1 2 3 4 5 6

A A

B B

C C

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OVERVIEW
03
1 2 3 4 5 6
 1 2 3 4 5 6

Description :
A A
1. Control box (800x600x200mm)
2. Metal cable tray (100x60mm)
3. PVC pipe VR25mm
4. 900 bow for PVC pipe VR25mm
5. CEE socket (X3)
6. Solid duct 60x40mm
7. Metal vertical ladder (200x60mm)
8. Junction box (PL6)
9. Junction box (SS1)
B 10. Junction box (SS2) B
11. Protection earth terminal (X4)
12. Junction box (PL7)
13. Junction box (PL8)
14. Junction box (PL9)
15. Junction box (PL10, PL11)
16. Junction box (PL12, PL13)
17. Solid duct 100x60mm
18. Junction box (SS3)
C 19. Junction box (SS4) C
20. Junction box (SS5)
21. Junction box (SS6)
22. Junction box (SS7)
23. Junction box (PL14)

WALL INSTALLATION NOT IN SCALE © 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
* All measurements from a horizontal and All Right Reserved
vertical line ap 10-40mm from the end booth.
Skill: Industrial Control
D All devices, which are not in the D
OR
measurements, the mounting is up to the competitor Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL MAIN PROJECT
04
1 2 3 4 5 6
 1 2 3 4 5 6

A A
Description :

1. PL 1 – Auto/Man
2. PL 2 – Master ON
3. PL 3 – Home Pos
4. PL 4 – Conveyor F/R
5. PL 5 – ERROR
6. PB 1 - Master On
B B
7. PB 2 – Auto Start
8. PB 3 – Cylinder
9. PB 4 – Conveyor
10. PB 5 – Heating
11. EMG – Emergency Stop
12. SS 1 – Auto/Man

C C

© 25th WorldSkills Indonesia

Control Box : Competition in ……..., Jakarta 2017
800x600x200 mm2 All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL DOOR
05
1 2 3 4 5 6
 1 2 3 4 5 6

A1 A2 A3 A4
A Power supply CPU unit Input Digit Output Digit A

Description :

1. A1 – Power supply unit

2. A2 – CPU unit
F1 F2 K1 K2 K3 3. A3 – Input digital
4. A4 – Output digital
5. F1 – Breaker 3 phasa (3 pole)
B B
6. F2 – Breaker 1 phase (2 pole)
7. K1 – Master on
Ducting : 40 x 60 mm

8. K2 – Conveyor forward
OC1
9. K3 – Conveyor reverse
X1 X2 PE 10. X1 – Termination power
11. X2 – Termination control
12. OC1 – Over current relay 1
C C

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL BASE PANEL
06
1 2 3 4 5 6
 B
A

D
C

1
1

L1 F1:1

L2 F1:2

L3 F1:3

N F2:2

PE

2
2

PE

X3:U K1:2

X3:V K1:4

X3:W K1:6 SS2:2 A3:7

SS3:2 A3:8
PE PE SS4:2 A3:9

3
3

SS5:2 A3:10
SS6:2 A3:11
SS7:2 A3:12
SS8:2 A3:13
Com1 24VDC
Com2
Com3

Scale: X:Y
Com4
Com1

4
N-1
4

Com2

Date:
Skill: Industrial Control
All Right Reserved Com3
Com4
PL6:A1 A4:4
© 25th WorldSkills Indonesia

PL7:A1 A4:5

INDUSTRIAL CONTROL
Paper: A4
PL8:A1 A4:6
Competition in ……..., Jakarta 2017

PL9:A1 A4:7
PL10:A1 A4:8
5
5

PL11:A1 A4:9
PL12:A1 A4:10
PL13:A1 A4:11
PL14:A1 A4:12
Door / Panel PE
OR
26

X4:1
TERMINATION

6
6

07
PAGE
B
A

D
C
 1 2 3 4 5 6

A A

B B
Solid Duct box :
X4 1 2 3 4
100x100mm

Metal vertical
Metal tray right
Metal tray left

ladder
X2:25

C C

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL TERMINATION X4
08
1 2 3 4 5 6
 1 2 3 4 5 6

PL10 PL11 S1 S5 PL6 PL9

A W6
A
W3 W8 W4 W5

PL12 PL13 S2 S6 PL7 PL14

W3 W6 W8 W4 W9

B B

S3 S7 PL8
W7 W9 W5

C C
S4

W7

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL JUNCTION BOX
09
1 2 3 4 5 6
 1 2 3 4 5 6

L1/13.1

N/13.1
A -NYAF
A
1.5mm2

2 4 6
F1

1 3 5
1 3 5 1 3 5
K2 K3

2 4 6
2 4 6

-NYAF
1.5mm2
-NYAF
1.5mm2
B 1 3 5
B
PE
X1 OCR1
1 2 3 4 5
2 4 6

-NYAF
1.5mm2
U1 V1 W1 PE
-W1
NYYHY
2
5x1.5mm X1 9
6 7 8

L1 L2 L3 N PE

-W2
X0 NYYHY
4x1.5mm2

C U1 V1 W1 PE C
X3 L1 L2 L3 PE

U1 V1 W1

M1
M
PE

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL POWER CIRCUIT
12
1 2 3 4 5 6
 1 2 3 4 5 6

L1/12.6

A N/12.6 A

-NYAF A1 A2 A3 A4
2
1.5mm
1 1

F2 F2

2 2

Power Supply CPU

B L1-1 B

N-1 16 DIGITAL 16 DIGITAL

PE 24 VDC INPUT 24 0UTPUT 220
+ - VDC VAC

PE

-NYAF -NYAF
0.75mm2 0.75mm2

C 24VDC/14.2 C

0VDC/14.2

L1-1/14.1

N-1/14.1

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL POWER SUPPLY UNIT
13
1 2 3 4 5 6
 1 2 3 4 5 6

L1-1/13.6

A INPUT BYTE 15 - 30 VDC A3 A

BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7
EMG 1

2
0VDC/13.6 0VDC/15.1

3 13
PB1 K1

4 14
B B

L1-2/16.1 X2.01

-W6
NYYHY
2x0.75mm2

3
SS2
K1 PL2
A1 A1 OCR2 95 3 3 3 3 3 3
SS1 K1 PB2 PB3 PB4 PB5
4

96 4 4 4 4 4 4
A2 A2
C C
X2.08

24VDC/13.6 24VDC/15.1
N-1/13.6
N-1/16.1
Over load Manual / Auto Master On Auto start Cylinder Conveyor Potting LS rear
Master On

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL INPUT PLC
14
1 2 3 4 5 6
 1 2 3 4 5 6

A INPUT BYTE 15 - 30 VDC A3 A

BIT 8 BIT 9 BIT 10 BIT 11 BIT 12 BIT 13 BIT 14 BIT 15 Com1 Com2

0VDC/14.6

B B

X2 X2.02 X2.03 X2.04 X2.05 X2.06 X2.07

-W6 -W7 -W7 -W8 -W8 -W9

NYYHY NYYHY NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2

3 3 3 3 3 3
SS3 SS4 SS5 SS6 SS7 SS8

4 4 4 4 4 4

C C
X2 X2.08 X2.09 X2.09 X2.10 X2.10 X2.11

24VDC/14.6

LS front Conveyor left Potting area Potting area Conveyor right Heating
temp. 600C

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL INPUT PLC
15
1 2 3 4 5 6
 1 2 3 4 5 6

OUTPUT BYTE 110 - 220 VAC A4

A BIT 0 BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 BIT 8 A

L1-2/14.2 L1-2/17.1

B B
X2 X2.16 X2.17 X2.18 X2.19 X2.20

-W4 -W4 -W5 -W5 -W3

NYYHY NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2
A1 A1 A1 A1 A1
PL6 PL7 PL8 PL9 PL10
A1 A1 A1 A1
PL1 PL3 PL4 PL5 A2 A2 A2 A2 A2

A2 A2 A2 A2

C X2 X2.12 X2.12 X2.13 X2.13 X2.14 C

N-1/14.2 N-1/17.1
Manual / Auto Home Position Conveyor F/R ERROR Solenoid Resin Heating Hardener Conv. left

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OUTPUT PLC
16
1 2 3 4 5 6
 1 2 3 4 5 6

OUTPUT BYTE 110 - 220 VAC A4

A BIT 9 BIT 10 BIT 11 BIT 12 BIT 13 BIT 14 BIT 15 Com Com A

L1-2/16.6

21 21

K3 K2
B 22 22 B
X2 X2.21 X2.22 X2.23 X2.24

-W3 -W3 -W3 -W9

NYYHY NYYHY NYYHY NYYHY
2x0.75mm2 2x0.75mm2 2x0.75mm2 2x0.75mm2
A1 A1 A1 A1
PL11 PL12 PL13 PL14

K2 A1 K3 A1
A2 A2 A2 A2

A2 A2

C X2 X2.14 X2.15 X2.15 X2.16

C

N-1/16.6
Potting area Potting area Conv. right Heating temp Conv. right Conv. left
600c

© 25th WorldSkills Indonesia

Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

D D
OR
Scale: X:Y Date: Paper: A4

PAGE
INDUSTRIAL CONTROL OUTPUT PLC
17
1 2 3 4 5 6