Professional Documents
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Published by HK Temporary Works Forum (HK-TWf)
Revision 1, Published January 2021
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PROPRIETARY FALSEWORK SYSTEMS
Contents
Contents...............................................................................................................................................................2
Foreword .............................................................................................................................................................3
Acknowledgement ...............................................................................................................................................3
5. EDGE PROTECTION.....................................................................................................................................13
Appendices
Appendix A – Safe Working Load Guides
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PROPRIETARY FALSEWORK SYSTEMS
Foreword
Proprietary falsework systems are used on almost every construction site in Hong Kong. Workers erecting
these systems may have little or no formal training and engineers are often reliant on technical advice from
suppliers for their design and safe use.
The failure of any falsework system will have serious consequences and it is therefore essential we have
confidence in the technical advice given by suppliers and the falsework systems we use on our projects.
Within Hong Kong, there are more than 10 falsework systems in common use - but within Guangdong province,
there are over 100 manufacturers and suppliers for just one of these systems!
The safe working loads and capacities for falsework systems are normally specified by the supplier – but it is
not uncommon to have different load capacities for similar systems, from different suppliers!
This reference note is written to provide recommended loading capacities for the common types of falsework
systems available within Hong Kong, as well as good practice notes for their design, erection and dismantling.
Iain Mowatt
Chairman HK TWf
Acknowledgement
This document was prepared by the TWf working group on “Proprietary Falsework Systems”:
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PROPRIETARY FALSEWORK SYSTEMS
Engineering SWL for different falsework systems listed are established in Appendix A.
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PROPRIETARY FALSEWORK SYSTEMS
Debris netting should be fixed to the full external face of falsework systems
to ensure dust and debris are retained within the system.
Debris netting should be fixed as each level of the falsework is erected, and
not after erecting the full falsework system.
When working adjacent to public areas and highways, additional layers of
debris netting should be provided.
Debris netting will increase the typhoon wind loads on the falsework system.
The falsework designer must consider debris netting within their
calculations; construction drawings must clearly show any additional works
or actions required before typhoon signals are raised.
Construction drawings should clearly indicate all additional works that are necessary to maintain the
stability of unloaded falsework / slender towers in typhoon winds.
When slender falsework towers are fixed together for stability, the designer should consider the stability
of the whole system at every stage of construction. Where additional works are required to maintain the
stability of slender falsework towers during erection / dismantling / typhoon winds, these must be
highlighted on the construction drawings.
Whenever practicable, loading platforms should be braced across the full face of the falsework system.
The designer should confirm the system will safely support the dynamic vertical and horizontal loads, and
that the unloaded system will not overturn in typhoon winds. Do not connect loading towers to adjacent
scaffold systems unless they have been designed to support the additional lateral loads. Refer
BS5975.2019: 19.1.4.5 Figure 22 and HKCOP.
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PROPRIETARY FALSEWORK SYSTEMS
Avoid using similar scaffold systems and components within falsework structures / projects.
The load capacity for similar scaffolding systems can vary significantly, and it may not be possible to
distinguish between systems or components when erected within a falsework structure.
Whenever practicable, top and bottom jack extensions should be < 300mm to minimise any requirement
for jack bracing.
Maximum permissible jack extensions and jack bracing details should be noted on construction drawings.
Calculations for unbraced jacks should include eccentric and lateral loads. Reference BS5975.2019.:19.2.4
and 19.4.1.4
Top or bottom jacks should be loaded concentrically; U-head jacks should be twisted on plan to centre
bearers over the jack to minimise eccentricity.
Where base jacks are not supported on permanent works – it will normally be necessary to provide timber
/ steel / concrete load spreaders below the base jacks. In every case, the contractors engineer must
confirm that the permanent works / ground will safely support the imposed load. Reference: BS5975-
2019.18
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Refer BS5975.2019:19.2.9
Falsework structures, should be designed to resist the applied Vertical load (V) and a destabilising Horizontal
Force (FH) equal to the greater of:
FH = 2.5% of the Vertical load (V) applied at the U-head jack level.
Or
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PROPRIETARY FALSEWORK SYSTEMS
Bracing should be fixed between node points / a maximum of 160mm from node points. Refer
BS5975.2019: 19.7.6.
Construction drawings should clearly show the correct position and orientation of bracing within the
falsework system.
System bracing should be erected in a uniform pattern to allow for easy assembly and inspection of the
completed bracing / falsework system.
Note that the capacity of a scaffold tube brace will often be 50% less than a similar system brace. Scaffold
tube braces should not be used to replace system braces without referring to the falsework designer. Refer
BS5975.2019: B3
Bracing should never be removed from a falsework system before the permanent works are self-
supporting or loads have been removed from the support system.
Construction Drawings should clearly show the interface between the inclined soffit formwork (bearers) &
the supporting falsework system (top jacks). This should include: - maximum jack extensions, jack bracing
arrangement, cutting dimensions for wedges, and fixing details between bearers, wedges, jacks, and
adjacent works. Note that concrete poured against adjacent temporary works, walls and slabs will generate
large horizontal & vertical loads – these loads must be considered within the falsework design & permanent
works checks.
a. Timber Wedges: Inclined primary bearers should be supported on suitable timber wedges as shown
in Sketch A – this ensures that U Head Jacks are loaded axially. The designer must also confirm that
the wedges & bearers are suitably fixed within the U Head, and when the design is based on friction
only - that there is a minimum 2:1 safety factor against slip. Slip calculations should not be based on
mechanical restraint + friction. (Reference: Guide to Good Practice V3: 5.3.4).
b. Rocking U Heads: Proprietary rocking U Heads avoid any requirement for wedges. The designer
should confirm that the system is loaded axially / that the bearer is suitably fixed to the Rocking U
head / that there is a minimum 2:1 safety factor against slip. Refer to Sketch B.
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PROPRIETARY FALSEWORK SYSTEMS
c. Inclined Soffit Formwork / Concrete at Rest (not flowing). The falsework system should be designed
to support the combined weight of the soffit formwork, wet concrete, and live loads. The applied
static loads act vertically at the support points. Refer to Sketch C.
d. Inclined Soffit Formwork and Abutting Adjacent Works: The falsework system should be designed to
support the combined weight of the soffit formwork, wet concrete, and live loads which act
vertically – plus the concrete pressure which will act perpendicular to the soffit formwork. Refer to
Sketch D.
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Horizontal scaffold tube lacing should be fixed at every frame / top and bottom jacks, and on every line of legs.
Diagonal scaffold tube bracing should be fixed between horizontal lacing tubes and on every line of legs.
Scaffold tube lacing should be connected to Toyo frame node points with fixed couplers, and scaffold tube
diagonal bracing should be fixed to horizontal lacing tubes with swivel couplers.
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5. EDGE PROTECTION
Edge protection should be detailed on all construction drawings, clearly showing the system / fixing details
and appropriate user / warning notes.
Edge protection should be planned and agreed in advance of works, and appropriate resources put in
place to remove any requirement for life lines / fall arrest systems.
Edge protection systems should be positively connected to the falsework / formwork and should comply
with appropriate codes. Class A handrails conforming to BS13374.2013 should be capable of resisting a
horizontal force of 0.3kn applied anywhere on the top handrail. Refer HKCOP / EPF(UK) / BS5975.2019.
Do not attach fall arrest systems and life
lines to handrails / edge barriers. Provide
separate and appropriately designed
anchor points for life lines and fall arrest /
restraint systems.
When handrails are erected with scaffold
tube and couplers, the top guard rail should
be between 900mm and 1150mm above
the platform. The middle guard rail should
be between 450mm and 600mm above the
platform. The height of a toe board shall
not be less than 200mm.
Refer to HKCOP.
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Reference Issued By
Falsework BS5975.2019 BSI UK
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a) System Components
The above recommended load is based on the system component size and steel grade as specified in Section
a) above and design according to the COP for the Structural Use of Steel 2011. Factor of safety 1.6 was applied
to develop the safe working load. Please note that the above SWL is also based on the criteria as stipulated in
Section d) below.
Below is the proposed ledger and bracing arrangement. All vertical posts should be connected with ledgers
and bracing in two directions unless a detail design justification considering all adverse loading conditions
including lateral loads, member imperfections, out-of-plumbness and construction tolerance etc. is submitted
for review. Falsework towers should be linked together to fulfill the height-to-base ratio of 3 to 1.
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d) Particular Attention
5. Jack extensions, both head jack and base jack, are limited to 300mm unless justified by calculation
to include eccentric and lateral loads. Ensure the base socket is used at the bottom of the vertical to
limit the effective length of the base jack / cantilever.
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This guideline note is based on the Lotus type scaffolding system with 2.5mm thick vertical posts
and the current HKCOP for the Structural use of Steel 2011.
a) System Components
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The above recommended load is based on the system component size and steel grade as specified in Section
a) above and design according to the COP for the Structural Use of Steel 2011. Factor of safety 1.6 was applied
to develop the safe working load. Please note that the above SWL is also based on the criteria as stipulated in
Section d) below.
Below is the proposed ledger and bracing arrangement. All vertical posts should be connected with ledger
and bracing in two directions unless a detail design justification considering all adverse loading conditions
including lateral loads, member imperfection, out-of-plumbness and construction tolerance etc. is submitted
for review. Falsework towers should be connected to fulfill the height-width ratio of 3 in 1.
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d) Particular Attention
6. Ensure the falsework system is supported on suitable ground / load spreaders / concrete slab that will
safely support the imposed loads.
7. Bracing should be installed immediately after completing each scaffold lift. This helps to ensures the
scaffold is erected plumb and remains stable during erection.
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PROPRIETARY FALSEWORK SYSTEMS
This guideline note is based on the Lotus type scaffolding system with 3.5mm thick vertical post and the
current HKCOP for Structural Use of Steel 2011.
a) System Components
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The above recommended load is based on the system component size and steel grade as specified in Section
a) above and design according to the COP for the Structural Use of Steel 2011. Factor of safety 1.6 was applied
to develop the safe working load. Please note that the above SWL is also based on the criteria as stipulated in
Section d) below.
Below is the proposed ledger and bracing arrangement. All vertical posts should be connected with ledgers
and bracing in two directions unless a detail design justification considering all adverse loading conditions
including lateral loads, member imperfections, out-of-plumbness and construction tolerance etc. is submitted
for review. Falsework towers should be linked together to fulfill the height-to-base ratio of 3 to 1.
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d) Particular Attention
5. Jack extensions, both head jack and base jack, are limited
to 300mm unless justified by calculation to include eccentric
and lateral loads. Ensure the base socket is used at the
bottom of the vertical to limit the effective length of the
base jack / cantilever.
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a) System Components
Diagonal Bracing
Built-in Frame
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60kN
The above recommended load is based on the system component size and steel grade as specified in Section
a) above and design according to the COP for the Structural Use of Steel 2011. Factor of safety 1.6 was applied
to develop the safe working load. Please note that the above SWL is also based on the criteria as stipulated in
Section d) below.
As the diagonal bracing is built into the vertical post, the bracing and ledger arrangement of this system should
pay attention to the connection requirements between scaffolding towers. Falsework towers should be
connected to fulfill the height-width ratio of 3 in 1. Minimum bracing requirements should cater for nominal
horizontal load (2.5% of vertical load).
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d) Particular Attention
5. Jack extensions, both head jack and base jack, are limited
to 300mm unless justified by calculation to include eccentric
and lateral loads. Ensure the base socket is used at the
bottom of the vertical to limit the effective length of the
base jack / cantilever.
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a) System Components
Diagonal Bracing
Built-in Frame
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78kN
The above recommended load is based on the system component size and steel grade as specified in Section
a) above and design according to the COP for the Structural Use of Steel 2011. Factor of safety 1.6 was applied
to develop the safe working load. Please note that the above SWL is also based on the criteria as stipulated in
Section d) below.
As the diagonal bracing is built into the vertical post, the bracing and ledger arrangement of this system should
pay attention to the connection requirements between scaffolding towers. Falsework towers should be
connected to fulfill the height-width ratio of 3 in 1. Minimum bracing requirements should cater for nominal
horizontal load (2.5% of vertical load).
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d) Particular Attention
1. Do not use the SWL stipulated in the supplier’s data sheets / catalogue. Refer to Section a) above for
the recommend working load capacity.
2. Ensure all system components delivered to site are the same as those specified in the supplier’s
catalogue / data sheets. Materials should be in good serviceable condition / free from rust & obvious
damage.
3. This system is compatible / interchangeable with other systems which may not fulfill the original
specified safe working load. When delivered to site, components should be clearly marked / stored
separately from similar systems.
4. Ensure the jack diameter (minimum 48mm) is compatible with the system. Do not use smaller 30mm /
38mm diameter jacks which are normally used on Toyo / 48Ø systems.
5. Jack extensions, both head jack and base jack, are limited to 300mm unless justified by calculation to
include eccentric and lateral loads. Ensure the base socket is used at the bottom of the vertical to limit
the effective length of the base jack / cantilever.
6. Ensure the falsework system is supported on suitable ground / load spreaders / concrete slab that will
safely support the imposed loads.
7. Bracing should be installed immediately after completing each scaffold lift. This helps to ensures the
scaffold is erected plumb and remains stable during erection
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