Atlas Copco Ground Engineering Products

Power unit

PUG
Safety and operating instructions

Original instructions
© 2014 Atlas Copco Craelius AB | No.6991 5105 01c | 2014-02-21
PUG Contents

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Personal precautions and qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Operation, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Maintenance, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Slip risk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Moving parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Regulatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
General regulatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Information signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Other signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Rig data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Patent protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Genuine parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Unintended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

© 2014 Atlas Copco Craelius AB | No.6991 5105 01c | 2014-02-21 3

Contents PUG

Lifting points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Before start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service schedule for Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Hydraulic oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Hydraulic oil filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Changing the hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Water oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Air oil cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Hydraulic system PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Lubricant recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Troubleshooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Disposal and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Oil and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Metals (steel, aluminum, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Plastics and rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Material Safety Data Sheets (MSDS/SDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Weight and measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4 © 2014 Atlas Copco Craelius AB | No.6991 5105 01c | 2014-02-21

PUG Contents

Electrical motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Hydraulic pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
PUG E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PUG D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

© 2014 Atlas Copco Craelius AB | No.6991 5105 01c | 2014-02-21 5

Safety and operating instructions

Introduction
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read these instructions carefully and make sure that you understand all of them
before starting for the first time.

The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
characteristics without notice. The information in this publication is assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about deficiencies
found, particularly in matters concerning product safety.

© 2013 Atlas Copco Craelius AB | 2013-11-11

Introduction

Safety instructions
To reduce risk of serious injury or death to yourself or
others, read these safety instructions before operating
the machine. Post these safety instructions at work
locations, provide copies to employees, and make
sure that everyone reads the safety instructions before
operating or servicing the machine. Comply with all
safety regulations.
All possible hazards cannot be covered here, but we
highlight some of the most important. For additional
safety information consult:
 Other documents and information packed with this
machine.
 Appropriate standards as referred to in the EC
Declaration of Conformity, if provided.
Safety signal words
The safety signal words Danger, Warning and Caution
have the following meanings:
DANGER Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING Indicates a hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION Indicates a hazardous situation
which, if not avoided, could
result in minor or moderate
injury.
Personal precautions and
qualifications
Only qualified and trained persons may operate or
maintain the equipment. Always use your common
sense and good judgement.
Hoisting and transport
Hoisting and transport of the equipment may only be
undertaken by persons who:
 are authorized to operate a crane or fork-lift truck in
conformity with the applicable national directives,
 are aware of all the relevant national safety
instructions and accident prevention instructions
 and have read and understood the safety and
hoisting and transport chapters of this manual.
Storage, repair, maintenance and disposal
Storage, repair, maintenance and disposal of the
equipment may only be undertaken by persons who:
© 2013 Atlas Copco Craelius AB | 2013-11-11
02 Safety Instructions Grouting Ed.1
Safety and operating instructions
 are aware of all the relevant national safety
instructions and accident prevention instructions
 and have read and understood the Safety and
operating instructions.
Operation
Operation of the equipment may only be undertaken
by qualified operators. Operators are qualified if they:
 have undergone theoretical and practical training
on the equipment in conformity with the national
directives,
 are aware of all the relevant national safety
instructions and accident prevention instructions
 and have read and understood the Safety and
operating instructions.
Personal protective equipment
WARNING Entanglement hazard
Loose fitting clothing and jewelry can get caught in
the moving parts of the machinery and cause serious
injury or death.
►Do not wear jewelry and loose fitting clothes.
Always use approved protective equipment. Operators
and all other persons in the working area must wear
protective equipment, including at a minimum:
 Protective helmet
 Hearing protection in accordance with occupational
health and safety regulation
 Impact resistant eye protection with side protection
 Respiratory protection when appropriate
 Protective gloves
 Proper protective boots
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor reactions
and incorrect assessments can lead to severe
accidents or death.
►Never use the machine when you are tired or under
the influence of drugs, alcohol or medication.
►Prevent other people from using the machine if
they are under the influence of drugs, alcohol or
medication.
7
Safety and operating instructions
Safety area
WARNING Falling objects can cause serious
injury or death
During operation, falling objects from great heights can
cause bodily injury and extensive damage.
►Close off the working area.
►Before starting always make sure no unauthorized
persons are within the working area of the drill rig in
use.
►Immediately stop operation when persons are
present in the danger area.
Hoisting and transport
WARNING Heavy equipment can cause serious
injury
►Use a sling dimensioned for the load it will carry.
►Use only straps that are intact and intended for the
load in question.
►Never use a damaged rope/sling.
►Fasten straps in lifting eyes when present.
►Always lift at the center of gravity.
►Always make sure that nobody is under or anywhere
near a suspended load or within the swing radius of
the rope/sling.
►Observe great care when strapping and lifting heavy
objects.
NOTICE Sling can damage components
►When lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical
components etc.
Operation, precautions
WARNING Hydraulic oil at high pressure
Thin jets of hydraulic oil under high pressure can
penetrate the skin and cause permanent damage.
►Immediately consult a doctor if hydraulic oil has
penetrated the skin.
►Never use your fingers to check for hydraulic fluid
leaks.
►Keep your face away from any possible leaks.
8 © 2013 Atlas Copco Craelius AB | 2013-11-11
WARNING Dust hazard
When drilling with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,
and dust, which can cause serious injury.
Some dusts, fumes or other airborne material created
during use of the machine may contain chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm. Some
examples of such chemicals are:
 Crystalline silica, cement and other masonry
products.
 Arsenic and chromium from chemically-treated
rubber.
 Lead from lead-based paints.
►To reduce your exposure to these chemicals, work in
a well-ventilated area and work with approved safety
equipment, such as dust masks that are specially
designed to filter out microscopic particles.
►Use a dust collector, or spray water with a water/
foam pump.
WARNING Unexpected movement can cause
serious injury
If control levers and switches are not set to neutral
position, starting the machine can lead to unexpected
movements and can therefore cause injury.
►Set control levers and switches to the neutral
positions prior to starting up.
WARNING Noise hazard
High sound levels may cause permanent hearing loss.
►Use hearing protection in accordance with
occupational health and safety regulations.
WARNING Emergency situation
An emergency situation can occur due to material
failure or incorrect handling.
►Stop the operation by pushing the emergency stop
button or if available pull the trip wire.
►Check proper function of the rig safety equipment at
least once beginning of each shift.
WARNING Gas line pressurized, Explosion
hazard
If the equipment comes in contact with gas lines and
explosives, an explosion could occur. Explosions will
lead to severe injuries or death.
►Never operate the machine in any explosive
environment.
02 Safety Instructions Grouting Ed.1

►Never use the machine near flammable materials,
fumes or dust.
►Make sure that there are no undetected sources of
gas or explosives.
►When working in areas where gas lines are buried,
make sure that your equipment is placed on the
windward side.
►Shut down all combustion engines, like hydraulic
power pack, generators etc.
►Leave the machine immediately.
►Warn people to evacuate the area.
►Contact emergency personnel.
►Contact the gas company to shut the gas off.
►Stay out of the area until the gas company declares
the area to be safe.
Maintenance, precautions
WARNING Hydraulic oil
Spilled hydraulic oil can cause burns, accidents by
slippery conditions and will also harm the environment.
►Take care of all spilled oil and handle it according to
your safety and environment regulations.
►Never dismantle the hydraulic components when the
hydraulic oil is hot.
WARNING Hydraulic system under high
pressure
Maintenance and repair on the machine and the
hydraulic equipment under pressure can lead to
severe injuries. Connections can loosen suddenly,
parts can suddenly move and hydraulic oil can be
ejected.
►Depressurize the hydraulic system before
performing maintenance on the hydraulic
equipment.
►Never replace high pressure hoses with hoses of
lower quality than the original or with hoses that
have removable couplings
Pressure settings are always performed on a
pressurized system.
►Always exercise the greatest caution.
►Pressure settings must only be performed by trained
personnel.
WARNING Rotating parts can cause serious
injury and damage
►Always turn off the engine before performing any
maintenance or service on the equipment.
WARNING Machine modification
Any machine modification may result in bodily injuries
to yourself or others.
© 2013 Atlas Copco Craelius AB | 2013-11-11
02 Safety Instructions Grouting Ed.1
Safety and operating instructions
►Always contact your Atlas Copco Customer Center
before you modify the machine.
►Always use original parts and accessories approved
by Atlas Copco.
WARNING Heavy machine can cause serious
injury
►During service and maintenance work, all
components that may be brought into motion or fall
must be supported or tied secure.
WARNING Thermal cracks may arise when
welding
►Do not do any welding on the equipment without
consulting Atlas Copco.
WARNING Hot engine parts can cause burn
►Make sure the engine is turned off before all
maintenance work and before refueling
►Be careful when draining hot oil and fluids
►Do not handle flammable fluids in the vicinity of hot
surfaces, sparks or naked flames
WARNING Electric shock
►Do not touch live electrical lines
►Only authorized electricians may carry out work on
the electrical system.
►Only qualified electricians should perform any
electrical troubleshooting or maintenance. Remove
all watches and rings that could contact live electric
circuits.
►Make sure all power to the system has been cut
before carrying out any maintenance work.
►All electric cabinets should remain locked when not
under direct control of qualified electrician.
►Do not use the cabinets as a toolbox or spare
parts storage container. The inherent vibration and
magnetism associated with transformer and motor
starters can cause inadvertent contact of foreign
objects with live circuits.
►Some electrical components may have power when
the main circuit breaker is open, verify that power is
disconnected before servicing.
►Do not tamper with safety interlock circuits, safety
guards or other safety devices, except as required
during normal maintenance and troubleshooting.
►Confirm that all safety devices and circuits are
replaced and functioning before operation is
resumed.
9
Safety and operating instructions

Signs and stickers Moving parts

The equipment is fitted with signs and stickers
containing important information about personal safety
and maintenance.
The signs and stickers shall always be easy to read.
Some of the following signs may be used on your
grouting equipment. Part numbers displayed on these
signs are designated to the plates only.

Prohibition signs

Moving parts can cause injuries.

♦ Keep out of the machine’s working area when it is in
♦ No admittance operation.

♦ No admittance for unauthorized personnel.

♦ Violation can cause personal injury. Regulatory signs

General regulatory signs

8915 0020 84

♦ Never put anything inside the CEMAG/CEMIX while

the engine is running.
♦ Violation can cause personal injury. ♦ The foot protection symbol means that you have to
wear boots.
♦ The eye, ear and head protections symbol means
Warning signs that you have to wear a hard hat, eye and ear
protection.
Slip risk ♦ The hand protection symbol means that you have to
wear hand protection.
♦ The instruction book symbol means that you have
to read the Safety and Operating instructions before
the equipment is used for the first time.

Slippery surface can cause injuries.

♦ Be careful when moving around on the rig.
♦ Do not run on the rig.

10 © 2014 Atlas Copco Craelius AB | 2014-02-21

03 Signs and stickers Unigrout Ed.2
 Safety and operating instructions

Information signs

Hydraulic oil drain

Other signs
Fire extinguisher

Rig data plate

See the Technical specifications section for further
information.

Atlas Copco Craelius

MÄRSTA - SWEDEN

A
Name
Hoisting/lifting point Type
Serial No.
Diesel power kW
B Rated voltage V Hz C
Electric power kW
I.P.
Gross weight kg D
3716 5522 00 Made in Sweden 201
AIB 100000282_00

A. Machine type
B. Serial number
C. The warning symbol together with the book symbol
means that the user must read the safety and operating
Hydraulic oil pressure instructions before the machine is used for the first time.
D. The CE symbol means that the machine is CE-approved.
See the CE Declaration of Conformity which is delivered
with the machine for more information.

Patent protection

Hydraulic oil level and temperature

Hydraulic oil filter

This product is protected by one or several world wide

patents.

© 2014 Atlas Copco Craelius AB | 2014-02-21 11

03 Signs and stickers Unigrout Ed.2
Safety and operating instructions

Genuine parts Cement Additive

3716 5565 83 3716 5565 81

Filling Emptying

3716 5565 87 3716 5565 54

Lower level limit Manually

3716 5565 84 3716 5565 86

Number 1 Number 2

1
3716 5565 78
2
3716 5565 79

For best performance make sure to always use

genuine Atlas Copco spare parts.

Before starting,
oil must be filled
according to lubricant
recommendations in the
Maintenance section
On Off

3716 5565 32 3716 5565 33

On/Off Water flow

3716 5565 31

3716 5565 27

3716 5565 35
Rotation 3716 5565 36
Rotation
Clockwise Counter-
clockwise

Grout flow Grout pressure

G
G
3716 5565 53 3716 5565 37

Rotation speed System pressure

regulation

3716 5565 06 3716 5565 01

Mixer Agitator

3716 5565 51 3716 5565 50

Hydraulic flow Vibrator

3716 5565 52 3716 5565 82

12 © 2014 Atlas Copco Craelius AB | 2014-02-21

03 Signs and stickers Unigrout Ed.2
 Safety and operating instructions

Overview Overview
To reduce the risk of serious injury or death to yourself
or others, read the Safety instructions section found
on the previous pages of this manual before operating PUG E
the equipment. 11 kW

A
Design and function D
B
PUG stands for power unit grouting. There are two
different types of power units. The electrical driven C E
PUG E and the diesel driven PUG D.
F
G
The PUG E models can vary in power and
appearance. H

The different models can consist of various I

combinations of hydraulic piston pumps and gear
pumps depending on the model and wich purpose to
serve.
J
The pumps are complete with a hydraulic tank, oil
filters and an oil cooler. The tank is provided with a
filler cap, breather, level/temperature gauge and a low
level switch.
The modular pump units have their separate
independent circuits for the grout pump, the agitator
and the mixer. They are pressure and flow adjustable
independent of each other. The Gear pumps with fixed
flow for mixer and agitator and the piston pump with
adjustable flow for the the grout pump. The pumps A. Grout pressure control
are mounted in a row and lowered into the tank and B. Grout flow control
connected to the electric motor by means of a flexible
C. Electrical cabinet
shaft-coupling.
D. Water/oil cooler
The gear pumps are provided with pressure relief
valves set at approximately 210 bar. A water/oil cooler E. Grout pump on/off
is mounted on the return line before the tank mounted
F. Electrical motor
return filter.
G. Cemix on/off
Intended use H. Cemag on/off
The power unit is intended for supporting and driving
I. Tank breathing valve
the powersources needed on a grouting platform.
J. Hydrulic oil tank
Unintended use
Any use going beyond this shall be considered ”not
intended use”. The manufacturer is then not liable
for damage incurred as a result; such use shall be at
the owner’s risk. Proper use also includes observing
information in operation-, service-, and maintenance
sections as stipulated by the manufacturer.

© 2014 Atlas Copco Craelius AB | 2014-02-21 13

04 Overview PUG Ed.1
Safety and operating instructions

15/22/30 kW A. Electrical cabinet

A C
B. Hydraulic oil tank
C. Grout pump control valve
D. Cemix on/off
E. Cemag on/off
F. Oil level indicator

D G. Breathing valve
H. Water/oil cooler
E
I. Electrical motor

45/55 kW
B
F

H
E

A. Breathing valve
B. Oil level indicator
C. Water/oil cooler
D. Elertical motor
E. Hydrulic oil tank

14 © 2014 Atlas Copco Craelius AB | 2014-02-21

04 Overview PUG Ed.1
 Safety and operating instructions

PUG D Main parts

45 kW
The PUG D is a hydraulic power unit designed to PUG E
supply hydraulic power to one mixer, one agitator and
one grout pump. A 43,7 kW diesel engine drives the Electrical cabinet
hydraulic pumps. They are connected by means of a
flexible shaft coupling.
The pumps are provided with pressure relief valves set
at 210 bar.
A bulkhead is placed on the front side of the power
A
unit together with the throttle control and the pressure
gauges. The bulkhead contains hydraulic connections B
for hoses between the power unit and the users. C

A D
B

C F

A. Start (green)/stop (red) buttons

D
B. Control lamp
C. Emergency stop button
E D. Main power switch

Controll valve

A
C
A. Exhaust system
B. Fire extinguisher
C. Operators panel
D. Bulkhead B D
E. Forklift eye
F. Control panel

A. High pressure setting valve.

B. High and low pressure valve.
C. Grout flow setting valve.
D. Low pressure setting valve.

© 2014 Atlas Copco Craelius AB | 2014-02-21 15

04 Overview PUG Ed.1
Safety and operating instructions

Temp/oil level meter PUG D

Control panel

Oil level
A G
B
H

40
50 60
C I
70

D
30
80
20
90
10

0 ºC 100

E 10 10 15 J
F

A. Emergency stop indicator

B. Hydrulic oil temprature indicator
C. Charge indicator
D. Motor temprature indicator
E. Fuse 10 A
F. Fuse 10 A
G. Hydraulic oil level
H. Ignition
I. Motor oil level indicator
J. Fuse 15 A

Engine hour meter

Engine Hours
00000 | |
| 1/10H

quartz

The hour meter is placed on the left side of the same

electrical cabinet that contains the control panel.

Temp/oil level meter

Oil level

ºF
ºC

16 © 2014 Atlas Copco Craelius AB | 2014-02-21

04 Overview PUG Ed.1
 Safety and operating instructions

Bulkhead and control panel Mark II

Mark I

E
D
A
B F
A E C G
D H
B F
C G X1 X2

T1 T2 T2 T5
P1 T1
P1 P3
P6 T6
T5 P2
T4 X1
A. Filter indicator
B. Diesel level meter
A. Emergency stop
C. Automatic fuse
B. Automatic fuse
D. Socket
C. Filter indicator
E. Throttle control
D. Throttle control
F. Main power switch
E. Main power switch
G. 12-24 V Outlet
F. 12-24 V Outlet
H. Emergency stop
G. Diesel level meter

• X1 Signal line Pumpac control valve

• T1 Tank return Pumpac
• T2 Tank retur Cemix
• P1 Pressure line Pumpac
• P3 Pressure line Cemag
• T5 Tank return Cemix and Cemag
• P2 Pressure line Cemix
• T4 Tank return
• X1 Signal line Pumpac control valve
• X2 Signal line Cemx and Cemag control valves
• T2 Tank return Pumpac
• T5 Tank return Cemix and Agitator
• P1 Pressure line Pumpac
• T1 Tank return Pumpac
• P6 Pressure line Cemix and Cemag units
• T6 Tank return Cemix and Cemag units

© 2014 Atlas Copco Craelius AB | 2014-02-21 17

04 Overview PUG Ed.1
Safety and operating instructions

Hoisting and transport PUG D

WARNING Heavy equipment can cause serious
injury
►Use a sling dimensioned for the load it is going to
carry.
►Use only straps that are undamaged and intended
for the load in question.
►Never use a damaged rope/sling.
►Fasten straps in lifting eyes when present.
►Always lift at the centre of gravity.
►Always make sure that nobody is under or anywhere
near a suspended load or within the swing radius of
the rope/sling.
►Observe great care when strapping and lifting heavy
objects.
NOTICE Sling can damage components
►When lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical
components etc.

Hoisting

Lifting points
The sling is recommended to be attached where the
lifting sign is located.
Note: The lifting points on the power unit are intended
for lifting only the power unit and should not be used
when lifting a power unit attached to a platform. For
lifting of a complete platform refer to the safety and
operating instructions of the platform in question.

PUG E

18 © 2013 Atlas Copco Craelius AB | 2013-04-12

05 Hoisting and Transport PUG Ed.1
 Safety and operating instructions

Operation Start up
WARNING Running engine
Serious injury can occur if the equipment is left PUG E
unattended with the engine running.
►Never leave the equipment unattended with the
engine running.
WARNING Unexpected movement can cause
serious injury
If control levers and switches are not set to neutral
position, start of the machine can lead to unexpected A
movements and can therefore cause injury.
B C
►Set control levers and switches to the neutral
positions prior to starting up.
D
Safety check
There are safety devices built into the system of the
agitator for your personal safety. Before each shift
commences, an extra and thorough safety check shall
be carried out on the equipment.
♦ Check the safety devices at least once every shift to
ensure that they are in full working order, so that you A. Start (green)/stop (red) buttons
know that they will be operational the moment you
need them. B. Control lamp
♦ If you are unsure of the equipment's reliability, do
C. Emergency stop buttwwon
not put it into operation.
D. Main power switch

Before start
1. Connect the electric cable to the electric supply.
1. Check all hydraulic hoses and connections and
tighten if necessary. 2. Start the power unit by turning on the main
switch (D) on the electrical cabinet.
2. See the Grout platform manual for how to
connect hoses to the platform bulkhead. 3. Push the green start button (A).

3. Check hydraulic oil level in the tanks. Top up if Stop

the oil level is to low.
1. To stop push the red button (A).
4. Open valve for water to oil cooler.

© 2014 Atlas Copco Craelius AB | 2014-02-21 19

06 Operation PUG Ed.0
Safety and operating instructions

PUG D commencing work by stopping the engine from

each safety stop device.
6. Adjust the rpm with the throttle lever. Always
start up at low speed.

A G 7. When starting up in cold weather, (below + 5°C),

B the speed of rotation (diesel engine) should not
H exceed 1000 rpm until the engine has been
warmed up to about +10°C.
C I
D
Stop
E 10 10 15 J 1. Allow the engine to idle for a few minutes before
F switching it off. This particularly applies when
the equipment has been operating for lengthy
periods.
2. The diesel engine should only be shut down
directly from its operating rpm in the case of
A. Emergency stop indicator emergency.
B. Hydrulic oil tempratur indicator

C. Charge indicator

D. Motor tempratur indicator

E. Fuse 10 A

F. Fuse 10 A

G. Hydraulic tempratur level

H. Ignition

I. Motor oil level indicator

J. Fuse 15 A

1. Before starting the diesel engine, certain

checks and measures must be carried out to
prevent accidents, unnecessary stoppages or
breakdown.
2. Check that the emergency stop buttons are in
out position.
3. Turn the main switch 1/4 turn.
4. Turn the ignition key to start position.

♦ Note that the lamps are lit-up. When the

engine starts, the lamps will expire.
♦ The power unit will automaticly shut down
if the diesel engine or the hydraulic oil
temprature rises above normal. It will
also shut down if the hydraulic oil level
or diesel engine oil level suffers below
critical level.
♦The red lamp will indicate what caused
the power unit to shut down.
5. Check that the emergency stop devices (On
the power unit and platform) are working before

20 © 2014 Atlas Copco Craelius AB | 2014-02-21

06 Operation PUG Ed.0
 Safety and operating instructions

Maintenance
DANGER Electric shock
►Do not touch live and damaged electrical lines.
►Only authorized electricians may carry out work on
the electrical system.
►Only qualified electricians should perform any
electrical troubleshooting or maintenance. Remove
all watches and rings that could contact live electric
circuits.
►Make sure all power to the system has been cut
before carrying out any maintenance work.
►All electric cabinets should remain locked when not
under direct control of qualified electrician.
►Do not flush the electrical equipment with water.
General
The performance and reliability of the equipment is
largely dependent on the amount of care and attention
shown to it. Regular checks and inspection of the
equipment prevent break downs and down time. Dirt
is a primary cause for most malfunctions in a hydraulic
system.
♦ Always try to keep the grouting equipment clean and
free from hardened grout. It is much easier to detect
faults or oil leakage on clean equipment.
♦ Never leave any part of the hydraulic system open
or exposed to external influence.
♦ Always attach tight-fitting plugs to disconnected
hose ends and couplings.

►Use flushclothes for protection of the electrical ♦ Always perform oil refills into the hydraulic oil tank
equipment, during cleaning. by first pumping the oil through the filters.

WARNING Hydraulic system under high ♦ Always store fresh oil in sealed containers.
pressure ♦ Always use TREDO type seals or O-rings for sealing
Maintenance and repair on the machine and the threads. Use of teflon tape, could damage sensitive
hydraulic equipment under pressure can lead to components in the system if fragments dislodge and
severe injuries. Connections can loosen suddenly, enter the system.
parts can suddenly move and hydraulic oil can be
ejected.
►Depressurize the hydraulic system before
performing maintenance on the hydraulic
equipment.
►Never replace high pressure hoses with hoses of
lower quality than the original or with hoses that
have removable couplings
►Never use your fingers to check for hydraulic fluid
leaks.
►Keep your face away from any possible leaks.
WARNING Service and maintenance on a
pressurized power unit can cause serious damage.
Do not perform any service or maintenance on the
power unit when it is pressurized.
►Stop the electrical motor.

Service schedule for Power Unit

Ref. No. Check points Procedure Service interval in Notes
hours of operation
8 40
1 Hydraulic oil Level check x Fill oil when necessary (clean the
tank
Oil temperature x tank at least once a year)
2 Hydraulic oil inspection x See hydralic oil filters
filters
3 Oil cooler Cleaning x For PUG E see water oil cooler
For PUG D see air water cooler
4 Emergency Test of function x
devices

© 2014 Atlas Copco Craelius AB | 2014-02-21 21

07 Maintenance PUG Ed.1
Safety and operating instructions
Hydraulic oil tank
On the electrical power units the oil level indicator is
located on the front of the lower part of the unit.
AIB 100000318_00
To inspect the oil level indicator on the diesel version
of the power unit it is first necessary to open the side
door. The oil level indicator can then be found on the
side of the tank.
22
Hydraulic oil filters
♦ The hydraulic system is supplied without hydraulic
fluid.
♦ Before starting, the tank should be filled to at least
half level of the indicator
♦ Recommended oil temperature for operation is 50°-
70° C
♦ The tank can be drained via a bottom drainage plug.
♦ Refill new oil as recommended.
Filter
Hydraulic filter and indicator
A. Filter indicator
B. Filter insert (cartridge)
The filter cartridge filtration efficiency is 10 micron. The
indicator (A) turns to red during operation when the
filter cartridge needs replacing.
♦ When replacing the cartridge, remember to clean
the area outside and around the filter housing to
prevent dirt from entering.
Changing the hydraulic oil
The hydraulic filter cartridge should be changed first
time after 50 hours when taken a new Power Unit into
operation, then the hydraulic filter and hydraulic oil
should be changed after 2000 operating hours under
normal worksite conditions, or at least once a year.
If the quality of the oil has deteriorated for some
reason, either through extremely high temperatures or
contamination for example, then it should be changed
as soon as possible. In such cases, the interior of the
tank should also be cleaned thoroughly.
♦ The useful service life of the hydraulic oil can be
seriously reduced at operating temperatures above
+70°C.
© 2014 Atlas Copco Craelius AB | 2014-02-21
07 Maintenance PUG Ed.1
 Safety and operating instructions

NOTICE High temperature

High temperature can cause leaky gaskets and
serious internal leakage in pumps and valves, due to
decreased viscosity and lubricating properties of the
oil.

Rotation of motor should be clockwise.

Water oil cooler

Note: Only PUG E

Symptom
Overheating of the hydraulic system. Poor
performance and reduced water circulation through
the cooler.

Procedure
Disconnect water hoses and use compressed air or
flush water backwards for cleaning.

Air oil cooler

Note: Only PUG D

Symptom
Overheating of the hydraulic system and poor
performance.

Procedure
Clean the air filter and make sure there is no dust or
debris caught in the filter.

© 2014 Atlas Copco Craelius AB | 2014-02-21 23

07 Maintenance PUG Ed.1
Safety and operating instructions

Hydraulic system PUG E

E A
B

C C

A. Filler cap with breather

B. Return filter
C. Drain plug
D. Level and temp gauge
E. Hydraulic gear pump
F. Pressure relief valve
G. Hydraulic tank
H. Water/Oil Cooler

24 © 2014 Atlas Copco Craelius AB | 2014-02-21

07 Maintenance PUG Ed.1
 Safety and operating instructions

Lubricant recommendations
Lubricant Recommendation
Hydraulic oil Use mineral-based hydraulic oil with good anti-wear, rust (oxidation) and foam inhibiting
properties, as well as effective air and water separation abilities. The viscosity grade should
correspond to the ambient temperature and ISO 3448, as follows:

Ambient temp. °C (°F) Viscosity grade Viscosity index

+25 to +40 (77 to 104) ISO VG 68 Min.95
0 to +25 (32 to 77) ISO VG 46 Min. 95
-30 to 0 (-22 to +32) ISO VG 32 Min. 95
Examples of oil grades in the temperature range 0 to + 25°C
Shell Tellus T46
BP Bartran HV 46
Castrol Hyspin T 46
Mobil DTE 15M
Texaco Rando HDZ 46
Exxon UNIVIS HP 46
Use of flame proof or vegetable hydraulic oil, please contact the
nearest Atlas Copco representative for information.
Grease Universal grease NLG12 .............................Operating temperature °C (°F)
lithium/molybdenum additive........................Max. 100° (212°)
Synthetic sodium or calcium grease.............Max. 140° (284°)
Example of grease grades
Shell Retinax AM
Esso MP Grease
BP Energrease LS-EP 2
Engine oil Use engine oil according to diesel engine Instruction Manual
Example of grade
15W 40 Turbo oil

© 2014 Atlas Copco Craelius AB | 2014-02-21 25

07 Maintenance PUG Ed.1
Safety and operating instructions

Troubleshooting
Troubleshooting chart
Troubleshooting
Fault Cause Action to take
Pressure gauge on the 1.Gauge has not been cleaned 1.Clean the gauge properly or replace. Check
outlet- Iine gives no properly pressure transmitter hose for leakage, replace if
reading necessary
2.To little or no fluid in the pressure
transmitter. 2.Top-up pressure transmitter with
recommended fliud.
Temperature of the 1.Too little oil in the tank. 1.Top-up with new oil of the correct quality.
oil is too high during
2.Malfunction of the hydraulic pump 2.Replace the pump.
grouting sequences.
3.Either very little or no cooling water 3.Connect cooling water to the cooler. Check the
connected to the cooler coil in the water flow.
hydraulic tank.
Electric motor rotates 1.Phases incorrectly coupled 1.Contact an authorized electrician to reconnect
in the wrong direction the two phases at their connections..
Electric motor 1.Flow setting too high in relation to 1.Reduce the flow or pressure.
protection breaker cuts pressure.
2.Check all fuses, etc.Consult an electrical
out. (overload).
2.Total malfunction of one phase. service engineer..
Electric motor stops or 1.To low hydraulic oil level in the 1.Top-up the hydraulic tank with the correct
wont start tank. Low level cut out. grade of oil.

26 © 2014 Atlas Copco Craelius AB | 2014-02-21

08 Troubleshooting PUG Ed.0

Disposal and environmental
instructions
Always follow the local regulations in force for the
handling and disposal of waste.
Oil and Grease
Leaking hydraulic connections and lubrication grease
are environmentally hazardous. Changing oils,
replacing hydraulic hoses and different types of filter
can be environmentally hazardous.
♦ Always collect oil residue, oil spillage, waste with
oil content, lubrication grease residue and spillage.
Treat the hazardous material in accordance with
local regulations.
♦ Use biodegradable hydraulic fluids and lubrication
oils for Atlas Copco products wherever possible.
Contact your local Atlas Copco office for further
information.
Engine
Engine exhausts are poisonous and environmentally
hazardous.
♦ Good ventilation is essential when the diesel engine
is running.
♦ Well-maintained air filters help to keep down
emission levels.
Fuel
Fuel spillage is environmentally hazardous and a fire
hazard.
♦ Always collect fuel residue and spillage. Treat in
accordance with local regulations.
Batteries
Batteries contain acids and heavy metals. For this
reason, expended batteries can be hazardous to the
environment and to health.
♦ Expended batteries must be sent for destruction in
accordance with local regulations.
Electrical components
Some electronic components contain batteries and
other components which could be hazardous to the
environment and personal health. Certain types of
work lighting contain mercury and could therefore
constitute environmental and health hazards.
♦ Treat the components according to local regulations
in force for destruction and waste disposal.
© 2014 Atlas Copco Craelius AB | 2014-02-21
09 Disposal Ed.3
Safety and operating instructions
Chemicals
Chemicals such as flushing additives, other additives
and coolants can be environmentally hazardous.
♦ Dispose of chemicals such as drilling additives, other
additives, glycol etc. according to the manufacturer’s
instructions.
♦ Treat the chemicals in accordance with local
regulations for both handling and waste disposal.
♦ Avoid the use of cleaning agents containing solvents
like carbon tetrachloride. There are environmentally
better alternatives now available on the market.
Dust
Rock dust can pose a health danger.
♦ Use dust binding oil.
Metals (steel, aluminum, etc.)
♦ These products are recyclable and should be taken
care of according to national regulations.
Plastics and rubber
♦ These products are often labeled according to
different classes. In those cases they are recyclable,
they should be taken care of according to national
regulations.
Pressure vessel
A pressure vessel can cause serious injury.
♦ Discarded accumulators or gas springs must be
rendered harmless.
♦ A discarded pressure vessel that has not been
punctured must be treated like a pressure vessel.
Material Safety Data Sheets (MSDS/SDS)
Material Safety Data Sheets (MSDS/SDS) for the
chemical products included in the delivery are
available at the:
Atlas Copco Safety Data Sheets Repository
Full link
http://www-1.atlascopco.com/__C125712A0045C780.
nsf/CustViewProd20?OpenView
Please download the specifications from this link.
27
Safety and operating instructions

Technical specifications
Technical data and dimensions specified in this chapter is assumed to be accurate at the time of the publication.

Weight and measurements

PUG E
11 kW

Model (power kW) Weight kg Hydraulic tank Dimensions mm

volume l A B C D
11 225 75 1352 510 652 -

28 © 2013 Atlas Copco Craelius AB | 2013-11-25

11 Technical Specifications PUG Ed.1
 Safety and operating instructions

15/22/30 kW

B
A

Model (power kW) Weight kg Hydraulic tank Dimensions mm

volume l A B C D
15/22/30 275 155 500 625 734 1630

© 2013 Atlas Copco Craelius AB | 2013-11-25 29

11 Technical Specifications PUG Ed.1
Safety and operating instructions

45/55 kW

A B

Model (power kW) Weight kg Hydraulic tank Dimensions mm

volume l A B C D
45/55 275 155 625 500 1831 -

30 © 2013 Atlas Copco Craelius AB | 2013-11-25

11 Technical Specifications PUG Ed.1
 Safety and operating instructions

PUG D
45 kW

A D

B C

Model (power kW) Weight kg Hydraulic tank Dimensions mm

volume l A B C D
45 950 90 1320 840 1700 1160

Electrical motor

PUG E
Model (power kW) Voltage V Current A Frequency Hz Speed rpm
11 400 21,5 50 1460
690 - 50 -
15 400 29 50 1450
22 400 42 50 1470
550 31,1 50 1480
1000 - 50 -
30 575 39 60 1450
1000 - 50
45 400 - 50 -
690 - 50 -
1000 - 50 -
55 400 98 50 1480
690 - 50 -
1000 - 50 -

© 2013 Atlas Copco Craelius AB | 2013-11-25 31

11 Technical Specifications PUG Ed.1
Safety and operating instructions

Diesel engine

PUG D
Model Power kW Speed rpm
Deutz D2011 L04i 45 (43,7) 2000 For more info: See documentation from supplier

Hydraulic pumps

PUG E
Model (power kW) Pump number Type Capacity l/min Max pressure bar
11 1 Gear 30 210
2 Gear 19
3 Gear 5
15 1 Piston 0-61 210
2 Gear 15
3 Gear 11
22 1 Piston 0-61 210
2 Gear 15/19
3 Gear 11/15
4 Gear 11
30 1 Piston 0-61 210
2 Gear 19
3 Gear 11
45 1 Piston 0-96/0-61 210
2 Piston/Gear 0-61/19
3 Gear 26/19/15/11
4 Gear 11
5 Gear 11
055 1 Piston 0-96/0-61 210
2 Piston 0-61
3 Piston/Gear 0-61/11
4 Gear 11
Some power units can have different configurations (size, number and type) of pumps depending on the users to
serve.

PUG D
Model (power kW) Pump number Type Capacity l/min Max pressure bar
45 (Mark I) 1 Piston 0-61 210
2 Gear 15
3 Gear 11
45 (Mark II) 1 Piston 0-61 210
2 Piston 0-61

32 © 2013 Atlas Copco Craelius AB | 2013-11-25

11 Technical Specifications PUG Ed.1
 Safety and operating instructions

Miscellaneous

PUG E
Hydraulc filter
Tank mounted return filter
Filtration 10 micron
Filter indicator is mounted on the control panel

Hydraulic oil cooler:

Water/oil type
3/8" Water hose connection

PUG D
Hydraulc filter
Tank mounted return filter
Filtration 10 micron

Hydraulic oil cooler:

Air/oil type

© 2013 Atlas Copco Craelius AB | 2013-11-25 33

11 Technical Specifications PUG Ed.1
 © Copyright 2014, Atlas Copco Craelius AB , Märsta, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part numbers and drawings. Illustrations and photos in this document may show equipment with optional extras.
6991 5105 01c Märsta, Sweden, 21 February 2014 Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.

www.atlascopco.com