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https://doi.org/10.1007/s10965-019-1710-z
ORIGINAL PAPER
Abstract
Filaments for three-dimensional printing were fabricated from composites based from biodegradable Poly(lactic Acid) (PLA) and
renewable rice husk (RH). Acrylic acid (AA)-grafted PLA (PLA-g-AA) and coupling agent-treated rice husk (TRH) were
incorporated to improve the properties of PLA/RH biocomposites. The biocomposite morphology, tensile properties, water
absorption, and biodegradability were investigated. PLA-g-AA/TRH demonstrated superior tensile properties than PLA/RH
because of the improved compatibility between the polymer and the TRH. TRH was evenly dispersed in the PLA-g-AA, brought
about by ester reaction; consequently, branched and three-dimensional networks structures were generated. These PLA-g-AA/
TRH biocomposites can be used as biodegradable materials or filaments for 3D printing applications because of their low cost
and excellent properties.
Keywords Poly(lactic acid) (PLA) . Rice husk (RH) . Surface treatment . Coupling agent-treated . Three-dimensional networks
structures . 3D printing application
A fused deposition modeling method for three-dimensional used as is. AA and benzoyl peroxide (BPO) were purchased
(3D) printing is presently the most popular type of 3D printing from Sigma-Aldrich Corp. (Milwaukee, WI). BPO was used
for commercial or personal use [20]. In this connection, there as polymerization initiator, purified through dissolution in
is a growing request for filament materials for 3D printing, para-xylene and reprecipitation from methanol. RH was ob-
which has become quite popular [21]. PLA/RH composites tained from a farm in Kaohsiung, Taiwan (R.O.C.).
are excellent products for 3D printing because they are
environment-friendly wood-imitating materials. However,
PLA-g-AA copolymer
the binding force between agricultural waste reinforcements
and biodegradable plastics is weak. Yussuf et al. indicated that
The grafting reaction of AA onto PLA was carried out in a
the flexural strength of PLA decreased from 110 to 85 MPa
round-bottom flask. In a preliminary test using xylene as a
when its RH content was 20% [22]. Tsou et al. [23] reported
solvent, a mixture of AA and BPO was added in four equal
that MDI as a compatibilizer could improve the interfacial
portions to molten PLA at 2-min intervals to allow grafting to
adhesion between PLA and RH; the tensile strength of PLA/
take place. The reactions were performed in a nitrogen (N2)
RH composites (20% RH content) improved from 32.5 to
atmosphere at 60 ± 2 °C. Preliminary experiments showed that
50.6 MPa after the addition of MDI. However, PLA/RH/
equilibrium was attained in less than 12 h. Thus, reactions
MDI composites still had lower tensile strength than neat
were allowed to progress for 12 h with stirring at 60 rpm.
PLA. Therefore, the surface of agricultural waste should be
Samples of 4 g of the product were dissolved in 200 mL of
modified to increase the compatibility between the polymer
refluxing p-xylene at 60 ± 2 °C, and the solution was filtered
and the reinforcement. The modification can be done using an
through several layers of cheesecloth. The xylene-insoluble
acrylic acid (AA) coupling agent that is grafted onto a biode-
product remaining on the cheesecloth was washed with ace-
gradable plastic (PLA-g-AA) to form a compatible interfacial
tone to remove the unreacted AA, and was then dried in a
layer. In the present study, modified agricultural waste effec-
vacuum oven at 80 °C for 24 h. The AA loading of the p-
tively adhered onto the holes of long polymer chains, increas-
xylene-soluble polymer was determined by titration, and
ing the tensile strength of the composite material [24, 25]. This
expressed as the grafting percentage, which was determined
favorable condition enhanced the interfacial adhesion and ten-
using a titration method [26]; the grafting percentage was
sile properties of PLA/RH composites that were converted
approximately 6.26 wt%. The loading of BPO was maintained
into filaments for 3D printing applications.
at 0.3 wt%, and that of and AA was maintained at 10 wt%.
Grafting
Scheme 1 Reaction scheme detailing processing of treated rice husk (TRH) and grafted polylactic acid (PLA-g-AA), producing filaments for 3D
printing applications
J Polym Res (2019) 26:44 Page 3 of 9 44
The treated rice husk (TRH) was dissolved in a mixture of at a relative humidity of 50 ± 5% for 24 h. Measurements were
cross-linking agents; the mass ratio of the TRH to cross- made at a crosshead speed of 10 mm min−1. Five specimens
linking agents was 1:8. Then, the mixture was stirred at a rotor were tested, and mean values were calculated.
speed of 50 rpm at room temperature for 1 h and allowed to
stand for 2 d. The cross-linking agents were a stoichiometric
solution of tetraethyl orthosilicate or TEOS, water, and lactic Determination of composite morphology
acid catalyst in tetrahydrofuran. The molar ratios were as fol-
lows: lactic acid/TEOS = 0.01; H2O/TEOS = 2.2. Finally, the A specimen (150 × 150 × 1 mm3) was prepared using a hy-
cross-linked TRH was dried under vacuum at 108–115 °C for draulic press and treated with hot water at 60 °C for 24 h. The
1 d. specimen was cut according to ASTM Standard D638. A thin
section of the fractured plane was removed and the remaining
Preparation of composites part was coated with gold. The surface morphology was ob-
served through scanning electron microscopy (SEM, model S-
First, RH and TRH samples were washed with acetone and 1400; Hitachi, Tokyo, Japan).
dried in an oven at 105 °C for 24 h. Then, composites were
prepared using an extruder at 185–195 °C. The RH or TRH
content in the hybrid (i.e., PLA/RH or PLA-g-AA/TRH) was Measurement of water absorption
0, 10, 20, 30, and 40 wt%.
All biocomposites were prepared for the measurement of wa-
Fabrication of filaments for 3D printing ter absorption according to ASTM Standard D570. They were
dried in a vacuum oven at 80 ± 2 °C for 10 h, cooled in a
An extruder (Model TUSe194T, Atlas Electric Devices desiccator, and weighed (W0). Thereafter, they were immersed
Company, Chicago, IL, USA) was used to make filaments at in water and kept at 25 ± 2 °C for 20–120 d. Then, the excess
a temperature of 185–195 °C. A specimen (PLA or PLA-g- water on the surface of each biocomposite was removed using
AA/20wt%TRH) was loaded into the extruder and heated un- a tissue paper, and it was immediately weighed. The weight
til molten. The filament diameter was controlled at 1.75 ± average measured for a period of 0–120 d was calculated; this
0.04 mm. Scheme 1 depicts the fabrication of filaments for average weight was designated as W1. The water absorption
3D printing applications and provides examples of products (WA) was calculated from the following Eq. (1):
from a composite of PLA-g-AA/20wt%TRH [26, 27]. W 1− W 0
WAð%Þ ¼ 100 ð1Þ
W0
Characterization and data analysis
A tester for mechanical properties (Model LR5K; Lloyd The following research problems were investigated: (1) vari-
Instruments, Bognor Regis, UK) was used to determine the ation in heat of fusion (Tm, and Tg) in the case of AA-grafted
tensile strength according to ASTM Standard D638. Test PLA in place of pure PLA in TRH-containing composites, (2)
specimens were prepared in a press at 180 °C and conditioned grafting of AA, and (3) variation of the RH or TRH content.
44 Page 4 of 9 J Polym Res (2019) 26:44
Spectral data
peaks at 15.9°, 22.1°, and 35.2° (Fig. 4d). On the basis of the
comparison between the spectra of PLA/RH and RH, peaks c,
Fig. 3 Solid-state 13C NMR spectra of (a) PLA, (b) PLA-g-AA, (c) PLA/ d, and e were attributed to the physical dispersion of RH
20wt%RH, (d) PLA-g-AA/20wt%TRH, and (e) RH throughout the PLA matrix. An additional peak was exhibited
at 18.2° (designated as peak f) in the diffraction pattern of
The 13C solid-state NMR peak 7 (Fig. 3d), found at δ = composite PLA-g-AA/TRH filaments (Fig. 4c). This peak,
176.9 ppm, was attributed to the reaction between AA in also identified by Danyadi et al. [39], may be attributed to
PLA-g-AA and –OH in TRH. These results, together with the reaction of ester groups.
the presence of FTIR peaks at 1000–1150 cm −1 and
1737 cm−1, provide further evidence of the reaction of Si–
O–Si and/or Si–O–C, as well as ester groups, through a con- Morphology and mechanical properties
densation reaction between PLA-g-AA and TRH. The reac-
tion of Si–O–Si/or Si–O–C and ester groups considerably af- RH or TRH may be considered a dispersed phase within a
fected the tensile and biodegradation properties of composite PLA or PLA-g-AA matrix. SEM was used to examine the
PLA-g-AA/TRH filaments. surface morphology of composite filaments of PLA/
20wt%RH and PLA-g-AA/20wt%TRH. The SEM image of
PLA/20wt%RH illustrates that RH was unevenly distributed
X-ray diffraction patterns in the matrix. The poor adhesion is due to the large differences
in the surface energies of the PLA matrix and the RH filler
Figure 4 represents the XRD patterns of neat PLA, composite [40]. Figure 5b reveals a more homogeneous structure of
filaments of PLA/20wt%RH and PLA-g-AA/20wt%TRH, PLA-g-AA/20wt%TRH, demonstrating a better compatibility
and RH. Neat PLA (Fig. 4a) displayed two peaks at 16.9° between PLA and TRH (as reinforcement). This improvement
and 19.5° (designated as peaks a and b, respectively), consis- in the interfacial adhesion is attributed to the higher hydrophi-
tent with the earlier study by Aliotta [37]. Three additional licity of PLA-g-AA and TRH than PLA and RH, which en-
peaks were observed at 15.9°, 22.1°, and 35.2° (designated abled the development of functional groups for the branched
as peaks 3, 4, and 5, respectively) for the composite PLA/RH chain of AA from PLA and three-dimensional networks struc-
filaments [38]. The XRD patterns of neat RH also revealed tures of TRH.
44 Page 6 of 9 J Polym Res (2019) 26:44
Thermal properties
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