GA 75 VSD, GA 90 VSD

Instruction book
Atlas Copco

GA 75 VSD, GA 90 VSD

Instruction book

Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.

This instruction book meets the requirements for instructions specified by the machinery
directive 98/37/EC and is valid for CE as well as non-CE labelled machines.

2008 - 01
No. 2920 1634 04

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................6

1.1 SAFETY ICONS...................................................................................................................................6

1.2 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6

1.3 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7

1.4 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................9

2 General description......................................................................................................11

2.1 INTRODUCTION.................................................................................................................................11

2.2 AIR FLOW.......................................................................................................................................15

2.3 OIL SYSTEM....................................................................................................................................17

2.4 COOLING SYSTEM.............................................................................................................................18

2.5 CONDENSATE SYSTEM.......................................................................................................................19

2.6 REGULATING SYSTEM........................................................................................................................19

2.7 ELECTRICAL SYSTEM.........................................................................................................................20

2.8 ELECTRICAL DIAGRAMS......................................................................................................................21

2.9 AIR DRYER......................................................................................................................................23

3 Elektronikon II regulator..............................................................................................25

3.1 ELEKTRONIKON® II REGULATOR..........................................................................................................25

3.2 CONTROL PANEL..............................................................................................................................27

3.3 FUNCTION KEYS...............................................................................................................................28

3.4 SCROLL KEYS..................................................................................................................................29

3.5 EMERGENCY STOP BUTTON................................................................................................................29

3.6 CONTROL PROGRAMS........................................................................................................................30

3.7 MAIN SCREEN MENU.........................................................................................................................31

3.8 CALLING UP MENUS..........................................................................................................................32

3.9 QUICK LOOK AT THE ACTUAL COMPRESSOR STATUS................................................................................32

3.10 STATUS DATA MENU..........................................................................................................................33

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3.11 AUDIT DATA MENU............................................................................................................................36

3.12 MEASURED DATA MENU.....................................................................................................................37

3.13 COUNTERS MENU.............................................................................................................................38

3.14 TEST MENU.....................................................................................................................................39

3.15 MODIFY PARAMETERS MENU...............................................................................................................39

3.16 MODIFYING COMPRESSOR/MOTOR SETTINGS..........................................................................................40

3.17 MODIFYING PARAMETERS...................................................................................................................41

3.18 MODIFYING PROTECTION SETTINGS......................................................................................................42

3.19 MODIFYING SERVICE PLANS................................................................................................................43

3.20 PROGRAMMING CLOCK FUNCTION.........................................................................................................45

3.21 MODIFYING CONFIGURATION SETTINGS..................................................................................................49

3.22 PROGRAMMING COMPRESSOR CONTROL MODES.....................................................................................50

3.23 SERVICE MENU................................................................................................................................51

3.24 SAVED DATA MENU...........................................................................................................................53

3.25 PROGRAMMABLE SETTINGS.................................................................................................................53

4 OSD oil/condensate separator (optional)...................................................................57

4.1 OSD UNIT......................................................................................................................................57

4.2 INSTRUCTIONS FOR FIELD INSTALLATION...............................................................................................58

4.3 OPERATING AND MAINTENANCE INSTRUCTIONS.......................................................................................59

4.4 PICTOGRAPHS.................................................................................................................................61

5 Energy recovery (optional)..........................................................................................62

5.1 ENERGY RECOVERY UNIT...................................................................................................................62

5.2 ENERGY RECOVERY SYSTEMS.............................................................................................................63

5.3 OPERATION.....................................................................................................................................64

5.4 MAINTENANCE.................................................................................................................................67

5.5 ENERGY RECOVERY DATA..................................................................................................................67

6 Installation.....................................................................................................................70

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6.1 DIMENSION DRAWINGS.......................................................................................................................70

6.2 INSTALLATION PROPOSAL...................................................................................................................72

6.3 ELECTRICAL CONNECTIONS.................................................................................................................75

6.4 COOLING WATER REQUIREMENTS.........................................................................................................76

6.5 PICTOGRAPHS.................................................................................................................................77

7 Operating instructions.................................................................................................78

7.1 BEFORE INITIAL START-UP..................................................................................................................78

7.2 INITIAL START-UP..............................................................................................................................78

7.3 BEFORE STARTING............................................................................................................................81

7.4 STARTING ......................................................................................................................................82

7.5 DURING OPERATION..........................................................................................................................84

7.6 CHECKING THE DISPLAY.....................................................................................................................86

7.7 STOPPING ......................................................................................................................................87

7.8 TAKING OUT OF OPERATION................................................................................................................87

8 Maintenance..................................................................................................................89

8.1 PREVENTIVE MAINTENANCE SCHEDULE..................................................................................................89

8.2 DRIVE MOTOR .................................................................................................................................91

8.3 OIL SPECIFICATIONS..........................................................................................................................92

8.4 OIL AND OIL FILTER CHANGE...............................................................................................................92

8.5 DISPOSAL OF USED MATERIAL.............................................................................................................94

8.6 STORAGE AFTER INSTALLATION...........................................................................................................94

8.7 SERVICE KITS..................................................................................................................................94

9 Adjustments and servicing procedures.....................................................................96

9.1 AIR FILTER......................................................................................................................................96

9.2 COOLERS.......................................................................................................................................96

9.3 SAFETY VALVE.................................................................................................................................97

10 Problem solving............................................................................................................98

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10.1 PROBLEM SOLVING...........................................................................................................................98

11 Technical data.............................................................................................................100

11.1 READINGS ON DISPLAY....................................................................................................................100

11.2 ELECTRIC CABLE SIZE.....................................................................................................................100

11.3 SETTINGS OF FAN MOTOR CIRCUIT BREAKER........................................................................................103

11.4 REFERENCE CONDITIONS AND LIMITATIONS..........................................................................................103

11.5 COMPRESSOR DATA........................................................................................................................104

12 Instructions for use of air receiver............................................................................108

12.1 AIR RECEIVER INSTRUCTIONS............................................................................................................108

13 Guidelines for inspection...........................................................................................109

13.1 GUIDELINES FOR INSPECTION............................................................................................................109

14 PED..............................................................................................................................110

14.1 PRESSURE EQUIPMENT DIRECTIVES....................................................................................................110

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