Professional Documents
Culture Documents
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SUB-MODULE I: WORKSHOP SAFETY
Safety in an electrical workshop;
means much more than the provision which enables persons
to use electricity without risk of shock.
Means to prevent accidents, not necessarily of electrical
nature, must at all times be part and parcel of workshop
procedures and facilities.
Listed below are some of the DOs and DON’Ts associated with the
working conditions.
Dos
While in a working condition, always remember to do the following,
Know the workshop procedures for evacuation in the event of
an emergency.
Know where emergency exits are located.
Know where telephones are located in order to contact
emergency services.
Wash hands after accidental contact with any corrosive or
irritant sub stance.
Always ensure that there is enough working space and
adequate levels of lighting when working, especially where
electrical equipment is present.
Wear correct personal protective equipment for the job.
Adopt the correct posture when lifting.
Use the correct access equipment while at work. e.g. ladders
and should be placed at reasonable angle.
Ensure that any machinery is mechanically and electrically
safe to work on or with.
Report any un safe situation that you cannot remedy
personally.
Ensure that when a job is completed, everything is put back to
normal. i.e. cleaning the work shop, cloning and storage of
tools.
Know where first aid box is located.
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DON’Ts
While in a working condition, do not attempt to do the following,
Leave pools of liquid on floors, or objects lying in access ways.
Wear loose clothing that may catch or snag, especially when
using rotating machinery.
Work in untidy fashion.
Misuse tools and equipment or use damaged tools.
Attempt to lift and carry objects that are too heavy, or that
obstruct vision.
Take short-cuts or take risks.
Ignore warning signs or alarm bells.
Play the fool in a working environment.
ACCIDENTS IN WORKSHOP
Definition of an accident:
An accident is defined as any un expected occurrence that may
cause injury or harm to a person.
CAUSES OF ACCIDENTS IN WORKSHOPS
There are two main causes of accidents in factories and workshops.
These include;
Carelessness
Ignorance factor
CARELESSNESS
When any task is done often enough it becomes familiar to the point
at which boredom sets in. when this happens, original high
standards begin to slide. The result is often an accident to that
person or to an innocent fellow worker, which may or not may be
fatal.
IGNORANCE FACTOR
This does not mean lack of intelligence. Rather it means lack of
sufficient technical knowledge to perform a task efficiently and to
leave the task in a condition which is safe. Many tasks seem simple
when done by an expert. If there is lack of knowledge, a task should
be done under expert supervision.
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WORKSHOP HAZARDS
A hazard is anything that causes a risk or harm in a working
condition. There are many occupational hazards faced by
electricians at work and these include;
Electric shock
Burns
Cuts
Falls
Contact with chemicals and toxic fumes
ELECTRIC SHOCK
Definition of electric shock:
Electric shock is defined as a dangerous psychological effect
resulting from the passage of electric current through the
human body.
A severe electric shock will affect the nerves which control the
breathing and the action of the heart. Not everyone would have the
same level of shock from the same source, it would depend on the
variables of body resistance, his or her health. However, it is
generally accepted that 50mA (0.05A) at 230V can be lethal.
Below this level, contact with a live source throws us away from the
source and above 50mA, muscles contract or freeze and we are un
able to break contact. This also causes interruption of the hearts
rhythm by stopping its beating, burns to the body, burning of
internal organs and loss of breathing.
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ELECTRICAL SAFETY
Electricity, with the exception of extra-low voltage, is potentially
lethal. It must be treated with respect at all times and used only in
approved ways.
Many people die every year as a result of misuse of electricity. They
die as a direct result of electric shock, or as indirect result of faulty
or misused electrical equipment that causes fire.
The following important points should be remembered when
working with electricity;
Never take it for granted that the circuit is ‘dead’. Always
check thoroughly using a test lamp or neon tester. Never
check for live by touching conductors with finger tips or
tongue.
Never work on a live circuit. If a circuit must be worked on
while live, should be done by an experienced electrician.
If working on a circuit to which other persons may have
access, always remove circuit fuses and have the places
locked. Notices like MEN AT WORK should be placed at
positions of isolation.
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FIRST AID
First Aid can be defined as a temporary measure until skilled
assistance can be obtained.
As a legal requirement, every factory and workshop must have a
first-aid kit and it is very important to have some knowledge
basically for the treatment of injuries.
Basic components of a first-aid kit
A first-aid kit should at least have the following basic components;
Sterilized clothes
Surgical blades
Sterilized bandage
Spirits
Cotton
Tablets (pain killers) etc.
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PERSONAL PROTECTIVE EQUIPMENT (PPE)
PPE is designed to protect you from hazards found on or off job.
Examples include;
Helmets/hard hats Overall and over coats
Goggles and safety Gloves
glasses Ear plugs or earmuffs
Foot protective wears Respirators
Hard hats or helmets. These can protect workers’ heads from
being hit by objects or coming in contact with electricity. Different
types of hard hats protect against different hazards.
Face shields, goggles and safety glasses. With side shields can
protect workers from liquids and solids that can get into their eyes.
Gloves. These can protect workers’ hands from chemicals, hot and
cold temperatures, vibration and sharp objects. Gloves must fit
properly and be the right kind of material for the job.
Full body suits i.e. overall, overcoats, reflector jackets. In some
cases, workers must protect most of all of their bodies against heat,
cold, radiation, hot metals and liquids, body fluids or hazardous
materials.
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ELECTRICITY REGULATIONS
There are three main sets of regulations to which the electrician
must conform in order that an installation shall be safe from;
Excess current Mechanical damage
Electric shock Earth and current
Fire outbreak leakages
Corrosion
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NON-STATUTORY REGULATIONS
These are a number of other widely regulations which deal with
specific aspects of installation work and equipment in certain
conditions and situations.
STATUTORY REGULATIONS
These regulations are part of the industrial law of this country and
must be compiled with or a penalty of their fine or imprisonment or
both. The main regulations are general in content being clarified
and purified which deal with specific types of installations and
installation conditions.
CODES OF PRACTICES
These are also drawn up and issued by British Standard
Institute(BSI). They have the following purposes;
They indicate standards of good practice sand take form of
communications so far as electrical practice is concerned.
The codes generally add up some degree of safety as indicated
by the IEE regulations.
They go further to select the number of methods approved by
the regulations and recommend them as preferred practices.
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GUIDING QUESTIONS
1. (a) Define the term ‘Safety’ as applied to electrical
workshop?
(b) As a practicing electrician, explain the Dos and
DON’Ts associated with the working conditions in an
electrical workshop.
2. (a) Explain any two causes of accidents in electrical
factories and associated working conditions.
(b) Electric shock being one of the occupational hazards,
it has promoted to loss of many lives in the electrical
industry. Explain the three important measures that
should be taken by any one working with electricity.
3. (a) define the term ‘First Aid’
(b) list any five components that should be contained
within a first aid kit box.
(c) Okello is a trainee at Karuma falls dam and is
reported to have been shocked by electricity and is still
breathing. Explain the best suitable method you would
use as a senior electrician to give Okello the first help
before he is taken to the hospital.
4. (a) Define the term personal protective equipment giving
at least five examples.
(b) Explain the function of each of the given examples in
4(a) above.
5. (a) explain the three main sets of regulations to which
electricians must conform with.
(b) State the purpose of the following as applied to
electrical industry
(i) British standards
(ii) Codes of practices
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SUB-MODULE II: BASIC TOOLS AND EQUIPMENT
There is virtually no job that can be done without the use of tools.
Tools ca be regarded as extensions to our arms and fingers.
Tools enable us to perform many tasks which would otherwise be
extremely difficult such as tightening up the nut using fingers
instead of with a spanner.
The good workman recognizes his or her tools as items without
which he/she cannot do a good job.
The following is a list of tools used by the electrician; a complete
basic tool kit will have the following items. These are classified as;
first fix and second fix tools.
FIRST FIX
These tools are used for chasing walls and lifting floor boards. They
include;
TOOL ITS APPLICATION
Club hammer This is for use with cold chisels and bolster.
Precautions:
Ensure that the handle is in good
condition.
Do not use the hammer if the head is loose.
Claw hammer This is used for driving in and out nails in joists
and floor boards.
Precautions:
Ensure that the handle is in good
condition.
Do not use the hammer if the head is loose.
Hand drill These are for use with metal drill and masonry
Electric drill drill.
Precaution:
Check thoroughly for any breaks and loose
connections on the cable cords in case of
electric drill.
Ensure that the drill bits are fitted properly
before work can begin.
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Tenon saw These are used for cutting floor boards, plastic
Pad saw and metallic accessories and armored cables.
Hack saw Precaution:
They must be kept sharp and greased
when not in use.
Cold chisels These are for use on brick work and concrete to
make ways for conduits, M
kay, etc.
Precaution:
Ensure no mushrooming
Ensure that the cutting edges are kept
sharp.
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Electrician pliers These are used for general work.
Electrician side cutters Precaution:
Their cutting edge must be
kept sharp
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Draw tape Used for pulling cables through
conduits
Center punch
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CARE AND MAINTENANCE OF TOOLS
All tools should receive regular care and attention at frequent
intervals throughout their working life. This is necessary if the tools
are expected to perform their tasks efficiently.
Tools and equipment shall be kept in a proper operating
condition and used only for the purpose for which they were
designed.
All tools should be inspected at regular intervals, and any tool
that develops defects while in use shall be taken from service
until restored in a proper working condition.
Hammers and similar tools shall be kept in good condition and
shall not be used if the handles are loose or cracked.
All files, rasps and other hand tools that have a sharp tang
shall be equipped with approved handles.
Tools not in use shall be kept away for them not create a
tripping or stumbling hazards.
Files clogged with minute lamps of metal after filing soft metal,
should be removed using a file card- a brush made of hard
wire bristles nailed into a piece of wood.
Mushrooming of cold chisel heads should be removed by
grinding.
GUIDING QUESTION
1. (a) List ten tools that are always contained in an electrician kit of
tools
(b) Explain the application of each of above mentioned tools in
1(a) above.
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SUB-MODULE III: GENERATION OF POWER
SOURCES OF POPWER.
There are various sources from which power can be obtained. These
can be classified into two categories and they include;
Renewable sources
Non-renewable sources.
RENEWABLE SOURCES
These are sources of energy which occur naturally and
continuously in the environment. i.e. They can be made again in a
short period of time once they are used up. Examples include;
Hydro power
Solar power
Wind power
Wave power
Geothermal
Tidal power
Biomass
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HYDRO POWER
This is achieved by damming of rivers. The water stored in a dam is
released at a high pressure on to the turbine blades. The turbine
captures the hydraulic energy i.e the energy from falling water, and
turns it into mechanical energy which is applied across the turbine
shaft. The shaft is coupled to the alternator that changes the
mechanical energy into electrical energy and electricity is produced.
The system has enormous initial costs but has relatively low
maintenance costs and provide power quite cheaply.
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There are relatively low operations and maintenance costs
The technology is reliable and proven over time
It is renewable. Rainfall renews the water in the reservoir, so
the fuel is almost always there.
In addition to production of electricity, it can be used for other
purposes such as providing water for irrigation, home use etc.
Disadvantages of hydroelectric power
There are high investment costs
In some cases, inundation of land and wild life habitat
There is also loss or modification of fish habitat
There is also fish entrainment or passage restriction
Also in some cases, there are changes in reservoir and stream
water quality
There is also displacement of local populations in some other
cases.
GEOTHERMAL ENERGY
This type of energy is obtained from the internal heat of the planet
and can be used to generate steam to run a steam turbine which in
turn, generates electricity.
The radius of the earth is about 4000mileswith an internal core
temperature of around 4000oC at the Centre. Drilling three miles
from the surface of the earth, a temperature of about 100oC is
encountered, this is sufficient to boil water to run a steam powered
electric power plant.
Fortunately, however volcanic features called geothermal hotspots
are found all around the world. These are areas which transmit
excess internal heat to the outer crust which can be used to
generate electricity.
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CATEGORIES OF GEOTHERMAL
There are various categories of geothermal energy sources, these
include;
Dry steam field
Wet steam field
Hot dry resources
Magma
Volcanoes
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Advantages of geothermal
It is versatile in its use (durable)
It is cheap compared to the other energy sources
It has a greater amount of net energy transit system than
other systems
They have the highest power factor of 85% to 90%
compared to other forms of energy
It is cheaper in production cost
It is un exhaustible resource.
Disadvantages of geothermal
The drilling operation is noisy
The overall efficiency for power production is low of about
15%.
The steam water pushing out of the gas may contain
water, carbon dioxide, nitrogen and random gases which
cause air pollution which is hazardous.
A large area is needed for exploitation of geothermal
energy.
C. TIDAL ENERGY
This is the energy obtained from changing sea levels, (the tide
moving from high to low and vice versa).
This renewable resource has great potential as tides are much
more predictable than wind power and solar energies which
are not at all consistent.
Adam with a power house and turbine is constructed across
an embankment to form a basin (head pond) of sufficient size
to allow production of electricity over a reasonable period.
E. WIND POWER
It is another source of energy that can be used without
producing by-products that are harmful to nature.
The fins of a wind mill rotate in a vertical plane which is kept
vertical to the wind by means of a tail fin and as wind flows
across the blades of the wind mill, it is forced to rotate and
can be used to generate electricity.
Harnessing the wind is highly dependent upon weather and
location. The average wind velocity of earth is around 9m/s
and the power that could be produced when a windmill is
facing a wind of 10m.p.h (i.e 4.5m/s) which is around 50W.
F. WAVE POWER
These energy originating from small lakes and rivers caused by
the movement of winds to drive a generator.
G. BIO MASS
This the energy got from organic matter and it can produce
light energy and mechanical energy.
Bio mass can be got from forest residues, agricultural
products, animal wastes and delivered material including
sewages.
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NON RENEWABLE SOURCES
These are sources of energy which can’t be made again once
they are used up.
These energy sources come out of ground s liquids, gases,
solids as a result of pressure and heat. Examples are;
Fossil fuels
Nuclear fuel(uranium)
NUCLEAR FUELS
With this power source, a modern technology is providing new
techniques to make them more economic, relative to other
types power stations.
The fuel is uranium and relatively small quantities will
produce vast amounts of heat. It is however a very expensive
fuel, and the capital cost of building a power station to cope
with all the dangers of using such fuel renders generation in
this way at present, uneconomic.
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POWER GENERATING SYSTEMS
Turbine
This is an electrical device which changes energy from
some sources to mechanical energy which is further
converted into electrical energy.
Types of turbines
There are various types of turbines which can be
classified according to the source from which electricity is
to be generated. These include;
Water turbine
Steam turbine
Wind turbine
a. Water turbine: it converts hydraulic energy from
falling water into mechanical energy which can be used
to run an alternator and electricity is produced.
b. Steam turbine: this is used to capture energy
generated from steam into mechanical energy which in
turn drives the alternator and electricity is produced.
c. Wind turbine: this kind of turbine captures the energy
generated from wind and converts it into mechanical
energy which drives the alternator and electricity is
produced.
Generator
In a generating station, a generator is coupled to the
shaft of a turbine. As the turbine shaft rotates, it drives
the armature inside the generator making it to cut the
lines of magnetic forces produced by the permanent
magnet. Buy the process of electro-magnetic induction,
these are converted into electricity.
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Insulators
These are components which are attached to the
supports and insulate the conductors from the ground to
prevent any leakage current.
Properties of insulators
High mechanical strength to withstand conductor
load
High electrical resistance material to avoid leakage
currents to earth.
High relative permittivity in order that die electric
strength is high.
Should be free from impurities and cracks,
otherwise, the permittivity will be lowered.
Conductors
These can be classified as copper, aluminium etc. They
are used for carrying electricity from sending end station
to the receiving end station.
The choice of material and size of conductors is of
considerable importance and therefore should have the
following properties;
High electrical conductivity
High tensile strength in order to withstand
mechanical stresses
Low cost so that it can be used for long distances
Low specific gravity so that weight per unit volume
is small.
Cables
These are length of single insulated conductors solid or
stranded of one or more such conductors each provided
with its own insulation laid up together under the same
sheath.
These can be underground cables or overhead cables
upon the purpose they are called on to serve.
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Transformers
As far as generation of electricity is concerned, the
generated power is not enough for transmission.
Therefore, this power needs to be stepped up to a
considerable value required for transmission after
generation. This can only be done by use of step up
transformers.
Hence, a transformer is an electrical device for stepping
up or down voltages and currents.
Switch gear
It is an electrical apparatus used for switching,
controlling and protecting the electrical circuits and
equipment.
The switch gear includes the following equipment;
Switches for opening and closing electrical circuits
in a convenient way.
Fuses
Circuit breakers etc.
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(e) Provision for instruments: Such as ammeters,
voltmeters, current and voltage transformers for
connecting to the main switch board.
Substation
This is an assembly of apparatus used to change some
characteristics e.g. AC to DC voltage, frequency, power
factor etc. of electrical supply.
The following are the important points which must be
kept in view while laying out substations;
Should be located at a proper site i.e. at the center
of the loads.
Should provide safe and reliable arrangement.
Should be easily operated and maintained.
Should involve in minimum capital.
Classification of substations
There are several ways of classifying substations.
However, the two most important ways are according to;
Service requirement
Constructional features.
According to service requirement:
A sub – station may be called upon to change voltage
level or improve power factor or convert AC into DC
power. According to service requirements, substations
may be classified into;
Transformer substation: For changing voltage level
of power supply.
Switching substations: For switching operation of
power lines
Power factor correction substations: For
improving power factor of the system and are
located at the receiving end of the substation.
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Frequency changer substation: For changing
supply frequency such as for industrial utilization.
Converting substation: For changing AC to DC
power to be used for various purposes such as
electro plating, electric welding etc.
Industrial substations: To supply power to
individual industrial concerns.
According to constructional features:
These substations have many components e.g. circuit
breakers, switches, fuses, instruments etc.) which must
be housed properly to ensure continuous and reliable
service.
According to constructional features, the substation is
classified as follows;
Indoor substations: For voltages up to 11KV, the
equipment of the substation is installed indoor
because of economic considerations. When the
atmosphere is contaminated with impurities, it can
be erected up to 66KV.
Outdoor substations: For voltages beyond 66KV,
equipment is invariably installed out door because
clearances between conductors and space required
for switches, CB and other equipment becomes so
great that it is not economical to install the
equipment indoor.
Underground substations: In thick populated
areas, space available for equipment and building is
limited and the cost of land is high. For such cases,
the substation is created underground.
Pole mounted substations: This is an outdoor
substation with equipment mounted over head on
H-pole or 4-pole structure. It is the cheapest form of
substation for voltages not exceeding 33KV/11KV.
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Bus bars
These are heavy conductors usually bear fitted in
metallic closer erected either horizontally or vertically to
supply different final circuits and floors.
TYPES OF TRANSMISSION
The two types of transmission of power include;
Underground transmission
Overhead transmission
UNDERGROUND TRANSMISSION
In this type of transmission, underground cables are used where
there is a visual objection to overhead lines or where it would not be
convenient to use lines.
Both paper and PVC insulated cables are used with copper and
aluminium conductors.
Aluminium conductors have now come into favor because it costs
less than copper and because of their light weight, they require
smaller cable-laying Labour force.
Copper conductors are stranded and aluminium conductors are
found in both stranded and solid forms.
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Protection of underground cables
Protection of underground cables from mechanical damage is
provided for by steel wire or steel tape armoring.
Methods of laying underground cables
There are three methods of laying underground cables. These
include;
Direct laying method
Draw-in method
Solid method
OVERHEAD TRANSMISSION
This is the cheapest system of carrying power, particularly where
light loads are concerned as might be in a firm installation. Here,
cables are used only in very short lengths.
However, the cost of producing cable rated at the lower voltages
33Kv, 11Kv and 415V enables its use to be wide spread.
Advantages of overhead transmission over underground
The most advantage of transmitting power by overhead means over
underground means is economy because of the following reasons;
Enormous costs will be involved in manufacturing a cable
whose insulation was capable of withstanding high voltages
between phases.
Compensation to farmers for destruction of agricultural land
by underground means is more expensive as compared to
overhead means.
The cost of locating and repairing a fault on underground
cable would involve many times the cost compared with that
for a fault on an overhead line.
With the above reasons therefore, overhead transmission systems
are the only economic proposition.
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NATIONAL GRID
The national grid is a modern system which is vast and complex
network of overhead lines and underground cables carrying power
at high voltages to the current load density.
The very nature of the grid system is such that power has to be
transmitted over long distances. This immediately creates a
problem of voltage drop.
To overcome this problem, a high voltage is used for transmission
being known as the super grid.
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Functions of the grid
In order to fulfil its purpose, the grid system must function in the
following way.
It estimates the load required in different areas each day. This
information is used to purchase the country’s power
depending on the demand.
Power station are used to their maximum efficiency, which in
turn reduces the cost of generation.
Due to the fact that the system is interconnected, bulk supply
points can be fed from other areas, should a failure of the
usual supply occur.
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Conductors
These can be classified as copper, aluminium etc. They
are used for carrying electricity from sending end station
to the receiving end station.
The choice of material and size of conductors is of
considerable importance and therefore should have the
following properties;
High electrical conductivity
High tensile strength in order to withstand
mechanical stresses
Low cost so that it can be used for long distances
Low specific gravity so that weight per unit volume
is small.
Most commonly used conductor materials for overhead
lines are copper, aluminium, galvanized steel etc.
Line supports
These may be poles or towers which keep the conductors
at a suitable level above the ground. In general, the line
supports should have the following properties;
Cheap in cost
Have longer life
Easy accessibility of conductors for maintenance
Light in weight without loss of mechanical strength
High mechanical strength to with stand the weight
of conductors and wind loads.
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Cross arms
These are structures attached to the line supports to
provide space for the attachment of insulators.
Jumpers
These transfer electric power from the sending end of the
conductor to the receiving end of the conductors by-
passing the line supports, cross arms and insulators.
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Stay wires/Guy
These provide additional support to the electric poles
from the effects of stress provided by conductors.
Insulators
These are attached to the line supports and insulate the
conductors from the ground. Therefore, conductors must
be properly insulated from supports such that current
does not flow to earth through them.
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TYPES OF INSULATORS
There are several types of insulators but the commonly used are;
Pin type
Suspension type
Strain insulators
Shackle insulators
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Suspension type insulator
This type of insulator is used for voltages above 33kV. They
consist of porcelain discs in series by metal links in form of a
string. The conductor is suspended at the bottom end of this
string while the other end of the string is secured to the cross-
arm of the tower.
Strain insulators
When there is a corner or sharp curve of the line, the line is
subjected to greater tension. In order to relieve excessive
tension, strain insulators are used.
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Shackle insulators
These are frequently used for low voltage distribution lines.
They can be used either in a horizontal or vertical position.
They can be directly fixed to the pole with a bolt or to the
cross-arm.
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GUIDING QUESTIONS
Question one
a) Describe with the aid of a diagram, how electric power is
generated at Owen falls dam in Uganda. (15mks)
b) State any three advantages of HEP source over other sources.
(03mks)
c) Give any two power generating systems at Owen falls dam in
Uganda. (02mks
Question two
a) Define the following terms giving two examples in each case.
i. Renewable source of energy. (04mks)
ii. Non-renewable source of energy. (04mks)
b) Explain briefly the following sources of power.
i. Wind power source (04mks)
ii. Geothermal source (04mks)
iii. Solar energy source (04mks)
Question three
a) Define the term transmission of electricity. (02mks)
b) Explain the two types used in transmission of electric power.
(06mks)
c) With the aid of sketches, explain the application of the
following types of insulators used in transmission lines.
i. Shackle insulator (03mks)
ii. Pin type insulator (03mks)
iii. Strain insulators (03mks)
iv. Suspension insulators (03mks)
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SUB MODULE V: DISTRIBUTION OF POWER
The early DC system was two wire with a positive and a negative.
The supply voltage varied between 110-250V. This was little power
to run machines which needed to transmit large quantities of
energy.
Therefore, a new system of distribution was adopted and this was
3-wire system
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DC THREE WIRE SYSTEM
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AC SINGLE PHASE TWO WIRE
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AC THREE PHASE 4-WIRE
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STANDARD VOLTAGES
The standard voltages for a consumer’s supply are;
415V, 3-phase AC
240V, single phase AC
The voltages for consumer’s circuits are normally classified as
follows;
Extra low voltage (Band I)
This is the voltage below 50V
Low voltage (Band II)
The voltage above 50V and not exceeding 250V
Medium voltage
The voltage over 250V and not exceeding 650V
High voltage
The voltage over 650V and not exceeding 3000V
Extra high voltage
The voltage over 3000V
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QUIDING QUESTIONS
Question one
a) Describe four devices found in a power distribution sub station
b) With the aid of a diagram, explain how a three phase
distribution substation supplies
power to both the industrial and domestic consumers
c) State the nominal voltage for;
(i) An industrial consumer
(ii) A domestic consumer
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SUB MODULE VI: CABLES AND CONDUCTORS
CONDUCTORS
A conductor is a material which offers a low resistance to the flow
of current.
Conductors of everyday use must be;
Of low electric resistance
Mechanically strong and flexible
Relatively cheap e.g. silver is a better conductor than copper
but it is too expensive for practical purposes. Other examples
of conductors are Tin, Lead and Iron.
FORMATION OF CONDUCTORS
Materials used
Electric conductors are usually made of copper although aluminium
is used to a great extent particularly as the price of copper
increases.
Copper conductors are formed from a block of copper which is
cold-drawn through a set of dies until the desired cross-sectional
area (c.s.a) is obtained. This copper wire is then dipped into a tank
containing molten tin and this is done for two reasons;
To protect the copper if the wire is to be insulated with
vulcanized rubber as this contains Sulphur which
attacks copper.
To make the copper conductor easier to solder.
Aluminium wire is also drawn from sold block of aluminium but it
is not tined.
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COMPARISION OF ALUMINIUM COPPER CONDUCTORS
ALUMINIUM COPPER
- Small weight for similar - Better electrical and
resistance and current thermal conductor,
carrying capacity. therefore, low c.s.a
required for the same
voltage drop.
- Easier to machine - Greater mechanical
strength.
- Greater current density - Corrosion resistant
because of larger heat
radiating surface.
- Resistivity 2.845µΩcm - Much easier to joint.
- Low resistivity 1.78µΩcm.
NOTE: The determining factor in the use of one type of material for
conductor is usually that of cost.
STRANDING OF CONDUCTORS
Conductors are often stranded to make a complete cable more
flexible.
A set of number of strands used in conductors are;
1,3,7,19,37,61,91, and 127
Each layer of strands is spiraled onto the conductor in opposite
direction to the previous layer. This system increases the flexibility
of the completed cable and also minimizes the danger of opening up
of the strands under resisting force.
SIZE OF STRANDED CONDUCTORS
The size of a stranded conductor is given by the number of strands
and the diameter of individual strands e.g. 7⁄0.85 𝑚𝑚 cable, consists
of seven strands of wire and each strand having 0.85mm diameter.
Solid (non-stranded) conductors are now being used in new
installations.
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BARE CONDUCTORS
Copper and aluminium conductors are also formed in a variety of
sections e.g. Rectangular and circular sections of bare
conductor systems.
Applications of bare conductors
Bare conductors are applied in various electrical systems including;
Extra-low voltage electro plating
Substation work
Safety precautions
The following safety precautions must be taken in open bus-bar
system (above extra low voltage). They must be;
In accessible to un authorized persons.
Free to expand and contract.
Effectively insulated.
Where bare conductors are used in extra low voltage systems,
they must be protected against risk of fire.
INSULATORS
An insulator is a material which offers a very high resistance to the
flow of current.
Properties of an insulator
An insulator should have certain electrical, mechanical, physical
and chemical properties.
Electrical properties: It should have high resistance.
Mechanical properties: It should be capable of withstanding
mechanical strengths e.g. Compression and tensional forces
imposed on conductors.
Physical properties: The perfect insulator should physically
be;
a) Non absorbent
b) Capable of withstanding high temperatures.
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Chemical properties: An insulator must be capable of
withstanding corrosive effects of chemicals.
No insulator is perfect and each type is picked for a particular
application e.g. porcelain and fire clay are good insulators but
could not be used for covering conductors forming cables
because they are not flexible.
PVC is also a good insulator but cannot be used in conditions
where the temperature exceeds 45oC insulation for electric fires.
Other examples include; mica, paper, plastic, air, rubber etc.
CABLES
Definition:
A cable is a length of single insulated conductor solid or stranded
of one or more such conductors each provided with its own
insulation layed up together under the same sheath.
CONSTRUCTION OF CABLES
A cable usually derives its name from the type of insulation used.
a) Polyvinyl chloride (PVC) cable.
This is termed as thermo-plastic cable as the insulation is
formed with a systematic resin which softens when heated.
The process of manufacture is as follows;
- The PVC is extruded on the conductors by passing them
through a die onto which a soft PVC is formed.
- The formed cable is then passed through a trough of cold
water to harden the plastic insulation.
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b) Multi-core cable
This cable is made up of two or more insulated conductors.
Multi-core cables are sheathed in a protective covering e.g.
tough rubber for sheathed cables (T.R.S) and PVC for plastic
cables.
c) Tough-rubber sheathed (T.R.S) cable.
This is made of specially toughened rubber which is resistive
to acids and alkalis. Specially constructed T.R.S which has been
rein enforced with tape and external braiding is used on farm
yards.
d) Polychloroprene (P.C.P or Neoprene) cable.
An insulation somewhat similar to that of T.R.S but capable of
withstanding most weather conditions and particularly sun light.
e) Heat resistant, oil resistant and frame retardant (H.O.F.R)
cable.
These cables are used in conditions damaging PVC cables
such as high temperatures and oil. The resistant qualities are
developed by vulcanizing (or curing process) which forms an
elastomer capable of withstanding tough conditions and still
retaining its flexibility.
COMPARISION OF T.R.S AND PVC CABLES
ARMOURED CABLES
These cables are used where there is likelihood mechanical damage
to conductors or insulation e.g. underground cable runs.
The following are the main types of armoured cables;
PVC armoured cables
Paper insulated lead covered steel wire armoured cable
(PILCSWA).
PVC ARMOURED CABLE.
This is made up of PVC insulated cores packed with PVC to give a
circular cross section. An outer PVC sheath covers the galvanized
steel wire as shown below.
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Fig. above shows a PVC armoured cable.
Fig. above shows the cross sectional view of a PVC armoured cable.
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Advantages of PVC armoured cables
It affords good mechanical operation
The steel armoured cable can be used as earth continuity
conductors (ECC)
It is fairly easy to terminate
It is fairly light and easy to handle
Disadvantages of PVC armoured cables
Hardness and crackness at low temperatures.
Softens under temperatures above 65oC.
Fairly expensive in terms of cost.
IEE Regulations on installation of PVC armoured cable.
Where exposed to mechanical danger, they shall be furtherly
protected. Make concrete ducts for further protection.
Its amours should be mechanically and electrically continuous
and be used as ECC.
During installation, they must be installed at a depth not less
than 500mm.
They should not be installed in very low temperatures and
high temperatures
The minimum bending radius should not be less than 6 times
the outside diameter.
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PAPER INSULATED LEAD COVERED STEEL WIRE ARMOURED
CABLE (PILCSWA).
KEY
1) Water proof serving (Tough PVC)
2) Steel wire armoring. Also used as earth continuity
conductor.
3) Fute bending
4) Lead alloy sheath
5) Paper impregnated for circular cross section.
6) Paper impregnated insulator
The construction of a PILCSWA cable is as shown above.
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MINERAL INSULATED METAL SHEATHED CABLE (MIMS)
This cable is often referred to as “mineral insulated copper
covered cable” (MICC) with copper or aluminium conductors.
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LEAD ALLOY SHEATHED CABLE
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GUIDING QUESTIONS
Question one
a. Define the term “cable”
b. With the aid of a well labelled diagram, explain the
construction of a PVC armoured cable.
c. Explain the procedures taken while terminating and jointing a
PVC armoured cable.
d. State the merits and demerits of PVC armoured cables.
e. Explain the IEE regulations regarding installation of PVC
armored cables
Question two
a. What is the minimum depth for cables laid underground?
b. State the methods used for laying underground cables.
c. With the aid of a diagram, explain the advantages and
disadvantages of MICCS cable.
d. What are the IEE regulations regarding installation of the
above cable.
Question three
a. Differentiate between a flexible cable and a flexible cord
b. State the minimum bending radius of a PVC armoured cable
c. With the aid of a diagram, explain the procedures for
terminating a PILCSWA cable.
d. State the safety precautions that must be observed when
installing armoured cables.
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PROTECTION AND CONTROL OF ELECTRIC
CIRCUITS
PROTECTION
Protection can be defined as the automatic disconnection of supply
in case of a fault by means of protective devices.
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(b) Fault protection
The IEE regulations suggest five ways of fault [protection
against contact with parts made live due to a fault. These
include;
Protective earthing
Protective equipotential bonding
Automatic disconnection in the event of a fault
Double insullation/rein enforced insulation
Electrical separation.
Electrical separations: This method of protection relies on a
supply from a safety source such as an isolating transformer, which
has no earth connection on the secondary side.
In the event of a circuit that is supplied from a source developing a
live fault to an exposed conductor parts, there would be no path for
shock current to flow.
Therefore, great care must be taken to maintain the integrity of this
type of system as interconnection with other circuits would render
the protection useless.
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(c) Protection against over current
An over current is a current greater than the rated current of a
circuit. It may occur in two ways;
As an over load current
As a fault current, which may also be divided into;
i. A short circuit current
ii. An earth fault current
These conditions need to be protected against in order to avoid
damage to circuit conductors and equipment. In practice,
fuses and circuit breakers will fulfill both of these needs.
Over loads: These are over currents occurring in health
circuits. They may be caused
i. by faulty appliances
ii. by surges due to motor staring
iii. by plugging in too many appliances in a socket outlet
circuit.
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TYPES OF PROTECTION
The types of protection used fall into three categories;
1. Electro-magnetic protection
2. The fuse
3. Thermal protection (circuit breaker trips)
NB. Fuses and Circuit breakers are the common protective devices
used in an electrical installation.
FUSES
Definitions:
A fuse. A device for opening the circuit by means of a thin
conductor designed to melt when excess current flows.
Fuse element. This is the part of the fuse designed to melt when
the fuse operates.
Fusing current. This is the current that will make the fuse to
blow/operate/melt in a specified time and prescribed conditions
when excess current flows.
Fusing factor. This is the ratio of the fusing current to the current
rating.
Current rating. This is the maximum current a fuse will carry for a
definite period without blowing of the fuse element.
Fuse carrier. This is the part found inside the fuse designed to hold
the fuse element and terminated with the fuse element.
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TYPES OF FUSES
There are three types of fuses,
1. Rewirable fuse
2. Cartridge fuse
3. High breaking capacity (H.B.C) fuse formerly termed as
the high rapturing capacity fuse (H.R.C)
REWIRABLE FUSE (BS 3036)
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DISADVANTAGES OF REWIRABLE FUSE
A wrong size of fuse wire can be used since it is reparable
Detorialates with age i.e. they can easily be spoilt.
They have a high fusing factor
They have a low braking capacity
Not advisable for short circuit protection
The fuse holder and the carrier can be damaged as a result of
arcing in the event of a heavy overload.
NOTE: the IEE regulations give approximate sizes of tinned copper
wire to be used for elements in semi-enclosed fuses e.g.
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HIGH BRAKING CAPACITY (HBC) FUSE
OR
HIGH RAPTURING CAPACITY (HRC) FUSE, 60A RATING
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DISADVANTAGES OF HBC FUSE
It is more expensive than any other fuse
They are bulky/ heavy
They can’t be rewired.
Selection of a fuse
For safety and reliable operation, the following information should
be known before selecting any type of fuse;
The voltage of the circuit
The degree of current of protection required
The maximum value of float current available
The maximum value of float in KVA.S
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TRIPPING MECHANISM OR ACTION OF CIRCUIT
BREAKERS
The tripping mechanism or action of circuit breakers can either be;
1. Magnetic tripping
2. Thermal tripping mechanism
Operation
The magnetic tripping circuit breaker employs a solenoid which is a
coil with an iron slag.
The normal current that flows via this is enough to produce a
significant flux.
As soon as the circuit current increases to a pre-determined level,
the magnetic strength increases to cause the iron slag move
towards the coil and collapse the attached tripping linkage to open
the contacts as shown in the OFF position above.
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THERMAL TRIPPING MECHANISM
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MAGNETIC OVERLOAD TRIPPING WITH OIL DASH POT
Fig. above shows magnetic overload action with oil dash pot
Operation
This type consists of an electro-magnetic strip to which the plunger
is attached on the solenoid.
The operating current can be adjusted by varying the position of the
plunger with respect to the oil.
The oil dash pot is used to provide the time lag. When the plunger
is attracted towards the solenoid by excess current, the oil in the
dash pot must pass through the bi-pass hole in the position before
the plunger can travel far enough to make the tripping contacts
thus delaying the operation.
There is always a means of varying the size of the hole so that the
time lag can be adjusted to suit the load conditions.
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Close excess current protection
This is the type of excess current protection that will operate within
four hours at a fusing factor of 1.5 times the designed load current
of the circuit it protects. An example is a miniature circuit breaker.
Coarse excess current protection
This is the type of excess current protection that will not operate
within four hours and not at a fusing factor of 1.5 times the
designed load current of the circuit it protects. An example is a
semi-enclosed fuse.
Advantages of using circuit breakers over fuses.
The fault circuits are easily identified by the ON and OFF
markings on the circuit breaker.
The supply can easily be restored once the fault has been
rectified or connected.
The circuit breaker will trip and clear its self satisfactorily
when switched ON while the fault still exists.
The circuit breaker discriminates between sustained overload
and harmless transient currents such as motor starting
currents.
The tripping characteristics are set by the manufacturer and
can’t be changed.
In the event of an overload of faults, all poles are
simultaneously disconnected from the supply.
Circuit breakers can also be used as normal control circuit
switches.
Circuit breakers provide protection against single phasing.
Disadvantages of using circuit breakers.
They are relatively expensive compared to fuses
Circuit breakers have mechanical moving parts thus require
enough maintenance.
Tripping heavy loads becomes distorted due to heat.
Ambient temperature affects their tripping characteristics.
Regular tests are required to ensure their satisfactory
operation.
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CONSUMER’S INSTALLATION
SUPPLY CONTROL
The IEE regulations say that
every installation supplied
with an external source has to
be controlled by a switch gear
inco-operating the following;
1. A means of isolating the
whole installation
2. Over current protection
(overload and short-circuits)
3. Protection against earth
leakage currents
The cut out fuse is such that it will carry out infinite maximum
current that will flow when the load is connected to the system.
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CONSUMER’S MAIN SWITCH
From the meter, the installation main cables (pigtail cables) are
taken to the main switch which should be a double pole linked
switch to be able to isolate the installation.
When the switches are combined in one unit, it is called a switch
fuse.
Distribution fuse board
This is the item which distributes electricity to various circuits
which go to make up the complete electrical installation. They are
protected by fuses or circuit breakers.
Earth leakage circuit breakers.
An earth leakage circuit breaker is shown but it can be omitted, if a
circuit fuse is adequate to give earth leakage protection.
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Final sub-circuits
This is the circuit which is not split up to the supply or to feed
other circuits.
Switch gear
This is an assembly of the main switching apparatus for operation
regulations and protection in electrical installations.
CONSUMER CIRCUITS
Medium voltage precautions
All switch gears should be labelled to identify the circuit they
control.
All live terminals between which low and medium voltages
exist should be sorrounded with an insulating material and
should be enclosed in an earthed metal.
Single phase distribution boards which are connected to
different phases must be more than 2M apart from each other.
Where medium voltage is present, a table should be put to
indicate the voltage present.
Protective devices
The IEE regulations require that the characteristics of the device
protecting the circuit to be conducted with the conductors forming
the circuit should be such that;
Its nominal current (IN) or current setting for the circuit
breaker is not less than the designed current which is the
maximum nominal current. IN is not greater than the current
carrying capacity of the circuit conductors.
The current which operates the fuse or circuit breakers
causing it to disconnect should not exceed 1.5 times the
lowest of any current carrying capacities for the circuit
conductors.
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FINAL CIRCUITS
Definition:
A final circuit is the circuit connecting direct to the current using
equipment or to a socket outlet or to the other outlet points for the
connection of such equipment.
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Circuits feeding fluorescent and other discharge lamps
These circuits take a high current due to the choke which increase
the current taken by the circuit.
In this case, the rating of a protective device can go as far as 15A
with the size of the cable increasing to 2.5mm2
The regulations, say that any switch controlling circuits comprising
of discharge lamps should have a rating of not more than twice the
steady current in the circuit control unless the switch is specially
designed to break an inductive load at its full rated capacity.
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IEE REGULATIONS ON FINAL CIRCUITS
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LIGHTING CIRCUITS
The method of wiring final lighting circuits may either be loop in 3-
plate or the joint box method.
The loop in method enable all joints to be made at ceiling roses or
switches hence all joints remain accessible.
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ONE WAY SWITCHING ARRANGEMENT WIRING DIAGRAM
KEY
N - Neutral
L - Live conductor
E - Earth conductor
R - Red core
B - Black/Blue core
JB - Joint box
The figure above shows a full wiring diagram of a one way switching
arrangement using a multi-core cable (a twin cable with earth).
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The figure below shows a full wiring diagram of a two-way switching
arrangement through a joint box.
KEY
N - Neutral
L - Live conductor
E - Earth conductor
R - Red core
B - Black/Blue core
JB - Joint box
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The figure below shows full wiring diagram of an intermediate
switching arrangement through a joint box.
KEY
N - Neutral
L - Live conductor
E - Earth
conductor
R - Red core
B - Black/Blue core
JB - Joint box
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RING FINAL CIRCUITS
Definition:
A ring circuit is a final circuit arranged in form of a ring and
connected to a single point of a system.
In these systems, the phase, neutral and circuit protective
conductor are connected to their respective terminals in the
consumer unit, looped into each socket outlet in turn and then
returned to their respective terminals in the consumer unit thus
forming a ring.
If a separate protective conductor is run, it must commence at the
Earthing terminal within the distribution boards looping into all the
socket outlets and fused spur units before returning into the same
Earthing terminal as exactly the same way as wire conductors.
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a. Permanently connected equipment (stationary appliance)
It should be locally protected by a fuse which does not exceed
13A rating and be controlled by a switch complying with
BS7671 or be protected by a circuit breaker not exceeding 16A
or 15A rating
b. Non-fused spurs
- Spurs may be installed on a ring circuit. It is more common to
non-fused spurs connected to a circuit at the terminals of a
socket outlet at joint boxes or at the origin of the circuit in the
distribution board.
- A non-fused spur may supply only one single or one twin
socket outlet or one item of a permanently connected
equipment.
- The total number of non-fused spur should not exceed the
total number of socket outlets and items of fixed equipment
connected directly to the ring circuit.
- The size of conductor for the no-fused spur must be the same
size as that of the conductor used on the ring.
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c. Fused spur
- A fused spur is connected to the circuit through a fused
connection box/unit. The fuse inco-operated should be related
to the current carrying capacity of the cable used for the spur
but should not exceed 13A.
- When the circuit is wired from a fused spur, the minimum size
of the conductor is 2.5mm2 PVC insulated cables and the total
no of fused spurs is un limited.
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IEE REGULATIONS ON RING CIRCUITS
Each socket outlet of a twin or multiple socket is to be
regarded as one socket outlets.
The floor area served by a single 30A or 32A ring final circuit
must not exceed 100M2, in domestic installation.
Where the floor area exceeds 100M2, an additional ring final
circuit should be installed.
It’s a good practice to install a separate ring final in a kitchen
of a dwelling as this is normally the load centre of most
domestic installations.
When more than one ring circuit is installed in the same
premises, socket outlets installed should be reasonably shared
among the ring circuit so that the assed load is balanced.
Immersion heaters, storage vessels in excess of 15L, capacity
or permanently connected heating appliances forming part of a
comprehensive heating installation, a supply by their own.
The number of un fused spurs connected to the ring must not
exceed the total number of socket outlets and any stationary
equipment directly connected to the ring.
A fused spur may be connected onto the ring circuit through a
fused spur box and a rating of a fuse should be 13A
maximum.
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RADIAL CIRCUITS
Definition:
A radial circuit is a circuit where the conductors do not form a loop
but finish at the last outlet.
There will be a number of outlets in a radial circuit which un
limited provided the floor area is not exceeded and this will be
determined by assessment load and shock protection constraints.
A3 RADIAL CIRCUIT
In domestic premises, this circuit is wired in 2.5mm2 copper cable
and protected by a 20A device.
The floor area is limited to 50M2 and in this area, any number of
socket outlets may be installed and this is shown as below;
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13A SOCKET OUTLET
A socket outlet is a device with final contacts which is to be
installed in a fixed wiring and intended to receive a plug.
It is designed on standard so that appliances of any rating up to
13A, 3KW,240V can be plugged into it.
The terminals of a socket outlet must be connected as shown below;
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A PLUG
It is a device provided with contact pins which are intended to be
attached to a flexible cable and which can be engaged in socket
outlet or in a connector.
The corresponding standard plug is of three pin with a 13A
cartridge fuse. The pins are also marked E, L & N and it is essential
to use a fuse rating appropriate to the appliance to which the plug
is connected.
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COOKOING APPLIANCES
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COOKER CONTROL UNIT
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HEAT CONTROL IN COOKERS (HEATING APPLIANCES)
There are different methods of heat control in heating appliances
such as;
Three-way switch control in cookers
The simmer start control method
Thermostat method
HEATING RATIO
High. Medium. Low. Off.
2000 1000 500 0
: : :
500 500 500 500
4 : 2 : 1 : 0
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The diagrams above show a three-way heat control switch
positions in cookers
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(b) The simmerstart control method.
Operation
When the control knob is pressed in ON position, the common
allows the strip to raise freely to the extent that the contacts
are never open at the hot plate until it uses full rated power.
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(c) THERMOSTATS
This is used to control an electric heating appliance so that a
different temperature is maintained.
It is therefore a switch which operates in a changing
temperature control of room, water heaters, cookers ironing
boxes etc.
It maintains a temperature in a defined unit by switching off
the appliance when a high temperature is attained and
switching it again when a low temperature is attained.
There are two types of thermostats;
1. Capillary tube thermostat
2. Bi-metallic strip thermostat
CAPILLARY TUBE THERMOSTAT
The
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DIVERSITY FACTOR
Definition:
It is the factor which is applied to main and sub-main cable and
associated with the switch gear to reduce the cross sectional area of
the cable and the capacity of the switch gear.
This factor is based on the assumption that all of the connected
loads will not be ON at the same time e.g. total lighting load in a
dwelling.
Light is rarely switched ON at once thus if it can be taken that the
total lighting load is 1000W, at any one time during the life the
installation, only 66% of the loads will be switched ON.
NB. Diversity factor shall not be allowed for calculating the circuits
of the conductor and switch gear of the final sub circuits other than
specified circuits such as cooker circuits.
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Groups of installations where diversity factor is applied.
There are three general groups of installations in premises where
diversity factor is applied. These include;
(a) Individual domestic installations 0.66
(b) Hotels, lodging and boarding homes 0.75
(c) Shops, stores, offices and business premises 0.9
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Example one
Determine the circuit rating for a 240V,12KW cooker controlled by a
unit having 13A socket outlet inco-operated.
Solution:
Data given;
- P = 12KW
- V = 240V
- I =?
- 13A socket outlet inco-operated
From: P = IV
𝑃 12×103
I= =
𝑉 240
I = 50A
Therefore, current rating of a cooker = 50A
= 27A
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Example two
A cooker circuit rated at 70A and controlled by a unit without
socket outlet. Determine the rating of the protective device for this
circuit.
Solution
Load current = 70A
Circuit has no socket outlet.
Assignment
A cooker has the following loads
I. An oven rated at 2.2KW
II. Two ring plates rated at 1.5KW each
III. One grill plate rated at 2.75KW
IV. One big round plate having a rating of 3KW
It is connected to a 230V supply. Applying diversity factor given by
the regulations for a cooker circuit, calculate the rating of the
protective device for the above cooker unit.
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ELECTRIC HEATING
If a current is passed through a conductor, the temperature of that
conductor increases. This is termed as the heating effect of an
electric current to heat energy.
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FREE OUTLET WATER HEATER
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PRESSURE TYPE WATER HEATER
In this type, the hot water tank is fed from a cold water cistern
placed above it.
The water supplying the cistern is controlled by the ball valve.
When hot water is drawn off the hot water tank, the cistern
replenishes it and the ball valve comes into operation to refill
the cistern.
In this way, a constant pressure of water is kept on the hot
water system.
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OPERATION OF THE WATER HEATER THERMOSTAT
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ELECTRIC SPACE HEATING
There are three methods of transferring the heat from the body, that
is;
1. Conduction
2. Convection
3. Radiation
Conduction: is when heat is transmitted through a solid.
Convection: is when heat is transmitted by the movement of
heated Particles.
Radiation: is when heat is transmitted from one object to another
without heating the intervening space.
Radiation heating
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Convection heating
The convection heater draws in
cold air at the bottom, heats it on
the ‘black heat’ element, and
releases it at the top, forming a
convection current in the
surrounding air.
Convection heaters are used for
back ground heating.
Thermostats are often fitted to the
heaters for automatic control at a
pre-set temperature.
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ELECTRIC BELLS AND INDICATING SYSTEMS
Electrical indicators generally use the magnetic effect of an electric
current.
If a current is passed through a coil, an electro-magnet can be
strengthened by using a soft iron core.
ELECTRIC BELLS
The electro magnet is also used in the operation of electric bells.
There are generally four types of electric bells in common use. Viz;
1. Single stroke bell
2. Continuous ringing bell
3. Trembler bell
4. Palarised bell
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OPERATION
When the push button is pressed, a circuit is closed and the
current flows in the bell from terminal T1 through the magnetic coils
and back to terminal T2.
The magnetic coils are then magnetized and attract the armature
and thus causing the striker attached to it hit the gong once. The
armature remains on the attached position as long as current flows
i.e.as long as the bell push is re-pressed.
NOTE: The circuit must be opened and remade before the gong can
again be struck and the position of the armature is so adjusted that
the striker remains just to clear off the bell after the stroke to
prevent muffling of the sound.
TREMBLER BELL
CONSTRUCTION
This type of a bell is commonly
used as the doorbell.
It has a make-break contact
that is provided in the circuit
instead of the coils being
connected directly across the
supply along the bell push.
The coils are in series with the
adjustable contact screw against
which the armature spring leaf
contact normally rests.
The figure above shows a Trembler electric bell
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OPERATION
When the bell is pressed, the current flows from T1 through the
magnetic coils and along the spring to the make-break contact and
back to terminal T2.
Later the coils become energised and attract the armature thus
making the striker hit the gong. This movement of the armatu5re
from the contact screw breaks the circuit.
As the circuit is opened, the coils are de-energised and the
armature falls back to its original position which makes the circuit
once again complete.
Because of making-breaking contacts, sparking occurs on the
contact points. However, this can be reduced by making the
contacts from silver or platinum.
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OPERATION
When the bell push is operated, the coils become magnetized and
the armature is attracted towards the coils.
The lever drops on the first stroke and shorts the push. The bell
now operates as a trembler bell.
To stop the bell, pull the cord thus resetting the lever.
PALERISED BELL
CONSTRUCTION
This type of bell can as well be
called magneto-bell. This is so
because it operates from an AC
attained from the type of magneto
as used in certain types of
telephone circuits.
It consists of three limbered
permanent magnets with its two
outside limbs sorrounded by coils
in series.
The figure above shows a Palarised bell
OPERATION
When the circuit is closed, the current flows through the coils and
the current in the coils has one polarity i.e. positive direction, then
one pole or the magnet is strengthened and the other is weakened.
This causes the armature to move thus making the striker to hit the
gong. On the other hand, when the current direction is reversed,
the opposite is true. i.e. the second gong is now hit by the striker.
NOTE: Each cycle of AC causes the armature to pivot thus making
the bell to produce a ringing sound.
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ELECTRICAL INDICATING SYSTEMS
A bell indicator refers to the light or sign spread on the indicator
board to show the origin of each call.
For this matter, a visual indicator board must be installed. This is
necessary when the bell is to be run from a number of bell pushes
in separate rooms.
The indicator board consists of a number of indicator elements and
each element is connected into one of the contact circuits.
Each point is marked with a respective name e.g. front door, bed
room or dining room.
PENDRUM TYPE
CONSTRUCTION
The movement of this type of
bell indicator is similar to that
of a single stroke bell.
It comprises of single pole
electro-magnet. The soft iron
armature is pivoted at one end
and the end carries a flag.
The armature is located in front
of the electro-magnet whose coil is connected in series with the bell
push.
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OPERATION
When the bell push is pressed, the electro-magnet is energised and
attracts the armature.
An adjustable contact screw on the concern bell makes and breaks
the circuit thus making the electro-magnet energised and de-
energised.
The armature swings to and from in a Pendrum fashion for a short
period of time before coming to rest. The movement of the flag is
seen through a hole on a glass screen.
Disadvantage
The disadvantage of this type of bell indicator is that, if a person
called happens to be outside of the room when the bell rings, a
Pendrum may have stopped swinging by the time the person
returns and reaches the indicator board.
CONSTRUCTION
This type f bell indicator
employs two magnetic coils.
One of which is connected in
series with the bell circuit and
another one connected to the
replacement circuit with a
separate bell push.
The armature to which the flag
arm is attached is pivoted at its centre so that it can be attracted by
either magnetic coils.
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OPERATION
When the bell push is pressed, the armature is attracted a shown in
the diagram above and the flag shows in the window of the indicator
board.
On the other hand, when the replacement push is operated, the
armature is attracted by the other magnetic coil and this movement
restores the flag to its original position.
OPERATION
When the bell is ringing, the current flows in the magnet causing
the armature to be attracted.
As the armature is attracted, then the catch releases the flag which
falls into the alarm position.
NOTE: this indicator is reset mechanically by the horizontal
movement of the resetting bar from right to left returning the flag to
its original position.
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BELL TRANSFORMERS
The simplest bell circuit uses a cell or battery for its supply.
The bell may also be supplied from a double-wound transformer
which consists of a soft-iron core with two windings, the primary
and the secondary.
The primary winding is connected to the supply while the secondary
winding supplies a low voltage and is connected to the circuit to be
supplied.
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FIRE ALARM SYSYTEMS
Definition:
A fire alarm system is an arrangement of call points, detectors,
sounders and other equipment for the transmission and indication
of alarm and supervisory signals, for the testing of circuits and
where required, for the operation of auxiliary services.
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ADVANTAGES OF OPEN CIRCUIT
A circuit is simple
No current is consumed on stand by
A broken connection of a conduit will not result in a false
alarm.
DISADVANTAGES
More indication is given if there is a break in the circuit which
makes part or all of the system in operative.
A short circuit between the conductors can produce a false
alarm.
The detector points are not monitored for breaks in the cable.
The relay coil remains energised so keeping relay contacts open and
the bell de-energised.
Should a call point be operated, the contacts open thus de-
energises the relay coil and the armature of the relay returns to its
normal position so closing contacts and cause the bell to ring.
This system is superior to the open circuit and in any part of a call
point circuit will cause the bell to ring.
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Advantages of closed circuit
The circuit is simple
The detector points are monitored
Disadvantages
Current is consumed continuously on stand by
No indication is given of a short circuit between conductors
which may make some parts of the system in operative.
The broken connection in a conductor can cause a false alarm.
NOTE: in both these systems, manually operated call points have
been used. But if protection from fire is required when the premises
are un occupied such as at night, weekends or holidays, the
automatic call points known as detectors are necessary.
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EARTHING
EARTHING TERMS
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Equipotential bonding. This is where all metallic parts of an
installation are joined together and connected to the main earthing
terminal.
Circuit protective conductor (CPC). A Conductor connecting
exposed metal work of an installation to the main earthing terminal
of an installation. The CPC can be a separate conductor, metal
conduit or trunking, the metal sheath of a cable, or the conductor
in flexible cord.
Protective multiple earthing(PME). The type of earthing where the
neutral conductor of the incoming supply authority is connected
together with earthing conductor of the consumer’s installation.
Earth resistance. The ohmic resistance between an earth electrode
system and the general mass of earth.
Earth resistivity. The resistance of a cube of side 1M, of a sample
of earth.
THE EARTH
The thin layer of material which covers our planet, be it rock, clay,
chalk or whatever, is what we in the world of electricity refer to as
earth.
Why do we need to connect anything to it? After all, it is not as
if earth is a good conductor.
Let us consider two conductors having potential differences of say,
20V and 26V, their P.d between them will be 26 - 20 = 6V. the
original p.ds, that is 26V and 20V are the p.ds between 20 and 0V
and 26 and 0V.
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Where does this 0V or zero potential come from?
The simple answer is, in our case, the earth. The definition of
earth is therefore the conductive mass of earth, whose electric
potential at any point is conventionally taken as zero.
This means that if we connect a voltmeter between a live part and
earth, we would probably read 240V, the conductor is at 240V, then
the earth at zero.
The connection of the supply neutral to earth in the figure below
makes it possible to have a complete circuit via the earth.
Supply authority neutrals should be at around 0V, and in order to
maintain this condition, they are connected to the zero potential of
earth.
This means that a person in an installation touching a live part
whilst standing on the earth would take the place of the connected
voltmeter and could suffer a severe electric shock as shown in the
figure below;
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Remember that, the accepted lethal level of shock current passing
through a person is only 50mA, or 1/20A. the same situation would
arise if a person was touching, say, a faulty appliance and a gas or
water pipe.
One method of providing some measure of protection against these
effects is to bond all metallic parts and connect them to earth. this
ensures that all metal work in a healthy situation is at or near 0V,
and under fault conditions all metal work will rise to the same
potential.
So, simultaneous contact with such metal parts wool not result in a
shock, as there will be no P.d between them. This method is known
as earthed equipotential bonding.
Note that; as previously mentioned, earth its self is not a good
conductor unless it is very wet and therefore, it presents a high
resistance to the flow of fault current.
This resistance is usually enough to restrict fault current to a level
well below that of the rating of the protective device, leaving a faulty
circuit uninterrupted. Clearly this is an unhealthy situation and
this can be overcome by employing various earthing methods. This
gives proper reasons as to why we need to connect the exposed
electrical parts of an installations to the earth.
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TYPES OF EARTHING
There are several methods of making connection to earth. These can
be as follows.
Pipe earthing
Plate earthing Conventional types of earthing
Rod earthing
Strip earthing
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Plate earthing
Generally, for plate type earthing in normal Practice is to use Cast iron plate of size
600 mm x600 mm x12 mm. OR Galvanized iron plate of size 600 mm x600 mm x6
mm. OR Copper plate of size 600 mm * 600 mm * 3.15 mm
Plate is buried at the depth of 8 feet in the vertical position and GI strip of size 50
mmx6 mm bolted with the plate is brought up to the ground level.
These types of earth pit are generally filled with alternate layer of charcoal & salt up to
4 feet from the bottom of the pit.
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Pipe earthing
For Pipe type earthing, the normal practice is to use GI pipe [C-
class] of 75 mm diameter, 10 feet long welded with 75 mm diameter
GI flange having 6 numbers of holes for the connection of earth
wires and inserted in ground. These types of earth pit are generally
filled with alternate layer of charcoal & salt or earth reactivation
compound.
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Rod earthing
It is the same method as pipe earthing. A copper rod of 12.5mm
(1/2 inch) diameter or 16mm (0.6in) diameter of galvanized steel or
hollow section 25mm (1inch) of GI pipe of length above 2.5m (8.2
ft.) are buried upright in the earth manually or with the help of a
pneumatic hammer. The length of embedded electrodes in the soil
reduces earth resistance to a desired value.
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Strip earthing
In this method of earthing, strip electrodes of cross-section not less
than 25mm x 1.6mm (1in x 0.06in) is buried in a horizontal
trenches of a minimum depth of 0.5m. If copper with a cross-
section of 25mm x 4mm (1in x 0.15in) is used and a dimension of
3.0mm2 if it’s a galvanized iron or steel.
If at all round conductors are used, their cross-section area should
not be too small, say less than 6.0mm2 if it’s a galvanized iron or
steel. The length of the conductor buried in the ground would give a
sufficient earth resistance and this length should not be less than
15m.
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POINTS TO BE EARTHED
Earthing is not done anyhow. According to IEE rules and IEE
regulations, the following should be earthed;
Earth pin of a 3-pin plug socket should be efficiently and
permanently earthed.
All metal casing or metallic covering containing or protecting
any electric supply line or apparatus such as GI pipes and
conduits enclosing PVC cables, iron clad switches, iron clad
DFB etc. should be earthed (connected to earth)
The frame of every generator, stationary motors and metallic
parts of all transformers used for controlling energy should be
earthed by two separate and yet distinct connections with the
earth.
In a DC 3-wire system, the middle conductors should be
earthed at the generating station
Stay wires that are for overhead lines should be connected to
earth by connecting at least one strand to the earth.
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CAUSES OF HIGH SOIL RESISTANCE
• Soils lacking natural moisture content as resistivity increases
with decrease in moisture content.
• Lack of sufficient natural elements to form a conducting
electrolyte.
• Corrosive soils
• Painted and greased earth electrodes etc.
NOTE: conductivity of the soil is essentially electrolytic in nature
and it is therefore depending on the following factors;
• Moisture content of the soil
• Its chemical composition
• Concentration of salts dissolved in the contained water
• Grain size, distribution and closeness of packing since they
control the manner in which the moisture is held in soil.
• Soil temperatures.
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MEASUREMENT OF AN EARTH ELECTRODE
RESISTANCE
DISADVANTAGES OF PME
Due to the increased earth fault currents which are
encouraged to flow, there is an enhanced fire risk during the
time it takes for the protective device to operate.
In case of any broken part of the in system, the whole
installation becomes live.
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RESIDUAL CURRENT DEVICES (RCD)
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TT-SYSYTEM
This system has a direct connection of the supply source to earth
and a direct connection of the installation metalwork to earth.
An example is an overhead line with earth electrodes, and the mass
of earth as are turn path.
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TN-S SYSYTEM
This system has the supply source directly connected to earth. The
installation metalwork connected to the earthed neutral of the
supply source via the metal sheath of the supply cable, the neutral
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TN-C-S SYSTEM
This system forms a combined earth and neutral conductor known
as a PEN (protective earthed neutral) conductor. The installation
earth and neutral are separate conductors. This system is also
known as PME (protective multiple earthing).
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