5490066A14 VDR F2 Installation Manual

Installation Manual
Consilium VDR F2
Voyage Data Recorder
Consilium S-VDR S2
Simplified
5490063-00A07 1
SAL Navigation AB
Västberga allé 36 B
SE-126 30 Hägersten
P.O.Box
Sweden
Phone: +46 8 56 305 100
E-mail: Service, APT: support@salnavigation.com

Order, Spares: order@salnavigation.com
The content of this document is subject to revision without

prior notice due to continued progress in methodology, design and
manufacturing. SAL Navigation AB assumes no legal responsibility for any error
or damage resulting from the usage of this document.
December 2022
Document number: 5490066-00A14
Part number: 5490066
© 2022, SAL Navigation AB

Table of Contents
VDR F2 /S-VDR S2
Installation Manual
Description Doc No Index
Installation Manual
Intended for service/commissioning engineer
1
5410056
Template Installation Drawings
2
PP14005
DDU Installation Manual
3
5490920
5490063 1
2 5490063
VDR / S-VDR
Installation manual
SAL Navigation AB
P.O.Box
Sweden
Phone: +46 8 56 305 100

Order, Spares: order@ salnavigation.com
The content of this document is subject to revision without

prior notice due to continued progress in methodology, design and
manufacturing. SAL Navigation assumes no legal responsibility for any error
or damage resulting from the usage of this document.
December 2022
Part number: 5490066
© 2022, SAL Navigation AB

VDR / S-VDR Installation manual
Revisions:
Date Version Issue by Description
2014-06-14 A01 TE Initial draft
2014-06-27 A02 TE Initial release
2014-07-01 A03 STE Added template drawings
2015-01-27 A04 TE Updated Connection Table for Main Unit
2015-03-31 A05 TE Added IEC61162-450 and Radar over LAN
information. New Configuration information
2015-06-02 A06 HJ Drawings updated to PP14005A03
2015-06-16 A07 TE/AOS Updating configuration chapter
2015-08-07 A08 STE Typo corrections
2016-05-03 A09 JO Updated chapter 4.1.5.x & 5.1.3 & 9 & 10
2018-09-04 A10 STE Clarifications
2020-01-20 A11 HB Updated according TP19104
2020-02-17 A12 HB Company details
2020-12-21 A13 HB Updated according to CPVDR1-3, 5-8, 10
2022-12-13 A14 HB Updated to Tron 40VDR AIS
5490066A14 1
Installation manual VDR / S-VDR
2 5490066A14
Table of contents
1 About this manual .................................................................................................. 6
1.1 General ............................................................................................................ 6
1.2 Symbols Used in the Manual .......................................................................... 6
2 General Description ................................................................................................ 7
2.1 System Description ......................................................................................... 7
2.2 System functions ............................................................................................. 8
2.3 S-VDR System overview ................................................................................ 8
3 Wiring principle ..................................................................................................... 8
3.1 Required cable dimensions and standards ....................................................... 8
3.1.1 Signal cables ............................................................................................ 8
3.1.2 DC power cables ...................................................................................... 9
3.1.3 AC power cables ...................................................................................... 9
3.1.4 Network cables......................................................................................... 9
3.2 Termination of cables .................................................................................... 10
3.2.1 Press-type terminals ............................................................................... 10
3.2.2 Screw-type terminals ............................................................................. 10
3.2.3 Network connectors ............................................................................... 10
3.2.4 Shields .................................................................................................... 11
3.2.5 Grounding .............................................................................................. 11
4 Control units ......................................................................................................... 13
4.1 Main Unit (MU) ............................................................................................ 13
4.1.1 Selecting location ................................................................................... 14
4.1.2 Dimensions ............................................................................................ 14
4.1.3 Mechanical installation .......................................................................... 14
4.1.4 Quick guide ............................................................................................ 14
4.1.5 Placement of modules inside MU .......................................................... 15
4.2 Remote Control Unit (RCU2) ....................................................................... 18
4.2.2 Dimensions ............................................................................................ 18
4.2.4 Electrical installation ............................................................................. 19
5 Audio units ........................................................................................................... 21
5.1 Audio Mixer Unit (AMU) ............................................................................. 21
5.1.2 Dimensions ............................................................................................ 22
5.2 Microphones .................................................................................................. 24
5.2.2 Dimensions ............................................................................................ 25
6 Video Units........................................................................................................... 29
6.1 Video Grabber Unit (VGU)........................................................................... 29
6.1.2 Dimensions ............................................................................................ 29
6.1.5 Power and network connection .............................................................. 31
5490066A14 3
6.2 Video Grabber Unit 2 (VGU2)...................................................................... 32

6.2.2 Dimensions ............................................................................................ 32
6.3 Video recording via network connection ...................................................... 33
7 Storage units ......................................................................................................... 34
7.1 Selecting location .......................................................................................... 34
7.2 Dimensions .................................................................................................... 35
7.3 Fixed capsule PROCAP ................................................................................ 35
7.4 Tron (Jotron) capsule .................................................................................... 44
7.5 Capsule check procedures ............................................................................. 51
7.6 Long Term Storage Unit (LTS) ..................................................................... 51
7.7 Portable Black Box (PBB) ............................................................................ 52
7.7.2 Dimensions ............................................................................................ 52
8 Pre-setup procedures ............................................................................................ 53
9 Entering and updating configuration data ............................................................ 55
9.1 Start-up .......................................................................................................... 55
9.2 Portal ............................................................................................................. 55
9.3 Configuration Tool ........................................................................................ 56
9.3.1 New VDR Configuration ....................................................................... 56
9.3.2 Load configuration from VDR............................................................... 56
9.3.3 Load configuration from local file ......................................................... 56
9.4 System ........................................................................................................... 56
9.4.1 Bridge Alert Management system BAM ............................................... 57
9.5 Data ............................................................................................................... 57
9.5.1 Add new data source .............................................................................. 57
9.6 Video ............................................................................................................. 66
9.6.1 Add video source from VGU ................................................................. 66
9.6.2 Add analog video source from VGU2 ................................................... 67
9.6.3 Add digital video source from VGU2 .................................................... 68
9.6.4 Video source from network ................................................................... 69
9.7 Audio ............................................................................................................. 75
9.8 Storage ........................................................................................................... 76
9.9 OPT/Playback Setup ..................................................................................... 77
9.9.1 Navigation sensors ................................................................................. 77
9.9.2 Door and Alarm sensors......................................................................... 78
9.9.3 Propulsion sensors ................................................................................. 79
9.10 Save configuration......................................................................................... 81
9.11 Service Tool .................................................................................................. 81
9.11.1 Alert list ................................................................................................. 82
9.11.2 Data ........................................................................................................ 82
9.11.3 Logs........................................................................................................ 83
4 5490066A14
9.11.4 System Tools .......................................................................................... 83

9.12 Proprietary parser recipe tool ........................................................................ 87
9.12.1 Create New Recipe ................................................................................ 87
9.12.2 Accept conditions................................................................................... 89
9.12.3 Value field .............................................................................................. 90
9.12.4 Converters .............................................................................................. 91
9.12.5 Valid conditions ..................................................................................... 93
9.12.6 Save to VDR .......................................................................................... 94
9.12.7 Parser recipe validation .......................................................................... 94
9.12.8 Saved recipes ......................................................................................... 95
9.12.9 Use recipe in VDR configuration .......................................................... 95
9.13 Recording of electronic logbook ................................................................... 96
10 Technical specification ......................................................................................... 97
10.1 Standard units ................................................................................................ 97
10.2 Optional equipment ..................................................................................... 101
5490066A14 5
1 About this manual

1.1 General
The Installation Manual is intended for an authorized installation company. It contains
general information for installation of hardware and wiring of the system components.
It also contains notes on installation practice. Using the wrong cable may harm the
long-term stability of the installation, introduce noise on the data and sound channels,
and in serious cases, void the warranty.
”Risk Assessment: We, as a manufacturer, evaluates that applicable standards cover
all reasonably foreseeable risks.”
Note!
• This Installation Manual is covering the mechanical and electrical
installation of the Main Unit before turning the power on.
• Please check that correct installation instructions are used,
corresponding to delivered type of product.
• It is necessary to follow the instructions in this and other mentioned
documents for guarantee claims.
Danger!
Hazardous voltage!
Do not remove covers! Only authorized personnel are allowed to do so.
1.2 Symbols Used in the Manual

Danger!
Risk of serious or fatal injury to the user and/or severe damage to the product
if the instructions are not followed.
Warning!
Risk of personal injury and/or damage to the product if the instructions are not
followed.
Caution!
Risk of minor or moderate personal injury. Risk of equipment damage, loss of
data, extra work or unexpected results if the instructions are not followed.
Note!
To alert about important facts and conditions.
Information!
To direct to specific instructions, such as where to find additional
information and to tell how to perform a certain operation in an easier way.
6 5490066A14
2 General Description
2.1 System Description
The VDR is designed to meet the performance and technical requirements stated in
IEC 60945, IMO Resolution A.861(20), MSC.333(90), A.694(17), and
IEC 61996-1 Ed.2 for VDR and RUSSIAN MARITIME REGISTER OF SHIPPING -
RULES FOR TECHNICAL SUPERVISION DURING CONSTRUCTION OF
SHIPS AND MANUFACURE OF MATERIALS AND PRODUCTS FOR SHIPS,
Volume 2, Part IV, ND No. 2-020101-040-E.
The VDR is a distributed system that consists of several units connected to each other
through Ethernet. There are three main categories of units in a VDR system: signal
converter units, control units and storage units.
A typical VDR system consists of signal converter units, control unit, one remote
control unit placed on or in the vicinity of the bridge and the storage units.
Units in a VDR system
5490066A14 7
The VDR is autonomous system that continuously records and stores data on the
storage units. The recorded data contains information from:
• Video signals – radar and ECDIS
• Audio signals - microphones and VHF radios
• Navigation data from bridge instruments
• Ship control data from engine and rudder
• Analogue signals - controls, meters and gauges
• On/Off signals - indication, alarm/warning lamps
The data is stored for a minimum of 48 /720 hours on the storage units according to
regulations and is then replaced by new data.
The optional Portable Black Box (PBB) stores all collected data from the VDR and
has about 2-3 months of storage capacity.
2.2 System functions

The daily user communication with the VDR is via the Remote Control unit (RCU2)
preferable placed at the conning navigation workstation on the bridge. There is a
service display on the CM2.2 module in the Main unit. A portable PC/laptop can be
connected to the VDR for authorized communication e.g. service, Annual
Performance Tests (APT) and Investigative Authority downloading of data.
The capsule data can be downloaded to an external laptop computer or, by optional
installation, to a PBB or a permanently network connected external PC on board the
vessel. Replay of data can be performed on an external PC equipped with an Ethernet
or USB data input.
2.3 S-VDR System overview

The S-VDR automatically records and stores data on the Capsule according to IMO,
MSC.214(81) and IEC 61996-2. This means that data is stored in one storage, fixed or
float free capsule, unit for a minimum of 12 hours.
3 Wiring principle
Warning!
Make sure that the all cables are approved for marine standard.
All cables must be properly ID-marked (numbered) in both ends.
Not following instructions will void guarantee claims.
3.1 Required cable dimensions and standards
3.1.1 Signal cables
1. Conductor (stranded copper)

2. Insulation (plastic)
3. Pair screen
4. Armour/shield (copper wire
braid)
8 5490066A14
Alternative 1:
• 1x2x0.5 mm² (pair twisted)
• Armoured and pair screened instrumentation and communication cable 250 V.
• Marine approved, shielded, flame-retardant, halogen free, low smoke
emission.
Alternative 2:
Marine approved network cable. See next page.
3.1.2 DC power cables

3. Bedding (filler tape)
4 3 2 1 4. Armour/shield (copper wire
braid)
• 2x0.75 mm²
• Armoured control and instrumentation cable 250 V.
emission.
3.1.3 AC power cables

3. Bedding (filler tape)
braid)
• 3Gx1.5 mm²
• Armoured power and control cable 0.6/1 kV
emission.
3.1.4 Network cables

Marine approved TP cable min type CAT-5E
• Stranded wires
• AWG 23-24
• Shielded, flame-retardant, halogen free, low smoke emission.
1. Conductor (stranded
copper)
braid)
1 2
5490066A14 9
3.2 Termination of cables
All signal cables must be connected carefully and by using described method depending
on type of connection block terminal. Same principles can be used on power cables.
3.2.1 Press-type terminals
Where the connection block terminals are of press-type we recommend using bare
wires as below. For cables < 0.25 mm² - use end-caps.
3.2.2 Screw-type terminals
Where the connection block terminals are of screw-type we recommend to press end-
caps on the bare wire ends as shown above.
3.2.3 Network connectors

All network connectors shall be of shielded type. Always assemble according to
correct instructions and use correct special tool.
Warning!
The colour order and correct tool is very important for correct function.
10 5490066A14
1. Orange/White
2. Orange
3. Green/ White
4. Blue
5. Blue/White
6. Green
7. Brown/White
8. Brown
3.2.4 Shields
All shields shall be terminated in the connect plates in Main
Unit. If risk for short circuiting, use a slip-on plastic tube or
shrink tubing. The screen is not meant to carry any current
signal, it is only a screen.
Strap the cables according to picture below.
Network cables:
• Peel off an open area on cables and strap on first connect
plate (prevents harmful bending)
Power cables:
• Peel cables and strap shield on connect plate
3.2.5 Grounding
Use a 6 mm2 cross-section ground cable and mount it to the ground bolt of the unit.
Find a relevant ground spot for the other end.
Units to be grounded:
• Main Unit
• Audio Mixer Unit
• Video Grabber Unit
5490066A14 11
• Signal Converter cabinet

• Remote Control Unit RCU2 – in cable shields
See drawings for correct grounding.
Note!
When the AMU and the VGU are placed closer than 1 meter from Main unit
and all shields are properly installed, the grounding wire is less important.
12 5490066A14
4 Control units
Control units are those units that control and supervise the VDR recording.
The VDR system holds different control devices for different purposes:
• Main Unit
• Remote Control Unit (RCU2)
• PC (laptop)
4.1 Main Unit (MU)

The Main Unit is a locked cabinet consisting of modules for Power supply, and
battery backup, signal converters for serial NMEA inputs, Ethernet switch(es), power
ON/OFF breakers.
Batteries
Ethernet
switch(es)
NMEA Power
module(s) module
Power
supervisor
modules
Connect
plates
Long Control
Term module
Storage
VDR Main unit
5490066A14 13
4.1.1 Selecting location

The Main Unit shall be placed indoors in the vicinity of the bridge e. g the equipment
room. The location must have or be:
• Space enough to give accessibility for service and APT of the unit.
• Protected from weather and shall offer air circulation a stable temperature
within temperature requirements.
• Not expose the unit to excessive vibration levels.
And also:
• The cabinet bottom shall be placed approximately 1.2 meter from the floor
where practical.
• The MU cabinet shall be vertically mounted in a location where necessary
cabling from bridge equipment can be brought to the unit.
• Close to suitable sturdy ground (within 300 mm from Main Unit grounding
point)
4.1.2 Dimensions
The dimensions for the unit are about (H×W×D) 583×440×177 mm (excl. brackets).
Weight = 19 kg. See mechanical drawing for details.
The MU shall be grounded with supplied ground cable or equal. The external units’
cable shields shall be tied to the connect plates in the bottom of the cabinet. See
chapter Shields above
All termination is also described in the drawings.
4.1.3 Mechanical installation

The MU cabinet shall be bolted to the wall using four M8 bolts and washers. Optimal
distance from the cabinet bottom to the floor is 1.2 meter to obtain sufficient working
height and space below for connected cables (min 250 mm). It is also important to
leave enough clearance in front of the MU to allow door opening and above MU to
allow battery change. See drawing.
4.1.4 Quick guide

Connections to be made inside Main Unit (see drawings for more info)
Unit Power Module Terminal No Comment

VGU1 Power IOM 700 1+ 1- Optional
Jotron floatfree Power IOM700 2+ 2- Battery backup
Switch 1 (lower) IOM700 3+ 3- Internal
Battery backup
Switch 2 (upper) IOM700 4+ 4- Internal
Battery backup
RCU2 Power IOM700 5+ 5- Battery backup
AMU Power IOM700 6+ 6- Battery backup
VGU 2 Power IOM700 7+ 7- Optional
PROCAP Capsule Power IOM700 8+ 8- Battery backup
Signal Converter Power External + - 24 VDC, 5 A
14 5490066A14
Unit Network Module Marking Comment

VGU1 Network Eth switch See drawing
VGU2 Network Eth switch See drawing
RCU2 Network Eth switch See drawing
AMU Network Eth switch See drawing
ProCap Capsule Network Eth switch See drawing
Jotron Capsule Network Eth switch See drawing
Signal Conv Network Eth switch See drawing Optional
DDU
Signal Conv Network NMEA See drawing Optional
DAU
PBB Eth switch See drawing Optional
Radar/ECDIS Eth switch See drawing 100 BASE-TXS
IEC61162-450 or IEEE802.3
IES62388 H.2 Max length 100 m
All cables shall be thread through cable outlet, shielded and tied in the connect plates
in the bottom of the cabinet.
Danger!
In order to shut off the correct outputs in I/O module, in case of power failure,
it is important to terminate according to drawings.
4.1.5 Placement of modules inside MU
NMEA M 6 IN Control M2.2 Charger M I/O M 700
PSU
Placement of modules inside MU Long Term Power ON/OFF

Storage
Danger!
Hazardous voltage!
5490066A14 15
4.1.5.1 Power module inside MU

The Power module is placed on the right side in the cabinet.
The power cable (100-230 VAC) shall come from the vessels Emergency Power
supply and be terminated in the Power breaker according to below. It is important to
leave the cable outer sheath all the way up to the Power breaker to minimize EMI.
Signal Terminal No Cable

L L 3Gx1,5 mm²
N N
PE PE
Shielding shall be made by peeling off an open area on the cable. The open area shall
then be tied to the connect plate (see next page).
Shield
tied to
connect
L N PE plate
Power cable inside MU
Note!
Use a Multimeter to verify system voltage after complete installation.
Correct system voltage is 28 VDC, (+/- 0.5 Volt).
16 5490066A14
Potentiometer for
adjusting system power
Power module with potentiometer
If the ships emergency power is lost the VDR will be powered from the batteries for
two hours of audio recording and will be shut off after these two hours to avoid over-
writing of the data in the capsule.
4.1.5.2 BAM interface in Control module in MU

The Control module has one (1) serial interface (IEC 61162-1) for connecting to an
external Bridge Alert Management system (BAM). The interface is bidirectional
(Rx/Tx).
Instrument A (-) B (+)
To BAM Tx 15 16
From BAM Rx 17 18
ALF, ALC, ACN

$VRALF, $VRALC
$VRACN
Control module in MU
5490066A14 17
4.1.5.2 BAM interface with Alarm relay out/inputs “Options”

The control module has two relay outputs this could be connected if the Bridge alarm
system is using relays instead of NMEA sentence. One is for VDR failure Alarm and
the other for Cautions Alarm. The Cautions Alarm should be connected according to
IEC 61162-1 standard if NMEA interface are not available.
The inputs are for acknowledgement to confirm VDR failure alarm.
Control module in MU
1. VDR Failure Alarm
2. Cautions Alarm (Should be connected according to IEC 61162-1)
If the BAM system are using relays instead of NMEA sentence
Acknowledgement inputs are located on port 11 & 12 on the CM 2.2 module.
4.2 Remote Control Unit (RCU2)

The Remote Control Unit presents information from the VDR on a display. The unit
contains six buttons for system intentions.
Remote control unit RCU2

The Remote Control shall be placed easily accessible for the Officer on Watch (OW)
at the position from where the vessel normally is navigated. That can be in or adjacent
to the bridge alarm panel, if any.
4.2.2 Dimensions
The dimensions for the RCU2 unit are (H×W×D) 144×144×54 mm (excl. connector).
18 5490066A14
See mechanical drawing for details.

Remote Control Unit RCU2 is intended for panel mounting, using panel cut out as in
picture below. See mechanical drawing for details.
4.2.4 Electrical installation

The RCU2 shall be powered from the I/O module inside Main Unit.
The loose end of the supplied network cable shall be connected in the Remote Control
Unit and the connector end shall be connected in Ethernet switch in MU according to
table below:
Type Signal Colour Module No/slot Cable

in MU
Power 24 V I/O 5+ 2x0.75mm² Attend to
0V 5- correct slot in
I/O module
Network Rx- Green Ethernet See CAT-5E
Rx+ Green/White switch drawing S/FTP
Tx- Orange
Tx+ Orange/White
4.2.4.1 Installation
Open the front for electrical installation (see table/picture below).
5490066A14 19
Note!
Connect the ground bolt in the box interior to sturdy ground.
Network
GND Rx+ Rx- Tx+ Tx-
6 7 8 9 10
Power
1 2 3 4 5
- - - 0V +24V
Use cable shoes to attach the cable screen to the ground bolt in the RCU2 box
according to below.
Metal cover
20 5490066A14
5 Audio units
An Audio unit receives audio signals from microphones and VHF radios.
5.1 Audio Mixer Unit (AMU)

The Audio Mixer Unit has inputs for 8 microphones and 2 VHF radios.
The AMU uses compression technique to reduce the size of the recorded audio.
Headphone output
Input select button
Network
VHF 2 input
VHF 1 input
Power
1-8 Microphone inputs
Outside and inside view of AMU
5490066A14 21

The AMU shall be easily accessible for service.
Do not place the AMU behind roof plates or consoles.
5.1.2 Dimensions
The dimensions for the unit are about (H×W×D) 295×258×49 mm. Weight = 2.5 kg.

Mount the AMU on a wall with four bolts and washers.

The AMU shall be grounded with a ground cable or equal. The cable shields shall be
connected to the soft conductive sealing. See below.
Cable shields connected to

the soft conductive sealing
Ground bolt
5.1.4.1 Power and network connection

The loose ends of the supplied TP cable shall be terminated in the AMU according to
below. The connector end shall be connected in the Ethernet switch.
The AMU shall be powered from I/O module in MU. See below. See drawings.
Type Signal Colour Module Termin Cable
in MU al
No
Power 24 V I/O 6+ 2x0.75 mm² Attend to
0V 6- correct slot in
I/O module
Rx+ Green/White switch drawing S/FTP
Tx- Orange
Tx+ Orange/White
22 5490066A14
Rx-
Rx+
Tx-
Tx+
0V
+24 V
Power and network termination inside AMU
5.1.4.2 Microphones and VHF

For connecting 1-8 microphones use terminals Mic 1-8. For connecting 1-2 VHF use
terminals VHF 1 and VHF 2, see picture below and connection drawings in the back.
AM2
Mic 1-8
J1
J2
J3
J4
J5
In1 +
In1 -
GND
In2 +
In2 -
Microphones and VHF inside AMU
5490066A14 23
5.2 Microphones
The microphones are used to pick up all vital voice communication at the bridge work
stations as well as any other communication from VHF/PA/intercom systems or
audible alarm systems.
Microphone AM2
Microphone AM2 with optional

housing
24 5490066A14

Microphone locations should be carefully chosen to optimize recording of all vital
voice communication at the bridge work stations as well as any other communication
from VHF/PA/intercom systems or audible alarm systems. Bridge work stations can
be:
• Centre conning line
• Bridge wing(s)
• Main Radar
• Chart table
• Helmsman
• Communication
In general one microphone shall be placed 0.5-1.5 meter in front of each person sitting
or standing at a work station. The number of microphones needed depends on the
bridge layout. When two of the working stations are very close to each other they can
be covered by one microphone. Most bridges can be covered by using four to six
microphones.
Note!
Carefully avoid microphone mounting close to audio alarms, fans, electrical
motors, ventilation in/outlets etc. generating sounds and vibrations when the
vessel is in operation.
5.2.2 Dimensions
5490066A14 25

The microphones are designed for recess mounting in any flat panel; bulkhead or
ceiling, but optional bulkhead mounting must be used when mounted on outdoor at
bridge wings or where it is not practical to have a panel mounted microphone.
Panel mounting
1. Drill the holes in the panel/ceiling according to the drawing.
2. Mount the microphone with the two screws M5x30, O-rings on the front
side and nuts on the backside (2x each, supplied). Make sure to leave
40mm clearance from the backside of the microphone.
Bulkhead mounting
1. Mount the microphone into the housing using the two supplied M5x30
bolts. Drill the holes i.e. in the bridge wings according to the drawing.
2. Use the four M5 bolts to attach the housing.

It is possible to use two pair of a LAN cable with stranded wires or a two paired
shielded cable to connect each microphone to the AMU.
Try to keep the microphone cables as short as possible to avoid noisy audio
recordings.
The microphone unit has push-press terminals on the circuit board on the back and is
sealed with the protective back cover, housing. The cable screen shall be terminated in
the cable gland in the microphone housing and the other end in the cable inlet in the
AMU.
In the AMU audio signals from eight ordinary acoustic-tested microphones (MIC1-
MIC8) and two VHF stations (VHF1 and VHF2) can be terminated.
Mic term AMU terminal Comment

J1 MIC+ MIC 1, J1 – MIC 8, Microphone output plus
J1
J2 MIC- MIC 1, J2 – MIC 8, Microphone output minus
J2
J3 NOT USED NOT USED
J4 SPK+ MIC 1, J4 – MIC 8, Acoustic test plus
J4
J5 0V MIC 1, J5 – MIC 8, 0 Volt
J5
26 5490066A14
Shield termination
Microphone termination
Note!
1. Connect the cables for each microphone according to the table above.
2. Make sure to connect cable shield/ screens at the microphone and at
the soft conductive sealing in the AMU.
3. Tie the cable according to figure above.
If a VHF with mixed Rx/Tx signal, connect according to the table below:
VHF 1 signal AMU VHF 2 signal AMU
terminal terminal
VHF1 + VHF1 In1+ VHF2+ VHF2 In1+
VHF1- VHF1 In1- VHF2- VHF2 In1-
If a VHF with separated Rx/Tx signal, connect according to the table below:
VHF 1 signal AMU VHF 2 signal AMU
terminal terminal
VHF1 Rx+ VHF1 In1+ VHF1 Rx+ VHF1 In1+
VHF1 Rx- VHF1 In1- VHF1 Rx- VHF1 In1-
VHF1 Tx+ VHF1 In2+ VHF1 Tx+ VHF1 In2+
VHF1 Tx- VHF1 In2- VHF1 Tx- VHF1 In2-
GND GND GND GND
5490066A14 27
VHF terminals
28 5490066A14
6 Video Units
A Video unit is a unit that receives video signals from e.g. a radar display.
6.1 Video Grabber Unit (VGU)

The Video Grabber Unit has 2 channels with connectors of BNC type. The unit
records and compresses the images using PNG (Portable Network Graphics)
compression. The VDR system can have up to two Video Grabber Units or four video
inputs.
Power Network
VGU, outside and inside view

The VGU shall be easily accessible for service.
Do not place the VGU behind roof plates or consoles.
6.1.2 Dimensions

Mount the VGU on a wall with four M8 bolts and washers.

The VGU shall be grounded with supplied ground cable or equal.
The cable shields shall be terminated in the cable glands.
5490066A14 29
Shields connected i cable clamps
Secured cables
The VGU has 2 video input channels. Two lines of 5 BNC sockets each facing down,
one line for each video channel to be connected. See drawings for correct termination.
H-synch
Channel 2 V-synch
Blue
Channel 1 Green
Red
Network outlet
Power outlet
VGU, outside view, channels and BNC connectors
30 5490066A14
6.1.5 Power and network connection

Type Signal Colour Module Terminal Cable
in MU No
VGU #1 24 V I/O 1+ 2x0.75 mm² Attend to
Power 0V 1- correct slot in
I/O module
VGU #2 24 V I/O 7+ 2x0.75 mm² Attend to
Power correct slot in
0V 7-
I/O module
VGU 1 Rx+ Green/White switch drawing S/FTP
and Tx- Orange
VGU 2 Tx+ Orange/White
+24V, 0V Tx+, Tx-, Rx+, Rx-
VGU, power and network connection
5490066A14 31
6.2 Video Grabber Unit 2 (VGU2)

The Video Grabber Unit 2 (VGU2) is the second generation video grabber for voyage
data recorder systems. The VGU2 regularly captures image data of connected Radar,
ECDIS and other screens, compresses the data and sends image files over Ethernet.
Three (3) video sources can be connected to a VGU2 using analogue as well as digital
video signal standards. Two channels support both analogue and digital video signals,
and the third channel supports digital video signals only.

The VGU2 shall be easily accessible for service.
Do not place the VGU2 behind roof plates or consoles.
6.2.2 Dimensions

Mount the VGU on a wall with four M4 bolts and washers.
It is also possible to mount a DIN-rail bracket on the box.

The VGU2 shall be grounded with supplied ground cable or equal.
LAN is connected directly to the VDR Main Unit switch.

DCin is connected according to the table under chapter 6.1.5.
Inputs 1 and 2 are marked DVI-I (integrated, combines analog and digital in the same
connector).
Input 3 is marked DVI-D (digital only).
Analog video sources, such as VGA or DVI-A are connected to inputs 1 and 2.
Digital video sources, such as DVI-D or HDMI are connected to inputs 1, 2 and 3.
32 5490066A14
6.3 Video recording via network connection

The VDR can record video from Radar and ECDIS via network connection.
The VDR supports the standard interfaces according IEC61162-450 and IEC62388
Ed.1 Annex H.2/IEC62388 Ed.2 H.4.
Connection of the network is done inside the VDR cabinet to any free port in the
network switch.
The interface is according IEEE 802.3 14.7 and Clauses 24 and 25.
IEEE 802.3 Max cable Mechanical connector type Pin assignment Minimum cable category
Interface length
100BASE-TXS 100 m IEC 60603-7-3, 8-way 1 gr/wh CAT5 STP
IEEE 802.3, 14.7 shielded modular contact 2 gr
and clauses 24 3 or/wh
and 25 (RJ45 8P8C) 4 bl
5 bl/wh
6 or
7 br/wh
8 br
Network Switch
5490066A14 33
7 Storage units
Storage units are those units that store recorded data and allow retrieval of the data. The
VDR system holds different storage devices for different purposes:
• Fixed and float free capsules
• Portable Black Box
• Long Term Storage
The VDR is equipped with a fixed capsule in combination with a float free version.
An indoor junction box (JB), part no 5490818 is included to the capsules and should be
used for field wiring terminations between the local area network (LAN) and power
cables from the VDR system and the interconnecting cables provided with the capsule.
An optional outdoor rated JB, part no 5490833 can be used for the float free capsule, to
extend the outdoor capsule cable.
Danger!
The fixed and the float free capsules have different color-signal definitions for
the power supply.
Fixed capsule PROCAP and float free Tron (Jotron)
7.1 Selecting location

The capsule shall be sited in the vicinity of the bridge on the external deck area of the
vessel so as to maximize the probability of its survival and recovery following an
incident. The capsule shall be positioned clear of rigging and other potential
obstructions and as near the centerline of the ship as practicably possible.
34 5490066A14
Criteria to be considered when assessing the optimum position shall include but not be
limited to the following:
1. Separation from fuel or potential fire sources,
2. Separation from probable sources of mechanical damage,
3. Operational environments for continued serviceability,
4. Accessibility for routine maintenance,
5. Facilitation of underwater removal and retrieval by both divers and ROVs.
There shall be a clear unobstructed space in the vicinity of the capsule to allow
a ROV or diver to work.
6. In case of a float-free configuration, minimization of risk of obstruction after
release.
7. To avoid water to activate the beacon in heavy weather or rain, the capsule shall
be mounted on a pedestal or other surface 100-400 mm above the deck area near
the capsule location.
8. Check compass safety distance (see technical specifications).
Danger!
Also consider that the cables to the capsule must be run such that they are
protected from wear and tear from weather, ice as well as other probable
damage. Short exposure and if possible covered cables on open deck is
recommended. Halogen free cables must be protected from UV radiation.
The junction box should be installed close to the Main Unit.
7.2 Dimensions
• Fixed capsule PROCAP: H=387 mm Ø=200 mm. Weight = Approx. 19 kg
• Float-free capsule Tron (Jotron): Capsule and bracket:
L=695 mm, W=226 mm
See drawing for correct dimensions.
7.3 Fixed capsule PROCAP

Note!
See PROCAP manual delivered with the capsule for complete information.
The capsules have a storage capacity of 32 GB. The storage time memory is minimum
48h for regulatory recordings. The fixed capsule has an exceptional protection against
fire and requirements on mechanical penetration resistance.
5490066A14 35
PROCAP capsule

The PROCAP capsules are delivered with a mounting screw kit, a pre-terminated
20 m UV-resistant cable connected to the capsule, including power and
communication wires. The cable shall be terminated in an indoor junction box (JB)
part no 5490818. Minimum cable bend radius is 80 mm during installation and 41 mm
for fastened cable. Use cable clamps and eventually UV resistant cable ties to attach
the cable to the pedestal and to the deck. Make sure that the cable is clamped tight to
the surface without bends.
Note!
Avoid cutting the cable. Coil 1 meter close to the capsule and coil the rest of
the cable close to the junction box.
Danger!
The UV-resistant insulation contains Halogen.
The cable is prepared with a white wire between the orange cable and the black
insulation. Rip off the black UV-resistant insulation for the indoor part of the cable.
Wire to rip off the UV-

resistant isolation
The capsule shall be bolted to a mounting base/pedestal like shown below, lifting it
100 – 400 mm over the deck.
36 5490066A14
Example of mounting base for capsule
7.3.1.1 Mounting of pedestal

• The pedestal should be welded to the deck.
• Mounting holes for the capsule shall be drilled according to the diagram in
the pedestal drawing.
7.3.1.2 Mounting the capsule

1. Line up the four mounting holes (3). Make sure that the cable outlet is
facing the stern of the vessel.
2. Mount the capsule base to the mounting base/pedestal with four
stainless steel Allen screws, M10x40 mm (8 mm key size), lock
washers and nuts.
5490066A14 37
1. Capsule
Cable outlet 3. Four

facing stern mountingholes
of the vessel
2. Pedestal
PROCAP mounting
38 5490066A14
7.3.1.3 Indoor Junction box

The connection of the PROCAP capsule is done with one indoor connection box.
Mounting of junction box:
1. Drill the two mounting holes according to the drawing.
2. Use 4x M5 bolts for mounting.
Technical data of Indoor Junction box:

Part number 5490818
Part name JB Ethernet Power
Environment IP 32 , Only for Indoor use
protection
Weight 0.6 kg
Color RAL7035, Light grey
5490066A14 39
Indoors
Coil the rest

of the cable
To system
Sturdy ground
Coil 1 meter
Outdoor cable with Indoor cable without black
black UV insulation UV insulation (orange)
The PROCAP capsules are delivered with a 20 m combined power-supply and

network cable, pre-terminated in the capsule.
The cable shall be terminated in a junction box (JB), mounted indoor.
Minimum cable bend radius is 80 mm during installation and 41 mm for fastened

cable.
Installation procedure:
Outdoor part of the capsule cable:

1. The capsule must be mounted to the pedestal/deck.
2. Use cable clamps and eventually UV resistant cable ties to attach the cable to
the pedestal and to the deck. Make sure that the cable is clamped tight to the
surface without bends.
Indoor part of the capsule cable:

Warning!
The UV-resistant isolation contains Halogen. Therefor the cable is prepared
with a white wire between the orange and black isolation for ripping the black
UV-resistant isolation off.
40 5490066A14
Wire to rip off the

Transparent wire protection tube
UV-resistant
isolation
Note!
Avoid cutting the cable. Coil 1 m of the cable and attach to the pedestal (for
future capsule replacement). Coil the other end of the cable close to the
junction box.
7.3.2.1 Connect Capsule to the Main Unit

The capsule is delivered with a 20 meter combined power supply- and network cable.
The cable has a black UV-resistant insulation containing Halogen.
The cable underneath the insulation is orange.
Cable type is S-FTP, 4-pair, CAT6, AWG 24.
Minimum cable bend radius is 80 mm during installation and 41 mm for fastened

cable.
Outdoor part of the capsule cable:

• The capsule must be mounted to the pedestal/deck.
• Coil 1 m of the cable and attach to the pedestal (for future capsule
replacement). Coil the other end of the cable close to the junction box.
• Use cable clamps on the cable ends and eventually UV resistant cable ties to
attach the cable to the pedestal and to the deck. Make sure that the cable is
clamped tight to the surface without bends.
Note!
Use endcaps for the multicable to adapt the size of the cable to the spring
loaded terminals.
Indoor part of the capsule cable:

• Rip off the black UV-resistant insulation. The cable is orange underneath.
Wire to rip off the black UV-

resistant insulation
UV-resistant insulation
on top of orange cable
5490066A14 41
Warning!
The UV-resistant insulation contains Halogen. Therefore the cable is prepared
with a white wire between the orange and black insulation for ripping the
black UV-resistant insulation off for indoor part of cable.
• Mount the Junction box to sturdy ground with the mounting screws or with a
minimum 6 mm² ground cable. Remove the paint at the mounting screw first.
• Connect the capsule multi cable, LAN-cable and the power cable to the Indoor
Junction box according to the table below.
Capsule cable Marking Function Marking Main

capsule side Unit side
Brown P1.1 Power +24 V P3.1
Brown/White P1.2 Power +24 V
Blue P1.3 Power 0 V P3.2
Blue/White P1.4 Power 0 V
Orange/White P2.1 Ethernet Rx+ P4.1
Orange P2.2 Ethernet Rx- P4.2
Green/White P2.3 Ethernet Tx+ P4.3
Green P2.4 Ethernet Tx- P4.4
P1
P3
1. Brown
1. +24VDC Power from VDR main unit
2. Brown/white
2. 0VDC
3. Blue
4. Blue/white
PROCAP
CAPSULE
P2 P4
1. Orange/white 1. Orange/white LAN from VDR main unit
2. Orange 2. Orange
3. Green/white 3. Green/white
4. Green
4. Green
PROCAP with Indoor JB.
Note!
Avoid cutting the cable. If necessary, use end caps and make the bare cable
lengths and the shielding area as drawing above. Tighten the cable glands.
42 5490066A14
7.3.2.2 Shields
The shields shall be terminated at the system control and in the cable glands in the
junction box. If risk for short circuiting, use a slip-on plastic tube or shrink tubing.
The screen is not meant to carry any current signal, it is only a screen.
Warning!
Be careful if removing the cable from the cable gland. It is easy to damage the
shielding springs inside the cable gland.
Shielding springs in cable gland
Clamp the shields
VDR Main Unit

Indoor Capsule
Power supply
Junction box
Power/Network
Network
For grounding peel off an open area on the cable close to the system control and strap
the cable to sturdy ground.
Warning!
The capsule can be damaged if the shields are not terminated. Not following
these instructions will void guarantee claims.
• Connect the Network cable from the junction box to the system network
connector (RJ45 female). See table on next page:
5490066A14 43
Network cable RJ45 Function

connector
Orange/White 1 Ethernet Rx+
Orange 2 Ethernet Rx-
Green/White 3 Ethernet Tx+
Green 6 Ethernet Tx-
• Connect the Ethernet cable from the JB to the Ethernet switch in VDR Main
Unit.
• Connect the Power cable from the JB to the I/O 700 module in VDR Main
Unit. See pictures below.
Power cable Terminal No Function

1 8+ Power +24 V
2 8- Power 0 V
I/O 700 module and Ethernet switch in VDR main unit
Warning!
The capsule can be damaged if the shields not are terminated. Not following
these instructions will void guarantee claims.
7.4 Tron (Jotron) capsule

The Tron 40VDR AIS (Jotron) capsule is a float free capsule that has a storage
capacity of 80 GB. The storage time is minimum 48 h. The capsule has a release
mechanism that automatically releases the capsule from the bracket in contact with
water and automatically starts to transmit a radio signal to simplify retrieval.
44 5490066A14

The Tron (Jotron) capsule is delivered with a 2 meter cable attached to the Float Free
Bracket, containing both power supply wiring and Ethernet data wiring. It is
recommended to mount the capsule bracket so that the prewired cable can be
terminated indoor. If it not possible to reach an indoor termination an outdoor
Junction box (JB) must be used.
The Tron 40VDR AIS should be located/installed so that the following requirements
are fulfilled:
1. The EPIRB should, with greatest possible probability, float-free and avoid
being caught in railings, superstructure, etc., if the ship sinks.
2. The EPIRB should be located so that it may be easily released manually
and brought to the survival craft by one person. It should therefore not be
located in a radar mast or any other places which can only be reached by
vertical ladder.
3. The EPIRB must be installed in the vicinity of the navigation bridge, i.e.
on the wings of the navigation bridge. Access via vertical ladder should
not be accepted. A location on the top of the wheelhouse may be accepted
to fulfil the requirement if accessible by stairs.
7.4.1.1 Bracket
The Tron 40VDR AIS (Jotron) capsule is attached to the vessel by a special Float Free
Bracket (FB40) equipped with a Hydrostatic Release Mechanism.
5490066A14 45
Mounting the Bracket:

1. Bolt the Bracket to a bulkhead or to other vertical surface, using M6 bolts
in the six mounting holes. See drawing in below.
2. Take the Tron 40VDR AIS Float-Free Capsule and match the lower part
correct on the dock-module and easy press/lay the unit safely in the
stability-bracket. Mount the top-cover correct by fitting the lower-end first
and then make sure the HRU (Hydro Static Release)-bolt is secured by the
spacer and splint-pin.
Compass safe distance for the capsule is 1 meter.
7.4.1.2 Indoor Junction box

Mounting junction box Indoor:
2. Use 4x M5 bolts for mounting.
46 5490066A14
Technical data of Indoor Junction box:

Part number 5490818
Part name JB Ethernet Power
IP class IP 32 , Only for Indoor use
Weight 0.6 kg
Color RAL7035, Light grey
7.4.1.3 Outdoor Junction box

Mounting junction box Outdoor:
2. Use two M4 bolts for mounting.
Technical data of Outdoor Junction box:

Part number 5490833
Part name JB Jotron Outdoor
IP class IP 67
Weight 0.5 kg
Colour RAL7035, Light grey
Material Aluminium

The Jotron Tron capsule is delivered with a 2 meter cable attached to the Float Free
Bracket, containing both power supply wiring and Ethernet data wiring. The cable is
terminated by use of two junction boxes.
5490066A14 47
• JB 1 is used to extend the 2 m cable to a sufficient length to reach indoor area.

• JB 2 is used to split the single cable including both power and data into two
separate cables to be connected into the VDR main cabinet.
Clamp the shields
VDR Main Unit Capsule

Indoor Outdoor
Power supply
Junction box
Junction box
Network Power/Network
7.4.2.1 JB Indoor
Capsule cable Marking Function Marking Main
capsule side Unit side
Blue/White P1.1 Power +24 V P3.1
Not connected P1.2 Power +24 V
Not connected P1.3 Power 0 V P3.2
Brown P1.4 Power 0 V
Orange/White P2.1 Ethernet Rx+ P4.1
Orange P2.2 Ethernet Rx- P4.2
Green/White P2.3 Ethernet Tx+ P4.3
Green P2.4 Ethernet Tx- P4.4
P1
P3
1. Blue/white
1. +24VDC Power from VDR main unit
2.Not connected
2. 0VDC
3. Not connected
4.Brown
Jotron
CAPSULE
P2 P4
1. Orange/white 1. Orange/white LAN from VDR main unit
2. Orange 2. Orange
3. Green/white 3. Green/white
4. Green
4. Green
48 5490066A14
• Connect the Network cable from the junction box to the system network
connector (RJ45 female). See table below:
Network cable RJ45 Function

connector
Orange/White 1 Ethernet Rx+
Orange 2 Ethernet Rx-
Green/White 3 Ethernet Tx+
Green 6 Ethernet Tx-
• Connect the Ethernet cable from the JB to the Ethernet switch in VDR Main
Unit.
• Connect the Power cable from the JB to the I/O 700 module in VDR Main
Unit. See pictures below.
Power cable Terminal No Function

1 2+ Power +24 V
2 2- Power 0 V
I/O 700 module and Ethernet switch in VDR main unit

Warning!
The capsule can be damaged if the shields not are terminated.
Not following these instructions will void guarantee claims.
5490066A14 49
7.4.2.2 JB Outdoor connection for Jotron Docking Module 87921

• Jotron Docking Module 87921 has a non-detachable grey cable
• Connect the JB to ships ground with one of the mounting screws.
• Cut the blue and brown/white cable
• Connect the cable screens to the cable glands
• Connect the cables according to the table below:
Capsule cable Marking JB1 Function Otdoor Extension

cable
White/Blue + Power +24 V White/Blue
Brown - 0V Brown
White/Orange Rx+ Ethernet Rx+ White/Orange
Orange Rx- Ethernet Rx- Orange
White/Green Tx+ Ethernet Tx+ White/Green
Green Tx- Ethernet Tx- Green
7.4.2.3 JB Outdoor connection for Jotron Docking Module Mk2

• Jotron Docking Module Mk2 has a detachable black cable
• Connect the JB to ships ground with one of the mounting screws.
• Cut the blue and brown/white cable
• Connect the cable screens to the cable glands
• Connect the cables according to the table below:
Capsule cable Marking JB1 Function Outdoor

Extension cable
Brown + Power +24 V Brown
White/Blue - 0V White/Blue
White/Orange Rx+ Ethernet Rx+ White/Orange
Orange Rx- Ethernet Rx- Orange
White/Green Tx+ Ethernet Tx+ White/Green
Green Tx- Ethernet Tx- Green
If the cables or wire colors don’t match with the above tables, please see the Jotron
Tron 40VDR AIS Installation Manual. Different types of cables have been used since
the product market introduction.
50 5490066A14
7.5 Capsule check procedures

This paragraph provides information concerning the preparative checks and
procedures to be done as a completion of the electrical installation before supplying
the VDR with power and before performing the System Set up Procedure:
Note!
Powering the VDR is not included in the procedures.
A. Secure the cables between the capsule and the JB to the deck.
B. Visually inspect all connectors to ensure they are fully seated.
C. Visually inspect all glands for tightness.
D. Visually inspect welds and mounting bolts.
E. Visually inspect for integrity of wire seals and safety wire.
F. Visually confirm all of the wiring in the JB is correct.
G. Close the JB and check JB lid screws for tightness.
7.6 Long Term Storage Unit (LTS)

The LTS is located inside the Main Unit Cabinet and is connected to the CM2.2
Control module with a USB cable when the system is delivered from the factory.
5490066A14 51
7.7 Portable Black Box (PBB)

The PBB is an optional storage unit that has a very high storage capacity, roughly a
couple of week’s data. The PBB is a standalone unit without environmental protection
of the data.

The PBB is a commercial product and not environmentally approved according to
IEC60945 and is therefore not allowed to be placed on the bridge, in electrical
equipment room or in the radio room.
• The PBB shall be vertically mounted in the supplied bracket and safely
secured with the strap preventing it from falling down from its placement
• The location must provide sufficient space and accessibility for service of the
unit
• The location shall be indoor and dry, protected from weather and shall offer a
stable temperature
• The location shall not expose the unit to excessive vibration levels
• Do not place the unit in direct sunlight or near chemicals
• Do not block or cover the ventilation openings on the side covers
• Allow sufficient air circulation for the product
7.7.2 Dimensions
The dimensions for the PBB (including bracket) are about (H×W×D) 230×270×110
mm. See drawing for correct dimensions.
52 5490066A14

The PBB will be delivered as a package consisting of a power cord with net-adapter
placed and strapped in a bracket. Six screws are supplied for mounting. The bracket
shall be mounted on any flat vertical panel using the six mounting holes in the bracket
without removing the PBB from the bracket. See picture below.
6 mounting holes in bracket
Hooks for straps
PBB package frontside view PBB package side view
Mount the bracket package:

• Mount the bracket with six M4 bolts on a vertical surface.
Remove the PBB from the bracket:

1. Unhook the strap on the front side.
2. Unplug the LAN and the 12 VDC cables (see electrical installation below).
3. Lift out the PBB from the bracket.
Replace the PBB in the bracket:

1. Place the PBB tight to the front side of the bracket.
2. Pull the strap around the PBB and hook it into the hole on the front side.
3. Plug in the LAN and the 12 VDC cables (see electrical installation below).

1. Connect the PBB adapter into “in 12 VDC” port and plug the power cord
into power source (90-230 VAC).
2. Use a Cat 5e cable and RJ45 shielded connector and plug one end into the
PBB LAN port and the other end into the Ethernet switch in MU.
3. Wind the cables around the cable bearers on PBB bracket to eliminate
strain.
8 Pre-setup procedures
This paragraph provides information concerning the preparative checks and
procedures to be done as a completion of the electrical installation before supplying
the VDR with power and before performing the System Set up Procedure:
5490066A14 53
Note!
Powering the VDR is not included in the Pre-Set up Procedure.
• Use a vacuum cleaner and carefully remove any possible particles from the
cabinet(s)
• Carry out a visual inspection of the installed components and cables referring
to the layouts of the unit and to the interconnection drawings
• Check that cable terminations have a firm grip of the cable wires
• Check that cable glands have a firm grip around the cables
• Check that cables are tied to cable mounting studs and neatly stowed into
cable channels
• Check for proper cable bends to assure a proper amount of slack
• Check that ground connections are duly tightened as well as terminal
connections on the terminal boards
• Carefully check the main power voltage
54 5490066A14
9 Entering and updating configuration data

9.1 Start-up
Needed equipment:
Computer with Chrome or Firefox web browser installed. The computer should be set to
fixed IP address 10.2.1.222
1. Connect a computer to the service network port on the VDR cabinet.
It is located at the bottom left corner on the main unit with the label “DATA”.
2. Start the web browser and enter http://10.2.1.10:8080/
3. Username and password will be required
- Username = consilium
- Password = consilium
4. Following web page will be shown.
9.2 Portal
The Portal is the main page of the web interface. From here it is possible to navigate to the
VDR Configuration Tool and to the Service Tool.
VDR
5490066A14 55
9.3 Configuration Tool
Upon startup, the configuration tool will present three different options:
• New VDR configuration
• Load configuration from VDR
• Load configuration from local file
9.3.1 New VDR Configuration

If “New configuration” is selected, configuration is performed from the start, replacing the
previous configuration in the VDR when uploading the new configuration file to the VDR.
This option should always be used when starting a new config after delivery.
9.3.2 Load configuration from VDR

“Load configuration from VDR”, downloads the current configuration file from the VDR for
editing in the VDR configuration tool.
9.3.3 Load configuration from local file

“Load configuration from local file” enables downloading of a configuration file from a
service PC. The file explorer will appear to enable selection of the relevant configuration file.
Editing of the file in the VDR configuration tool can be done before uploading the
configuration to the VDR.
9.4 System
The “System” page requires information such as:
• Vessel name
• IMO Number
• Serial number (S/N) on main unit.
• Certificate Number
• Location of EPFS antenna
• Name of commissioning engineer
• Date and version of installed software in the connected units
56 5490066A14
9.4.1 Bridge Alert Management system BAM

There is a dedicated serial interface on the VDR F2 for BAM.
The interface can be: Enable/Disable
Baud rate settings: 4800 (default)
Timeout: Check if BAM unit stop sending HBT-massage
Talker ID filter out message from BM (default) unit.
When enable all cautions from the VDR is sent out at regular intervals as ALF, ALC message
according to IEC 61924-2
9.5 Data
The “Data” page allows for configuration of attached data sources such as serial, analog,
discrete and network and NMEA 450.
9.5.1 Add new data source

1. Enter the name of the data source, e.g. “Position, Time , Speed, Rudder, Engine, Fire
alarm”.
2. Press “Add Source”
3. Choose “Recording Type”
a. Serial
b. Analog
c. Digital
d. Network
e. NMEA 450
5490066A14 57
Fill in the additional information fields

Type of equipment ( GPS ,Speed Log, Echo sounder)
Manufacturer ( Consilium)
SW version ( Ver A17)
If the recorded sentences don’t follow the IEC61162 NMEA standard sentence then fill in:
Purpose of the equipment
Reference ( page/chapter) to a document/manufacturer manual stored in the xtraconfig.zip
where the interpretation of the recorded sentences data is explained
9.5.1.1 Serial Data Source

4. For serial data choose “Preset Source template”.
58 5490066A14
5. Select Serial module and input port.
6. Select correct input baud rate.
7. Press Update source.

8. Add all serial sources in the similar way.
5490066A14 59
9.5.1.2 Add Analog Data Source

Analog data is recorded using a special interface, DDU.
1. Create new data source with the correct name.
2. Choose recording type “Analog”
3. Choose to which of 6 possible DDUs the analog data signal is connected.
DDU-1 = 10.2.1.180
DDU-2 = 10.2.1.181
DDU-3 = 10.2.1.182
DDU-4 = 10.2.1.183
60 5490066A14
4. Type in the correct input number of where the analog source is connected.
5. Select type of data
5490066A14 61
6. Choose the corresponding hardware type. By default, a 1-to-1 calibration will be

presented.
7. Enter the maximum and minimum input value and the corresponding value that will
be presented in the playback software. If the signal is not linear it is possible to
calibrate the value in five points.
Preview
8

9. Add all Analog sources in the similar way.
62 5490066A14
9.5.1.3 Add new Digital Data Source

Digital data is recorded by use of special interface DDU.
1. Create new data source with the correct name.
2. Choose recording type “Digital”
3. Select the correct “Category” of the digital data.
4. Choose to which of 6 possible DDUs the digital data signal is connected.
5490066A14 63
5. Type the correct input number of where the digital source is connected.
6. Define zero value status of the digital input.

8. Add all digital sources in the similar way.
64 5490066A14
9.5.1.4 Add Network Data Source

1. Create new network source with the correct name.
2. Choose recording type “Network”
3. Select the correct “Port” for the network data.
9.5.1.5 Add Network NMEA 450 Source

1. Create new network NMEA 450 source with the correct name.
2. Choose recording type “Network (NMEA 450)”.
3. Fill in the correct NMEA 450 specific information in the input fields indicated by the
screenshot below.
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9.6 Video
The Video page, include all settings for Video sources.
The VDR can connect to up to four/six (4/6) sources of analog/digital video through
VGU/VGU2 or up to eight (8) sources of network transferred images according to the
IEC61162-450 interface or the IEC62388 Ed.1/2 H.2/H.4 interface.
Note!
It is possible to combine VGU/VGU2 images with network images but not
more than a total of eight (8) image sources can be connected at the same time.
9.6.1 Add video source from VGU

The VDR can use up to 2 pcs of VGU with 2 input channels
each.
1. In the VDR web config application, go to the Video/VGU
page.
2. Click +Add source…
3. Insert the correct source name, Type, Manufacturer and
Software version e.g.
” Radar X, Furuno FAR2830, A1”
4. Select “Unit 1” for the VGU with IP 10.2.1.50
Select “Unit 2” for the VGU with IP 10.2.1.51
5. Select the Model Name “VGU gen 1”
6. Select the correct input channel
7. Press “Add Source” to add the settings to the list of
configured sources.
The VGU will also start to initialize by analyzing the input

signal sync.
The sync parameters will give a limited number of possible

screen resolutions.
New menues are added to the Source Settings and the correct screen resolution can be
selected in the drop down menu ”Load image from RGB
mode”.
The image will load automatically at the top of the page.
8. An analog image usually needs to be calibrated to fit into the
image frame.
The top left corner of the image should be positioned in the top
left corner of the image frame.
Use the buttons ”Adjust offset” and ”Adjust width” to
calibrate.
The buttons (sensitive) are used when there is a very low
contrast between the frame background and the image.
9. Click ”Add Source”. The image will be reloaded with the new settings after a few seconds.
Scroll to the top of the page to view.
10. When the whole image is shown within the frame and is an exact replica of the Radar, ECDIS
or Conning display, press ”Update source” to complete the image config.
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9.6.2 Add analog video source from VGU2

The VDR can use up to 2 pcs of VGU2 with 3 input
channels each.
See chapter 6 for an overall unit description and a
definition of the unit inputs.
1. In the VDR web config application, go to the
Video/VGU page.
2. Click +Add source…
3. Insert the correct source name, Type, Manufacturer
and Software version e.g.
4. Select “Unit 1” for the VGU2 with IP 10.2.1.50
Select “Unit 2” for the VGU2 with IP 10.2.1.51
The VGU2 will start initializing but no image will
be loaded.
6. Select the correct VGU2 input channel.
7. Select the signal type, Analog.
8. Press the blue button “Load image…”.
The VGU2 unit will now analyze the input source

and find sync signals.
The other default setting should not be changed
9. Open the drop down menu “Load image from RGB

mode” and select the correct screen resolution.
The image will reload with the new settings
automatically and the image will appear to the right
at the top of the page.
10. An analog image usually needs to be calibrated to
fit into image frame.
The top left corner of the image should be
positioned in the top left corner of the image frame.
Use the buttons ”Adjust offset” and ”Adjust width”
to calibrate.
The buttons (sensitive) are used when there is a
very low contrast between the frame background
and the image.
11. When the whole image is shown within the frame
and is an exact replica of the Radar, ECDIS or
Conning display, press ”Add source” to complete the
image config.
The settings are added to the Source list and the
button changes to Update source.
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9.6.3 Add digital video source from VGU2
The VDR can use up to 2 pcs of VGU2 with 3 input channels

each.
See chapter 6 for an overall unit description and a definition of
the unit inputs.
1. Insert the correct source name, Type, Manufacturer and
Software version e.g.
2. Select “Unit 1” for the VGU2 with IP 10.2.1.50
Select “Unit 2” for the VGU2 with IP 10.2.1.51
The VGU2 will start initializing but no image will be loaded.
4. Select the correct VGU2 input channel.
5. Select the signal type, Digital
6. Press the blue button “Load image…”
The VGU2 unit will now analyze the input source and find
sync signals.
The other default setting should not be changed.
7. The image is now loaded at the top of the page.

Press “Add source” to complete the image config.
The settings are added to the Source list and the button
changes to Update source.
A digital source image doesn’t need calibration.
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9.6.4 Video source from network
9.6.4.1 Introduction
The MFD is responsible for transmitting images with 15 sec interval if in “active” state. If the
state is “standby” then an image must be sent with a minimum interval of 10 minutes. A
MFD showing Ecdis must also send a ECDIS Chart data message when chart information is
changed or at least with a 10 minute interval.
The VDR is responsible for recording images and ECDIS Chart data messages. The VDR
monitors the recording and initiates an alert message if images are missing.
9.6.4.2 Configuration of network video

For sending images over the network the VDR F2 supports the two network protocols
IEC61162-450 Ed 1 and IEC62388 Ed. 1/2 annex H2/4. IEC61162-450 is referred to as
NMEA450 and IEC62388 is referred to as Radar over LAN (ROL).
According to the IMO MSC.333(90) regulation a minimum of three streams must be recorded
i.e. X-Band, S-Band and ECDIS.
The configuration is split up in stream configuration and display configuration.
The stream configuration defines the type/class of images that will be recorded which defines
the source of the image (radar/ECDIS).
The purpose of the display configuration is to identify from which display(s)/MFD(s) that
images are sent from. The display configuration acts as a filter and limits the amount of video
sources for the VDR.
The VDR is using class and SFI to identify the image source and sending display. If the VDR
is identifying images with the same class but with different SFI’s it will start to record in the
round robin manner.
NMEA450 ed 1 is a network protocol supporting UDP multicast. It is using a defined range
of multicast IP-addresses and ports.
The ROL protocol is an older protocol used by radar displays to send network images to the
VDR (Radar Over Lan). This protocol is based on TCP/IP.
If the MFD network is on another subnet than the VDR (10.2.1.X ) then an extra-host Ip has
to be set in the system menu. (“VDR Settings”) For example if the MFD is on a 172.16.5.X
net and the destination IP is set to 172.16.5.19 Then this address must be configured as an
extra-host.
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9.6.4.3 Stream configuration

Each Stream is identified by the image class. The class can be any of Xband, Sband or
ECDIS .
Select a ROL Stream or 450 Stream and configure the class under source settings.
Fill in type and typeId.
For the ROL protocol the IP-address the VDR shall listen to is defined as the extra host and
the port number is entered in the Stream config dialogue.
9.6.4.4 Display configuration

Each display has a source identity that must be configured in the VDR.
The display configuration differs depending on the protocol used
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9.6.4.4.1 ROL Display
Fill in the source information (type, manufacturer and version)

Fill in Display ID (Device and Channel ID) and check that the actual display is configured
with the same settings
The other fields (Grabbing interval, Server Port and max data size) has already default
settings and need normally not to be changed.
9.6.4.4.2 NMEA 450 display
Fill in the source information (type, manufacturer and version)
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Fill in Display ID (Device and Channel ID) and check that the actual display is configured
with the same settings
Fill in Remote IP (the IP address of the actual display)
Fill in Remote Port. The port number and the remote IP are only used by the VDR for unicast
acknowledge of an image transfer.
Fill in Multicast address and port. The allowed multicast address and port number are defined
in the NMEA 450 standard and limited to
Multicast address Multicast Port

239.192.0.26 60026
239.192.0.27 60027
239.192.0.28 60028
239.192.0.29 60029
239.192.0.30 60030
Fill in the System Function ID (SFI) for the Source = display and the Destination (VDR)
The SFI must be composed of 2 letters followed by 4 decimal digits e.g. EC0001, VR0001
9.6.4.5 Network scanning for video sources

In case the settings in the system sending the image to the VDR are not known there is a scan
function available. The scan function will find the information sent over the two network
protocols IEC61162-450 and IEC62388 Ed. 1/2 annex H2/4. IEC61162-450 is referred to as
NMEA450 and IEC62388 is referred to as Radar over LAN (ROL).
First make sure that the video sources (MFD’s) are connected to the VDR and that the subnet
(for ROL) is configured in the VDR.
Then make sure that the sources are in active mode and that network data transmission is
enabled. If a radar is in standby mode there is a 10 minute interval between each image sent.
If a MFD is able to send all images, X-band, S-band and ECDIS, make sure to switch image
during the scan to be able to get all the “class” identifiers.
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Press ”Start scan”

The system will start scanning and counting up the received packages. At the same time the
tables Displays and Streams will be populated with the found data.
Press “Stop scan” when all the expected data has been found.
Now the scan has been stopped and the found data is ready to be moved into the settings
dialogue.
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For each Display and Stream that is needed press the blue ”Add source” to move the settings
to the Video source settings dialogue.
When the settings have been approved press the green “Add source” in the Source settings
dialogue.
Use of Zero based index (not recommended) will be detected automatically as well as use of
multiple Source SFI’s.
The source settings will be added in the Video sources table.
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9.7 Audio
The VDR uses an AMU (Audio Mixer Unit) utilizing up to 8 microphones and 2 VHF
channels to interface to the bridge microphones.
The Audio page is used to configure the audio settings.
1. Name each input with information of what area the connected microphone cover and
Manufacturer/Type and placement of connected VHF stations.
2. Choose the correct AMU input.
Note!
Two microphones can be setup to each input channel.
3. If needed, adjust the gain of each specific microphone to record sufficient sound level.
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9.8 Storage
The full VDR stores the recorded data into minimum of three different storage devices, Fixed
capsule, Float-free capsule and Long Term Storage (LTS). The S-VDR is only required to
store the data to a fixed or float free capsule.
1. Setup the storage devices according below.
2. LTS should always be enabled in a full VDR system but can be disabled in a S-VDR
system where the LTS is not required.
3. Additional PBB, Portable Black Box, can be added for longer recording period.
4. Storage to CloudBox for Remote Access can also be configured.
5. If VDR data is to be exported to an external system, VDR data export should be
enabled.
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9.9 OPT/Playback Setup

To make sure that the data is presented correctly when it is shown in the Operational Test or
played back with the external playback software some additional settings must be made in the
configuration.
9.9.1 Navigation sensors

The navigation sensors that should be presented are setup in the Navigation page.
1. Select “Add stream” under the sensor you want to add.
2. Select the “Source” from where the data is supplied.
3. Choose the correct “Parse Function” according from what NMEA sentence the data is
extracted.
4. Press “Update Source”
2
3
4
5. Do the same for all connected navigational sensors.
6. Make sure that are required values are correctly setup and extracted from the correct
source.
7. More than one source can be added for the same data but note that it is the first one
that will be shown in the OPT.
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9.9.2 Door and Alarm sensors

The doors and alarms that should be presented in the playback are setup in the Doors &
Alarms page.
1. Make sure that the NMEA Data source of the Door or Alarm information is correctly
setup under “Data” page.
2. Choose the correct source from where the door or alarm information should be taken.
3. Choose the correct Parse value corresponding to the NMEA message used to receive
the Door and Alarm information.
Note!
That these settings are only used for doors and alarms recorded via standard
NMEA serial data.
If the Alarms or Door information is received thorough Discrete inputs the
settings are done under 9.5.1.3.
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9.9.3 Propulsion sensors

The propulsion sensors that should be presented during OPT and playback are setup in the
page Propulsion.
1. Drag the correct propulsion symbol from the right side gray area to the correct
placement on the vessel on the left side.
2. Drag the correct number of propulsion symbols according to vessel setup.
3. Click on one of the propulsion indicators.

4. The settings for this indicator while appear on the right side.
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5. Click the “Enable” check box for the connected indicators.

6. Choose the correct source of data.
Note that correct source has to be added in Data settings.
7. The Parse function will automatically be filled in.

8. Some parse functions require extra parameters to be filled in.
In the following example, a Unit must be selected.
9. Make the corresponding settings to all indicators.
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10. When all indicators in the group is correctly setup press “Update Group”
10
9.10 Save configuration

After all settings are done correctly the settings has to be saved to the VDR.
1. To save the configuration directly to the connected VDR, press the “Upload
configuration file to VDR” button.
2. To save the configuration file as a local file, press the “Save to local file” button.
3. To upload a zip file containing any extra configuration information, select the local
file to be uploaded and press “Upload”
9.11 Service Tool
When choosing the Service Tool from the Portal page, the Alert list
will be opened and the other Service Tool pages available for
selection.
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9.11.1 Alert list
The alert list page will display the active alerts in the VDR as well as system uptime and
amount of stored data in the storage units.
This is the same information that is displayed in the RCU2.
9.11.2 Data
The data page makes it possible to preview recorded data.
The data preview lets the user preview incoming serial data.
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The video preview lets the user preview the incoming image data.
9.11.3 Logs
In the Logs page the user can see system performance graphs and view log files.
9.11.4 System Tools

VDR Portal -> Service Tool -> System Tools
The System Tools page is used for
- Software updates
- System Controls
- Reformat LTS
- System Scan
- Update AMU and VGU IP-address
The software update function is separated into two parts.

One part is for updating the CM2.2 and the other part for updating. RCU2, NMEA modules.
AMU and VGU/VGU2.
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When updating the CM2.2 application to 5410516A29 and higher revisions, the
5410530A01, TRON 40 VDR FILE SERVER INSTALLER must also be installed in the
Jotron Float Free Capsule FRM.
1. Connect to the same network as the Jotron capsule and run
tron_40_file_server_installer.exe
2. Wait for script to finish. The procedure takes about 10s.
3. Done! The Jotron FFC now has the latest version of the file server
Use VDR config file to upload a configuration file that has been saved on a local drive. This
way it is possible to reuse an earlier configuration from another system.
Upload parse function file is used to update the system default java parse function file to be
able to interpret the from standard NMEA sentences as well as data from a proprietary
interface. This file is only updated by the VDR maker.
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VDR System Control functions are used to start, stop or reboot the system.
If the alert [corrupt data,. LTS] appears, reformatting the LTS memory can help to restore the
operation of the VDR.
If the VDR is started it will stop automatically when OK is pressed and remain stopped until
it reboots automatically when the format is finished.
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System Scan shows the status of all the connected units.
The system scan function also allows the IP-address of a AMU or VGU to be changed.
This is useful when connecting two AMU’s or VGU/VGU2’s to the VDR system.
- Stop the VDR
- Klick on Change IP next to the unit IP-address

- Enter the new IP-address
- Klick submit. The green message field will appear confirming the update.
- If possible, check that the AMU CPU pcb reboots.
- Make a new system scan to update the unit list and verify the IP change
- Start the VDR
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9.12 Proprietary parser recipe tool

With the parser recipe tool, it is easy to create parsers for proprietary serial data strings to
translate the data for playback.
Each new recipe can be exported to a file for future import to another VDR system where the
same proprietary sentence is used.
9.12.1 Create New Recipe
If the sentence has both analog and digital values that needs to be interpreted, two different
parser recipes must be created.
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9.12.2 Accept conditions
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9.12.3 Value field
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9.12.4 Converters
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9.12.5 Valid conditions
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9.12.6 Save to VDR
9.12.7 Parser recipe validation

Throughout the process of creating the parser recipe each step in the process will be validated
so that we can see that the recipe works the way we want it to.
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9.12.8 Saved recipes

All new or imported recipes will be added to the Saved recipes list.
Follow the instructions in the green field.
9.12.9 Use recipe in VDR configuration

Go to VDR Portal -> Config tool -> Data -> Add source
• Add source.
• Under Unit, select the Custom Unit that was created for the proprietary sentence
input. See chapter “Create new recipe”.
• Under “Parser recipe, select the Parser recipe that was created for the proprietary
sentence.
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Now the data source can be used to configure the OPT settings for playback.
9.13 Recording of electronic logbook
The VDR system supports the recording of electronic logbooks. Please contact us for details
on how to configure the system accordingly.
The Electronic Record Book standard ISO 21745:2019 was published in September 2019.
4.2.1.5 VDR
If VDR is provided, the signed record book data shall be recorded in the VDR according to
MSC. 333(90).
With regards to the interface between ELRB and VDR, ELRB output shall be in accordance
with the binary image data transfer procedure which is described in IEC 61162-450. For
example, data formats are JPEG, PNG, PDF or XML.
It is important to note that the VDR is not the exclusive backup for ELRB. Their interface
mission is only to review the last events and record as stored in ELRB. When the master has
to stop the VDR, the ELRB is capable of continuing to store the information in one of the
regular back-ups as specified in the standard.
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10 Technical specification
VDR System performance data
VDR According to IMO Resolution MSC.333(90) IEC 60945, IEC 61996-
(Full VDR) 1.
S-VDR System performance data

S-VDR According to IMO Resolution MSC.214(81) IEC 60945, IEC 61996-
(Simplified VDR) 2.
10.1 Standard units
Main Unit (MU)

Mechanical specification
Height 583 mm
Width 440 mm
Depth 177mm
Weight 19 kg
Compass safe distance 0.7 m
Electrical specification
System Voltage 100 - 230 VAC
Power Consumption < 120 W
Power failure 2 hours of continuous recording
Service connection Ethernet, RJ45
Recording period 48/720 hours recorded period, stored securely
S-VDR 12 hours
Data export features Data output for industrial USB memory
NMEA 0183 INPUT 18 channels IEC 61162-1
NMEA 0183 BAMS 1 channel (Rx – Tx)
Interface
Service Connection 100 Base-TX (IEEE 802.3)
Communication interface 100 Base-TX (IEEE 802.3)
Environmental specification
Environmental conditions IEC 60945 protected equipment
Enclosure material Steel
Enclosure protection IP 32
Color RAL 7035, Light grey
Software
Software package 5490030
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Audio Mixer Unit (AMU)

Height 295 mm
Width 258 mm
Depth 48 mm
Weight 2.5 kg
VHF inputs 2 channels
Audio channels Up to 8 microphones with self-test
Remote Control Unit (RCU2)

Height 144 mm
Width 144 mm
Depth 74 mm
Weight 0.6 kg
Display 4.3”, 480x272 pixels, TFT
Color Black
Microphone (type AM2)

Height 168 mm
Width 48 mm
Depth Microphone 40 mm, with housing 51 mm
Weight 0.2 kg, including housing 0.5 kg
Enclosure material Aluminum
Enclosure protection IP 66 with housing, IP 40 Indoor
Color Black
Fixed Capsule PROCAP

Dimensions H=387 mm, Ø=220 mm
Dimensions mounting base W=320 mm
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Dimensions junction box 202 x 55 x 121 mm

Weight 19 kg
Memory type Solid state
Recording capacity 32 GB
Computer Interface Ethernet (100 Mbit)
Underwater Acoustic Novega PT9 NINETY,
Beacon SAE AS 8045A compliant, supplied with unit
Supply Voltage 20-28 VDC
Power Consumption Max 5 W
Material Stainless Steel
Color Bright Orange
Regulatory specifications IEC 61996, 60945, IMO MSC.333(90), IMO
MSC.214(81)
Penetration 250 kg/100 mm probe at 3 m
Fire protection 50000 BTU/sq. foot/hour for 10 hours at 260 °C,
60 minutes at 1100 °C
Impact 50 g, 11 ms and half sine shock
Deep-sea Immersion 6000 m depth
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Float Free Capsule Tron 40VDR AIS (Jotron)

Dimensions capsule H=400 mm, max Ø=200 mm
Dimensions bracket H=553 mm, D=214 mm, W=236 mm
Dimensions capsule + H=553 mm, D=214 mm, W=236 mm
bracket
Weight Approx. 2.1 kg, FB40 bracket 3.3 kg
Memory type Solid state
Storage capacity 80 GB
Computer Interface Ethernet (100 Mbit)
Release mechanism Hydrostatic Hammar H20
Cable length 2m
External Supply Voltage 21-57 VDC
Current Consumption 0.25 A at 24 VDC
Material Polycarbonate with 10 % glass fiber
Color Capsule: Fluorescent International Orange
Bracket: White
Regulatory specifications IEC 61996, 60945, IMO MSC.333(90), IMO
MSC.214(81)
Temperature range -20 °C to +55 °C ( -4 °F to +130 °F) (operating)
-30 °C to +60 °C (-22 °F to +140 °F) (storage)
Deep-Sea Immersion 10m at 5 min
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10.2 Optional equipment

Video Grabber Unit (VGU)
Height 156 mm
Width 280 mm
Depth 147 mm
Weight 1.4 kg
Radar inputs Display up to 1920x1200@60 resolution.
Can be configured for a capture interval as short as 5 s
Video Grabber Unit 2 (VGU2)

Height 112 mm
Width 78 mm
Depth 20 mm
Weight 1.3 kg
Radar inputs Display up to 1920x1200@60 resolution.
Color Light grey
Portable Black Box (PBB)

Dimensions PBB H=160 mm, D=218 mm, W=63 mm without bracket
Weight 3.5 kg
Max capacity Up to 2 TB
LAN port RJ45 (preferably a shielded connector),
10/100/1000 Mbps
Software 709636
External supply voltage 90-230 VAC, 50-60 Hz
Internal supply voltage 12 VDC
Power Consumption 11 W
Agency certification FCC Class B, CE Class B, BSMI Class C
Temperature range 10 to 35 ° C (operating), -10 to 70 ° C (storage)
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SAL Navigation AB
www.salnavigation.com
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DO NOT
OPEN !
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SAL Navigation AB
Signal Converter DDU
Installation Manual
SAL Navigation AB
P.O.Box
Sweden
Phone: +46 8 56 305 100

Order, Spares: order@salnavigation.com
The contents of this document can be changed and approved with

classification society due to continued progress in methodology, design and
manufacturing. SAL Navigation AB assumes no legal responsibility for any error
or damage resulting from the wrong usage or misunderstanding of this document.
November 2020
Part number: 5490920A06
© 2009-2020, SAL Navigation AB

Installation Manual DDU
Table of contents
1 About this Manual.................................................................................................. 2
1.1 General ........................................................................................................... 2
1.2 Symbols Used in the Manual ......................................................................... 2
2 General Description ............................................................................................... 3
2.1 Definitions and abbreviations ........................................................................ 3
2.2 Principle of operation ..................................................................................... 3
2.3 Block Diagram – Typical configuration ........................................................ 4
3 Technical Specification .......................................................................................... 5
4 Mechanical installation .......................................................................................... 6
4.1 Cabinet location ............................................................................................. 6
4.2 Grounding bolt ............................................................................................... 7
5 Electrical installation ............................................................................................. 7
5.1 Cabinet interior – Typical configuration........................................................ 8
5.2 List of connections – Typical configuration .................................................. 9
5.2.1 Functions and terminals on PHOENIX Inline controller ILC 151 ETH ... 9
5.2.2 Terminals on PHOENIX Inline +24V DC distribution module .............. 11
5.2.3 Terminals on PHOENIX Inline digital input module 1 ........................... 12
5.2.6 Terminals on PHOENIX Inline analogue input module 1 ....................... 13
5.2.7 Terminals on PHOENIX Inline analogue input module 2 ....................... 14
6 Setting up procedure ............................................................................................ 15
7 Service and maintenance...................................................................................... 16
7.1 Reset DDU to read in an extended configuration ........................................ 16
7.2 Connecting to the DDU with a service laptop to inspect inputs .................. 16
7.3 Diagnostic and status indicators................................................................... 18
7.4 Troubleshooting ........................................................................................... 20
8 Appendix 1, Door label ........................................................................................ 21
Revisions:
Date Version Issue by Description
2012-10-10 PA01 RB/STE Created from TP12128.
2013-01-21 PA02 RB/SGu Updated from TP12128A03.
2013-04-05 PA03 SGu Updated from TP12128A05 + editorial.
2013-05-08 A03 SGu Completed.
2013-05-30 A04 SGu Storage temp and Compass safe distance added,
etc. editorial.
2018-09-06 A05 STE Clarifications (current input, trained personnel,
appendix)
2020-11-02 A06 HB Updated company details
5410920-00A06 1
1 About this Manual
1.1 General
The Installation Manual is intended for an authorized installation company. It contains
general information for installation of hardware and wiring of the system components. It
also contains notes on installation practice. Using the wrong cable may harm the long-
term stability of the installation, and in serious cases, void the warranty.
Note!
• This Installation Manual is covering the mechanical and electrical installation
of the Main Unit before turning the power on.
• Please check that correct installation instructions are used, corresponding to
delivered type of product.
• It is necessary to follow the instructions in this and other mentioned documents
for guarantee claims.
Danger!
Hazardous voltage!
1.2 Symbols Used in the Manual
Danger!
Risk of serious or fatal injury to the user and/or severe damage to the product if the
instructions are not followed.
Warning!
Risk of personal injury and/or damage to the product if the instructions are not followed.
Caution!
! Risk of minor or moderate personal injury. Risk of equipment damage, loss of data,
extra work or unexpected results if the instructions are not followed.
Note!
To alert about important facts and conditions.
Information
To direct to specific instructions such as where to find additional
information and to tell how to perform a certain operation in an easier way.
2 5410920-00A06
2 General Description
This document describes the DDU (Data Distribution Unit). The function is to sample
digital and analogue signals from various sensors and to distribute the collected
information over Ethernet Modbus protocol to the Voyage Data Recorder.
2.1 Definitions and abbreviations
Abbreviation Description
VDR Voyage Data Recorder
DDU Data Distribution Unit
2.2 Principle of operation

In a typical configuration the DDU may be configured to detect the status of 32 digital
inputs (dry contacts) and read the values of 4 analogue signals (±10V DC or ±20 mA).
The sampled data is stored locally in the DDU and can be accessed via the Modbus
protocol from a remote client. The VDR acts as a client and reads the data with an
update rate of 1 Hz.
5410920-00A06 3
2.3 Block Diagram – Typical configuration
VDR
CM2.2 Switch
DDU
ILC 151
8-dig in DI8- DI8- DI8-
ETH 24V
HD HD HD AI2 AI2
+24V
The DDU is based on PHOENIX CONTACT I/O modules.

All digital inputs have common ground potential and +24V DC supply
voltage is accessible on the same module as the inputs to feed the dry
contacts on the remote system. The input to the DDU shall be galvanically
isolated from the remote system. This can be achieved through external opto-
coupler, dry contact or internal relay.
Galvanically isolated analogue input modules are used to sample analogue
voltages within the range ±10V DC or currents within the range ±20 mA.
Each analogue input module consists of two inputs with common ground
potential, if one input module samples signals from galvanically separated
systems an additional isolation amplifier has to be used on one of the inputs
to assure galvanic separation.
4 5410920-00A06
3 Technical Specification
Height: 570 mm/Cabinet, 583 mm/Total
Width: 440 mm
Depth: 180 mm
Weight: 13.5 kg
Electrical specification and amount of connections – Typical configuration

Power intake: 1 110–115V AC / 220–230V AC +/-10% 50-60 Hz
Power Less than 20 VA
consumption:
Supply voltage 12 +24V DC to sensors with a potential free output, e.g. relay
for sensors: contacts and opto-coupler outputs. Max total current 2 A.
Base ELC has four outputs and every module adds eight
outputs.
Digital input: 32 Reads +24V DC via relay contacts. If AC or DC signals
shall be sampled, relays must be used to interconnect the
remote system with the DDU to achieve galvanic separation.
Input voltage range “0” signal: -3 VDC … 5 VDC
Input voltage range “1” signal: 11 VDC … 30 VDC
Nominal input current: Typically 2.4 mA
Base ELC has eight inputs and every module adds eight
inputs.
Analogue input: 4 Senses ±10V DC or ±20 mA, galvanically separated in
pairs.
Voltage input, resistance: >220 kΩ
Voltage input, absolute maximum rating: ±32V DC
Current input, resistance: 50 Ω (shunt)
Current input, absolute maximum rating: ±100 mA
Base ELC has no inputs and every module adds two inputs.
Ethernet 1 RJ45 connected to VDR main unit for Modbus access and
connection: setup.
Enclosure material: Steel plate
Enclosure protection: IP32, drip-proof
EMC: IEC 60945, protected class.
Heat dissipation (max): = Power consumption
Colour: RAL 7035
Recommended operating 0°C to +40°C
temperature:
Extreme operating temperature: -15°C to +55°C
Extreme operating humidity: Less than 93 % RH (non-condensing) at 40°C
Storage temperature: -60°C to +70°C
Compass safe distance: 2.20 m
5410920-00A06 5
4 Mechanical installation
The DDU is mounted in an IP32 drip-proof cabinet. All cables are brought into the
cabinet via cable inlets in the bottom plate.
Steel bolts equivalent to M8 standard shall be used for mounting.
Use mounting lugs as appropriate.
4.1 Cabinet location
• The DDU cabinet shall be vertically mounted in a location where necessary

cabling from ship systems can be brought to the unit.
• The location must have space enough to give sufficient accessibility for
service of the unit.
• The location shall be protected from weather and shall offer a stable
temperature.
• The location shall not expose the unit to excessive vibration levels.
• The location shall be far from electrical installations giving excessive electric
and/or magnetic fields.
• The cabinet bottom shall be placed approximately 1.2 m from the deck as
found practical.
6 5410920-00A06
4.2 Grounding bolt
The bottom plate is equipped with a grounding bolt, which shall be connected to the
metal structure of the ship’s hull. The cross-section area of this connection shall be at
least 10 mm2, preferably using copper braid.
5 Electrical installation
All cables shall be brought into the cabinet via the provided cable inlets in the bottom
plate rubber flange and all screen shields shall be properly terminated to chassis
ground bar as close as possible to the corresponding module terminal.
The signal connection terminals are positioned on the PHOENIX modules. The
terminals are designed for cable areas with cross-sections from 0.5 mm² to maximum
2.5 mm² terminated without end caps.
5410920-00A06 7
5.1 Cabinet interior – Typical configuration
Terminals and PHOENIX modules are mounted on DIN-rails to provide a flexible

system which is easy to maintain.
230V AC power supply via flip-up fuse terminals are mounted on the bottom DIN-
rail. The remaining space on the bottom DIN-rail is reserved for optional relays, opto-
couplers and isolation amplifiers when needed for galvanic isolation to remote
systems.
The PHOENIX Inline controller and input modules are mounted on the top DIN-rail.
The top DIN-rail is equipped with a chassis GND bus-bar which shall be used to
terminate the cable screen shields.
8 5410920-00A06
5.2 List of connections – Typical configuration
Main power and 24V DC (lever-type fuse terminals on bottom DIN-rail)

Term # Function Note
L 230V AC Fuse 3 (2 A) from ship’s emergency power supply
N 230V AC Fuse 4 (2 A) from ship’s emergency power supply
GND GND Ship’s protective ground
+ 24V DC Fuse 1 (2 A) factory connected from internal PSU
+ 24V DC Fuse 2 (2 A) factory connected from internal PSU
Fuses are positioned inside the black lever-type fuse terminals on the bottom DIN-rail.
NOTE: There is no main switch. To switch off power, flip-up the L and N lever-
type fuse terminals to open position.
5.2.1 Functions and terminals on PHOENIX Inline controller ILC

151 ETH
The Mode selector switch positioned on the Inline controller shall always be
in the RUN/PROG position for normal operation.
Modbus connection
RJ45 female Ethernet connection is located at bottom front on the Inline
controller. Connect to the router/switch in the VDR using minimum a CAT 5
cable.
5410920-00A06 9
Internal power supply to modules
Connector 1 (black) is used for 24V DC power supply. NOTE: This connector is
factory connected to the + + fuse terminals on the bottom DIN-rail.
Term# Function Note
1.1 24V DC (US) Segment voltage supply. (Connected to 2.1)
1.2 24V DC (UL) Voltage supply for Inline controller logic and
communication bus. (Connected to Fuse 1)
2.1 24V DC (UM) Main voltage to local bus devices. (Connected to 1.1)
2.2 24V DC (UM) Main voltage to local bus devices. (Connected to Fuse 2)
1.3 LGND Logic ground. (Connected to PSU –)
2.3 SGND Segment ground. (Connected to PSU –)
1.4&2.4 FE Functional earth ground. (Connected to chassis ground
bar)
Connector 2 - LED Q1 and Q2 are used as status signals.

The second connector contains output terminals which LEDs are used only as status
signals.
- Q1 is ON when the DDU application is running and is ready to accept
incoming Modbus requests from the VDR.
- Q2 is ON when the VDR is connected to the DDU reading the sampled data.
- Q3 is not used in the current configuration.
- Q4 is not used in the current configuration.
10 5410920-00A06
Connector 3 - Digital inputs 1 to 4

Term# Function Note
1.1 Input 1 Switching threshold voltages: -3 to 5 low, 15 to 30 high
1.2 +24V DC Supply voltage UM for dry contacts
1.3 GND
2.3 GND
Connector 4 - Digital inputs 5 to 8

Term# Function Note
3.3 GND
4.3 GND
5.2.2 Terminals on PHOENIX Inline +24V DC distribution module
+24 VDC distribution terminals

Term# Function Note
1.1 +24V DC Supply voltage US for dry contacts
5410920-00A06 11
5.2.3 Terminals on PHOENIX Inline digital input module 1
Digital inputs 9 to 16
Term# Function Note
Term# Function Note
12 5410920-00A06
Term# Function Note
5.2.6 Terminals on PHOENIX Inline analogue input module 1
Analogue inputs 1 to 2
Term# Function Note
1.1 U IN 1 + Voltage input channel 1, ±10V DC
1.2 I IN 1 + Current input channel 1, ±20 mA
1.3 Module 1 - Minus input for channel 1
1.4 Chassis GND Shield connection
5410920-00A06 13
5.2.7 Terminals on PHOENIX Inline analogue input module 2
Analogue inputs 3 to 4
Term# Function Note
14 5410920-00A06
6 Setting up procedure
The DDU is delivered pre-configured to read the mounted input modules and storing
the result in the Modbus array. The VDR shall be set-up using the VDR configuration
software to read the corresponding inputs. If more than one DDU is connected to the
VDR the additional units needs to be assigned a unique IP address.
The default IP address is 10.2.1.180 and the additional units can be assigned addresses
in the range 10.2.1.181 to 10.2.1.189.
Set IP address
Use IPAssign from PHOENIX CONTACT which can be downloaded together with
a user instruction from http://www.phoenixcontact.com
5410920-00A06 15
7 Service and maintenance

Service and maintenance shall only be performed by instructed personnel.
7.1 Reset DDU to read in an extended configuration

The system can be extended after delivery by adding additional input modules. The
configuration of the DDU (number of analogue and digital modules installed) must be
detected by the PLC program after any change in number of modules.
Use the Mode selector switch (MRESET – STOP – RUN/PROG) on the Inline
controller ILC151 ETH to activate the automatic detection of the configuration.
Set the switch in the following sequences:
• Set and hold the switch to MRESET position for three seconds.
• Release the switch for less than three seconds.
• Set and hold the switch to MRESET position for three seconds.
• Set the switch to the RUN/PROG position
Switch the DDU AC-supply voltage off and on.
It will take approximately 30 seconds for the DDU/Inline controller ILC 151 ETH to
boot-up and read in the new configuration. After the boot-up no status indicators
should be flashing. Make sure that status indicator Q1 is ON indicating that there are
no errors and the Modbus server is operational and waiting for an incoming
connection.
7.2 Connecting to the DDU with a service laptop to inspect

inputs
It is possible to run a test application on a service laptop to connect to the DDU via
the Ethernet Modbus protocol.
The service laptop running Microsoft windows shall have a fixed IP address in the
10.2.1.xxx sub-range. (VDR service laptops are set to 10.2.1.222.)
The application needed, (6410946Xxx,Modbus_Python_test_script.exe), can be
obtained on request.
Disconnect the Ethernet cable from the Inline controller ILC151 ETH (connected to
the VDR MU) and instead connect a separate Ethernet cable to the service laptop.
16 5410920-00A06
On the service laptop start the application:

6410946Xxx,Modbus_Python_test_script.exe
which gives following console printout:
The console printout can be used to observe version of PLC program, number of
digital and analogue inputs and status of all digital inputs and the value of all analogue
inputs.
5410920-00A06 17
7.3 Diagnostic and status indicators
Des. Colour Status Meaning

Ethernet: X2
LNK Green OFF Connection not established successfully
ON Connection established successfully (link): The Inline
controller is able to contact another network device.
ACT Yellow OFF Data transmission inactive

ON Data transmission (activity): The Ethernet interface
transmits or receives data.
PLC: Diagnostics of the Inline controller
FR Green Inline controller running
OFF IEC 61131 runtime system not ready to operate
FLASHING IEC 61131 runtime system successfully initialized
Control function in READY/STOP state, program not
processed
ON IEC 61131 runtime system successfully initialized and a
program is running. Control function in RUN state.
FF Yellow Failure
ON A runtime error has occurred in the IEC 61131 runtime
system program.
18 5410920-00A06
Des. Colour Status Meaning

OFF No runtime error has occurred in the IEC 61131 runtime
system program.
PWR: Supply voltage
UL Green +24V DC supply UILC for generation of the voltages UL and UANA
OFF Supply voltage not present
ON Supply voltage present
(indication if +24V supply voltage UILC present)
US Green +24V DC supply for segment circuit
UM Green +24V DC supply for main circuit
IL: INTERBUS diagnostics
RDY Green INTERBUS master ready to operate/data transmission active
(INTERBUS ready/running)
OFF INTERBUS master not ready to operate
Flashing INTERBUS master in READY or ACTIVE state
ON INTERBUS master in RUN state
FAIL Red Failure
OFF No error occurred
ON One of the following errors has occurred:
– Bus error in the connected bus (remote bus/local bus)
– Controller error
BSA Yellow Bus segment aborted
OFF Bus segment(s) in the connected bus not switched off
ON One or more bus segments in the connected bus switched
off
PF Yellow Peripheral fault
OFF No peripheral fault on a device in the connected bus
ON Peripheral fault on a device in the connected bus
I/O: Digital inputs and outputs
I1 to Yellow Inputs 1 to 8
I8 OFF Corresponding input not set
ON Corresponding input set
E Yellow Error
OFF No short circuit/overload
ON Short circuit/overload on at least one of the outputs 1 to 4
Q1 Yellow Outputs 1 to 4
to OFF Corresponding output not set
Q4 ON Corresponding output set
5410920-00A06 19
7.4 Troubleshooting
If the VDR cannot connect to the DDU you should perform a check of status indicator
LEDs.
All status LEDs on the Inline modules as well as the LED on the PSU are OFF:
- Check external fuses on incoming power.
- Check fuses 3 and 4 inside the lever-type fuse terminals L & N.
- On input filter NEFI1-1 measure voltage across 1 & 2 on input side and
across 3 & 4 on output side, should be 110 or 230V AC.
- On the PSU (QUINT POWER) measure voltage across L & N, should be
110 or 230V AC, and on + & - , should be +24V DC.
- If all voltages are present, except for +24V DC and PSU green LED DC
OK is OFF, then replace the PSU.
All status LEDs on the Inline modules are OFF but the LED on the PSU is ON:
- Check Fuse 1 inside the lever-type fuse terminal + feeding +24V DC to the
internal logic (UL) of the Inline modules.
Status LED UL is ON but US and UM are OFF:

- Check Fuse 2 inside the lever-type fuse terminal + feeding +24V DC as
supply voltage for dry contacts (US and UM).
Status LEDs UL, US and UM are ON but Q1 is OFF:

- Check that the Mode selector switch on the Inline controller (ILC 151
ETH) is in RUN/PROG position.
- It is an internal fault in the Inline system. Check all LEDs according to
chapter 7.1 Diagnostic and status indicators to determine suitable action.
Status LED Q1 is ON but Q2 is OFF:

- DDU system is ready with Modbus server running waiting for connection
from VDR MU. Check Ethernet cable between VDR MU and DDU.
- Connect a service laptop (subnet 10.2.1.xxx) to the DDU and try to ping
the DDU with the IP address set-up in the VDR config.
- If no contact with DDU, perform a set-up to correct IP address as
described in chapter 6 Setting up procedure.
20 5410920-00A06
8 Appendix 1, Door label

Actual configuration differs depending on number of inserted modules.
5410920-00A06 21
1234235627889
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Template Installation Drawings

DDU Installation Manual

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6.2 Video Grabber Unit 2 (VGU2)...................................................................... 32

9.11.4 System Tools .......................................................................................... 83

1 About this manual

1.2 Symbols Used in the Manual

Units in a VDR system

2.2 System functions

2.3 S-VDR System overview

3.1 Required cable dimensions and standards

3.1.1 Signal cables

1. Conductor (stranded copper)

3.1.2 DC power cables

3.1.3 AC power cables

1. Conductor (stranded copper)

3.1.4 Network cables

3.2 Termination of cables

3.2.1 Press-type terminals

3.2.2 Screw-type terminals

3.2.3 Network connectors

Strap the cables according to picture below.

• Signal Converter cabinet

See drawings for correct grounding.

4.1 Main Unit (MU)

4.1.1 Selecting location

4.1.3 Mechanical installation

4.1.4 Quick guide

Unit Power Module Terminal No Comment

Unit Network Module Marking Comment

4.1.5 Placement of modules inside MU

NMEA M 6 IN Control M2.2 Charger M I/O M 700

Placement of modules inside MU Long Term Power ON/OFF

4.1.5.1 Power module inside MU

Signal Terminal No Cable

Power cable inside MU

Power module with potentiometer

4.1.5.2 BAM interface in Control module in MU

ALF, ALC, ACN

4.1.5.2 BAM interface with Alarm relay out/inputs “Options”

Acknowledgement inputs are located on port 11 & 12 on the CM 2.2 module.

4.2 Remote Control Unit (RCU2)

Remote control unit RCU2

4.2.1 Selecting location

See mechanical drawing for details.

4.2.3 Mechanical installation

4.2.4 Electrical installation

Type Signal Colour Module No/slot Cable

5.1 Audio Mixer Unit (AMU)

Input select button

1-8 Microphone inputs

Outside and inside view of AMU

5.1.1 Selecting location

5.1.3 Mechanical installation

5.1.4 Electrical installation

Cable shields connected to