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Part of Module-2-MN-2102
UNDERGROUND COAL MINING METHODS
Feb2022-Prof Singam Jayanthu
EXTRACTION OF PILLARS AND LOGWALL MINING
1. 0 INTRODUCTION
After pillars are formed during the development stage of bord and pillar working,
coal from the pillar are taken out and eventually part of pillar or total pillar is taken
out. This is called pillar extraction or depillaring. Extraction of pillars in a panel
should be completed within the incubation period. Pillar extraction can be done
with caving or stowing.
2. 0 EXTRACTION OF PILLARS
6. 0 SPLITTING OF PILLARS
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
The pillars formed during development are split into small pillars by driving
galleries through these. Small pillars thus formed are called stook and the galleries
are called split or split gallery (Figure 1). The stooks are extracted one by one.
Extraction at shallow depth (say < 100m) is carried out without splitting of pillars
as the pillars formed during development are very small. Generally, pillars with
size more than 18m x 18m are split into two stooks. A pillar of 30m x 30m is
typically divided into 4 stooks by driving two split galleries, one along dip-rise
direction and other along strike direction. Width of the split galleries cannot exceed
the width of the development gallery at that depth (Regulation 113(3b), CMR
2006).
In case of dip-rise splits, the extraction proceeds in the strike direction. It results in
less haulage distance, better control of roof caving. However, stowing up to the
roof is not possible in this case. Extraction proceeds along dip-rise in case of strike
split. In this case stowing up to the roof is possible; however, haulage distance is
more. For depillaring with caving, a dip-rise split that results in extraction of level
slices, is preferred as it ensures better caving of roof than a level split with
extraction of dip-rise slices.
7. 0 LINE OF EXTRACTION
A line passing through corners of all stooks under extraction at a time is called line
of extraction or line of face. Right alignment of line of extraction reduces roof
control problems during depillaring. A diagonal ( Fig 1) or step diagonal line of
extraction gives better protection because some portions of each pillar contribute
towards roof support of the working places and therefore is very common in
practice. A diagonal line of face makes close to 45 o to the dip direction. Step
diagonal line of extraction may be arranged to have two solid stooks in between
the stooks under extraction to take care of roof support problem in case of bad roof
condition. In special cases steep diagonal line of face or even straight line of face is
maintained.
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
Fig 2. Extraction of stook under different roof condition
In case of step diagonal extraction the line of extraction at any time is more
inclined towards the strike of the seam. One solid stook intervenes between two
stooks under extraction at a time, thus giving providing better roof support. As
stook extraction proceeds, these intervening stooks come under high roof pressure
and their crushing provides warning of roof weighing taking place. Sometimes it
may be designed to have two solid stooks (instead of usually one) between stooks
under extraction.
A line of extraction inclined more towards dip of the seam is called steep diagonal
line of extraction. However, it is usually not practiced.
When the line of extraction runs parallel to the dip or strike of the seam, it is called
straight line of extraction. A straight line of extraction is adopted to facilitate
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
Inaccurate plans have been the major cause of accident due to inundation.
Therefore enough allowance should be made in deciphering the location and
status of water body or water logged area nearby the depillaring district.
Advance boreholes must be drilled when the depillaring zone approaches to
within 60m of the water logged area.
Unless the pumping capacity is adequate to take care of exigencies, no
depillaring should be done below an overlying water bearing strata.
There must be adequate parting (including the factor of safety) between the
depillaring zone and the water logged area above for the depillaring to be
done.
No depillaring operation should be carried out below the areas which are
likely to subside below the highest flood level of river/stream.
11.0 LONGWALL MINING
History of longwall mining in India is briefly discussed. It includes description of
early longwall faces of the major collieries that provided the first information
about the method in Indian geomining condition. Present scenario about
mechanized longwall faces running in Indian coal mines is also presented.
Different elements of a longwall mining system are described. The basic variations
of longwall systems and face layouts are described and the condition in which each
of these systems is applicable is discussed. Geomining parameters that control the
layout of a longwall face are briefly discussed.
Important parameters controlling length of a longwall face, gate road width and
panel dimension are outlined. Single entry and double entry longwall working are
described. Some of the special variations of longwall methods such as retreat Z
system, integrated advanced and retreat system, longwall retreat with pilot heading,
in line rip and rip behind the face are discussed.
Longwall system, in terms of coal extraction system at the face, method of loading
and transport of coal at the face and outbye and support system, is explained. Strata
control issues that include categorization of immediate roof according to their
stability, requirement of support resistance and time weighted average resistance,
main roof and its role in stability are discussed. Different types of powered
supports used in longwall faces are described.
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
A graduate mining engineer, after going through this module, will be able to
describe a brief history of longwall coal mining in India, explain variations of
longwall methods, outline strata control problems associated with longwall mining,
design the support and transport system at a longwall face, and design parameters
that control the safety and productivity longwall mining.
11.1 INTRODUCTION
Gradual emergence if longwall mining in India is briefly discussed along with the
major collieries where running of longwall mining provided the first information
about its efficiency in Indian geomining condition. Present scenario about
mechanized longwall faces running in Indian coal mines is presented. Seam
characteristics and associated geological features that favour application of
longwall mining are discussed. Geomining information of some early longwall
faces are presented.
Presently, China has very good mechanized longwall faces which are producing an
average 45000 tonne per day and there is the potential to achieve more than 50000
tonne of coal per day.
seam productio
the coal on lengt contro
(Coalfield) (thicknes n (tonnes
seam height h l
s) per day)
First
shearer
Chinakuri Disherga 1 in 4.6 Stowi
1.52m 183m 400 face
(Raniganj) rh (3.6m) to 1 in 5 ng
worked in
India
First
powered
Moonidih XVII top Cavin support
1 in 7 1.75m 150m 600
(Jharia) (1.75m) g face
worked in
India
Upper
Cavin
Pathakhera workable 1 in 7 1.5m 104m 800 -
g
(1.5m)
1163
First
(Max
powered
GK-7 output on
support
Incline Cavin a single
III (10m) 1 in 7 3.0m 110m face in
(Godavari g day on
Godavari
Valley) 13.11.198
Valley
3 was
Coalfield
2010t)
1619(Max
VK-7
1 in 7.5 output on
Incline Top seam Cavin
to 1 in 2.8m 120m a single
(Godavari (11m) g
10 day was
Valley)
4061t)
(From Principles and practices of modern coal mining by R. D. Singh, page 208)
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
Tail/Supply gate: The roadway usually used for transport of material to/from
the face and for the return air.
Stable: Space prepared at the ends of the face to accommodate machine to
cut the face.
Goaf line/Break line: The line beyond which the roof is intended to cave
inside the goaf.
Face conveyor: The conveyor installed on the face to transport coal from the
face towards gate roads.
Stage loader: The conveyor which receives coal from the face conveyor for
its transport out bye through transport system in gate roads.
Gate belt conveyor: The conveyor installed in gate (usually main gate) road
for transport of coal received from face conveyor to the surface/pit bottom.
Span: The width of the working space from the goaf line support to the face.
Face supports: The supports used on the face.
Breaker row supports: The supports at the goaf edge.
14.0 VARIATIONS OF LONGWALL SYSTEMS
There are three basic methods:
A. Longwall advancing: In this case the gate roads are not fully developed.
Both the longwall face and gate roads are advanced simultaneously (Figure 3).
B. Longwall retreating: In this case both the gate roads are fully advanced
upto the predetermined location close to panel boundary and connected to
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
Drivage of gate roads can be carried out with the most modern fast road
heading machines with the highest rates of drivage. Due to elimination of
short-firing with road-heading machines, the roads stand well.
The rate of face advance does not depend on the progress of gate road
drivage. For this reason face advance and face outputs are higher than an
advancing face.
As roads are driven before commencement of coal wining, less dust is
carried into the face along with the ventilating air current.
Soft shale roof and floor do not present any problem.
Ventilation of face is better with retreating face than with advancing face as
air is confined to the face. There is no air loss in the goaf.
The use of retreating method in staggered faces makes it possible to work
several adjacent seams simultaneously without causing serious damage to
roadways of the overlying seams.
Face-end support systems are less complex than on an advancing longwall.
14. 4 Disadvantages of retreating longwall face
Development of a district takes time. With the development of fast heading
machines, the time for developing a district has considerably decreased and
it is now possible for development work to keep pace with face
replacements.
A large amount of capital must be invested for gate road drivages.
The removal of methane from sources other than mined coal and coal face
poses the greatest obstacle to the general adoption of the method. The total
methane emission in retreating system is certainly not greater than that
which would have been obtained with the advancing method, but in the case
of the advancing face the gas escapes through the gate-side packs, if they are
not airtight into the tail gate. In the retreating method, it may change the
ventilation current near the top (tail gate end) of the face. The concentration
of methane in the goaf can be eliminated by draining it through a pipeline
which is then abandoned or by bleeder airways on the boundary of the panel
so as to provide a back exit for positive drainage of goaf.
Retreating faces work efficiently with the caving method of roof control.
15.0 VARIOUS LAYOUTS OF LONGWALL FACES
Generally, longwall faces have to variations: single unit face or double unit face.
15.1 Single unit face
In a single unit face, work is concentrated only at one face at a time. Two gate
roads serve this face
15. 2 Double unit face
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
In case of a double unit face, simultaneously coal extraction is carried out in two
faces adjacent to each other. Central gate is used for transport of coal from both the
faces through a common conveyor. Material is supplied through each of the other
gates of both the faces (Figure 4).
The advantages of a double unit face include: (a) reduced haulage cost, and (b) less
loss of coal which would have occurred due to coal left between two faces. The
disadvantages include: (a) difficulty in ventilation may occur because dip face
requires descensional ventilation and rise face requires ascensional ventilation, and
(b) central gate comes under more roof pressure and may require heavy repair.
Dip side face leads the rise side face in case of filling of goaf by hydraulic sand
stowing as it facilitates the drainage of water from rise side face. This is not a
mandatory requirement in case of caving faces.Variable parameters include the
following:
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
Width and length of the panel, extraction thickness, method of working, interaction
of working, number and sequence of workings of the coal seams, direction of
extraction, rate of extraction, shape and dimension of roadways, type of roadway
support, method and rate of developments, numbers and width of pillars between
panels, working in the adjoining area, stress zones in and around the longwall
panel. Some of the variable parameters are discussed below:
Production target: If in a mine production is only achieved in two shifts with third
shift earmarked as maintenance shift, more than one longwall face is required to
have continuous flow of coal. This decides the output to be achieved from each
face, length of face and advance per day.
Development work: In thin seams, floor and roof stone has to be cut in gate roads
to make sufficient height for person to work. In longwall advancing face can
advance only after the gate roads are advanced. These development works limit the
advance. Long faces may be required so that in spite of development work the
desired output is achieved.
Rate of stowing: The coal output and face advance is linked with rate of stowing as
the unpacked goaf edge must not lag much behind the face.
Capacity of face machineries: Capacity of shearers and length and capacity of face
conveyors and gate conveyors are limiting factors in deciding face length for
achieving a planned target.
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Part of Module-2-MN-2102, UNDERGROUND COAL MINING METHODS, Feb2022-Prof Singam Jayanthu
BIBLIOGRAPHY
1 Das, S. K. (1994). Modern coal mining technology. Lovely Prakashan,
Dhanabad.
2 Deshmukh, D. J. (1987). Elements of Mining Technology, Vol. I.
Vidyasewa Prakashan, Nagpur.
3 Singh, R. D. (1997). Principles and practices of modern coal mining.
New age international (P) Limited, New Delhi.
4 The Coal Mines Regulations 2017.
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