Executive Summary of Proposed expansion in Sugar Plant (4500 to 5000 TCD) and Molasses based Distillery Plant (35

to 55 KLPD)
By Shree Mahuva Pradesh Sahakari Khand Udyog Mandli Ltd.

EXECUTIVE SUMMARY
Shree Mahuva Pradesh Khand Udyog Mandli Ltd. (Here in after will be termed as the Mahuva
Sugar) is a Co-operative Society, which was registered in 1974, under the Gujarat State Co-operative
Act, 1961. Factory Registration No. is SE – 29. Mahuva Sugar factory has been established in
November 1980, while the Distillery plant was established in December 2004. Mahuva Sugar factory
is located at village Bamania, Tal. Mahuva on the State Highway No. 165. Surrounding area of
Mahuva Sugar factory is foot hills of Dang’s forest. Factory is connected with Bardoli (25 kms.) and
Surat (60 kms).
Mahuva Sugar factory is having valid consent no. AWH – 68569 valid up to 31.10.2019 for
manufacturing sugar 15000 MTPM and molasses based distillery plant of capacity 35 KLPD. Now
project proponent proposes to increase capacity of sugar and distillery plants, which details are
mentioned in following table.
Proposed project activities is fall under Category 5(g) –Molasses based distillery ≤ 100 KLPD and
5(j) – sugar plant ≥ 5000 TCD cane crushing category “B” as per Environment Impact Assessment
Notification Published on 13.6.2019. Hence EC will be obtained from SEIAA, Gandhinagar.
Table 1: Project Summary

S Particulars Description
1 Name and address of project Shree Mahuva Pradesh Khand Udyog Mandli Ltd.
2 Registered Office P.O. Sugar Factory, Bamania:-394246; Tal:- Mahuva, Dist:- Surat.
3 Project Capacity Expansion of sugar plant (4500 to 5000 TCD) and Molasses based
Distillery Plant (35 to 55 KLPD) within existing plant premises.
4 Type and category of project Expansion Project
5(g) and 5(j) category “B”
5 Project Coordinates Latitude : 20°59'37.89"N and Longitude : 73°17'57.53"E
6 Project area • Sugar Industry – 56982.10 sq. m
• Distillery Plant – 57326.81 sq. m
• Total Plot area – 114308.91 sq. m
(Land is already in possession with project proponent)
7 Green Belt Area 37721.94 sq. m
8 Project cost Rs. 211.50 Lacs (Distillery expansion)
Rs. 3900 Lacs (Sugar expansion)
CER Cost Rs. 41.12 Lacs (1% of expansion cost)
9 Products
-
Description Existing Proposed Total
Distillery Plant
Ethyl Alcohol/ Rectified Sprite KLPD 35 20 55
Sugar Plant
Cane crushing TCD 4500 500 5000
Sugar MTPM 15000 1667 16667
Captive Power Plant by heat recovery from MW 6 0 6
existing Bagasse fired steam boiler
By-products from Sugar Plant
Molasses MTPM 6480 720 7200
Executive Summary of Proposed expansion in Sugar Plant (4500 to 5000 TCD) and Molasses based Distillery Plant (35 to 55 KLPD)
By Shree Mahuva Pradesh Sahakari Khand Udyog Mandli Ltd.

S Particulars Description
Press mud MTPM 4590 510 5100
Bagasse MTPM 43200 4800 48000
-
10 Raw Material • Distillery Plant – Molasses, Sulphuric acid, anti-forming agent,
nutrient
• Sugar Plant – Sugar Cane, Lime, Sulfur and Phosphoric Acid
11 Working days • Distillery plant – 240 days
• Sugar plant – 180 days
12 Working hours 24 hrs.
13 Resource Requirement (Operation phase)
• Source : Rain water harvesting (for industrial activities)/
Bore Wells (for domestic activities)
(i) Water • No. of water storage Reservoir – 2 nos. (one for sugar and one
for distillery)
• No. of bore Wells – 2 nos.
-
Activities Water Requirement in KLD – Distillery Plant Water Requirement in KLD –
Sugar Plant
Existing Existing Proposed Total Existing Proposed Total
(as per NOC) (Actual)
Domestic 10 10 0 10 47.50 0 47.50
Industrial 585 424 247 671 1850 117 1967
Total 595 434 247 681 1897.50 117 2014.50
-
One GEB connection and CPP – 6 MW (common source of power
supply for both sugar and distillery plant)
Plant Power Requirement in KWh
(ii) Power Existing Proposed Total
Distillery plant 362 1000 1362
Sugar plant 7138 0 7138
Total 7500 1000 8500
-
Source : Own sugar industry/local supplier
Fuel Fuel Consumption
Existing Proposed Total
Sugar Plant
(iii) Fuel
Agro waste (Bagasse) 45 MT/Hr 0 MT/Hr 45 MT/Hr
Diesel 0.050 KL/hr 0 0.050 KL/hr
Steam requirement of distillery plant is being fulfilled by existing
sugar plant; hence no separate fuel consumption for distillery plant.
-
Description Existing Proposed Total
(iv) Manpower Distillery Plant
Man power (Nos.) 43 2 45
Sugar Plant
Executive Summary of Proposed expansion in Sugar Plant (4500 to 5000 TCD) and Molasses based Distillery Plant (35 to 55 KLPD)
By Shree Mahuva Pradesh Sahakari Khand Udyog Mandli Ltd.

S Particulars Description
Man power (Nos.) 632 0 632
-

Existing boilers and CPP will be utilized for expansion project.

Description Existing Proposed Total
Sugar Plant
Boiler – 1 20 TPH - 20 TPH
Boiler – 2 20 TPH - 20 TPH
(v) Utility
Boiler – 3 20 TPH - 20 TPH
Boiler – 4 45 TPH - 45 TPH
D. G. set 650 KVA - 650 KVA
CPP 6 MW - 6 MW
-
Common utility will be utilized for steam generation and 1860
(vi) Steam
MTPD steam will be required for both plants after expansion.
14 Pollution Potential and its treatment
(i) Wastewater Generation
-
Activities Wastewater Generation in KLD – Distillery Plant Wastewater Generation in KLD
– Sugar Plant
Existing Existing Proposed Total Existing Proposed Total
(as per NOC) (Actual)
Domestic 9 9 0 9 34 0 34
Industrial 310 285 163 448 900 57 957
Total 319 294 163 457 934 57 991
-
• Domestic : Septic tank/soak pit. STP of capacity 50 KLD will
be proposed as per CTE condition.
• Industrial : Effluent from sugar plant is being treated in ETP
(ii) Treatment of wastewater while effluent from distillery is being treated in MEE. The same
facilities will be utilized after expansion.
• Spent Wash : Concentrated stream of SW will be utilized at
Bio-composting.
• Distillery Plant : Zero Liquid discharge
(iii) Mode of Disposal
• Sugar Plant : Zero Liquid discharge
(iv) Source of Flue gas emission Stack attached with existing Boilers and D.G. set
(v) Pollutant (Flue Gas) From existing plant PM, SO2, NOX
(vi) APCM Multi Cyclone Seperator followed by bag filter (each boiler)
Solid/hazardous waste generated from proposed project will be
(vii) Solid/hazardous waste collected, stored and managed as per solid/hazardous waste rule –
2016