Fluids and Lubricants Specification BR4000 - en

FLUIDS AND LUBRICANTS
SPECIFICATION
BR4000
For Type Series 4000
DK-BS-0002 / V05 / 26.02.2013

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©2013 MTU Onsite Energy GmbH
Original document was created in German.
This publication including all its parts is protected by copyright. Each instance of use requires the prior written
consent of MTU Onsite Energy GmbH. This applies in particular to duplication, dissemination, editing,
translation, microfilming, and storage and/or processing in electronic systems, including databases and online
services.
Subject to technical alterations in the interest of further development.
2 DK-BS-0002 / V05 / 26.02.2013

Table of Contents
Table of Contents
Table of Contents ....................................................................................................................................................... 3
1 Foreword ................................................................................................................................................. 4
2 Fuel .......................................................................................................................................................... 6
2.1 Natural Gas .............................................................................................................................................. 7
2.1.1 General ..................................................................................................................................................... 7
2.1.2 Main Components .................................................................................................................................... 7
2.1.3 Composition of Natural Gas ..................................................................................................................... 8
2.1.4 Requirements of Fuel Gas ..................................................................................................................... 10
2.2 Biogas, Sewer Gas ................................................................................................................................ 14
2.2.1 General ................................................................................................................................................... 15
2.2.2 Main Components .................................................................................................................................. 17
2.2.3 Compositions of Bio/Sewage Gas.......................................................................................................... 18
2.2.4 Requirements of Fuel Gas ..................................................................................................................... 19
3 Inlet Air and Combustion Air .............................................................................................................. 22
4 Coolant .................................................................................................................................................. 23
4.1 Requirements for Engine Coolant Quality .............................................................................................. 23
4.2 Requirements for the Quality of Mixture Coolant ................................................................................... 24
4.3 Requirements for the Quality of Water for the Gas Sequential Heater .................................................. 24
4.4 Requirements for the Quality of Water for the Gas Cooler and Gas Sequential Heater ....................... 25
4.5 Treatment with Corrosion Inhibitor / Antifreeze ...................................................................................... 25
4.6 Approved Corrosion Inhibitors and Antifreeze Agents ........................................................................... 26
5 Heating Water ....................................................................................................................................... 31
5.1 Heating Water Quality Requirements up to 100 °C ............................................................................... 31
5.2 Heating Water Quality Requirements above 100 °C ............................................................................. 32
5.3 Additional Information ............................................................................................................................ 33
6 Lubricating Oil ...................................................................................................................................... 34
6.1 General ................................................................................................................................................... 34
6.1.1 Operation with Natural Gas .................................................................................................................... 34
6.1.2 Operation with Biogas ............................................................................................................................ 34
6.2 Approved Lube Oils ................................................................................................................................ 35
6.3 Lube Oil Intervals ................................................................................................................................... 36
6.3.1 Natural Gas ............................................................................................................................................ 36
6.3.2 Biogas .................................................................................................................................................... 38
6.3.3 Mineral Oil .............................................................................................................................................. 40
6.3.4 Synthetic Oil ........................................................................................................................................... 42
7 Exhaust Condensate ............................................................................................................................ 43
8 Confirmation for Fluids and Lubricants Specification ..................................................................... 44
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DK-BS-0002 / V05 / 26.02.2013 3

Foreword
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1 Foreword
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INFORMATION
Approved operating media must not be mixed.
SH-H-018
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The service life, operational reliability and function of the plant are very much dependent on the fluids and
lubricants used. That is why the correct selection and care of the fluids and lubricants is of the utmost importance
and is fixed in these fluids and lubricants specifications.
The supplier of the fluids and lubricants is responsible for the internationally consistent quality of the products
mentioned.
The Fluids and Lubricants Specification will be modified or supplemented where necessary.
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Test standards for fluids and lubricants:

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DIN German institute for standardization

EN European standardization
ISO International standards
ASTM American Society for Testing and Materials
IP Institute of Petroleum
These rules are derived from the specifications of manufacturers, statutory provisions and regulations in the
respective country. Since there can be major differences from country to country, it is not possible to provide a
universally applicable statement on the rules to be observed within the framework of these fluids and lubricants
specifications.
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The user of the product mentioned herein is obligated to inform him-/herself about the provisions applicable in
his/her country. MTU Onsite Energy does not accept any liability whatsoever for improper or unlawful use of the
fluids and lubricants it has approved.
The use of the approved fluids and lubricants, either by name or in accordance with the stipulated specification, is
an integral part of the terms of warranty.
Fluids and lubricants for plants can be hazardous substances. Certain rules must be observed when handling,
storing and disposing of these substances.
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4 DK-BS-0002 / V05 / 26.02.2013

Foreword
When handling fluids and lubricants the "Rules for the protection of the environment (see Safety Regulations,
Disassembly and Disposal)" are to be adhered to, since they are hazardous to health and flammable.
Incorrect use of fluids and lubricants causes environmental pollution.

 Fluids and lubricants must not enter the ground or the sewerage system.
 Used fluids and lubricants must be disposed of through used oil recycling or hazardous waste
disposal.
 Used filter elements and cartridges must be disposed of with hazardous waste.
The customer / operator bears the responsibility for adhering to the fuel values.
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DK-BS-0002 / V05 / 26.02.2013 5

Fuel
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2 Fuel
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CAUTION
Moisture in the fuel / air mixture
SH-V-103
Damage / destruction of the catalytic converter / destruction of the gas control unit
It must be ensured that the limit values of the moisture in the fuel as well as the intake air are
not exceeded at any time!
CAUTION
Harmful substances / contamination in the fuel
SH-V-104
Long-term damage due to corrosion
It must be ensured that no corrosive compounds (e.g. siloxane, phosphor, arsenic, heavy
metal, sulfur, ammonia, chlorine, fluorine, bromine, iodine compounds) enter the fuel lines. Or
their limit values must not be exceeded. Exceeding the limit values voids the warranty.
CAUTION
Harmful substances / contamination in the intake air
SH-V-102
metal, sulfur, ammonia, chlorine, fluorine, bromine, iodine compounds) enter the intake air. Or
6 DK-BS-0002 / V05 / 26.02.2013

Fuel
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2.1 Natural Gas

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2.1.1 General
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It is essential to make sure - at the latest prior to commissioning - by consulting the relevant gas supply company
that the minimum methane number specified in the respective data sheet and the calorific value range are
observed. It is also necessary here to inquire about the occasional admixture of butane- or propane-air mixtures.
The fuel must be technically free of vapor, dust and liquid.

The gas engines are to be operated exclusively with the gas approved for this model. The options for use of the
approved types of gas are to be checked at half-yearly intervals by means of gas analysis to detect changes in the
composition of the gas, as well as changes in the hazardous constituents in the gas and to introduce rectifying
measures. The use of fuels in the entire area of application and operation of the engine is limited to purely gaseous
fuels. Liquid fuels are not admissible nor are they provided for.
The components applicable for gas engines are listed in the following table. The components listed apply to gas
engines. Components other than those listed are not admissible for gas engines. They provide an approximate
value for the commonly used gas compositions. Limit values for the individual components, unless they are
explicitly specified, result from the general requirements of the freedom of liquid constituents, the exclusion of
condensation of hydrocarbons and the global parameters of the gas mixture.
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2.1.2 Main Components

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Natural gas
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Components Unit Value range

CO % by volume <2
CO2 % by volume <10
CH4 % by volume 80 - 100
C2H6 % by volume <12
C3H8 % by volume <9
C4H10 % by volume <1
N2 % by volume <20
O2 % by volume <3
DK-BS-0002 / V05 / 26.02.2013 7

Fuel
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2.1.3 Composition of Natural Gas

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Natural gas H
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(according to DVGW Worksheet G260)

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Russia North Sea I North Sea II Composite gas

CO % by volume 0,0000 0,0000 0,0000 0,0000

CO2 % by volume 0,1000 0,0000 0,3000 1,4000
CH4 % by volume 98,3000 88,6000 83,000 88,6000
C2H4 % by volume 0,0000 0,0000 0,0000 0,0000
C2H6 % by volume 0,5000 8,4000 11,6000 5,3000
C3H6 % by volume 0,0000 0,0000 0,0000 0,0000
C3H8 % by volume 0,2000 1,7000 3,1000 1,4000
C4H6 % by volume 0,0000 0,0000 0,0000 0,0000
C4H8 % by volume 0,0000 0,0000 0,0000 0,0000
C4H10 % by volume 0,1000 0,7000 0,5000 0,6000
C5H12 % by volume 0,0000 0,0000 0,0000 0,0000
CXCY % by volume 0,0000 0,0000 0,0000 0,0000
N2 % by volume 0,8000 0,6000 1,5000 2,7000
O2 % by volume 0,0000 0,0000 0,0000 0,0000
H2 % by volume 0,0000 0,0000 0,0000 0,0000
H2O % by volume 0,0000 0,0000 0,0000 0,0000
H2S % by volume 0,0000 0,0000 0,0000 0,0000
SO2 % by volume 0,0000 0,0000 0,0000 0,0000
AR % by volume 0,0000 0,0000 0,0000 0,0000
 % by volume 100,000 100,000 100,000 100,000
3
Ho kWh/m N 11,1 12,2 12,5 11,5
3
Hu kWh/m N 10,0 11,0 11,3 10,3
3
Density kg/m N 0,731 0,810 0,853 0,814
Rel. density --- 0,56 0,62 0,66 0,63
3
Ws, n kWh/m N 14,7 15,4 15,4 14,5
Methane
MN (± 2) 89 72 68 78
number
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Fuel
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Natural gas L
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(according to DVGW Worksheet G260)

Holland I Holland II East Hanover

CO % by volume 0,0000 0,0000 0,0000

CO2 % by volume 1,0000 1,3000 0,7000
CH4 % by volume 81,3000 82,900 79,5000
C2H4 % by volume 0,0000 0,0000 0,0000
C2H6 % by volume 2,8000 3,7000 1,1000
C3H6 % by volume 0,0000 0,0000 0,0000
C3H8 % by volume 0,4000 0,7000 0,1000
C4H6 % by volume 0,0000 0,0000 0,0000
C4H8 % by volume 0,0000 0,0000 0,0000
C4H10 % by volume 0,3000 0,3000 0,0000
C5H12 % by volume 0,0000 0,0000 0,0000
CXCY % by volume 0,0000 0,0000 0,0000
N2 % by volume 14,2000 11,1000 18,6000
O2 % by volume 0,0000 0,0000 0,0000
H2 % by volume 0,0000 0,0000 0,0000
H2O % by volume 0,0000 0,0000 0,0000
H2S % by volume 0,0000 0,0000 0,0000
SO2 % by volume 0,0000 0,0000 0,0000
AR % by volume 0,0000 0,0000 0,0000
 % by volume 100,000 100,000 100,000
3
Ho kWh/m N 9,76 10,20 9,04
3
Hu kWh/m N 8,81 9,21 8,15
3
Density kg/m N 0,836 0,832 0,835
Rel. density --- 0,64 0,64 0,64
3
Ws, n kWh/m N 12,2 12,7 11,3
Methane number MN (± 2) 90 86 101
DK-BS-0002 / V05 / 26.02.2013 9

Fuel
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2.1.4 Requirements of Fuel Gas

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Requirements and peripheral conditions for fuel gas and fuel supply
Designation Unit Limit value Remark

Gas type --- Natural gas Applies to natural gas H and L,

other gases are currently not
approved
Methane number MN --- See Technical Depending on the model
Description
3
Calorific value Hu kWh/m N 8.0 < Hu < 11.5 For lower values consult the factory
Fluctuations in calorific % ±5 For higher values consult the
value to the setting factory
value
3
Admissible rate of kWh/m N/h 0,5 Constant linear change necessary
change in calorific
value
Gas density kWh 0,73 - 0,84 The density of the gas can fluctuate
depending on the composition, it is
constant for a specific type of gas.
Gases from different sources of
supply could result in changes in
density.
When changing to a different gas
supplier it may be necessary to
adjust the mixture control.
Maximum setting mbar 300 Specification of the gas control unit
value of gas pressure relative to the project is to be
entry into gas control observed.
unit
Minimum gas flow mbar 120
pressure
(overpressure) V8 V12
pressure
(overpressure) V16
V20
Gas pressure % ±5
fluctuations to the
setting value
10 DK-BS-0002 / V05 / 26.02.2013

Fuel
Admissible rate of mbar/min. 0,08 Constant change required

change in gas
pressure
Gas temperature °C 10 < T < 40 Condensation of steam at T <10°C,
thermal aging of NBR materials
(seals, diaphragms) and the effects
of changes in elasticity at higher
temperatures
Fluctuations of gas °C ±9
temperature to setting
value
Admissible rate of K/min. 0,3
change in gas
temperature
Relative moisture in % < 30 No condensation of steam in
gas at 20°C pressure and temperature area; gas
drying is to be provided at higher
values
3
Oil vapors (HC with mg/m N < 0,4 No condensation in lines carrying
carbon number > 5) fuel gas and fuel gas air mixture, no
formation of condensable oil vapors
3
HC solvent vapors mg/m N 0 Factory consultation and analysis is
required
3
Organically bound mg/m N < 0,1 Factory consultation and analysis is
silicon (e.g. silanes, required
siloxenes, silicones)
3
Inorganically bound mg/m NCH4 <5 At Si < 5 mg/m³N relative to 100%
silicon CH4 fuel gas content, wearing
products are to be taken note of in
the oil analysis
DK-BS-0002 / V05 / 26.02.2013 11

Fuel
3
Total sulfur mg/m N 30 DVGW Worksheet G260
3
Mercaptan sulfur mg/m N 6 DVGW Worksheet G260
3
Hydrogen sulfide H2S mg/m N 5 DVGW Worksheet G260
3
Chlorine mg/m N 10 Consultation with the factory and
analysis are necessary at higher
values
3
Fluorine mg/m N 5* Consultation with the factory and
values
3
Chlorine + fluorine mg/m N 10* Consultation with the factory and
values
NH3 ppm 70* Consultation with the factory and
values
* = This is a recommended value when using oxidizing catalytic converters; analysis and consultation with factory
are necessary.
12 DK-BS-0002 / V05 / 26.02.2013

Fuel
The limit values refer to a calorific value of 10 kWh/m³N. This corresponds to fuels with 100% volume of methane,
or the existence of other combustible components in the fuel with the same energy equivalent and the same input
of hazardous materials.
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Example:
Russian natural gas with a calorific value of 10 kWh/m³ N is used. This means that the admissible value for the total
sulfur in the gas corresponds precisely to the specified limit value.
When using a gas with the example of East Hanover with Hu = 8.15 kWh/m³ N the admissible maximum value for
the total sulfur is calculated as:
admissible total sulfur content = 30 mg/m³N (8.15 kWh/m³N: 10.0 kWh/m³N) = 24.5 mg/m³N
DK-BS-0002 / V05 / 26.02.2013 13

Fuel
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2.2 Biogas, Sewer Gas

CAUTION
Harmful substances / contamination in the exhaust gas
SH-V-106
It must be ensured that no metal such as iron, nickel, chromium, copper, zinc and tin enters
the exhaust gas system / catalytic converter. If the cumulative quantity of these metals
3
together with the heavy metals exceeds the total limit value of 350 g/m of the catalytic
converter space volume, this voids the warranty of the catalytic converter.
CAUTION
Exceeding the temperature in the exhaust gas system
SH-V-107
Damage / destruction of the catalytic converter
It is to be ensured that the maximum operating temperature of 600°C is not exceeded.
Exceeding the limit values voids the warranty.
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Fuel
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2.2.1 General
Fluctuations in the gas quality of biogas cannot be avoided.

However, to facilitate trouble-free operation and to avoid damage, it is necessary to adhere to specific limit values.
If it transpires during commissioning that the required quality of the fuel is not met, we reserve the right to bill the
cancelled commissioning.
Adherence to the emission and consumption figures specified in the data sheet applies only to the specified
reference gas compositions for biogas. The CO2 / CH4 volume ratio is of importance here.
The fuel must be technically free of vapor, dust and liquid. Condensation in the gas system is to be prevented by
suitable measures (dehumidification, protection against cooling down, heating, etc.). Corrosive constituents may
only be present in the concentrations set out below.
Silicone compounds in the gas lead to deposits and promote wear. Even catalytic converters are deactivated by
these compounds. Damage caused by silicon compounds is not covered by the warranty.
3
Experience shows that damage of this kind occurs at silicon concentrations in excess of 5 mg / mn CH4.
It is necessary to use an oxidation catalytic converter in order to ensure that the formaldehyde limit value of H 2CO
3
<= 40 mg/ mn , is not exceeded.
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If the quality of the raw gas exceeds the limit values, a gas desulfurization system that is designed for the quality of
the gas must be installed.
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When the plant is operating with exhaust heat utilization (180 °C) and the limit values for sulfur in the fuel have
been exceeded, early cleaning of the exhaust gas heat exchanger is necessary.
Since in practice the sulfur content varies greatly, MTU cannot provide guarantees with regard to the cleaning
intervals.
During operation with the oxidizing catalytic converter without exhaust heat utilization the exhaust gas temperature
at the exhaust system opening must be safely above 300°C. If necessary, the exhaust pipe must be insulated.
DK-BS-0002 / V05 / 26.02.2013 15

Fuel
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Fuels for gas engines of the biogas series

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The gas engines of the biogas series are to be operated exclusively with gas approved for this model. The use of
fuels in the entire area of application and operation of the engine is limited to purely gaseous fuels. Liquid fuels are
not admissible nor are they provided for.
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The gas used by the customer is to be checked prior to commissioning and at six-monthly intervals after
commissioning. This ensures that the gas composition used by the customer corresponds to the approved gas
specifications for biogas engines. If the gas specification is not adhered to due to changes in the composition of the
gas, as well as changes of hazardous additives, appropriate shutdown measures are to be initiated. The
effectiveness of this measure is to be verified by means of a renewed gas analysis.
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Generally valid limits are listed in the Table under item main components.
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INFORMATION
The components / limit values listed apply to biogas engines. Other components / limit
SH-H-261
values are inadmissible.
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Fuel
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2.2.2 Main Components

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Biogas, Sewage Gas

Components Unit Value range

CO % by volume n.a.
CO2 % by volume 15 - 55
CH4 % by volume 45 - 85
C2H6 % by volume n.a.
N2 % by volume Rest
O2 % by volume Rest
DK-BS-0002 / V05 / 26.02.2013 17

Fuel
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2.2.3 Compositions of Bio/Sewage Gas

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Components Unit Biogas systems Sewer gas plant

CO % by volume 0,0000 0,0000

CO2 % by volume 55 - 15 (50*) 35 - 20 (35*)
CH4 % by volume 45 - 85 (50*) 65 - 70 (65*)
C2H4 % by volume 0,0000 0,0000
C2H6 % by volume 0,0000 0,0000
C3H6 % by volume 0,0000 0,0000
C3H8 % by volume 0,0000 0,0000
C4H8 % by volume 0,0000 0,0000
C4H10 % by volume 0,0000 0,0000
C5H12 % by volume 0,0000 0,0000
CXHY % by volume 0,0000 0,0000
N2 % by volume 5 - 10 (0*) 5 - 10 (0*)
O2 % by volume 0 – 2,0 (0*) 0 – 0,6 (0*)
H2 % by volume 0,0000 0,0000
H2O % by volume ** *
H2S % by volume </ = 66 (0*) </ = 66 (0*)
SO2 % by volume 0,0000 0,0000
AR % by volume 0,0000 0,0000
 % by volume 100,000 100,000
3
Ho kWh/m N 5,53 7,19
3
Hu kWh/m N 4,98 6,48
3
Density kg/m N 1,347 1,158
Rel. density --- 1,042 0,896
3
Ws, n kWh/m N 5,42 7,60
Methane number MN (± 2) >140 133,8
* Calculated values for gas properties, ** H2O dew point 35°C

18 DK-BS-0002 / V05 / 26.02.2013

Fuel
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2.2.4 Requirements of Fuel Gas

Requirements and peripheral conditions for fuel gas and fuel supply
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The following fuel values must be adhered to at the inlet into the gas control unit (supplied by MTU Onsite Energy):
Designation Unit Limit value Remark

Gas type Biogas Biogenic gases from fermentation

processes
Methane number MN ≥ 115 Dropping below this value there is
the danger of knocking combustion,
gas analysis and consultation with
factors necessary
3
Calorific value Hu kWh/m N 4.5 < Hu < 8.0 For lower and higher values consult
the factory
Fluctuations in calorific % ± 20 For higher values consult the
value to the setting factory
value
Frequency of calorific 1/h 5 Related to a full hour
value fluctuations
3
Admissible rate of kWh/m N/h 1,0 Constant linear change at otherwise
change in calorific constant operating factors such as
value gas pressure, gas temperature,
engine load
Maximum rate of % / min 10,0 Fast change in calorific value, e.g.
change in the calorific during starts and start-up processes
value to the setting with a frequency of 1/h
value
3
Gas density Kg/m N 0,93 - 1,40 The density of the gas could
fluctuate due to its composition.
During changes of the main
substrate and / or significant
changes in the ratio of the mixture
of the substrates, a gas analysis,
and, if necessary, an adjustment of
the mixture control is required.
Maximum gas mbar 250 Specification of the gas control unit
pressure for gas relative to the project is to be
control unit observed.
pressure before the
gas control unit
(overpressure)
V8 / V12
pressure before the
gas control unit
(overpressure)
V16 / V20
DK-BS-0002 / V05 / 26.02.2013 19

Fuel
Gas pressure % ±5
fluctuations to the
setting value
Admissible rate of mbar/s 1
change in gas
pressure entry
Gas temperature °C 0 < T < 50 Phase transitions in the fuel gas
and air mixture are inadmissible
during engine operation. Thermal
aging of NBR materials (seals,
diaphragms) and the effects of
changes in elasticity at higher
temperatures. Applies to the entry
of gas at the metering valve
(TecJet).
Admissible rate of K/min. 0,3 Applies to the entry of gas at the
change in gas metering valve (TecJet)
temperature
Relative moisture in % < 80 Phase transitions in the fuel gas
the gas at 35 °C and and air mixture are inadmissible
1.013 bar during engine operation in the
pressure and temperature range;
gas drying is to be provided in case
of higher values
Gas cooling at least to °C < 25
dewpoint temperatures
3
Oil vapors (HC with mg/m N < 0,4 No condensation in lines carrying
carbon number > 5) fuel gas and fuel gas mixture, no
formation of condensed oil vapors
3
HC solvent vapors mg/m N 0
3
Organically bound mg/m N < 10 *
silicon (e.g. silanes,
siloxenes, silicones)
3
Inorganically bound mg/m N <6* At Si > 5 mg/m³N relative to 100 %
silicon CH4 fuel gas content, wearing
products are to be taken note of in
the oil analysis
3
Mercaptan sulfur mg/m N 10 *
3
Total of all chlorine mg/m N < / = 100 *
and fluorine
compounds
20 DK-BS-0002 / V05 / 26.02.2013

Fuel
* = These values are recommended values for engines of model BR4000L62FB.

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The limit values refer to a calorific value of 10 kWh/m³N. This corresponds to fuels with 100% volume of methane,
or the existence of other combustible components in the fuel with the same energy equivalent and the same input
of hazardous materials.
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Example:
When using a gas with the example of northern Germany with Hu = 5.18 kWh/m³ N the admissible maximum value
for the total sulfur is calculated as:
admissible total sulfur content = 800 mg/m³N (5.18 kWh/m³N: 10.0 kWh/m³N) = 414.4 mg/m³N
There is no warranty in case of impairments and / or damages (corrosion, contamination, etc.) that are caused by
gases or substances whose existence was not known or agreed upon at the time of signing the contract.
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Depending on the application, the following maximum permissible pollutant concentrations in the fuel are to be
adhered to:
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Oxidizing catalytic converter without with with

180 °C / 120 °C /
Exhaust heat utilization without
without 180 °C
Total of all sulfur compounds 3
mg/ mn CH4 800 20 200
(calculated as S) corresponds to
Hydrogen sulfide (H2S) ppm at 50 % CH4 280 7 70
Total of all chlorine compounds 3
mg/ mn CH4 100 0,5 0,5
(calculated as CI)
Total of all fluorine compounds 3
mg/ mn CH4 50 0,5 0,5
(calculated as F)
Total of all silicone compounds 3
mg/ mn CH4 5 0 0
(calculated as Si)
Ammonia (NH3) ppm at 50 % CH4 30 30 30
3
Heavy metals (Pb, Hg, As, Sb, Cd) µg/ mn CH4 - 10 10
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CAUTION
Harmful substances / contamination in the fuel
SH-V-104

metal, sulfur, ammonia, chlorine, fluorine, bromine, iodine compounds) enter the fuel lines. Or
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DK-BS-0002 / V05 / 26.02.2013 21

Inlet Air and Combustion Air
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3 Inlet Air and Combustion Air

CAUTION
Harmful substances / contamination in the intake air
SH-V-102
metal, sulfur, ammonia, chlorine, fluorine, bromine, iodine compounds) enter the intake air. Or
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When operating the plant in swimming pool facilities or in the vicinity of refrigerating installations, it is important to
bear in mind that even small traces of halogen compounds (chlorine, fluorine) in the combustion air and in the
intake air may cause corrosion in the engine and on peripheral components (e.g. on electric motors). It must
likewise be noted that even cleaning agents may contain aggressive substances that encourage corrosion.
The entry to the motor in total (fuel and air) must not exceed the limit values specified under fuels.
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NOTICE
In case of doubt, MTU Onsite Energy, Augsburg, is to be consulted.
SH-H-264
22 DK-BS-0002 / V05 / 26.02.2013

Coolant
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4 Coolant
CAUTION
Liquids hazardous to the environment
Environmentally hazardous
SH-V-101
Avoid release into the environment.
Do not dispose of into the sewerage system; dispose of correctly by observing the local
regulations of the authorities.
Adequate barriers are to be provided.
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4.1 Requirements for Engine Coolant Quality

INFORMATION
Requirements for the quality of heating water above 100 °C apply when an exhaust heat
SH-H-244
exchanger has be installed in the engine cooling circuit or the heating circuit.
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For the engine coolant system, it is imperative to use filling and top-up water which complies with the following
stipulations and which has been premixed with approved corrosion inhibitor/antifreeze in accordance with Chapter
4.6:
Clear, colorless and free

General requirements from undissolved
substances
pH-value (25 °C) 8,2 – 9,0
Electric conductivity (25 °C) < 300 mS/m
1,0 – 1,5 mmol/l
Sum total, alkaline earths
5,6 – 8,4 °dH
Chlorides < 80 mg/l
Sulfates < 70 mg/l
Iron < 0,2 mg/l
DK-BS-0002 / V05 / 26.02.2013 23

Coolant
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4.2 Requirements for the Quality of Mixture Coolant

For the engine coolant system, it is imperative to use filling and top-up water which complies with the following
4.6:
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substances
pH-value (25 °C) 8,2 – 9,0
1,0 – 1,5 mmol/l
5,6 – 8,4 °dH
Chlorides < 100 mg/l
Sulfates < 70 mg/l
Iron < 0,2 mg/l
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4.3 Requirements for the Quality of Water for the Gas Sequential Heater
INFORMATION
The requirements of the quality of the water for the gas sequential heater with temperatures
SH-H-242
up to 60 °C are to be observed.
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For the sequential heater system, it is imperative to use filling and top-up water which complies with the following
4.6:
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substances
pH-value (25 °C) 8,2 – 9,0
1,0 – 1,5 mmol/l
5,6 – 8,4 °dH
Chlorides < 100 mg/l
Sulfates < 70 mg/l
Iron < 0,2 mg/l
24 DK-BS-0002 / V05 / 26.02.2013

Coolant
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4.4 Requirements for the Quality of Water for the Gas Cooler and Gas
Sequential Heater
INFORMATION
The requirements for the quality of the water of the water source for gas coolers and gas
SH-H-243
sequential heaters with temperatures of up to 60 °C are to be observed.
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The operator must specially prepare and monitor the initial water and the filling and top-up water. As filling and top-
up water, low-salt water or desalinated water (e.g. permeate) or perfect condensate is to be used.
The cold-water system and the reheater circuit may only be filled with the antifreeze Antifrogen N from the
company Hoechst AG.
We recommend (bearing in mind the VdTÜV instructions TCh 1466) adherence to the following requirements for a
low-salt operating mode:

substances
pH-value (25 °C) 9,0 – 10,5
Electric conductivity (25 °C) < 100 µS/cm
Oxygen < 0,05 mg/l
Chlorides < 20 mg/l
< 0,02 mmol/l
(< 0,1) °dH
Phosphate 5 – 10 mg/l
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4.5 Treatment with Corrosion Inhibitor / Antifreeze

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Add corrosion inhibitor/antifreeze to the water with a concentration of at least 35 % by volume when antifreeze
protection to minus 21 °C is sufficient. If lower ambient temperatures are expected, increase the concentration
accordingly, but do not under any circumstances increase to values in excess of 50 % by volume. Mixtures
containing a proportion of antifreeze below 35 % by volume do not guarantee adequate corrosion protection.
Use the treated water in both summer and winter operation. Compensate for coolant losses in such a way as to
maintain the antifreeze concentration.
Check the concentration at regular intervals in accordance with the maintenance schedule. Due to antifreeze aging,
change the coolant after 10,000 operating hours or at the latest after 2 years.
DK-BS-0002 / V05 / 26.02.2013 25

Coolant
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4.6 Approved Corrosion Inhibitors and Antifreeze Agents

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The use of products other than those listed below will invalidate the warranty.
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Corrosion inhibitor/antifreeze concentrate

Manufacturer Brand name Operating Comments

hours
hour / year
Arteco Freecor SPC (EU Code 503347) 9000 / 3

Avia Antifreeze APN 9000 / 5
BASF Glysantin G05 9000 / 5
Glysantin Protect G05 9000 / 5
Glysantin G48 9000 / 5
Glysantin Protect Plus / G48 9000 / 5
Glysantin G30 9000 / 3
Glysantin Alu Protect / G30 9000 / 3
Bucher Motorex Antifreeze G05 9000 / 5
Motorex Antifreeze Protect G48 9000 / 5
Motorex Antifreeze Protect Plus G30 9000 / 3
CCI Corporation L415 9000 / 3
CCI Manufacturing IL C521 9000 / 3
Corporation
Clariant Genatin Super 9000 / 3
Detroit Diesel Power Cool Antifreeze 9000 / 3
Power Cool Off-Highway 9000 / 5
Deutsche BP ARAL Antifreeze Extra 9000 / 5
Castrol Antifreeze NF 9000 / 5
Fuchs Maintain Fricofin 9000 / 5
Maintain Fricofin G12 Plus 9000 / 3
Ginouves York 716 9000 / 5
Krafft Refrigerante ACU 2300 9000 / 3
Maziva INA Antifritz AI Super 9000 / 5
Mol-Lub EVOX Extra G48 Antifreeze 9000 / 5
concentrate
Mobil Mobil Antireeze Extra 9000 / 5
MTU Detroit Diesel Power Cool - HB500 9000 / 3
Australia
Nalco Nalcool 5990 9000 / 3
Nalco Australien Nalcool NF 48 9000 / 5
Old World Fleetcharge SCA Precharged 9000 / 3
Heavy Dutoy Coolant / Antifreeze 9000 / 3
Final Charge Global Extended Life
Coolant Antifreeze
26 DK-BS-0002 / V05 / 26.02.2013

Coolant
OMV OMV Coolant Plus 9000 / 5 Angabe prüfen

OMV Coolant SF 9000 / 3
Ravensburger Schmier- RAVENOL Kühlerfrostschutz silikatfrei 9000 / 3
stoffvertrieb GmbH
Recochem R542 9000 / 3
Shell Glyco Shell 9000 / 5
Glyco Shell longlife 9000 / 3
Shell HD Premium 9000 / 3
Sotragal - Mont Blanc Antigel Power Cooling Concentrate 9000 / 5
Total Glacelf MDX 9000 / 5
Valvoline Zerex G-05 9000 / 5
Zerex G-48 9000 / 3
Zerex G-30 9000 / 3
DK-BS-0002 / V05 / 26.02.2013 27

Coolant
Corrosion inhibitor/antifreeze ready-mixed


hours
hour / year
Bantleon Avilub Antifreeeze Mix (50 %) 9000 / 5

BASF Kühlstoff G05-23</50 (50 %) 9000 / 5
Castrol Ltd. Castrol Antifreeze Premix (45 %) 9000 / 5
CCI Corporation L415 (50 %) 9000 / 3
CCI Manufacturing IL C521 (50 %) 9000 / 3
Corporation
Detroit Diesel Power Cool Plus Marine (30/70) 9000 / 5
Power Cool Off-Highway (50 %) 9000 / 5
MTU Detroit Diesel Power Cool - HB500 Premix 50/50 9000 / 3
Australia
Sotragal - Monit Blanc L.R.-30 Power Cooling (44 %) 9000 / 5
L.R.-38 Power Cooling (52 %) 9000 / 5
Old World Final Charge Global 50/50 Predilluted 9000 / 3
Extended Life Coolant Antifreeze
Total Coolelf MDX (40 %) 9000 / 5
Valvoline Zerex G-05 50/50 Mix 9000 / 5
28 DK-BS-0002 / V05 / 26.02.2013

Coolant
Corrosion inhibitor/antifreeze concentrate for special applications


hours
hour / year
BASF G206 9000 / 3 Für Einsätze in arktischen

Regionen (> -40 °C)
Water-soluble corrosion inhibitor concentrate


hours
hour / year
Arteco Freeco NBI 6000 / 2

BASF Glysacorr G93-94 6000 / 2
CCI Corporation A216 6000 / 2
CCI Manufacturing IL A216 6000 / 2
Corporation
Chevron Texcool A - 200 6000 / 2
Detroit Diesel Power Cool Plus 6000 6000 / 2
Ginouves York 719 6000 / 2
Old World A216 6000 / 2
Valvoline Zerex G-93 6000 / 2
DK-BS-0002 / V05 / 26.02.2013 29

Coolant
Additional concentrations of water-soluble corrosion inhibitors

Manufacturer Min. % by volume Max. % by volume

 Arteco Freecor NBI 9 11

 BASF Glysacorr G93 - 94
 CCI Manufacturing IL Corp. A216
 Chevron Texcool A-200
 Detroit Diesel Power Cool Plus 6000
 Ginouves Youk 719
 Valvoline Zerex G-93
 Detroit Diesel Power Cool Plus 2000 3 4
 Nalco Alfloc 2000
 Nalco Nalco 2000
 Nalco Nalcool 2000
 Pentray Pencool 2000
 Arteco Havoline Extended Life Corrosion 7 11
Inhibitor XLI (EU 032765)
 Chevron Texaco Extended Life Corrosion
Inhibitor Nitrite Free (US 236514)
 Nalco Alfloc (Maxitreat) 3477
 Total WT Supra
 Fleetguard DCA-4L 5 6
30 DK-BS-0002 / V05 / 26.02.2013

Heating Water
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5 Heating Water
CAUTION
Inadequate preparation / ventilation of water circuits
SH-V-108
Long-term damage to water conveying components
It must be ensured that the specifications of MTU Onsite Energy for the preparation /
ventilation of the water are observed. Failure to observe these voids the warranty.
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5.1 Heating Water Quality Requirements up to 100 °C

INFORMATION
Requirements for the quality of heating water up to 100 °C apply when an exhaust heat
SH-H-241
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Filling and top-up water, permissible supply temperatures up to 100 °C

VDI Directive 2035 Sheet 1 (December 2005) and Sheet 2 (September 1998) is definitive. "Prevention of damage
by corrosion and scale formation in water heating installations“ with the following guide values (see also the
corresponding explanations in the original):

substances
pH-value (25 °C) 8,2 – 9,0
Electric conductivity (25 °C) 10 – < 500 µS/cm
1,0 – 1,5 mmol/l
5,6 – 8,4 °dH
Chlorides < 80 mg/l
Sulfates < 70 mg/l
Oxygen content when using oxygen binding agents < 0,1 mg/l
Iron < 0,2 mg/l
If the above limit values are not adhered to, it will be necessary to introduce measures against scale formation,
either through water treatment (softening, demineralization, reverse osmosis) or hardness stabilization (ST-DOS-
H products), and against corrosion processes through inhibiting or oxygen binding (ST-DOS-H products).
DK-BS-0002 / V05 / 26.02.2013 31

Heating Water
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5.2 Heating Water Quality Requirements above 100 °C

INFORMATION
Requirements for the quality of heating water above 100 °C apply when an exhaust heat
SH-H-244
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Filling and top-up water, admissible supply temperatures above 100 °C and for large heating systems or
long-distance heating systems.
The base alkalization must occur with trisodium phosphate.

The definitive specification is the VdTÜV Directive TCh 1466 governing the quality of water in heating installations
which are operated with a supply temperature above 100 °C. The following guide values subsequently apply for
low-salt method of operation:

substances
pH-value (25 °C) 8,2 – 9,0
Electric conductivity (25 °C) 10 – < 250 µS/cm
< 0,02 mmol/l
< 0,10 °dH
Chlorides < 20 mg/l
Sulfates < 5 – 10 mg/l
Oxygen content < 0,05 mg/l
Phosphate 5 – 10 mg/l
Iron < 0,2 mg/l
Measures against scale formation are necessary, either through water treatment (softening, demineralization,
reverse osmosis) or hardness stabilization (ST-DOS-H products), and against corrosion processes through
inhibiting or oxygen binding (ST-DOS-H products).
32 DK-BS-0002 / V05 / 26.02.2013

Heating Water
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5.3 Additional Information

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It is pointed out as a precaution that generally costs for foreseeable damage, e.g. through unsuitable water quality,
are not absorbed by machine breakdown insurance.
The term "Sum total, alkaline earths" refers to the content of hardness-forming, dissolved calcium and magnesium
salts. To convert to the former standard unit of measurement of "Total hardness", the following applies:
3
1 mol/m = 5.6 dH
The pH value is a measure of the acidity or alkalinity of a solution.

pH = 7 neutral, < 7 acid, > 7 alkaline.

DK-BS-0002 / V05 / 26.02.2013 33

Lubricating Oil
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6 Lubricating Oil
INFORMATION
The changeover to a different lube oil is only permitted after consultation with the MTU Onsite
SH-H-019
Energy "After-sales" service center.
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6.1 General
INFORMATION
When using biogas, sewer gas or landfill gas
SH-H-047
The quantity of oil in the engine oil sump is not adequate here.
A larger quantity of oil is required!
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6.1.1 Operation with Natural Gas

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When operating with natural gas (without corrosive contaminants), the gas engine can be operated with synthetic
or mineral lube oil.
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The use of mineral lube oil is recommended for plants in which there is a risk of the engine drawing in pollutants
with the intake air, e.g. air containing chlorine in swimming pools, refrigerants from neighboring plants, solvents.
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6.1.2 Operation with Biogas

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When operating biogas (with corrosive contaminants), the lube oil is subjected to corrosive contaminants which are
created when the pollutants contained in the gas (chlorine, fluorine and sulfur compounds) are burned. These
corrosive constituents can only be neutralized to a limited extent even by special additives in the lube oil. Corrosion
damage to the oil-lubricated engine components can only be avoided by more frequent oil changes. The greater
aging stability of synthetic lube oils can therefore not be exploited. For this reason, the use of synthetic lube oils is
not economical.
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To be able to buffer concentration peaks better when lube oil is subjected to corrosive contaminants, an increased
lube oil volume of at least 200 l is prescribed.
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In the event of low pollutant contamination, it is possible to extend the oil change intervals after consultation with
the Service Center of MTU Onsite Energy.
34 DK-BS-0002 / V05 / 26.02.2013

Lubricating Oil
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6.2 Approved Lube Oils

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Manufacturer / Supplier Designation

Pos : 196 /Dokumentati on/Besc hrei bung/BS/TX-Fr eigegebene Schmi eröle- 001 @ 11\mod_1301659814736_0.doc x @ 441439 @ @ 1
1)
BP Energas Energas NGL SAE 40 M E
1)
ChevronTexaco Geotex LA 40 SAE 40 M E
1)
ExxonMobil Pegasus 705 SAE 40 M E
1)
ExxonMobil Pegasus 805 SAE 40 M E
1)
Fuchs Europe Schmierstoffe GmbH Titan Ganymet LA SAE 40 M E
1)
Shell Global Solutions Mysella LA 40 SAE 40 M E
1)
SRS Schmierstoff Vertrieb GmbH SRS Mihagrun LA40 SAE 40
1)
Total Nateria MH 40 SAE 40 S E
Manufacturer / Base number in

Designation
Supplier mgKOH/g
4-7 8 - 10 > 12
1)
Addinol * 6,5 MG 40 Extra LA SAE 40 M B
1)
Addinol 9,8 MG 40 ExtraPlus SAE 40 B
1)
Total * 4,6 Nateria MP 40 SAE 40 B
1)
Total 8,8 Nateria MJ 40 SAE 40 B
* Low Ash Performance

Pos : 199 /Dokumentati on/Besc hrei bung/BS/TX- Schmi eröl e für Saugmotoren- 003 @ 9\mod_1289567500932_433021.doc x @ 439009 @ @ 1
1)
Approval limited to engine ambient temperature > + 10 °C
S = Synthetic lube oil
M = Mineral lube oil
E = Natural gas
P = Propane
B = Biogas
INFORMATION
The use of multi-purpose oils is not admissible.
SH-H-262
DK-BS-0002 / V05 / 26.02.2013 35

Lubricating Oil
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6.3 Lube Oil Intervals

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6.3.1 Natural Gas

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Oil operating periods for gas engines

The operating period for the oil depends on the quality of the engine oil, its maintenance as well as the operating
conditions and the fuel used.
The fluctuating qualities of the gas make oil analyses at regular interval necessary. At the start of the life cycle of
the product oil samples must be taken and tested every 500 operating hours.
At a consistent quality of the gas an oil change interval of a maximum of 1,500 operating hours is recommended.
In individual cases the oil change interval can also be optimized:
 Here oil samples are analyzed after every 200 - 250 operating hours.
 The oil samples are always to be taken under the same conditions and at the point provided.
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Used oil analysis

The test methods and limit values listed in the Table (analytical limit values for gas engine oils) show when the
result of a single analysis of an oil sample is to be considered as being abnormal.
An abnormal result (e.g. increased wear of the oil) requires an immediate investigation and rectification of the
irregular operating condition (e.g. check of the gas preparation or analysis of the gas samples).
36 DK-BS-0002 / V05 / 26.02.2013

Lubricating Oil
Analytical limit values for used gas engine oils SAE 40

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Testing method Limit values

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Viscosity at 100°C (mm²/s) ASTM D 445 max. 17.5

DIN 51562 min. 11.5
Total base number (mgKOH/g) ASTM D 2896 min. 3
ISO 3771
Acid value (mgKOH/g) ASTM D664 New oil value + 2.5
pH-value min. 4.5
Water (% by volume) ASTM D 6304 max. 0.2
EN 12937
ISO 6296
Oxidation (A/cm) DIN 51453 max. 20
Nitration (A/cm) IR process max. 20
Wear elements (mg/kg) RFA, ICP
Iron (Fe) max. 30
Lead (Pb) max. 20
Aluminum (Al) max. 10
Copper (Cu) max. 20
Tin (Sn) max. 5
Silicone (Si) max. 15
DK-BS-0002 / V05 / 26.02.2013 37

Lubricating Oil
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6.3.2 Biogas
Oil operating periods for gas engines

The fluctuating qualities of the gas make oil analyses at regular interval necessary. At the start of the life cycle of
the product oil samples must be taken and tested every 500 operating hours.
At a consistent quality of the gas an oil change interval of a maximum of 1,500 operating hours is recommended.
In individual cases the oil change interval can also be optimized:
 Here oil samples are analyzed after every 200 - 250 operating hours.
 The oil samples are always to be taken under the same conditions and at the point provided.
Pos : 218 /Dokumentati on/Besc hrei bung/BS/TX- Ölbetriebsz eit für Gas motor en des Baumusters BR4000Ll62F B-001 @ 13\mod_1311073722657_433021.doc x @ 456222 @ @ 1
Oil operating period for gas engines of model BR4000L62FB

Due to the fluctuations in gas qualities and the resultant wide variation of engine-related additives the oil samples
are to be taken and analyzed at fixed intervals of 250 operating hours.
Fixed oil change intervals without oil analysis are inadmissible.

38 DK-BS-0002 / V05 / 26.02.2013

Lubricating Oil
Used oil analysis

The oil samples are always to be taken under the same conditions and at the point provided.
The test methods and limit values listed in the Table (analytical limit values for gas engine oils) show when the
result of a single analysis of an oil sample is to be considered as being abnormal.
An abnormal result (e.g. increased wear of the oil) requires an immediate investigation and rectification of the
irregular operating condition (e.g. check of the gas preparation or analysis of the gas samples).
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The limit values relate to the individual oil samples. When these limit values have been reached or exceeded an
immediate oil change is indicated. The results of the oil analysis do not necessarily indicate the wear taking place
on specific elements and components
Aside from the analytical limit values also the condition, operating condition and possible malfunctions of the
engine and the periphery of the system are of equal importance.
Analytical limit values for gas engine oils (biogas application)

Testing method Limit values

Viscosity at 100 °C ASTM D 445 (New oil value + 20 %)

DIN 51562 max. mm²/s 18.0
min. mm²/s 11.5
Total base number (mgKOH/g) ASTM D 2896 min. 3
ISO 3771 (BN > AN)
Acid value AN (mgKOH/g) ASTM D664 New oil value + 2.5
Strong acids SAN (mgKOH/g) < 0,00
pH-value min. 4.0
Water ASTM D 6304 max. 0.2% by volume
EN 12937
ISO 6296
Oxidation at 5.8 µm DIN 51453 max. 20 A/cm
Nitration at 6.1 µm IR max. 20 A/cm
Wear elements (mg/kg) RFA, ICP
Iron (Fe) max. 30
Lead (Pb) max. 20
Aluminum (Al) max. 10
Copper (Cu) max. 20
Tin (Sn) max. 5
Silicone (Si) max. 15
Chromium (Cr) max. 10
Nickel (Ni) max. 8
DK-BS-0002 / V05 / 26.02.2013 39

Lubricating Oil
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6.3.3 Mineral Oil

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Lube oil system with

Designation
oil spray and additional volume
Gensets Oil change Min. quantity of the
with engine model after operating hours additional volume
8V4000L62 Approx. 3300 1,000 l
8V4000L62FB Data not yet available Data not yet available
8V4000L63 Approx. 3300 1,000 l
8V4000L32 Approx. 3300 1,000 l
8V4000L33 Approx. 3300 1,000 l
12V4000L62 Approx. 2200 1,000 l
12V4000L63 Approx. 2200 1,000 l
12V4000L32 Approx. 2200 1,000 l
12V4000L33 Approx. 2200 1,000 l
16V4000L62 Approx. 3600 2,000 l
16V4000L63 Approx. 3600 2,000 l
16V4000L32 Approx. 3600 2,000 l
16V4000L33 Approx. 3600 2,000 l
20V4000L62 Approx. 2700 2,000 l
20V4000L63 Approx. 2700 2,000 l
20V4000L32 Approx. 2700 2,000 l
20V4000L33 Approx. 2700 2,000 l
40 DK-BS-0002 / V05 / 26.02.2013

Lubricating Oil
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Lube oil system only with fresh oil

Designation
replenishment (without oil spray)
Gensets Oil change Recommended size
with engine model after operating hours Fresh oil tank
8V4000L62 Approx. 1300 1,000 l
8V4000L63 Approx. 1300 1,000 l
8V4000L32 Approx. 1300 1,000 l
8V4000L33 Approx. 1300 1,000 l
12V4000L62 Approx. 1300 1,000 l
12V4000L63 Approx. 1300 1,000 l
12V4000L32 Approx. 1300 1,000 l
12V4000L33 Approx. 1300 1,000 l
16V4000L62 Approx. 1300 1,500 l
16V4000L63 Approx. 1300 1,500 l
16V4000L32 Approx. 1300 1,500 l
16V4000L33 Approx. 1300 1,500 l
20V4000L62 Approx. 1300 1,500 l
20V4000L63 Approx. 1300 1,500 l
20V4000L32 Approx. 1300 1,500 l
20V4000L33 Approx. 1300 1,500 l
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DK-BS-0002 / V05 / 26.02.2013 41

Lubricating Oil
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6.3.4 Synthetic Oil

INFORMATION
The use of synthetic oil is not economical.
SH-H-257
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What basically applies to all plants is that oil change intervals (apart from oil quality parameters, operating
conditions, fuel, etc., as previously stated in the stipulations) depends on the consumption of oil.
Pos : 240 /Dokumentati on/Besc hrei bung/BS/TX- Syntheti köl-004 @ 9\mod_1289568900798_433021.doc x @ 439015 @ @ 1
Regular oil analyses are also required in these cases.

42 DK-BS-0002 / V05 / 26.02.2013

Exhaust Condensate
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7 Exhaust Condensate
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DANGER
Liquids hazardous to the environment
Environmentally hazardous
SH-G-120
Avoid release into the environment.
Do not dispose of into the sewerage system; dispose of correctly by observing the local
regulations of the authorities.
Adequate barriers are to be provided.
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When fuel is burned in the engine, nitrogen oxides NO x are created in addition to carbon dioxide and water vapor.
These transform into nitric acid in the downstream components in the presence of condensed water. Other
inorganic and organic acids, e.g. sulfuric acid or sulfurous acid, can likewise be created depending on the fuel
composition. Condensate samples therefore display a lightly pungent smell and dissolved iron as a corrosion
product. The hydrogen ion concentration, i.e. the pH value of such condensate samples, is usually in the strong to
weak acid range of pH = 2 ... 4.
Condensate starts to form, depending on the acid-forming constituent, at exhaust temperatures below approx.
160 °C.
3
Theoretically, 1.5 kg condensate can be created from 1 mn natural gas.
In the case of modules with exhaust cooling in a heat exchanger, at exhaust temperatures not below 110°C, with
properly insulated exhaust lines and with a normal number of start/stop procedures (ratio of operating hours to
starts at least 2: 1), the accumulation of condensate in the heat exchanger and in the downstream silencer is
reduced to a few kilograms per day.
1
A free discharge via a siphon at a height of approx. 300 mm must be provided for the condensate to prevent
exhaust gas from escaping from the condensate line. The exhaust condensate should be neutralized in a
neutralization plant before being discharged into the sewerage system. An oil separator is additionally required.
Exhaust condensate may only be discharged into the sewerage system without being treated after consultation
with the local waste water authority, and must not under any circumstances be discharged to atmosphere.
Municipalities in Germany, or the authorities instructed by them, are obliged to remove accumulated waste water
which also contains condensate. Condensate can also be classified in the "Special waste" category.
1)
At least 50 mm above the corresponding max. exhaust backpressure according to the module.
DK-BS-0002 / V05 / 26.02.2013 43

Confirmation for Fluids and Lubricants Specification
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8 Confirmation for Fluids and Lubricants Specification

NOTICE
The plant must not be commissioned without this confirmation.
SH-H-035
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Plant reference:
Plant consists of:
Factory / SAP no.:
Customer:
Operator:
MTU Project Manager:
We hereby confirm that the quality of the fluids and lubricants (coolant, gas, lube oil, heating water, etc., where
applicable) conforms to the Fluids and Lubricants Specification of MTU Onsite Energy.
MTU Onsite Energy shall not furnish warranty for damage incurred as a result of deviating fluid and lubricant
quality.
Place Date
Legally binding signature (customer)

=== Ende der Liste für T extmar ke Inhalt ===
44 DK-BS-0002 / V05 / 26.02.2013

Confirmation for Fluids and Lubricants Specification
DK-BS-0002 / V05 / 26.02.2013 45

MTU Onsite Energy GmbH
Postfach 10 21 30 • 86011 Augsburg
Dasinger Str. 11 • 86165 Augsburg
Tel.: +49 (0)821 / 7480-0
Fax: +49 (0)821 / 7480-2119
Internet: http://www.mtu-online.com
Europe / Middle East / Africa / Latin America Asia / Australia / Pacific USA / Canada / Mexico
MTU Friedrichshafen GmbH MTU Asia Pte. Ltd. MTU Detroit Diesel, Inc.
88040 Friedrichshafen 1, Benoi Place 13400 Outer Drive West
Germany Singapore 629923, Detroit, Michigan 48239,
Republic of Singapore USA
Phone +49 7541 90 7001 Phone +65 6861 5922 Phone +1 313 592 7000
Fax +49 7541 90 7081 Fax +65 6861 3615 Fax +1 313 592 7788
regionalcenter1@mtu-online.com regionalcenter2@mtu-online.com regionalcenter3@mtu-online.com
www.mtu-online.com www.mtu-online.com www.mtu-online.com
46 DK-BS-0002 / V05 / 26.02.2013

Fluids and Lubricants Specification BR4000 - en

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Fluids and Lubricants Specification BR4000 - en

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FLUIDS AND LUBRICANTS

DK-BS-0002 / V05 / 26.02.2013

©2013 MTU Onsite Energy GmbH

Original document was created in German.

Subject to technical alterations in the interest of further development.

2 DK-BS-0002 / V05 / 26.02.2013

Pos : 2 /OX- Seitenumbruc h @ 0\mod_1218433559331_0.doc x @ 441052 @ @ 1

DK-BS-0002 / V05 / 26.02.2013 3

Test standards for fluids and lubricants:

DIN German institute for standardization

4 DK-BS-0002 / V05 / 26.02.2013

Incorrect use of fluids and lubricants causes environmental pollution.

DK-BS-0002 / V05 / 26.02.2013 5

6 DK-BS-0002 / V05 / 26.02.2013

2.1 Natural Gas

The fuel must be technically free of vapor, dust and liquid.

2.1.2 Main Components

Components Unit Value range

DK-BS-0002 / V05 / 26.02.2013 7

2.1.3 Composition of Natural Gas

(according to DVGW Worksheet G260)

Russia North Sea I North Sea II Composite gas

CO % by volume 0,0000 0,0000 0,0000 0,0000

8 DK-BS-0002 / V05 / 26.02.2013

(according to DVGW Worksheet G260)

Holland I Holland II East Hanover

CO % by volume 0,0000 0,0000 0,0000

DK-BS-0002 / V05 / 26.02.2013 9

2.1.4 Requirements of Fuel Gas

Designation Unit Limit value Remark

Gas type --- Natural gas Applies to natural gas H and L,

10 DK-BS-0002 / V05 / 26.02.2013

Admissible rate of mbar/min. 0,08 Constant change required

DK-BS-0002 / V05 / 26.02.2013 11

12 DK-BS-0002 / V05 / 26.02.2013

DK-BS-0002 / V05 / 26.02.2013 13

2.2 Biogas, Sewer Gas

14 DK-BS-0002 / V05 / 26.02.2013

Fluctuations in the gas quality of biogas cannot be avoided.

DK-BS-0002 / V05 / 26.02.2013 15

Fuels for gas engines of the biogas series

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16 DK-BS-0002 / V05 / 26.02.2013

2.2.2 Main Components

Biogas, Sewage Gas

Components Unit Value range

DK-BS-0002 / V05 / 26.02.2013 17

2.2.3 Compositions of Bio/Sewage Gas

Components Unit Biogas systems Sewer gas plant

CO % by volume 0,0000 0,0000

* Calculated values for gas properties, ** H2O dew point 35°C

18 DK-BS-0002 / V05 / 26.02.2013

2.2.4 Requirements of Fuel Gas

Designation Unit Limit value Remark

Gas type Biogas Biogenic gases from fermentation

DK-BS-0002 / V05 / 26.02.2013 19

20 DK-BS-0002 / V05 / 26.02.2013

* = These values are recommended values for engines of model BR4000L62FB.

Oxidizing catalytic converter without with with

Long-term damage due to corrosion

DK-BS-0002 / V05 / 26.02.2013 21

3 Inlet Air and Combustion Air

22 DK-BS-0002 / V05 / 26.02.2013