TEST PROJECT

MODULE C (MAIN_PROJECT)
INDUSTRIAL CONTROL
WORLDSKILLS_INDONESIA_2021_MP_ACTUAL

Submitted by:
Name: LODI JOYO SISWANTO
Member country or region: ID

LKSN_2021_ ACTUAL
Module 1 – Main project
With the attached mounting layout and its electrical diagrams it is intended to simulate the
operation of the following Water Control System.

Legend :
MA1: Mixing motor
MA2: Motor pump 1
MA3: Motor pump 2
B113 : Tank B101 Empty
B114 : Tank B101 Half
S111 : Tank B101 Full
B117 : MA1 Left
B118 : MA1 Right
S112 : Tank B102 Half

Version: 1.1
LKSN_2021 _ACTUAL 2 of 2
Date: 24.09.2021
 1 2 3 4 5 6

1099
640
600
50

A A

1. Control Box (400x500mm)

2. Cable tray (100x60mm)

550
3. Bracket cable tray
6

800
4. PVC tube 20mm
7 8
5. Wall duct (60x40mm)

1100
6. Housing MA1

1250
B 5
7. Housing (B117 & B118) B

5 5 8. Housing MA3
9 9. Housing S112
11 1
12 10. Housing MA2
4
5 11. Housing S111
13
12. Housing B114
10 13. Housing B113
2
3 3
C C
4

X0 - Power supply
AC - 220V
*
WALL INSTALLATION NOT IN SCALE Test Project for the LKS NATIONAL 2021
* All measurements from a horizontal and vertical line Copyright © 2021 WSC2022_Team DNIA.
All Rights Reserved.
D ap 10 - 30mm from the end of the booth. D

Skill: Industrial Control 19

All devices, which are not in the mesuarements, Scale: X:Y Date: 05.10.2021 Paper: A3
the mounting is up to the competitor Drawn / Design by: LODI JOYO SISWANTO Drawing No: LKSN_2021_MP_ACTUAL
Description: Wall layout Rev: Page: 1 of 12

1 2 3 4 5 6
 1 2 3 4 5 6

50
A A

A4
Description :
1. PL1 - POWER
2. PL2 - AUTO MODE
3. PL3 - MANUAL MODE
4. SS1 - SELECT MODE
5. PB1 - MACHINE ON
B 6. PB2 - MACHINE OFF B

PL1 7. A4 - HMI
75 75

70
PL3 SS1 PL2

60
PB1

C C

60
PB2

M25 M20 M20 M20 M20 M20 M20 M20 M20 M16

Test Project for the LKS NATIONAL 2021

W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

Scale: X:Y Date: 24.09.2021 Paper: A3
Drawn / Design by: LODI JOYO SISWANTO Drawing No: LKSN_2021_MP_ACTUAL
Description: Control box Rev: XX Page: 2 of 12
400x500
1 2 3 4 5 6
 1 2 3 4 5 6

A A2 A

Description :
A1 A0
1. A0 - External Power Supply
A3 (Optional)
2. A1 - MAIN PLC
3. A2 - INPUT
F1 F2
B 4. A3 - OUTPUT B

K1 5. F1 - BREAKER
6. F2 - BREKAER
7. K1 - KONTAKTOR
Ducting : 40 x 60 mm

8. X1 - POWER TERMINAL
9. X2 - CONTROL TERMINAL
C 10. PE - EARTHING C

X1 X2 PE
1 2 3 1 2 3 4 5 6 7 8 9 10 11

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

Scale: X:Y Date: 05.10.2021 Paper: A3
Drawn / Design by: Lodi Joyo Siswanto Drawing No: LKSN_2021_MP_ACTUAL
Description: Base Panel Rev: XX Page: 3 of 12
Devices mounting
1 2 3 4 5 6
 1 2 3 4 5 6

A2:bit 10
A2:bit 11
A3:bit 0
A3:bit 1
A3:bit 2

A2:bit 6
A2:bit 7
A2:bit 8
A2:bit 9
PE:1

K1:N

K1:3
F1:1
F1:3

F1:4

F2:2
A A

1 2 3 1 2 3 4 5 6 7 8 9 10 11

X1 X2

B B

MA1:x1
MA2:x1
MA3:x1
MA1:x2
MA2:x2 & MA3:x2
S111:4
S112:4
B113:4
B114:4
B117:4
B118:4
S111:3 & S112:3
B113:3 & B114:3
B117:3 & B118:3
X0:PE
X0:L1
X0:N
Panel
Door
PLC

C C
1 2 3
Note :
1. PE use Terminal size 30
PE 2. X1, X2 use Terminal size 10

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

X1:3

Cable tray

Scale: X:Y Date: 05.10.2021 Paper: A3

Drawn / Design by: Lodi Joyo Siswanto Drawing No: LKSN_2021_MP_ACTUAL
Description: Termination Rev: Page: 4 of 12

1 2 3 4 5 6
 1 2 3 4 5 6

A A

6 7 8 W6

MA1
B117 B118 MA3
S112

W9

9
W2
W4
B B

10 12 B113

13
MA2 S111 B114

C
W3 W5
11 W8 W7

Test Project for the LKS NATIONAL 2021

Copyright © WSC2022_Team DNIA.
All Rights Reserved.
D D

Skill: Trade 19 Industrial Control

Scale: X:Y Date: 24.09.2021 Paper: A3
Drawn / Design by: LODI JOYO SISWANTO Drawing No: LKSN_2021_MP_ACTUAL
Description: Detail - Cable Number Rev: Page: 5 of 12

1 2 3 4 5 6
 0 1 2 3 4 5 6 7 8 9

THIS PAGE FOR COMPETITOR USE

1 3
EXTERNAL POWER SUPPLY
-F1
2 4

1,5
BK BK

-A0 AC AC
24VDC
5A

1
0,75 -PB2
2
BU BU

3 1
-PB1 -K1
4 /6.8 2

DC+ DC- 1F1 /9.0

1 3 -A1
-F2
2 4
1,5

BK BK BU BU

1M1- / 7.0

1L1+ / 7.0
panel

/ 6.7
door
PLC

A1
x1

1N1
K1 -PL1
-PE:1

A2 white x2

GN/YE

-X1 1 2 3 7
-PE 6.6 / 1N1 1N1 /10.4
-X2 1 2 /6.8
GN/YE
3 4 /7.1

/8.5 & /8.6

/8.3 & /8.4

/8.7 & /8.8

/9.8 & /10.1

/9.1 & /9.2
-W1
-W10
4G1,5 1.5
/6.1

B117:3&B118:3
B113:3 & B114:3
S111:3&S112:3
-X1:3

L1 N PE

MA1:x2
MA2:x2&MA3:x2
-X0
cable tray

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
protective conductor BK: BLACK
connection Termination X2 Master On
power supply GN/YE: GREEN/YELLOW

Datum 05.10.2021 Main Circuit =

Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 6
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

1 3
-F1
2 4

1,5

BK BK

AC AC
-A1
24VDC
5A

1
0,75 -PB2
2
BU BU
1 3
-F2
2 4
3 1
-PB1 -K1
BU BU 4 /6.8 2

1F1 /9.0

1M1- / 7.0
1,5
1L1+ / 7.0

/ 6.7
BK BK

1N1
A1 x1
panel
door
PLC

7
K1 -PL1
A2 white x2
-X2
-PE:1

/8.5 & /8.6

/8.7 & /8.8
/8.3 & /8.4

/9.8 & /10.1

/9.1 & /9.2
GN/YE
6.6 / 1N1 1N1 /10.4
-X1 1 2 3 1 2 /6.8
-PE

B117:3&B118:3
B113:3 & B114:3
S111:3&S112:3
3 4 /7.1

MA1:x2
MA2:x2&MA3:x2
GN/YE

-W1
-W10
4G1,5 1.5
/6.1
-X1:3

L1 N PE

-X0
cable tray

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
protective conductor BK: BLACK
connection Termination X2 Master On
power supply GN/YE: GREEN/YELLOW

Datum 05.10.2021 Main Circuit =

Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 6
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

1 3
-F1
2 4

1,5

BK BK BU BU

0,75 0,75
AC AC
-A1
24VDC
5A

1
0,75 -PB2
2
BU BU
1 3
-F2
2 4
3 1
-PB1 -K1
BU BU 4 /6.8 2

1F1 /9.0

1M1- / 7.0
1,5
1L1+ / 7.0

/ 6.7
BK BK

1N1
A1 x1
panel
door
PLC

7
K1 -PL1
A2 white x2
-X2
-PE:1

/8.5 & /8.6

/8.7 & /8.8
/8.3 & /8.4

/9.8 & /10.1

/9.1 & /9.2
GN/YE
6.6 / 1N1 1N1 /10.4
-X1 1 2 3 1 2 /6.8
-PE

B117:3&B118:3
B113:3 & B114:3
S111:3&S112:3
3 4 /7.1

MA1:x2
MA2:x2&MA3:x2
GN/YE

-W1
-W10
4G1,5 1.5
/6.1
-X1:3

L1 N PE

-X0
cable tray

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
protective conductor BK: BLACK
connection Termination X2 Master On
power supply GN/YE: GREEN/YELLOW

Datum 05.10.2021 Main Circuit =

Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 6
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

6.5 / 1L1+

3 3
-K1 -SS1
/6.8 4 4

6.5 / 1M1-

-A2 COM 00 01 02 03 04 05
DI

Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 bit5

INPUT BYTE DC24V PLUG-IN PLACE DI16xDC24V TYPE OMRON

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
BK: BLACK
SELECT MODE GN/YE: GREEN/YELLOW
Ready
2
Datum 05.10.2021 Wiring Input =
Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 7
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

3 3 3 3 3 3
-S111 -S112 -B113 -B114 -B117 -B118
-W5 4 -W6 4 -W7 4 -W8 4 -W9 4
-W9 4
3G0,75 3G0,75 3G0,75 3G0,75 4G0,75 4G0,75
-X2
5 6 7 8 9 10

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5

X2:11 /6.5
-A2 06 bit 7 08 09 10 11
DI

bit 6 07 bit 8 bit 9 bit 10 bit 11

INPUT BYTE DC24V PLUG-IN PLACE DI16xDC24V TYPE OMRON

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
BK: BLACK
TANK B101 FULL TANK B102 HALF TANK B101 EMPTY TANK B101 HALF MA1 LEFT MA1 RIGHT GN/YE: GREEN/YELLOW
2
Datum 05.10.2021 Wiring Input =
Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSNL_2021_MP_ACTUAL Blatt 8
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

-A3 OUTPUT BYTE AC220V OMRON

DO DO16xAC220V

Bit 0 Bit 1 Bit 2

COM 00 01 02

6.9 / 1F1

-X2
1 2 3
/6.6

/6.6

/6.6
X2:4

X2:4

X2:4

-W2 -W3 -W4

3G0,75 3G0,75 3G0,75

x1 x1 x1
-MA1 -MA2 -MA3
GR x2 GR x2 GR x2

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
BK: BLACK
GN/YE: GREEN/YELLOW
MIXING MOTOR MOTOR PUMP 1 MOTOR PUMP 2
2
Datum 05.10.2021 Wiring Outuput =
Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 9
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 0 1 2 3 4 5 6 7 8 9

-A3 OUTPUT BYTE AC220V OMRON

DO DO16xAC220V

bit 4 bit 5

04 05

x1 x1
-PL2 -PL3
GR x2 GR x2

1N1 /6.9

COLOR LEGEND:
BN: BROWN
WH: WHITE
BU: BLUE
BK: BLACK
AUTO MODE MANUAL MODE GN/YE: GREEN/YELLOW
2
Datum 05.10.2021 Wiring Output =
Bearb. Lodi Joyo Siswanto +
Gepr LKSNATIONAL2021 Industrial Control LKSN_2021_MP_ACTUAL Blatt 10
Änderung Datum Name Urspr Ersatz von Ersetzt durch Blatt 12
 PLC - INPUTS

INPUT ADDRESS SYMBOL FUNCTION

I 0 .......... K1 READY

I 1 .......... SS1 SELECT MODE

I 2 ..........

I 3 ..........

I 4 ..........

I 5 ..........

I 6 .......... S111 TANK B101 FULL

I 7 .......... S112 TANK B102 HALF

I 8 .......... B113 TANK B101 EMPTY

I 9 .......... B114 TANK B101 HALF

I 10 .......... B117 MA1 LEFT

I 11 .......... B118 MA1 RIGHT

I 12 ..........

I 13 ..........

I 14 ..........

I 15 ..........

LKSNATIONAL_2021_MP_ACTUAL TRADE 19
PAGE
INDUSTRIAL - CONTROL PLC - INPUTS 11
 PLC - OUTPUTS

OUTPUT ADDRESS COLOR SYMBOL FUNCTION

Q 0 .......... GREEN MA1 MIXING MOTOR

Q 1 .......... GREEN MA2 MOTOR PUMP 1

Q 2 .......... GREEN MA3 MOTOR PUMP 2

Q 3 .......... WHITE PL2 AUTO MODE

Q 4 .......... WHITE PL3 MANUAL MODE

Q 5 ..........

Q 6 ..........

Q 7 ..........

Q 8 ..........

Q 9 ..........

Q 10 ..........

Q 11 ..........

Q 12 ..........

Q 13 ..........

Q 14 ..........

Q 15 ..........

LKSNATIONAL_2021_MP_ACTUAL TRADE 19
PAGE
INDUSTRIAL - CONTROL PLC - OUTPUTS 12