MAINTENANCE SCHEDULES: (Toyota Hilux)

Specifications:
 Engine: 1KD-FTV
 VIN/Chassis No.: MR0FZ29G601660566
 Engine no.: 1KD5818240
 Model code: KUN26L-PRMSYM FM
 Engine year model: Year 2010
 Emission: Euro 2 (96/69/EC)
 Transmission: R151F
 Built: July 2012
 Color code: 5A7FD40 Silky Gold
 Plate no.: BEV 287 (July 3rd week registration)
 OEM tire: Bridgestone Dueler H/T 684II; 265/65R17; 112S

Replacements:
 Air cleaner filter
Replace every 2 years or 40,000 kilometers (for dry paper type filter)
 Air condition filter
Replace every year or 20,000 kilometers
 Brake fluids
Replace every 2 years or 40,000 kilometers
Type: SAE J1703 or FMVSS No. 116 DOT 3 (or SAE J1704 or FMVSS No.
116 DOT 4)
Parking brake lever travel: 6 - 8 clicks
Clutch fluid type: Type: SAE J1703 or FMVSS No. 116 DOT 3
Note: Don’t use Dot 4 because 2012 Toyota Hilux rubber brake hoses is
designed for Dot 3
 Coolant
Replace every 4 years or 80,000 km
Type: Toyota Super Long Life (or its equivalent: High quality ethylene glycol-
based non-silicate, non-amine, non-nitrite and non-borate coolant with long-
life hybrid organic acid technology [HOAT])
Capacity: a. With heater: 9.8 liters; b. Without heater: 9 liters
 Clutch fluid
Type: SAE J1703 or FMVSS No. 116 DOT 3
Pedal free pay: 5-16 mm (0.2 - 0.6 in)
 Differential gear oil
Replace every 4 years or 40,000 kilometers (whichever comes first)
a. Front without Automatic Disconnect Differential (A.D.D.): Hypoid Gear Oil
LSD API GL-5 at 85W-90 for 1.45 liter (torque for drain plug at 60 Nm; b.
Rear with LSD: Hypoid Gear Oil LSD API GL-5 at 85w90 for 3.35 liters
 Thermostat and radiator cap
Replace every 6 years
 Drive belt
Replace every 150,000 kilometers if oem (or the drive belt if found
damaged/crack [e.g., crack belt linings; dry rot])
If drive belt is a replacement, replace every 80,000 kn
 Engine oil
Recommended: API CF-4 or CF, or ACEA B1, or API CE or API CD; 5W30 or
15W40
Replace every 5,000 kilometers (use Caltex Delo 400 MGX 15W-40)
Capacity: 6.9 liters (with engine oil filter change)
Engine oil filter (alternative): Vic C-111
 Fuel filter
Replace every year or 20,000 kilometers
Type: Toyota part number 23390-0L041
Alternative: Vic F-193
 Fuel injectors and seats
Injectors: Replace every 200,000 kilometers (Note: But DLC-coated injectors
coz they last longer)
Injector seats: Replace every 150,000 kilometers (Note: But coated copper
seats coz they last longer – i.e., color like stainless) – but if you drive
moderately not hard, it can be 180,000 kilometers
Note: Use genuine Toyota copper seats
 Glow plugs
Replace every 150,000 kilometers
 Manual Transmission fluid
Replace every 4 years or 40,000 kilometers (whichever comes first)
Type: Gear oil API GL-4 or GL-5 75w90
Capacity: 2.2 liters
 Power steering fluid
Replace every 2 years or 40,000 kilometers
Type: Automatic transmission fluid DEXRON II or III
 Capacity:
 Thermostat
Replace every 10 years or 150,000 kilometers
 Timing belt
Replace every: a. 100,000 kilometers (if sure genuine Toyota); b. 80,000
kilometers if replacement of reputable brand line Bando
Type: Toyota part number 13568-39016
Idler assembly type: 13505-67042
 Transfer fluid
Replace every 4 years or 40,000 kilometers (whichever comes first)
Type: Gear Oil API GL-4 or GL-5 (recommended viscosity: SAE 75W-90; same
with transmission oil)
Capacity: 1 liter

Inspections:
 Air filter
Inspect every 5,000 kilometers
 Body mountings
Periodic maintenance is not required. However, observe for any unusual
especially the vehicle is heavily used
 Brake booster vacuum hoses, connections and check valve
Inspect every 2 years or 40,000 kilometers
 Brake, clutch and exhaust system
Inspect every 6 months or 10,000 kilometers
 Brake pads, rotors & other brake components
Inspect every 6 months or 10,000 kilometers
 Clutch fluid
Type: SAE J1703 or FMVSS No. 116 DOT 3
Pedal free pay: 5-16 mm (0.2 - 0.6 in)
 Coolant
Inspect every month for level
 Cooling system
Inspect 2 years or 40,000 kilometers
 Differential gear oil
Inspect every 6 months or 10,000 kilometers (for level and leaks)
 Drive belts
Inspect every 4 years or 80,000 kilometers
 Foot brake, parking brake & clutch
Inspect every 6 months or 10,000 kilometers (for free play, stroke &
operation)
 Fuel filter
Drain every 6 months
 Fuel lines
Inspect every 2 years or 40,000 kilometers
 Intake and exhaust valve clearance
Periodic maintenance is not required. However, if valve noise increases,
check valve clearance
 Power steering fluids and lines
Inspect every 6 months or 10,000 kilometers (for level and leaks)
 Steering gear & linkage, axle & suspension parts, propeller shaft and
drive shafts
Inspect every year or 20,000 kilometers
 xxx

Lubrication
 Propeller shafts
Lubricate every 10,000 kilometers
Type: a. Spider - Lithium base chassis grease, NLGI No. 2; b. Slide yoke -
Molybdenum-disulfide lithium base chassis grease, NLGI No. 2 or lithium
base chassis grease, NLGI No. 2
 Lock, hinges & hood latch
Lubricate every 6 months or 10,000 kilometers
Note: For general multi-purpose grease, use NLGI No. 2 (Lithium soap base)

Torques
 COOLANT
 Engine coolant drain plug: 8 Nm
 Engine oil drain plug: 35 Nm
 Radiator drain plug: Nm
 INJECTORS
 Injector clamp bolt: 22 Nm
 Four return line bolt: 16 Nm (the fifth bolt at the back is 12.5 Nm)
 Four fuel supply line bolt (both on the fuel injector and common rail):
32 Nm
  Fuel line holders: 5 Nm
 INTERCOOLER
 Three bolts with rubber: 12 Nm (without rubber: 18 Nm)
 Four bolts connecting rubber hose from to the intercooler: 12 Nm
 THROTTLE BODY
 bolts and nuts: 21 Nm
 TIMING BELT
 Camshaft pulley bolt: 98 Nm
 Timing belt idler pulley: 35 Nm
 Timing belt tensioner: 13 Nm
 Timing camshaft pulley bolt: 98 Nm
 Timing belt cover: 6 Nm
 TIRE
 Wheel lug nut (265/65R17 tire size): 120 Nm
 VALVE COVER
 Valve cover bolts: 9 Nm
 XXX

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