OPERATING, SAFETY

AND MAINTENANCE MANUAL

DM25/SP

Read this instruction manual before operating this equipment.

This manual contains important safety information.

Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
 ADDENDUM - Suggested Assembly
Torque Values

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 001 Last Revision 01-12-2011 1-1
 Bolts Torque Specifications ADDENDUM - Suggested Assembly Torque

1.1 - Torque Specifications

Standard Torque Values

General Information

! CAUTION
Use only the proper tools (inches) on hardware. Other tools may not fit
properly. They may slip and cause injury.

Head Markings
Fasteners should be replaced with the same grade or a higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original grade fastener.

Figure 1-1
Do not use these values if a different torque value or tightening procedure is listed for a specific
application. Torque values listed are for general use only. All values are suggested maximum
with dry plated hardware.
Make sure fastener threads are clean and you properly start thread engagement. This will
prevent them from falling when tightening.
The following pages list the recommended tightening torques for the various size bolts used
by Drilling Solutions. Proper torque specifications should be used at all times.
The head of grade five (5) is marked with three (3) short lines. The head of a grade eight (8)
is marked with six (6) short lines. (See Figure 1-1)
In the following tables, DRY means “clean dry” threads and LUBE means a “light film” of oil.
Excess oil in a threaded dead end hole can create a hydraulic lock giving a false torque
reading.

1-2 Rev 001 Last Revision 01-12-2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
ADDENDUM - Suggested Assembly Torque Values Bolts Torque Specifications

Recommended Torques in Foot Pounds (ft/lbs.)

This page lists the recommended tightening torques, in foot pounds (ft/lbs.), for the various
size bolts and nuts that are used. Proper torque specifications should be used at all times. The
head of a grade five (5) bolt is marked with three (3) short lines. The head of a grade eight (8)
bolt is marked with six (6) short lines. Dry means “clean dry threads” and LUBE means a “light
film” of oil. Excess oil in a threaded dead end hole can create a hydraulic lock giving false
torque readings. Suggested assembly torque values are per engineering specifications.
Table 1: Recommended Torques in Ft/Lbs.

SAE GRADE 5 TIGHTENING SAE GRADE 8 TIGHTENING

TORQUE TORQUE
SIZE
DRY LUBE DRY LUBE
1/4 - 20 NC 8 6 12 9
1/4 - 28 NF 10 7 14 10
5/16 - 18 NC 17 13 25 18
5/16 - 24 NF 19 14 25 20
3/8 - 16 NC 30 23 45 35
3/8 - 24 NF 35 25 50 35
7/16 - 14 NC 50 35 70 55
7/16 - 20 NF 55 40 80 60
1/2 - 13 NC 75 55 110 80
1/2 - 20 NF 90 65 120 90
9/16 - 12 NC 110 80 150 110
9/16 - 18 NF 120 90 170 130
5/8 - 11 NC 150 110 220 170
5/8 - 18 NF 180 130 240 180
3/4 - 10 NC 260 200 380 280
3/4 - 16 NF 300 220 420 320
7/8 - 9NC 430 320 600 460
7/8 - 14 NF 470 360 660 500
1 - 8 NC 640 480 900 680
1 - 12 NF 710 530 1000 740
1-1/8 - 7 NC 800 600 1280 960
1-1/8 -12 NF 880 660 1440 1080
1-1/4 - 7 NC 1120 840 1820 1100
1-1/4 - 12 NF 1240 920 2000 1500
1-3/8 - 6 NC 1460 1100 2380 1780
1-3/8 - 12NF 1680 1260 2720 2040

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 001 Last Revision 01-12-2011 1-3
 Bolts Torque Specifications ADDENDUM - Suggested Assembly Torque

SAE GRADE 5 TIGHTENING SAE GRADE 8 TIGHTENING

TORQUE TORQUE
SIZE
DRY LUBE DRY LUBE

1-1/2 - 6 NC 1940 1460 3160 2360

1-1/2 - 12 NF 2200 1640 3560 2660

Recommended Torques in Nm
This page lists the recommended tightening torques, in Newton-meters (Nm), for the various
size bolts and nuts that are used. Proper torque specifications should be used at all times. The
head of a grade five (5) bolt is marked with three (3) short lines. The head of a grade eight (8)
bolt is marked with six (6) short lines. Dry means “clean dry threads” and LUBE means a “light
film” of oil. Excess oil in a threaded dead end hole can create a hydraulic lock giving false
torque readings. Suggested assembly torque values are per engineering specifications.
Table 2: Recommended Torques in Nm

SAE GRADE 5 TIGHTENING SAE GRADE 8 TIGHTENING

TORQUE TORQUE
SIZE
DRY LUBE DRY LUBE
1/4 - 20 NC 11 8 16 12
1/4 - 28 NF 14 9 19 14
5/16 - 18 NC 23 18 34 24
5/16 - 24 NF 26 19 34 27
3/8 - 16 NC 41 31 61 47
3/8 - 24 NF 47 34 68 47
7/16 - 14 NC 68 47 95 75
7/16 - 20 NF 75 54 108 81
1/2 - 13 NC 102 75 149 108
1/2 - 20 NF 122 88 163 122
9/16 - 12 NC 149 108 203 149
9/16 - 18 NF 163 122 230 176
5/8 - 11 NC 203 149 298 230
5/8 - 18 NF 244 176 325 244
3/4 - 10 NC 353 271 515 380
3/4 - 16 NF 407 298 569 434
7/8 - 9NC 583 434 813 624
7/8 - 14 NF 637 488 895 678

1-4 Rev 001 Last Revision 01-12-2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
ADDENDUM - Suggested Assembly Torque Values Bolts Torque Specifications

SAE GRADE 5 TIGHTENING SAE GRADE 8 TIGHTENING

TORQUE TORQUE
SIZE
DRY LUBE DRY LUBE
1 - 8 NC 868 651 1220 922
1 - 12 NF 963 719 1356 1003
1-1/8 - 7 NC 1085 813 1735 1302
1-1/8 -12 NF 1193 895 1952 1464
1-1/4 - 7 NC 1519 1139 2468 1491
1-1/4 - 12 NF 1681 1247 2712 2034
1-3/8 - 6 NC 1979 1491 3227 2413
1-3/8 - 12NF 2278 1708 3688 2766
1-1/2 - 6 NC 2630 1979 4284 3200
1-1/2 - 12 NF 2983 2224 4827 3606

Metric Torque Values

General Information

! CAUTION
Use only the proper tools (metric) on hardware. Other tools may not fit
properly. They may slip and cause injury.

Head Marking or Class

Fasteners should be replaced with the same grade or a higher grade. If higher grade fasteners
are used, these should only be tightened to the strength of the original grade fastener

Figure 1-2

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 001 Last Revision 01-12-2011 1-5
 Bolts Torque Specifications ADDENDUM - Suggested Assembly Torque

Do not use these values if a different torque value or tightening procedure is listed for a specific
application. Torque values listed are for general use only. All values are suggested maximum
with dry plated hardware.
Make sure fastener threads are clean and you properly start thread engagement. This will
prevent them from falling when tightening.
The following pages list the recommended tightening torques for the various size bolts used
by Drilling Solutions. Proper torque specifications should be used at all times.
Metric head marking or class see Figure 1-2.
In the following tables, DRY means “clean dry” threads and LUBE means a “light film” of oil.
Excess oil in a threaded dead end hole can create a hydraulic lock giving a false torque
reading.

Recommended Torques in Foot Pounds (ft/lbs.)

This page lists the recommended tightening torques, in foot pounds (ft/lbs.), for the various
size bolts that are used. Proper torque specifications should be used at all times. Dry means
“clean dry threads” and LUBE means a “light film” of oil. Excess oil in a threaded dead end
hole can create a hydraulic lock giving false torque readings. Suggested assembly torque
values are per engineering specifications.
Table 3: Recommended Torques in Metric Bolts in ft/lbs.

CLASS 12.9 (Socket

CLASS 8.8 CLASS 10.9
Head Cap Screw)
SIZE
DRY LUBE DRY LUBE DRY LUBE
M6x1 8 6 11 8 13 9
M8x1.25 19 15 27 20 31 23
M8x1 21 16 29 22 — —
M10x1.5 39 29 53 40 62 47
M10x1.25 41 30 56 42 — —
M12x1.75 67 50 93 70 108 81
M12x1.25 73 55 101 76 — —
M14x2 107 80 148 111 173 130
M14x1.5 116 87 161 121 — —
M16x2 167 125 231 173 269 202
M16x1.5 177 133 245 184 — —
M20x2.5 325 244 450 337 525 394

1-6 Rev 001 Last Revision 01-12-2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
ADDENDUM - Suggested Assembly Torque Values Bolts Torque Specifications

CLASS 12.9 (Socket

CLASS 8.8 CLASS 10.9
Head Cap Screw)
SIZE
DRY LUBE DRY LUBE DRY LUBE
M20x1.5 361 271 500 375 — —
M24x3 562 422 778 583 908 681
M24x2 612 459 846 635 — —
M30x3.5 1117 838 1545 1159 1804 1353
M30x2 1237 928 1711 1283 — —
M36x4 1952 1464 2701 2026 3154 2366
M36x2 2187 1640 3025 2269 — —
M42x4.5 3123 2342 4320 3240 — —
M42x2 3513 2635 4860 3645 — —
M48x5 4684 3513 6479 4860 — —
M48x2 5321 3991 7361 5521 — —

Recommended Torques in Newton-meters (Nm)

This page lists the recommended tightening torques, in Newton-meters (Nm), for the various
size bolts that are used. Proper torque specifications should be used at all times.Dry means
“clean dry threads” and LUBE means a “light film” of oil. Excess oil in a threaded dead end
hole can create a hydraulic lock giving false torque readings. Suggested assembly torque
values are per engineering specifications.
Table 4: Recommended Torques in Metric Bolts in Nm

CLASS 12.9 (Socket

CLASS 8.8 CLASS 10.9
Head Cap Screw)
SIZE
DRY LUBE DRY LUBE DRY LUBE
M6x1 11 8 15 11 17 13
M8x1.25 26 20 37 27 42 32
M8x1 28 22 39 30 — —
M10x1.5 53 39 72 54 84 64
M10x1.25 56 41 76 60 — —
M12x1.75 91 68 126 95 146 110

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 001 Last Revision 01-12-2011 1-7
 Bolts Torque Specifications ADDENDUM - Suggested Assembly Torque

CLASS 12.9 (Socket

CLASS 8.8 CLASS 10.9
Head Cap Screw)
SIZE
DRY LUBE DRY LUBE DRY LUBE
M12x1.25 99 75 137 103 — —
M14x2 145 108 201 150 234 176
M14x1.5 157 118 218 164 — —
M16x2 226 169 313 235 365 274
M16x1.5 240 180 332 249 — —
M20x2.5 440 331 610 457 712 534
M20x1.5 489 267 678 508 — —
M24x3 762 572 1055 780 1231 923
M24x2 830 622 1147 861 — —
M30x3.5 1514 1136 2095 1571 2446 1834
M30x2 1677 1258 2320 1740 — —
M36x4 2647 1985 3662 2747 4276 3208
M36x2 2965 2223 4101 3076 — —
M42x4.5 4232 3175 5857 4393 — —
M42x2 4763 3573 6589 4942 — —
M48x5 6351 4763 8784 6889 — —
M48x2 7214 5411 9980 7485 — —

1-8 Rev 001 Last Revision 01-12-2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
We are committed to your
superior productivity through
interaction and innovation.

Atlas Copco Drilling Solutions, LLC

A Company Within the Atlas Copco Group
P.O. Box 462288, 2100 North First Street
Garland, Texas 75040 USA
www.atlascopco.com/drillingsolutions
Atlas Copco Drilling Solutions

Atlas Copco Air Hose Clamps Addendum

MODEL: All Drills
 Atlas Copco Drilling Solutions, LLC
2100 North First Street
Garland, Texas, 75040
(972)496-7400

Read the instruction manual before operating this equipment.

This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
 TABLE OF CONTENTS
Series
TITLE PAGE
AIR HOSE CLAMP INSTALLATION INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 - Dixon Boss Clamp Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Torque Procedure For Dixon 4 Bolt Clamp With Atlas Copco Hose . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Process: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Torque Procedure For Dixon 6 Bolt Clamp With Atlas Copco Hose . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Process: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.2 - IC Clamp Installation and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Rev 000 Last Revision 01/11/2010 toc - i

 TABLE OF CONTENTS
Series
TITLE PAGE

toc - ii Rev 000 Last Revision 01/11/2010

 Air Hose Clamp Installation Instructions

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 000 Last Revision October 2011 1-1
 Addendum Air Hose Clamp Installation Instructions

1.1 - Dixon Boss Clamp Installation Instructions

Torque Procedure For Dixon 4 Bolt Clamp With Atlas Copco Hose

Notes:

1. Periodic bolt re-tightening is necessary due to "Cold-Flow" present in all rubber

hoses.
2. Dixon Boss clamps (including nuts and bolts) are for a single use only! Once
removed, discard. Only use nuts and bolts that come with the clamps. Do not
replace hardware.
3. DO NOT USE AN IMPACT WRENCH.
Clamp and Hose Selection:
Refer to rig BOM for correct hose and clamps to use.

Process:

1. Install whip checks on hose and hard pipe for both ends of the hose.
2. Insert hose into stem.
3. Position the clamp gripping fingers behind the stem collar. See illustration
above.
4. Tighten the bolts by hand until there is equal thread engagement. DO NOT
USE AN IMPACT WRENCH
5. Set a calibrated torque wrench to the final torque value for the clamp.
6. Using the calibrated torque wrench to tighten bolts to required torque following
the procedure below:

NOTE: Torque values are based upon "dry bolts". Lubricant on bolts will
adversely affect clamp performance.

3" ID clamps (2657546061 and 2658006735) should be torqued to 100 ft. lbs using the
procedure below: (Note: Torque value for 3" Dixon clamps (2657546061 and 2658006735) on
Atlas Copco hose is lower then normal catalog torque specs. DO NOT torque assemblies to
150 ft. lbs)
2.5" and 2" ID clamps (2656918832 and 2650743731) should be torqued to 60 ft. lbs using the
procedure below:

1-2 Rev 000 Last Revision October 2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
Air Hose Clamp Installation Instructions Addendum

6. Bolt tightening sequence (FIGURE 1):

a. Back bolt (nut 1), 1 full turn.

b. Front bolt (nut 2), 1 full turn.
c. Snug by hand, nuts on opposite side of bolts just tightened. (nut 3 and nut 4)
d. Opposite side back bolt (nut 3), 1 full turn.
e. Opposite side front bolt (nut 4), 1 full turn.
f. Snug by hand, nuts on opposite side of bolts just tightened. (nut 1 and nut 2)
g. Repeat "a" to "f" until all bolts are tightened to specified torque. Once the torque
value is reached on a bolt move to the next step in the tightening sequence.

NOTE: It is common for one bolt to reach torque before the others.
Continue sequence until all four bolts have reached torque in sequence.

7. Inspect results using "Criteria for Sufficient Fit of a Boss Clamp" (FIGURE 2 ):

a. Sufficient fit criteria provides inspection guidelines when the clamp has been
assembled in accordance with the torque procedure and all the bolts are
tightened to the correct torque.

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 000 Last Revision October 2011 1-3
 Addendum Air Hose Clamp Installation Instructions

b. Failure to adhere to these guidelines could produce poor clamp performance.

Minimum Range:
- 1/16" clearance between clamp halves (both sides for 4 bolt clamps).
Maximum Range:
- 1/16" interlock between gripping fingers and stem collar (all gripping fingers).
- 1/16" interlock between dovetail extensions. (all gripping fingers).

Torque Procedure For Dixon 6 Bolt Clamp With Atlas Copco Hose

Notes:

1. Periodic bolt re-tightening is necessary due to "Cold-Flow" present in all rubber

hoses.
2. Dixon Boss clamps (including nuts and bolts) are for a single use only! Once
removed, discard. Only use nuts and bolts that come with the clamps. Do not
replace hardware.
3. DO NOT USE AN IMPACT WRENCH.
Clamp and Hose Selection:
Refer to rig BOM for correct hose and clamps to use.

Process:

1. Install whip checks on hose and hard pipe for both ends of the hose.
2. Insert hose into stem.
3. Position the clamp gripping fingers behind the stem collar. See illustration
above.
4. Tighten the bolts by hand until there is equal thread engagement. DO NOT
USE AN IMPACT WRENCH
5. Set a calibrated torque wrench to the final torque value for the clamp.
6. Using the calibrated torque wrench to tighten bolts to required torque following
the procedure below:

NOTE: Torque values are based upon "dry bolts". Lubricant on bolts will
adversely affect clamp performance.

1-4 Rev 000 Last Revision October 2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
Air Hose Clamp Installation Instructions Addendum

4" ID clamps (2657823932) should be torqued to 200 ft. lbs using the procedure below

6. Bolt tightening sequence (FIGURE 1):

a. Bolt 1 (nut 1), 1 full turn

b. Bolt 2 (nut 2), 1 full turn
c. Bolt 3 (nut 3), 1 full turn
d. Bolt 4 (nut 4), 1 full turn
e. Bolt 5 (nut 5), 1 full turn
f. Bolt 6 (nut 6), 1 full turn
g. Repeat "a" to "f" until all bolts are tightened to specified torque. Once the torque
value is reached on a bolt move to the next step in the tightening sequence.

NOTE: It is common for one bolt to reach torque before the others.
Continue sequence until all four bolts have reached torque in sequence.

7. Inspect results using "Criteria for Sufficient Fit of a Boss Clamp":

a. Sufficient fit criteria provides inspection guidelines when the clamp has been
assembled in accordance with the torque procedure and all the bolts are
tightened to the correct torque.
b. Failure to adhere to these guidelines could produce poor clamp performance.
Minimum Range:
- 1/16" clearance between clamp halves (both sides for 4 bolt clamps).
Maximum Range:
- 1/16" interlock between gripping fingers and stem collar (all gripping fingers).
- 1/16" interlock between dovetail extensions. (all gripping fingers).

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 000 Last Revision October 2011 1-5
 Addendum Air Hose Clamp Installation Instructions

1.2 - IC Clamp Installation and Instructions

Instructions
IC (Campbell) clamps are 360° U-Bolt interlocking clamps. These clamps will be used on low
pressure machines Only.

1. Insert fitting fully into hose.

2. Place cast part of clamp on top of hose so interlocking fingers fit into collar of
fitting.
3. Place ribbed steel liner under hose so it aligns with ribs in clamp casting.
4. Install U-bolts around steel liner and through clamp casting.
5. Tighten nuts on U-bolts evenly until steel liner is drawn up into clamp casting
on both sides and interlocking fingers engage collar of fitting.
6. Clamp assembly gives 360° of clamping pressure.
7. Clamps should be checked for tightness during use and retightened when
necessary.

1-6 Rev 000 Last Revision October 2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
Air Hose Clamp Installation Instructions Addendum

Table 1: Clamp Size and Torque Value

Clamp Size Nut Torque # Of U-Bolts

1/2” 15 ft.lbs (20.34 N-m) 1
3/4” 25 ft.lbs (33.90 N-m) 1
1” 25 ft.lbs (33.90 N-m) 2
1-1/4” 25 ft.lbs (33.90 N-m) 2
1-1/2” 35 ft.lbs (47.45 N-m) 2
2” 55 ft.lbs (74.57 N-m) 2
2-1/2” 55 ft.lbs (74.57 N-m) 2
3” 55 ft.lbs (74.57 N-m) 3
4” 100 ft.lbs (135.58 N-m) 3
6” 150 ft.lbs (203.40 N-m) 3

ATLAS COPCO DRILLING SOLUTIONS,LLC Rev 000 Last Revision October 2011 1-7
 Addendum Air Hose Clamp Installation Instructions

This page is intentionally blank

1-8 Rev 000 Last Revision October 2011 ATLAS COPCO DRILLING SOLUTIONS,LLC
© 2011 Atlas Copco Drilling Solutions, LLC Garland Texas, USA
 © 2011 Atlas Copco Drilling Solutions, LLC Garland Texas, USA

Atlas Copco Drilling Solutions, LLC

A Company Within the Atlas Copco Group
P.O. Box 462288, 2100 North First Street
Garland, Texas 75040 USA
www.atlascopco.com/drillingsolutions