Professional Documents
Culture Documents
Part : 4
Well Completion
By
Petroleum Engineer
Abbas Radhi Abbas
Iraq / Missan / 2020
1
Contents
7.Well Stimulation
2
(1) Introduction to Well Completion
3
Well life cycle
Drilling
(Development)
4
What is well completion
“Completing a well”
means prepare the well
to put in production or
put in injection during
installing equipment in
the well to allow a safe
and controlled flow of
petroleum from the well.
5
(2) Summary Of Completion Process
6
Summary Of Completion Process
7
Summary Of Completion Process
8
Summary Of Completion Process
Perforation 19
9
Installing the Christmas Tree
10
(3) Completion Design criteria
11
(4) Completion Design criteria
• Open hole
• Cased hole
• Horizontal • Natural flow
• Multilateral • Artificial lift
Wellbore /reservoir / interface Production Zone Production Methods Number OF tubing string
• Single zone
• Multiple zone • Single string
• Multiple strings
12
Data sources for completion design
13
(4) Type Of Well Completion
14
Well Completion classification matrix
15
Open hole completion
16
Casing perforation-Tubing-less
Tubing-less
No Production tubing just perforated
casing and the production will be from
casing
17
Single string completion- with casing
18
Single string completion- with Liner
19
Single selective Completion
20
Single selective Completion
Long tubing
Short tubing
packer
annulus
SSD
SSD
Zone (A)
packer
packer Tubing
19 Zone (B)
Commingle Completion
22
Triple Completion
D1
D2
D3
23
Liner Tieback Perforation Completion
Liner Tieback Perforation Completion
Liner perforation completion mentioned earlier is
only suitable for oil and gas wells with a medium
or low pressure. Under the conditions of no
packer or malfunctioning of packer on the tubing
string, the intermediate casing functions
practically as a production casing and has
difficulty withstanding high pressure of oil and
gas.
25
Open hole and cased hole Gravel pack Completion
26
Example : well completion layout in vertical well
27
Horizontal well Completion
28
Multilateral Well completion
29
intelligent ( smart) completion ( ICD)
31
Type Of Well Completion according to Artificial lift
32
Completion with ESP
33
Completion with ESP
ESP unit.
36
Completion with Progressing cavity Pump ( PCP )
37
Completion with ( Gas-lift )
38
Completion with ( Continues Gas-lift )
39
Completion with ( intermittent Gas-lift )
40
Completion with ( Plunger Gas-lift system )
41
Completion with ( Hydraulic-lift -Pump)
42
(5) perforation
43
What is perforation ?
44
When do perforation ?
Perforation
Afterdrill
After drill
wells During workover
1. Producer well well 1. Re perforation
1. Producer
2. Injector well 2. Add perforation
3. 2. Injector
Water sourcewell
well 3. Shut off perforation
3. Water source
well
45
Petrophysics requirement
46
Depth correction
Before run the perforation job for wells must do depth correction by run the logs
( GR , CCL) after that do correlation for depth with open hole GR and cased hole
CCL :
47
Perforation operation and methods?
Perforation operation
48
Perforation operation :
49
perforation operation :
perforation operation :
Option 2 : perforate casing after set the
production tubing and packer , this case
use when perforate one layer or more
than one layers is all zones below the
tubing shoe .
50
Perforating techniques
51
Loading guns into the carrier
52
Wireline, Through-Tubing, Perforating Guns.
53
Perforation Gun and charge
TCP perforation
Explosive
Total
Size SPF Phase type/Weig
depth
ht
HMX
4-1/2" 5SPF 60 40.47"
(38gm)
54
perforation phasing patterns
55
Perforation Methods
1. Bullet Perforation
2. Jet Perforation
3. Hydraulic “Sand-jet” perforation
4. Perforation using laser technology
5. Horizontal oriented perforating system – HOPS
56
1-Bullet perforation
57
2-Jet perforation
58
3-Hydraulic “Sand-jet” Perforation
59
4- perforation with Laser
60
5- Horizontal Orientated perforation System
This technology is mainly used for perforating in the wells of naturally fractured oil
reservoirs , horizontal wells, wells to be hydraulically fractured, and wells in which
sand control is required.
The perforating is generally opposite to the orientation in which the fracture
developed or the orientation perpendicular to the minimum horizontal in-situ
stress, thus favoring sand control or hydraulic fracturing operation and enhancing
the success ratio and effectiveness of operations.
61
5- Horizontal Orientated perforation System
62
(6) Well completion equipment
and Accessories
63
8-Well completion equipment and Accessories
64
8-Well completion equipment and Accessories
65
8-Well completion equipment and Accessories
66
8-Well completion equipment and Accessories
67
8-Well completion equipment and Accessories
68
8-Well completion equipment and Accessories
Y-tool
casing
The Y-tool is a solution to enable
production-logging and well intervention
below a working ESP at any point in time
during production without pulling the
completion string. The Y-tool is installed
Y-tool
on the production tubing, providing two
separate conduits. One conduit concentric
with the production tubing and enables
access to the reservoir below the ESP.
The second conduit is offset and used to
support the ESP system. Flow rates in
different perforation intervals and other
valuable geophysical information could be
collected for production optimization and
enhanced recovery plans.
69
8-Well completion equipment and Accessories
. 70
8-Well completion equipment and Accessories
There are three kinds of landing nipples. These are no-go, selective, and
subsurface valve landingnipples.
71
8-Well completion equipment and Accessories
72
8-Well completion equipment and Accessories
Blast Joint
Blast joints are tubing sections with an increased wall
thickness, usually their internal diameter equals the
tubing’s diameter while the external one is equivalent
to the coupling’s diameter.
Blast joints should be installed in the section of
tubing string, passing through perforations in the
productive zones. In double or single selective
completion wells . Their function is to extend the
tubing’s lifecycle increasing its resistance to erosive
action of the flow.
Circulating Plugs
Hold pressure from below and allow flow
from above. Used to plug formation
pressure in the tubing string while
providing adequate flow area for pumping
into the formation.
74
(7)Stimulation
75
Sources of Formation Damage
Formation damage can occur throughout the life of the well from the
moment that the drill bit first penetrates the formation. All well activities
need to be evaluated for their potential for causing formation damage.
They include:
• Drilling
• Cementing
• Perforating
• Completion / Gravel Packing
• Production
• Injection
• Workover
• Stimulation
76
skin
Skin :
the value of the total well skin (S total) measured during a production test has
many sources other than formation damage. It is very important to be able
to identify the formation damage component (Sd), since this can be reduced
by better operational practices or, possibly, be removed or bypassed by a
stimulation treatment.
77
The effect of skin on well inflow pressure profiles
Most forms of formation damage reduce the rock permeability to a certain depth
away from the well. Figure 1 illustrates the resulting producing pressure profile
and compares it with the equivalent pressure profile for an undamaged well. The
resulting extra pressure drop (∆Pd) has to be compensated for either by a
reduced
pressure drop across the choke or by a smaller production rate.
78
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
79
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
80
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
81
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
82
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
83
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
84
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
85
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
86
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
87
Formation Damage: Types , Diagnostic Clues and Remediation Techniques
88
Options to remedy limitations on reservoir inflow performance
89
Available stimulation techniques.
90
The Stimulation Cycle
91
Acid types
Currently, the main acid fluids used in acidizing treatments can be classified
into three different types:
1.mineral acids,
2.organic acids
3.retarded acids.
Different types of acids can be applied for different rock types and different
treatment purposes.
92
1.mineral acids,
93
The acid volume requirement
94
1-Mineral Acids
Hydrochloric acid (HCl) : is commonly used acid for carbonate acidizing treatments,
due to its low cost and fast reaction with carbonate rock types (limestone and dolomite). It
is mostly used with the concentration of 15% (by weight) solution, to provide enough
dissolving power of acid and limit the corrosion of well tubulars. For stimulations where
acid dissolving power is not an issue, lower concentration of HCl can also be used to
further reduce the corrosion. The main disadvantage of HCl is still its high corrosivity,
especially at high downhole temperature (above 250 F), where the reaction rate between
HCl and steel tubulars is even faster and more difficult to control. Therefore, the
concentration of HCl depends on different stimulation treatments and wellbore conditions.
Hydrofluoric acid (HF), usually mixed with HCl, is mainly applied for sandstone acidizing.
Typically, 15% HCl and 3% HF solution is prepared. If any calcite presents in the
formation, calcium fluoride is the product due to the reaction between HF and calcite.
Calcium fluoride is insoluble in acid solutions, and may cause more damage to the porous
space of the formations. Therefore, appropriate preflush with HCl and pumping HF with
HCl is necessary to remove the carbonate minerals in sandstone formations and prevent
the precipitating reaction between calcite and HF.
95
2- Organic acids
The advantage of organic acids is their lower corrosivity and slower reaction
compared to mineral acids. When the contacting time between acid and well
tubular is long or the wellbore downhole temperature is very high, organic acids
can be used to control the corrosion. Meanwhile, the dissolving power of organic
acids is also lower than mineral acids, resulting in less effective reaction
between acid and minerals in the formation. The two main organic acids used in
acidizing treatments are acetic acid and formic acids. Both acetic and formic
acids are more expensive than HCl, and are often used as one component in
retarded-acid systems or in the formations with high temperature.
96
3- Retarded acids
Due to the fast reaction between HCl and carbonate minerals, acid injected can
be mostly spent at a very short distance from the wellbore without penetrating
deep enough into the formation. Thus, to achieve deeper acid penetration and
a successful acidizing treatment, it is necessary to retard acid reaction by
adding extra components into the acid systems. The most commonly used
retarded
acid systems are gelled acids and emulsified acids.
By mixing gelling agents (polymers and surfactants) with acids, gelled acid
systems can be achieved. By increasing the viscosity of acid systems, the
transportation of acid from fluid stream to formation rocks is significantly
reduced, and ultimately slows down the acid reaction. Thus, more acid can be
transported deeper into the formation and increase the chance of a successful
treatment. However, the stability of gelling agents are strongly dependent on
the downhole temperature. At high temperature, many gelling agents can
degrade causing the gelling acid system to lose its viscosity
97
3- Retarded acids
Emulsified acid can be prepared by mixing acid, oil phase and emulsifier
together, which contains 20% 30% of oil phase. Droplets are formed by having
the oil phase as an external film and having acid as the internal phase. The
presence of external oil film reduces the diffusion rate of acid phase to the rock
surface, thus retarding the reaction rate between acid and rocks. Stability of
emulsions are also dependent on downhole temperature.
98
Chemical Reactions in Acid Treatments
99
(8) Well operations through the
life of a well
100
Well operations through the life of a well
During the life of the well many operation happen and some of these
operation will lead to change the completion type such us :
1. Data acquisition
2. integrity monitoring and repair
3. Water or gas shut-off
4. Debris removal and sand control
5. Sidetrack and well Deeping
6. Tubing replacement
7. Flow assurance
8. stimulation
9. Perforating
10. Using Artificial- lift
11. Convert well to injector
101
Well operations through the life of a well
102
Well operations through the life of a well
103
Well operations through the life of a well
104
Well operations through the life of a well
5.Sidetrack and well Completion sidetracks are to 1-Pull out original string
Deeping replace a failed reservoir 2-Close the hole bottom by
completion and are often located cement
close to the existing wellbore 3-Use whipstock
Geological sidetracks move the 4-Then go sidetrack
wellboreto access new reserves
105
Well operations through the life of a well
106
Well operations through the life of a well
107
Well operations through the life of a well
10-Using Artificial- lift Many wells benefit from Artificial lift can be added by
artificial lift late in field through tubing interventions
life when pressures (gas lift, jet pumps, some rod pumps
are lower and water and hydraulic submersible
cuts higher. pumps)
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About Authorized
Gender: Male
Education Background:
Certificates of Appreciation
15 Certificates of Appreciation from difrent international companies such as (Schlumberger- waetherford , CNOOC , COSL ,
BHDC )
110
Thank You!
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