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18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
DOI: 10.1002/stco.201210029
Bernard Espion
18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
and most civil engineers belonging to government depart-
ments graduated at that time from Ghent University. And
the professors of structural engineering in all Belgian uni-
versities carried out much research into Vierendeel girders
in the 1920s and 1930s [6]. This probably explains the
favourable conditions for a large increase in the number of
Vierendeel spans when the demand for building bridges
with spans between 60 and 90 m surged in the 1930s with
the digging of the Albert Canal. This 2000 t canal, 129 km
long, established a link between the River Meuse at Liège
and the River Scheldt and the sea at Antwerp; bridges were
needed at 66 crossing points. The equipment at the same
time of the Campine canals (600 t) needed also the con-
Fig. 2. Load testing of the Vierendeel prototype bridge in Ter‑
struction of a significant number of smaller bridges. Given
vueren, 1897 (Source: Annales des Travaux Publics de Bel‑ the site constraints, the span lengths and the economic
gique, 1898) conditions, steel bridges appeared generally more econom-
ical than concrete bridges, and 54 of the 66 bridges were
built in steel.
The first calls for tenders were issued in 1929 and con-
cerned V‑type (Neville) riveted bridges. The first invitation
to tender for a Vierendeel-type bridge came in 1931 – for a
riveted bridge at Lanaye with a 68 m span; the design had
been supervised by Vierendeel himself [6]. The steelwork
contractor Société Métallurgique d’Enghien Saint-Eloi
won the contract, but – as allowed by the tender rules –
submitted an alternative design consisting of shop-welded
parts riveted together on site.
This was the first time ever that welding had been
proposed for the construction of a steel bridge in Belgium.
But the conditions were favourable:
–– Welding had just been introduced in steel bridge con-
Fig. 3. Bukama Bridge over the River Lualaba, Katanga,
Congo (Source: Collections of the Museum of Central Africa, struction abroad, especially in Germany [7].
Tervueren) –– This „hybrid“ solution appeared much more economical
than the fully riveted design and used approx. 20 % less
steel.
–– The computational work required (it has been reported –– High-quality research into electric arc-welded connec-
that the detailed computation of a bridge girder required tions had been initiated at the University of Brussels in
one week of tedious calculations). 1924 by Prof. Henri Dustin (1882–1935) and his assis-
–– The doubts expressed about the economics. tant Daniel Rosenthal (1900–1989).
–– The fact that the system was patented by Vierendeel –– The main electrodes supplier, Arcos, a Belgian com-
(which implied payment of patent fees) probably hin- pany, was very strong in research and development and
dered extensive use. the promotion of applications for electric arc welding.
In the 1920 s, the design of Vierendeel bridges was taught Fig. 4. Load testing of a model node of Lanaye Bridge, 1932
in the Belgian universities, especially at Leuven and Ghent, (Source: Revue Universelle des Mines, 1932)
18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fig. 5. Lanaye Bridge, 1932, the first welded bridge in Bel‑ Fig. 7. Herentals-Lier Bridge, the first fully welded bridge in
gium (Source: L’Ossature Métallique, 1933) Belgium (Source: L’Ossature Métallique, 1934)
Nevertheless, the details for the welded nodes for a Vier‑ tract and Spoliansky submitted an alternative fully welded
endeel girder had to be designed for the first time. They design: shop-welded parts welded together on site (Fig. 6).
were proposed by the chief engineer of the Enghien Saint- The Bureau of Bridges accepted this proposal and in 1934
Eloi Company, Alex Spoliansky. He had previously been the Herentals‑C bridge (57.5 m span) became the first fully
an assistant at Liège University, performing research with welded bridge to be erected in Belgium (Fig. 7).
Prof. Ferdinand Campus (1894–1983) on the best form of It was to be the first of a long series because, in just
nodes for Vierendeel structures [6]. The government’s ”Bu- under five years, between 1932 and 1937, no less than 50
reau of Bridges“ accepted the design following preliminary typical Vierendeel road bridges with parabolic upper chord
testing of a model of the welded node (Fig. 4) and full trans- would be erected: 25 across the Albert Canal, 23 across the
fer of liabilities to the steelwork contractor Enghien Saint- Campine canals, and two at Dudzeele (near Bruges). Five
Eloi. The Lanaye Bridge was constructed in 1932 (Fig. 5) of these were partly welded, but the remaining 45 were
and submitted to extensive, successful, load testing in early fully welded. The full list and characteristics of these spans
1933. has only been published in [8]. Twelve steelwork contrac-
Subsequent invitations to tender for Vierendeel (rivet- tors were involved, and three suppliers of electrodes: Ar-
ed) bridges yielded the same results: alternative bids for cos, Esab and Thermarc [9]. At the end of the 1930s, a
hybrid welded/riveted solutions were more economical total of 70 welded bridges had been built in Belgium [10],
than the riveted design of the Bureau of Bridges, and in 60 of them being considered as „large“ [11], including the
1933 the contract for four such bridges (Schooten 39, 50 Vierendeel spans. By comparison, in Germany about
Schooten 40, Lanklaar, Lanaken-Smeermaas) were award- 100 welded railway bridges had been constructed by 1935
ed to steelwork contractor Ateliers Métallurgiques de Niv- [7], and the impressive list of 800 welded road bridges and
elles. The invitation to tender for the Vierendeel bridge at 300 welded railway bridges built by 1939 has been pub-
Herentals-Lier (sometimes referred to as Herentals‑C) was lished [11]. In Belgium the State Railways Department also
issued in 1933. This time Enghien Saint-Eloi won the con- built large Vierendeel spans in the 1930 s (e. g. at Mechel-
en, Herentals and Gellik), but kept prudently to the riveted
solution.
18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Fig. 10. Fragments of the bottom chord of Hasselt Bridge,
1939 (Source: L’Ossature Métallique, 1939)
18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
great numbers during the war. The statistics of these acci-
dents are impressive, with several hundred vessels experi-
encing serious cracking problems, and more than 100 se-
vere failures [7], [16], [17], [18], [19]. But the relative number
of incidents (ratio of number of identified cracked struc-
tures to total number of structures constructed) is about
the same as for the bridges of the Albert Canal (1/6 to 1/5).
A definitive analysis of the failure of the Belgian bridg-
es has never been attempted and is probably no longer
possible since no bridge from that period survives today.
Two publications [14], [20] written by Belgian engineers
closely associated with the events have been all too often
overlooked although they are lacking in detail. It is true
Fig. 12. Cracks in Kaulille Bridge, 1940 (Source: L’Ossature that both report details without mentioning the name of
Métallique, 1940) the failed structure. But a close look at these papers and
others allows us to identify interesting data from the fail-
ures at Hasselt (Fig. 9 in [14], Figs. 18 and 19 in [20]), He-
rentals-Oolen (Figs. 8 and 11 in [14], Fig. 16 in [20]), Kau-
lille (Fig. 17 in [20]) and Hermalle (Fig. 20 in [20]). It is
now interesting to summarize the common characteristics
and differences of these failures because approximations
and even inaccuracies are conveyed in the literature:
–– Most failures occurred in all-welded Vierendeel bridge
types. They occurred there and at that time because only
in Belgium was this type of bridge favoured, because
Vierendeel bridges represented 5/6 of all the welded
bridges built at that time in Belgium, and probably also
because these internally stiff structures are prone to
high residual stresses due to the restrained shrinkage
deformations induced by the welding process.
–– Most failures occurred during very cold (freezing)
weather. This is certainly the case for the bridges that
Fig. 13. Cracks in Hermalle Bridge, 1940 suffered cracking in January 1940, but – contrary to
(Source: Proceedings of the 3rd IABSE Congress, 1948) widespread belief [1], [2], [4], [17], [18], [21] – the Hasselt
Bridge failed at a „normal“ temperature [14], or about
+5 °C [20], which is in agreement with the average tem-
1940 was below –10 °C). The mention of a third Vierendeel perature in Brussels in March 1938.
span badly cracked during the winter of 1939–1940 [14] –– All of these bridges failed or were badly damaged under
was completely ignored by all authors as well as the pic- their dead load only.
ture of cracks in the Vierendeel-type bridge identified as –– The steel of all these bridges was Thomas steel with an
Hermalle Bridge (a 90 m span bridge built in 1936, Fig. 13) ultimate strength of 420–500 N/mm2; it was an interme-
in [11]. diate grade between St36 and St52; it is often „re‑termed“
On 8 May 1940 the German army invaded Belgium as fully rimmed or unkilled basic Bessemer steel in
and all bridges were destroyed during the invasion, proba- non-Belgian literature.
bly blown up by Belgian troops in a hopeless attempt to –– The bottom chords (where cracking occurred in all
slow the progress of the Germans. Purely from the point of bridges) of the Hasselt and Herentals bridges consisted
view of structural safety, most of them were doomed to of welded plated beams, but the chords of the Kaullile
experience severe cracking problems, had they not been and Hermalle bridges consisted of rolled wide-flange
destroyed. But, due to the war, the announcement of the Grey beams (DIE 800 and DIN 1000 respectively), which
new bridge failures that had occurred in the winter 1940 were also know to suffer from high residual stresses
did not immediately stir any efforts to research deeper into caused by the rolling process.
the understanding of these brittle failures. It is known that
German engineers seized fragments of the Hasselt Bridge Some 10, and even 15, years after the Hasselt failure, there
that were kept at Liège University and tested fragments were still no commonly accepted reasons for explaining
from the Herentals-Oolen Bridge [15]. the structural failures of the bridges over the Albert Canal
or the „liberty ships“. Definitive improvements in the qual-
5 The long quest to understand brittle failure ity of steel and in detailing provisions allowed engineers to
design welded structures with confidence, but progress
Research on brittle failure started again in the United was mostly empirical. For a long time, the emphasis was
States from 1943 onwards when the Ship Structure Com- on notch effects at the tip of cracks, but the breakthrough
mittee was set up to investigate the causes of brittle failures in our understanding was only achieved with the advent of
that occurred in the welded „liberty ships“ produced in the concept of the critical length of a crack and crack con-
18670539, 2012, 4, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/stco.201210029 by Universidade Do Porto, Wiley Online Library on [20/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
centration factors which emerged from the developments [9] François, E.: La Construction Soudée. Impressions Conséc-
of fracture mechanics from the late 1960 s onwards. utives à l’Accident du Pont de Hasselt. L’Ossature Métallique 7
(1938), pp. 201–204.
6 Conclusion [10] Rucquoi, L.: Les Progrès Techniques en Construction
Soudée. L’Ossature Métallique 8 (1939), pp. 151–155.
[11] Nihoul, R.: Les Aciers pour la Construction Soudée. Prelim-
As Åkesson [1] perfectly summarized it: „Brittle failures in
inary publication of 3rd IABSE Congress (1948), pp. 47–64.
Belgium and Germany in 1936–1940 more or less sum up [12] Editor, O. M.: Etat Actuel des Recherches Relatives aux
all of the influencing factors that govern whether the frac- Causes de l’Accident du Pont de Hasselt. L’Ossature Métal
ture response should be ductile or brittle.“ lique 8 (1939), pp. 101–102.
This paper has attempted to depict the circumstances [13] De Cuyper, G.: Les Ponts Métalliques du Canal Albert.
that led to the first well-documented case of brittle failure L’Ossature Métallique 8 (1939), pp. 462–488.
in a large-scale welded structure. As so often, several caus- [14] De Cuyper, G.: Echecs dans la Construction Soudée. Prelim-
es were involved, most dealing with the legitimate igno- inary publication of 3rd IABSE Congress (1948), pp. 37–45.
rance and risks inherent in the use of a new technique. [15] Busch, H., Reuleke, W.: Investigation of Failures in a Welded
Fortunately in this case, no lives were lost. Bridge. Welding Journal 25 (1946), pp. 463 s-466 s. [Stahl u.
Eisen, 62, 66 (1942)].
[16] Tipper, C. F.: The Brittle Fracture Story. University Press,
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[6] Espion, B.: The Vierendeel Bridge at its Heyday: Rational Keywords: steel bridge; welded structure; Vierendeel bridges;
Design, Experiments and Brittle Failure. In: Nuts & Bolts of brittle failure; fracture
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[7] Voormann, F., Pfeifer, M., Trautz, M.: Die ersten geschweißten Author:
Stahlbrücken in Deutschland. Stahlbau 75 (2006), H. 4, Prof. Dr. Ir. Bernard Espion
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(1937), pp. 325–337. Bernard.Espion@ulb.ac.be