPOSE

1.1 The purpose of this “Umbilical Length Specification” document is to provide TU’s Newcastle production facility
with the definitive agreed umbilical length(s) and umbilical marking instructions and therefore ensure that sufficient
length of bundle / umbilical is being produced at every stage of manufacture

1.2 This “Umbilical Length Specification” document is an instruction for cutting this umbilical.

2.0 SCOPE

2.1 The scope of this “Umbilical Length Specification” document shall be limited to the TSB Phase 2 umbilicals.

2.2 The scope of this “Umbilical Length Specification” document shall be limited to the project umbilical cross sections
REF. [1] and REF. [2].

3.0 REFERENCE LIST

3.1 TU Documentation
REF. [1] DRG-DU064762-TUL-01-020 – Cross-Section: TSB Phase 2 Umbilical 1
REF. [2] DRG-DU064762-TUL-01-021 – Cross Section : TSB Phase 2 Umbilical 2
REF. [3] UDS-DU064762-TUL-01-020 – Umbilical Design Specification – Umbilical 1
REF. [4] UDS-DU064762-TUL-01-021 – Umbilical Design Specification – Umbilical 2
REF. [5] QHSE-SI-005 - Review and Verification prior to cutting Bundles, Sub-Bundles and Umbilicals
REF. [6] QHSE-F-032 – Final Umbilical, Bundle and Sub-Bundle Length marking and Review prior to cutting
REF. [7] APP-C-001 - Approval to Terminate Checklist
REF. [8] TS-SS-SC-MTO-2301 Material Take Off Subsea Umbilical (Client Specification)

3.2 This “Umbilical Length Specification” document shall be read in conjunction with TU Standing Instruction REF.
[3] & REF. [4].

4.0 ABBREVIATIONS
DCD Document Control Department
DQA Documentation of Quality Assurance
PMT Project Management Team
QA Quality Assurance
TLC Transmission Line Characteristics
TU TechnipFMC Umbilicals
UDS Umbilical Design Specification
ULS Umbilical Length Specification
UMS Umbilical Manufacturing Specification
UPS Umbilical Packing Specification

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DQA 1156 Rev 05
 DU064762-ULS 67– Rev 05 Page 5 of 7

5.0 RESPONSIBILITIES

5.1 Umbilical Length Confirmation

It is the responsibility of the TU Project team to obtain from the client the agreed umbilical lengths and to advise the
Logistics and Process departments accordingly. If there are any urgent changes that could impact on Production, the
TU QA department and Production shift supervisor must be informed.

5.2 Length Marking

It is the responsibility of the TU Project team to obtain from the client the agreed umbilical length marking details
and to advise the Logistics and Process departments accordingly.

It is the responsibility of the TU Production department to apply the length marking in accordance with this
“Umbilical Length Specification” (ULS) document, and the “Umbilical Packing Specification” (UPS) document.

5.3 Checking

It is the responsibility of the TU Production shift supervisor and quality control engineer to check, prior to cutting
umbilical components, sub-bundles and bundles, that the UMS and the ULS are consistent. This check shall be
recorded in accordance with TU Standing Instruction QHSE-SI-005 - Review and Verification prior to cutting
Bundles, Sub-Bundles and Umbilicals, REF. [5], QHSE-F-032 – Final Umbilical, Bundle and Sub-Bundle Length
marking and Review prior to cutting, REF. [6], and the relevant project documentation.

5.4 Cutting

It is the responsibility of the TU Production department to obtain approval to cut in accordance with “Final Umbilical,
Bundle and Sub Bundle, Length Marking and Review Prior to Cutting” QHSE-SI-005 (REF. [5]) by completing –
QHSE-F-032 (REF. [6]).

5.5 Discrepancies

In case of discrepancy during the review and verification of the information, the Process and Projects departments
must be contacted to confirm the required sub-bundle/umbilical length prior to any cutting taking place.

5.6 Umbilical Termination

It is the responsibility of the TU Applications department to obtain approval to terminate the umbilical in accordance
with the APP-C-001 - Approval to Terminate Checklist, REF. [7].

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DQA 1156 Rev 05
 DU064762-ULS 67– Rev 05 Page 6 of 7

6.0 DETAIL

6.1 Specification of umbilical length(s) for the purposes of umbilical cutting & termination of the TSB Phase 2 020
cross-section REF. [1].

UMBILICAL REF: DRG-DU064762-01-020

UMBILICAL DESIGN SPECIFICATION REF: UDS-DU064762-01-020
UMBILICAL LENGTH SPECIFICATION (Manufacturing tolerance) -0 / + 0.5%
a) Required TOTAL Umbilical Length 35,870m

b) Main Umbilical 1a – Terang UTA to Midline Joint 4,833m

b1) Umbilical Length 4,823m
b2) Pig Tail Length – 0m End 6m
b3) Pig Tail Length – High Length End 4m

c) Main Umbilical 1b – Midline Joint to Batur SDU 4,831m

c1) Umbilical Length 4,823m
c2) Pig Tail Length – 0m End 4m
c3) Pig Tail Length – High Length End 4m

d) Main Umbilical 2a – Batur SDU to Midline Joint 7,346m

d1) Umbilical Length 7,338m
d2) Pig Tail Length – 0m End 4m
d3) Pig Tail Length – High Length End 4m

e) Main Umbilical 2b – Midline Joint to Sirasun SDU 7,232m

e1) Umbilical Length 7,224m
e2) Pig Tail Length – 0m End 4m
e3) Pig Tail Length – High Length End 4m

f) Infield Umbilical 4A – Sirasun SDU to SIO-01 8,038m

f1) Umbilical Length 8,030m
f2) Pig Tail Length – 0m End 4m
f3) Pig Tail Length – High Length End 4m

g) Infield Umbilical 4B – Sirasun SDU to SIO-02 1,862m

g1) Umbilical Length 1,854m
g2) Pig Tail Length – 0m End 4m
g3) Pig Tail Length – High Length End 4m

h) Infield Umbilical 4C – Sirasun SDU to SIO-03 1,687m

h1) Umbilical Length 1,679m
h2) Pig Tail Length – 0m End 4m
h3) Pig Tail Length – High Length End 4m

i) Test Samples Total 41m

i1) Tensile Test Sample 12m
i2) Crush Friction Test Sample 12m
i3) Bend Stiffness Test Sample 6m
i4) Installation sample 11m

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DQA 1156 Rev 05
 DU064762-ULS 67– Rev 05 Page 7 of 7

6.2 Specification of umbilical length for the purposes of umbilical cutting & termination of the TSB Phase 2 021 cross-
section REF. [2].

UMBILICAL REF: DRG - DU064762-01-021

UMBILICAL DESIGN SPECIFICATION REF: UDS - DU064762-01-021

UMBILICAL LENGTH SPECIFICATION (Manufacturing tolerance) -0 / + 0.5%

a) Required TOTAL Umbilical Length 1,516m

b) Infield Umbilical 3 – Batur SDU to BTO-01 1,516m

b1) Umbilical Length 1,508m

b2) Pig Tail Length – 0m End 4m

b3) Pig Tail Length – High Length End 4m

7.0 UMBILICAL LENGTH MARKING DEFINITION

7.1 The umbilical shall be length marked using Yellow background tape of typically 50mm wide and with Black
characters of 25mm wide and 50mm high.

7.2 The umbilical shall be marked every 1 meter for the first (and last) 10 metres (where possible).

7.3 The umbilical shall be marked every 5 meters for the first and last 50 metres.

7.4 The umbilical shall be marked every 10 meters for the first and last 400 metres.

7.5 Between the first and last 400 metres, the umbilical shall be marked every 100 metres.

7.6 Position and Specific Marking Requirements: Buoyancy is to be fitted to cobra head, therefore no umbilical marking
required.

IF IN DOUBT ASK

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DQA 1156 Rev 05