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Head Pulley
T1
T2
l
h Snub Pulley
Bend Pulley
Take-up Pulley
Service Data
Layout (Example)
horizontal 40 m
inclined 212 m Inclination angle, g
horizontal 6m Sin g
Cos g
Height 17.9 m
Capacity Qm 1000
Bulk Density r 1522
1.522
Degree of Filling j 70
0.7
Troughing l 35
sin l 0.574
cos l 0.819
Checking Capacity
b 950
l1 238,777.50
Cross-Sectional Area
Trapezoidal Area A2 0.1128
1027.6231
Duty MEDIUM
1 1
P1 28.18
Power for Lift (or Fall), P2
P2 48.77
Additional Power, P3
P3 is the sum of additional power for trippers, skirtboard friction, ploughs.
P3 0.00
Power at drive pulley. PT
PT 76.95
Required motor power. PM
PN 110
Belt selection
m 0.3
Friction factor cR cR 15
(see table Page 11.9)
ONLY FOR DUNLOP BRAND
Belt Type will be use 3
SUPERFORT (EP)
Belt selection
m redo = 25.4 kg
Peripheral Force
Fu= 45914.14 N
FA = 68871.21 N
Power at pulley
PT= 77.14 kW
Installed motor power (selected)
Installed motor power, PN 16.00
PN 90.00
Tmin = 28067.97 N
Acceleration
aA = 0.364 m/s^2
Start-up time
tA= 4.61 s
Start-up distance
SA = 3.876 m
Individual Resistances for sequential calculation
Main Resistance
FH = 12370.28 N
Secondary resistance
FN = 4562.16 N
Friction Resistance
Carrying side
Fo = 10746.38 N
Return side
Fu = 1771.69 N
Slope resistance
Carrying side
Fsto = 33494.44 N
Return side
Fstu = 4460.21 N
Inertial resistance
Carrying side
Fao= 17918.70 N
Return side
Fau = 2386.10 N
Sequential Calculation T1 to T4
Running
C1 = 1.5
C2 = 0.5
T2 = 22957.07 N
T3 = 20268.54 N
T4 = 20268.54 N
T1 = 69071.52 N
Control T1
T1 = 68871.21 N
Start-up (non steady state) C2A = 0.384
TA2 = 26419 N
TA3 = 26117 N
TA4 = 26117 N
TA1 = 92838.24 N
Tail Pulley
T3
T4
4.8 o
0.084
0.996
t/h
kg/m3
t/m3
m
m
mm
m/s
Belt Position Maximum Loading of Material Loading of Material
'ACCEPTABLE TO BE USED'
PERCENTAGE OF LOADING 63.94%
mm
m
mm
m
mm
m
m2
m2
m2
m3/h
m3/h
t/h
t/h
kW
kW
will be installed
onal Power for Tripper
kW
kW
kW
kW
kW
kW
kW
Range of Efficiency, h
0,9 - 0,95
ed Chain Drive
f Worm Gear Drive
0.7 Efficiency, h
f Toothed Chain Drive
0.9
f Braked Installations
1
0.90
kW
ACCEPTABLE
EX Belt Type
Factor cv
OPLAST Belt Type
3.24137931
g= 9.81 m/s^2
kW Selected according to DIN 42973
ACCEPTABLE
hrel = 1 %
0.01
Io = 1.2 m
Mredo = 16.7
Mredo = 8.7
B 1200.00 mm
47.24 inch
l 35.00 0.8192 0.5736 0.7002 0.6109
b 15.00 0.9659 0.2588 0.2679 0.2618
cos sin tan rad
c 3.4984 l1 36.1836
l 17.7776 r 69.9014
m 11.2348
f 9.2030
j 6.4440
x y
0.0000 0.0000
8.8888 0.0000
18.0918 6.4440
-20.9576 8.4507
-8.8888 0.0000
0.0000 0.0000
8.8888 0.0000
20.9576 8.4507
1 -18.0918
2 -16.3182
3 -14.5333
4 -12.7385
5 -10.9350
6 -9.1240
7 -7.3067
8 -5.4844
9 -3.6584
10 -1.8298
0 0.0000 0.0000
1 0.0262 1.8298
2 0.0524 3.6584
3 0.0785 5.4844
4 0.1047 7.3067
5 0.1309 9.1240
6 0.1571 10.9350
7 0.1833 12.7385
8 0.2094 14.5333
9 0.2356 16.3182
10 0.2618 18.0918
1 -11.5673
2 -10.4333
3 -9.2922
4 -8.1446
5 -6.9915
6 -5.8336
7 -4.6717
8 -3.5066
9 -2.3390
10 -1.1699
0.0000
1 1.1699
2 2.3390
3 3.5066
4 4.6717
5 5.8336
6 6.9915
7 8.1446
8 9.2922
9 10.4333
10 11.5673
Interpolasi
a 1.38
b 250
c 258
d 300
e 1.31
Interpolasi
C= 1.3688
6.4440
6.8945
7.2984
7.6554
7.9653
8.2279
8.4429
8.6104
8.7301
8.8019
8.8259
8.8019
8.7301
8.6104
8.4429
8.2279
7.9653
7.6554
7.2984
6.8945
6.4440
4.1201
4.4081
4.6663
4.8946
5.0927
5.2606
5.3982
5.5052
5.5817
5.6277
5.6430
5.6277
5.5817
5.5052
5.3982
5.2606
5.0927
4.8946
4.6663
4.4081
4.1201
Table 11.7 with factor, CB
r (t/m³)
BELT WIDHT B (mm) 1 1 to 2 up 2
LIGHT MEDIUM HEAVY
300 31 36 0
400 54 59 65
500 67 76 86
650 81 92 103
800 108 126 144
1000 133 187 241
1200 194 277 360
1400 227 320 414
1600 291 468 644
1800 0 554 727
2000 0 691 957
2200 0 745 1033
L (m) 3 4 5 6 8 10
CL 667 625 555 526 454 417
1 2 3 4 5 6
L CL
Lower limit 20 250 53
Extremely low
E 0.57
temperature
kf factor for working condition Unfavourable, dusty, low temperature, overloading,high speed
No kf
1 0.87
2 0.86
3 0.85
4 0.84
5 0.83
6 0.82
7 0.81
8 0.8
9 0.79
10 0.78
11 0.77
12 0.76
13 0.75
14 0.74
Additional Equipments
Item Equipments
Not Additional
equipment will be
Installed
Trippers (throw-off
carraiges)
Scrapers
skirtboard
Discharge plough
Scraper
Material - skirtboard
Type P (kW)
Not Installed P=0
Discharge plough
Type P (kW)
Not Installed P=0
Installed P = 1.5 * B * v
Bulk density r ≤ 1.2 Angle a = 30° - 45°
2 0.50
3 0.67
SUPERFORT
4 0.75
5 0.80
6 0.83
FERROFLEX Zig-Zag Splice Joint 0.90
DUNLOPLAST Finger Splice Joint 0.90
Splice 1 and 2 step 1.00
Steel Cord Belts Splice 1 and 3 step 0.95
Splice 1 and 3 step 0.90
Belt Type
DUNLOPFLEX
TRIOFLEX
SUPERFORT (EP)
FERROFLEX
DUNLOPLAST
STEEL CORD BELT
DUNLOPFLEX Factor cv
2 ply overlap 100% 1.00
1 ply overlap 50% 0.50
TRIOFLEX Factor cv
3 ply overlap 100% 1.00
2 ply overlap 67% 0.67
FERROFLEX Factor cv
Zig-Zag Splice Joint 0.90
DUNLOPLAST Factor cv
Finger Splice Joint 0.90
21 17 15 13 12 10 9
18 15 13 12 10 9 8
17 14 12 11 9 8 8
16 13 11 10 9 8 7
80 90 100 150 200 250 300 350
119 109 103 77 63 53 47 41
15 16 17 18 19 20 21 22
400 450 500 550 600 700 800 900
37 33 31 28 26 23 20 18
23 24 25 26 27 28 29 30
1000 1500 2000
17 12 9
31 32 33
Material Properties
Motor Power
No
(kW)
1 1.5
2 2.2
3 3
4 4
5 5.5
6 7.5
7 11
8 15
9 18.5
10 22
11 30
12 37
13 45
14 55
15 75
16 90
17 110
18 132
19 160
20 200
21 315
22 400
23 500
24 630
Degree of Efficiency, h
Types of Drive h
Worm Gear Drive 0,7 - 0,8
Toothed Chain
Drive 0,9 - 0,95
Wormgear drive
No h
1 0.70
2 0.71
3 0.72
4 0.73
5 0.74
6 0.75
7 0.76
8 0.77
9 0.78
10 0.79
11 0.80
No h
1 0.90
2 0.91
3 0.92
4 0.93
5 0.94
6 0.95
Braked installations
No h
1 0.95
2 0.96
3 0.97
4 0.98
5 0.99
6 1.00
Type
Flat
2 Roll
3 Roll
Deeptrough
Garland
Troughing Angle
No
No
1 15
2 20
3 25
4 30
5 35
6 40
7 45
1 0 15 15
2 20 20
3 25 25
4 30 30
5 35 35
Troughing Angle
6 40 40
7 45 45
8
9
10
Troughing Type
flat 2 roll 3 roll Deeptrough
Belt Width, B
(mm)
Speed of Belt, V
Speed of Belt, V
No
(m/s)
1 0.42
2 0.52
3 0.66
4 0.84
5 1.05
6 1.31
7 1.68
8 2.09
9 2.62
10 3.35
11 4.19
12 5.2
13 6.6
14 8.4
Deeptrough Garland
15
20
25
30 30
35 35
40 40
45 45
50
55
60
Garland
165
205
250
290
340
380
420
460
Width Factor CB
DUTY BELT WIDHT B (mm)
BULK DENSITY
r (T/m³) 300 400 500
LIGHT 1 31 54 67
MEDIUM 1 to 2 36 59 76
HEAVY up 2 0 65 86
length factor CL
L (m) 3 4 5 6
CL 667 625 555 526
L (m) 25 32 40 50
CL 250 222 192 167
L (m) 200 250 300 350
CL 63 53 47 41
L (m) 700 800 900 1000
CL 23 20 18 17
Factor Kf
Working Conditions
Favourable, good alignment, slow speed
Normal (Standard Conditions)
Unfavourable, dusty, low temperature, overloading, high speed
Extremely low temperature
Factor CR
DRIVE PULLEY SURFACE Friction Value Belt Width B (mm)
Factor Cv
FACTOR Cv
DUNLOP BELT TYPE SPLICE TYPE PLY RATING FACTOR Cv
DUNLOPFLEX 2 PLY OVERLAP 100% 1.00
1 PLY OVERLAP 50% 0.50
TRIOPLEX 3 PLY OVERLAP 100% 1.00
2 PLY OVERLAP 67% 0.67
SUPERFORT NUMBER OF PLIES
1 0.70
2 0.50
3 0.67
4 0.75
5 0.80
6 0.83
FERROFLEX ZIG-ZAG SPLICE JOINT 0.90
DUNLOPLAST FINGER SPLICE JOINT 0.90
STEEL CORD BELT SPLICE1 AND 2 STEP 1.00
3 STEP 0.95
4 STEP 0.90
8 10 12.5 16 20
454 417 370 323 286
63 80 90 100 150
145 119 109 103 77
400 450 500 550 600
37 33 31 28 26
1500 2000
12 9
Ket: kf
S 1.17
N 1
H 0.87 - 0.74
E 0.57
2200
14
9
8
8
7
Column12
12
16.9
17.0
17.2
18.1
17.5
18.4
17.8
18.8
18.1
19.1
20.0
18.8
19.6
20.5
20.6
21.1
21.9
22.1
22.4
22.6
23.2
24.3
24.2
25.7
26.5
28.2
15.6
15.7
16.7
17.0
17.8
18.2
19.2
19.9
16.5
16.9
17.4
17.5
18.1
18.5
18.8
19.3
18.6
19.1
19.7
20.3
21.0
21.6
21.9
19.7
20.2
22.7
23.6
26.3
27.9