AE Part II - III IV

PART- II
(3 & 4th Sem.)

rd
CURRICULUM OF DIPLOMA PROGRAMME ON

AUTOMOBILE ENGINEERING (AE)
IN
MULTI POINT ENTRY & CREDIT SYSTEM
For the State of Nagaland
T T
T
N I
K A
OL
KAT
Path Finder for Excellence in Technical Education
National Institute of Technical Teachers’ Training &

Research, Kolkata
Block – FC, Sector – III, Salt Lake City, Kolkata – 700 106
http://www.nitttrkol.ac.in
TERM - I
Sl. Code Course Study Scheme Evaluation Scheme Total Credit

No Pre- Contact Hours / Theory Practical Marks
requisite Week
L T P End Progressive Assessment End Progressive
Exam Exam Assessment
Class Assig Atten Sessional Viva-
Test nment dance voce
1 G101 Communication 2 0 2 75 10 10 5 - 25 - 125 3
Skill-I
2 G103 Mathematics-I 4 1 0 75 10 10 5 - - - 100 5
3 G105 Physics – I 2 0 2 75 10 10 5 25 25 - 150 4
4 G107 Chemistry – I 3 0 2 75 10 10 5 25 25 - 150 4
5 G201 Engineering 1 0 3 50 - - - 50 - 100 3
Drawing – I
6 G203 Workshop Practice 1 0 3 - - - - 50 50 - 100 3
-I
7 G206B/ Introduction to
G206A Information
Technology 2 1 2 50 0 0 0 25 25 - 100 4
/Computer
Programming
TOTAL 15 2 14 400 40 40 20 75 200 - 825 26
*G206B is for CSE, IT and CPE.
*G206A is for CE, AE, ME and EEE
TERM - II
Sl. Code Course Study Scheme Evaluation Scheme Total Credit

No Pre- Contact Hours / Theory Practical Marks
requisit Week
e L T P End Progressive Assessment End Progressive
Class Assig Atten Sessional Viva-
Test nment dance voce
1 G102 Communication G101 2 0 2 75 10 10 5 - 25 - 125 3
Skill-II
2 G104 Mathematics-II G103 3 1 0 75 10 10 5 - - - 100 4
3 G107 Physics – II G106 3 0 2 75 10 10 5 25 25 - 150 4
4 G109 Chemistry – II G108 2 0 2 75 10 10 5 25 25 - 150 3
5 G202 Engineering G201 1 0 4 - - - - 25 25 - 50 3
Drawing – I I
6 G204 Workshop Practice G203 0 0 4 - - - - - 25 25 50 2
– II
7 G206A Engineering G106
Mechanics & 3 0 2 75 10 10 5 0 50 - 150 4
G107
*G206B C-Programming G205B 2 0 4 50 0 0 0 50 50 - 150 4
8 G301 Development of - - - - - 25 25 50 2
1 0 2
Life Skill-I
9 Professional - - - - - 50 - 50 1
0 0 2
Practices – I#
TOTAL 15/ 1 20/ 375/ 50 50 25/20 75/125 250 50 875 26
14 22 350
*For CSE, IT and CPE

#Applied Technology courses
Automobile Engg: SAMPLE PATH: TERM-III
Sl. Code Course Study Scheme Evaluation Scheme Total Credi

No Pre- Contact Hours / Theory Practical Marks t
requisite Week
Class Assign Attend Sessio Viva
Test ment ance nal -voce
1 G-105 Applied Mathematics 3 1 0 75 10 10 5 - - - 100 4
2 G-302 Development of life skills-II 1 0 2 - - - - - 25 25 50 2
3 AE401 Strength of materials 3 0 0 75 10 10 5 - - - 100 3
4 AE402 Thermal Engineering 3 0 0 75 10 10 5 - - - 100 3
5 AE403 Automobile Engine-I 3 0 2 75 10 10 5 25 25 - 150 4
6 AE404 Automobile Drawing 1 0 4 - - - - 25 25 - 50 3
7 AE405 Manufacturing Technology-I 3 0 0 75 10 10 5 - - - 100 3
8 AE407 Automobile Workshop-I 1 0 6 - - - - 25 25 - 50 4
9 AE513 Professional Practice-2 0 0 2 - - - - - 25 - 25 1
Fundamentals of electrical &
10 G207 3 0 2 75 10 10 5 25 25 - 150 4
Electronics
Total 21 1 18 450 60 60 30 100 150 25 875 31
Study Scheme Evaluation Scheme
Contact
Theory Practical
hour/week
Total
Sl.No Code Course Pre-
Progressive Assessment
Progressive
Marks
Credit
Requisite End End Assessment
L T P
Exam Class Assign Attenda exam Sessio
Viva
Test ment nce nal
1 AE406 Theory of Machines 3 1 0 75 10 10 5 - - - 100 4
Fluid Mechanics & Hydraulic
2 AE408 3 0 2 75 10 10 5 25 25 - 150 4
Machines
3 AE503 Automobile Engine-II AE 403 3 0 2 75 10 10 5 - 50 - 150 4
4 AE507 Automobile Workshop-II AE407 1 0 6 - - - - 25 50 - 75 4
5 AE508 Manufacturing Technology-II AE405 3 1 0 75 10 10 5 - - - 100 4
6 AE510 Automotive Air Conditioning AE402 3 0 2 75 10 10 5 25 25 - 150 4
7 AE514 Professional Practice-III 0 0 2 - - - - - 25 - 25 1
8 G303-307 Soft Core-1 3 0 0 75 10 10 5 - - - 100 3
Total 19 2 14 450 60 60 30 75 175 - 850 28
SAMPLE PATH: TERM-IV
SAMPLE PATH: TERM-V

requisite Week
1 AE501 Motor vehicle Act 3 0 2 75 10 10 5 25 25 - 150 4
2 AE409 Metrology 3 0 2 75 10 10 5 25 25 - 150 4
Tyre Maintenance &
3 AE602 3 0 2 75 10 10 5 0 25 125 4
Retreadings
4 AE504 Automobile Transmission 3 0 2 75 10 10 5 25 25 - 150 4
5 AE506 Automobile Chassis 3 0 2 75 10 10 5 - 25 - 125 4
6 AE509 Automobile Machine Shop 1 0 3 - - - - 25 50 - 75 3
7 AE515 Professional Practice-4 - 0 2 - - - - - - 25 25 1
8 AE505 Automobile Wiring Systems 3 0 2 - - - - - - - 150 4
Total 19 0 17 375 50 50 25 100 175 25 950 28
SAMPLE PATH: TERM-VI

requisite Week
1 AE410 Design of Auto Components 1 0 3 - - - - 25 50 - 75 3
AE601
2 Elective-I 3 0 2 75 10 10 5 25 25 - 150 4
AE604
AE601
3 Elective-II 3 0 2 75 10 10 5 25 25 - 150 4
AE604
Vehicle Maintenance &
4 AE502 1 0 3 - - - - 50 25 25 100 3
Garage Practices
5 AE516 Professional Practice-V - 0 4 - - - - - 25 - 25 2
G303-
6 Soft core-II 3 0 - 75 10 10 5 - - - 100 3
G307
7 AE512 Project 0 0 10 - - - - - 100 - 100 5
Total 11 0 24 225 30 30 15 125 250 25 700 24
Scheme of Studies and Evaluation (MPECS) for Diploma in Automobile Engineering
Contact
Theory Practical
Sl.N hour/week
o Code Course Pre- Progressive
Progressive Assessment
Requisite End End Assessment Total
L T P Credit
Exam Class Assign Atten exam Sessio Marks
Viva
Test ment dance nal
1 AE-401 Strength of materials 3 0 0 75 10 10 5 - - - 100 3
2 AE-402 Thermal Engineering 3 0 0 75 10 10 5 - - - 100 3
3 AE-403 Automobile Engine-I 3 0 2 75 10 10 5 25 25 - 150 4
4 AE-404 Automobile Drawing 1 0 4 - - - - 25 25 - 50 3
5 AE-405 Manufacturing Technology-I 3 0 0 75 10 10 5 - - - 100 3
6 AE-406 Theory of Machines 3 1 0 75 10 10 5 - - - 100 4
7 AE-407 Automobile Workshop-I 1 0 6 - - 25 25 - 50 4
Fluid Mechanics & Hydraulic
8 AE-408 3 0 2 75 10 10 5 25 25 - 150 4
Machines
9 AE-409 Metrology 3 0 2 75 10 10 5 25 25 - 150 4
10 AE-410 Design of Auto Components 1 0 3 - - - - 25 50 - 75 3
2
Total 1 19 525 70 70 35 125 175 - 1025 35
4
4. Basic Technology:.
5. Applied Technology:.

Contact
Theory Practical
Sl. hour/week Total
Code Course Pre- Credit
No Progressive Marks
Requis Progressive Assessment
End End Assessment
ite L T P
Exam Class Assign Attend exam Sessio
Viva
Test ment ance nal
11 AE-501 Motor vehicle Act 3 0 2 75 10 10 5 25 25 - 150 4
Vehicle Maintenance & Garage
12 AE-502 1 0 3 - - - - 50 25 25 100 3
Practices
13 AE-503 Automobile Engine-II AE403 3 0 2 75 10 10 5 - 50 - 150 4
14 AE-504 Automobile Transmission 3 0 2 75 10 10 5 25 25 - 150 4
15 AE-505 Automobile Wiring System 3 0 2 75 10 10 5 - 50 - 150 4
16 AE-506 Automobile Chassis 3 0 2 75 10 10 5 - 25 - 125 4
17 AE-507 Automobile Workshop-II AE407 1 0 6 - - 25 50 - 75 4
18 AE-508 Manufacturing Technology-II AE405 3 1 0 75 10 10 5 - - - 100 4
19 AE-509 Automobile Machine Shop 1 0 3 - - 25 50 - 75 3
20 AE-510 Automotive Air Conditioning AE402 3 0 2 75 10 10 5 25 25 - 150 4
21 AE-602 Tyre Maintenance & Retreading 3 0 2 75 10 10 5 - 25 - 125 4
22 AE-512 Project 0 0 10 - - - - - 100 - 100 5
23 AE-513 Professional Practice-1 0 0 2 - - - - - 50 - 50 1
28 AE-518 Industrial Training 0 0 0 - - - - - 100 100 200 10
Total 27 1 48 525 70 70 35 150 700 125 1800 63
6. ELECTIVES :

Contact
Theory Practical
Sl.N hour/week Total
o Code Course Pre-
Progressive Marks
Credit
Requisi Progressive Assessment
End End Assessment
te L T P
Exam Class Assign Atten exam Sessi
Viva
Test ment dance onal
Design and Fabrication of
AE-601 3 0 2 75 10 10 5 25 25 - 150 4
Automobiles
2
AE-602 Auto Engine-Reconditioning 3 0 2 75 10 10 5 25 25 - 150 4
AE-603 Retrofitting in Motor Vehicle 3 0 2 75 10 10 5 25 25 - 150 4

3
AE-604 Renewable Energy Sources 3 0 2 75 10 10 5 25 25 - 150 4
Total 6 0 4 150 20 20 10 50 50 - 300 8

TARM - III
APPLIED MATHEMATICS
L T P Curri Ref No: G105
3 1 0
Total Contact hrs: 60 Total marks: 100 Theory:

Lecture: 45 End Term Exam: 75
Tutorial: 15 P.A: 25
Practical: 0 Practical:
Pre-requisite: G103, G104 End Term Exam: 0
Credit: 4 P.A: 0
RATIONALE: -
Mathematics is an important tool to solve wide variety of engineering problems. Most

of the technological processes in industry are described effectively by using mathematical
framework. Mathematics has played an important role in the development of mechanical,
civil, aeronautical and chemical engineering through its contribution to mechanics of rigid
bodies, hydrodynamics, aero-dynamics and heat transfer etc. It has become of great interest to
electrical engineers through its application to information theory, design of digital computer
etc.
DETAIL COURSE CONTENT

THEORY:
UNIT TOPIC/SUB-TOPIC LECTURE HRS
1.0 Numerical Analysis
1.1 Interpolation.
(i) introduction to interpolation.
(ii) Lagrange’s interpolation formula.
(iii) The operators , and .Relation between them.
(iv) Difference Table.
(v) Newton’s forward and backward interpolation
formula.
(vi) Concept of extrapolation. 15
1.2 Numerical Differentiation and Integration.

(i) Newton’s forward and backward differenceformulafor
differentiation at any point at
1.3 Numerical Integration.

(i) Trapezoidal rule and Simpson’s rd rule.
1.4 Numerical Solution of Ordinary Differential
Equation
(i) Introduction.
(ii) Runge Kutta’s 2nd and 4th order methods.
3.0 Differential Equations (ordinary) 15
(i) Introduction.
(ii) Order and degree of a differential equation.
(iii) Formation of Differential Equations.
(iv) Solution of a Differential Equation.
(v) Differential equation of the first order and first
degree.
(vi) Variables separable.
(vii) Homogeneous Differential Equations.
(viii) Linear Differential Equations.
(ix) Equations reducible to linear form.
(x) Exact differential Equations.
(xi) Equations reducible to the exact form.
(xii) Linear Differential Equations of second order
with constant coefficients.
(xiii) Complete solution = Complementary Function +
Particular Integral.
(xiv) Method of finding Particular Integral.
(xv) Applications of differential equations to
electrical circuit
(xvi) problems.
(xvii) Problems related to other physical systems.
4.0 Graph Theory 20

(i) Introduction.
(ii) Basic Terminology.
(iii) Simple Graph, Multigraph and Pseudo graph.
(iv) Degree of a Vertex.
(v) Types of Graphs.
(vi) Subgraphs and Isomorphic Graphs.
(vii) Operations of Graphs.
(viii) Paths, Cycles and Connectivity.
(ix) Eulerian and Hamiltonian Graph.
(x) Shortest Path Problems using known
Algorithm
(xi) Representation of Graphs.
(xii) Planar Graph.
(xiii) Graph Colouring.
5.0 Discrete Mathematics
5.1 The principle of Inclusion and Exclusion with
examples.
5.2 Generating Functions.
(i) Introductory examples.
(ii) Definition and examples of Calculation
Techniques.
(iii) Partition of integers with problems. 10
(iv) Exponential Generating function with
problems.
5.3 Recurrence Relations.
(i) First order linear recurrence relations
(ii) Second order linear homogeneous recurrence
relations with constant coefficients.
(iii) Non-homogeneous recurrence relations.
(iv) (iv)Method of generating functions
(v) (v) Problems on all the above topics..
Reference Books.
(1) Integral Calculus by B.C.Das and B.N.Mukherjee.

(2) Diploma Engineering Mathematics (Volume-II) by B.K.Pal.
(3) Applied Mathematics-I by Dr.J.S.Bindra and K.S.Gill.
(4) Applied Mathematics-II by Dr.J.S.Bindra and K.S.Gill.
(5) Applied Mathematics-III by Dr.J.S.Bindra.
(6) Engineering Mathematics (Volume-I, Volume-II & Volume-III)
By S.Arumugam, A.Thangapandi Issac and A.Somsundaram.
(7) Discrete and Combinatorial Mathematics by Ralph P.Grimaldi.
(8) A TEXT BOOK OF DISCRETE MATHEMATICS by Swapan Kumar Sarkar.
(9) Mathematics for Polytechnic by S.P.Deshpande.
(10) Higher Engineering Mathematics by B.S.Grewal.
(11) Introductory Method of Numerical Analysis by S.S.Sastry.
(12) Calculus of Finite Difference and Numerical Analysis by Gupta-Malik.
Development of Life Skill -II
L T P Curri. Ref. No.: G 302

1 0 2
Total Contact hrs : 45 Total marks: 50 Practical:
Theory: 15 End Term Exam: 25
Tutorial: 0 P.A : 25
Practical: 30
Credit : 2
UNITS Contents Hours

Units1 Inter personal Relation
Importance, Interpersonal conflicts, Resolution of conflicts,
Developing effective interpersonal skills communication and
conversational skills, Human Relation Skills (People Skills)
Unit 2 Problem Solving
I) Steps in Problem Solving (Who? What? Where? When? Why?
How? How much?)
1. Identify, understand and clarify the problem
2. Information gathering related to problem
3. Evaluate the evidence
4. Consider feasible options and their implications
5. Choose and implement the best alternative
6. Review
II) Problem Solving Technique
1. Trial and Error,
2. Brain Storming
3. Thinking outside the Box
Unit 3 Presentation Skills
Concept, Purpose of effective presentations,
Components of Effective Presentations:
Understanding the topic, selecting the right information, organizing
the process interestingly,
Good attractive beginning, Summarising and concluding, adding
impact to the ending,
Use of audio visual aids OHP, LCD projector, White board,
Non verbal communication:
Posture, Gestures ,Eye contact and facial expression,
Voice and Language Volume, pitch, Inflection, Speed, Pause,
Pronunciation,
Articulation, Language
Handling questions Respond, Answer, Check, Encourage, Return to
presentation
Evaluating the presentation : Before the presentation, During the
presentation,
After the presentation
Unit 4 Looking for a Job 5
Identifying different sources announcing Job vacancies, Skim, scan
and read advertisements in detail, write efficacious CVs, write
covering letters to a company CVs, write Job Application Letters in
response to advertisements and self-applications
Unit 5 Job Interviews 10
Prepare for Interviews:
Intelligently anticipating possible questions and framing appropriate
answers, Do's and don'ts of an interview(both verbal and non verbal),
Group Discussion:
Use of Non verbal behavior in Group Discussion,
Appropriate use of language in group interaction,
Do's and don'ts for a successful Group Discussion
Unit 6. Non verbal graphic communication 6
Nonverbal codes:
A. Kinesics
B. Proxemics
C. Haptics
D. Vocalics
E. Physical appearance
F. Chronemics
G. Artifacts Aspects of Body Language
Unit 7. Formal Written Skills: 6
Memos, Emails, Netiquettes,
Business correspondence Letter of enquiry, Letter of Placing Orders,
Letter of Complaint
Total 48
Sessional Activities
Unit I. Case Studies:
Interpersonal 1. from books
Relation 2. from real life situations
3. from students' experiences
Group discussions on the above and step by step write of any
one or more of these in the sessional copies
Unit II Case Studies:
Problem 1. from books
Solving 2. from real life situations
3. from students' experiences
Group discussions on the above and step by step write of any
one or more of these in the sessional copies
Unit III Prepare a Presentation (with the help of a Power point) on a
Presentation Particular topic. The students may refer to the Sessional activity
Skills (sl.No.8) of the Computer Fundamental syllabus of Semester1.
For engineering subject oriented technical topics the cooperation
of a subject teacher may be sought. Attach handout of PPT in the
sessional copy
Unit IV Write an effective CV and covering letter for it.
Looking for Write a Job Application letter in response to an advertisement
a job and a Self Application Letter for a job.
Unit V Writedown the anticipated possible questions for personal
Job interview (HR) along with their appropriate responses
Interviews Facemock interviews. The co-operation of HR personnels of
& Group industries may be sought if possible
Discussions Videos of Mock Group Discussions and Interviews may be
shown
Unit 7 Write a memo,
Formal Write an effective official e-mail, write a letter of enquiry, letter
Written of placing orders, letter of complaint
Skills
STRENGTH OF MATERIALS
L T P Curri Ref No: AE-401
3 0 0

Tutorial: 0 P.A: 25
End Term Exam: 0
Credit: 3 P.A: 0
RATIONALE
Machine parts are subjected to various types of loads resulting in development of
stresses and strains. If, these stresses and strains are allowed to develop beyond the safe limit,
the concerned part may fail.
As a technician, it becomes very essential to understand the effects of loads on any
part. Due to manufacturing needs, there is demand to reduce the size of the parts, which again
increases the stresses on the parts. Yet we have to assure the reliability and durability of the
concerned parts is to be assured. All these factors are focussing the attention of the
technicians and engineers for need based designs by studying the effects of loads, stresses and
strains in the parts in finding necessary solutions. This subject deals with the effect of various
forces on different materials.
THEORY:
UNIT TOPIC / SUB-TOPIC LECTURE HRS.
Chapter-1.0 Introduction of Material Properties 2

1.1 Definition of elasticity, plasticity, brittleness, ductility, fatigues, malleability,
hardness, toughness, elastic bodies, plastic bodies, deformations.
1.2 Force: Definitions, types.
Chapter.2.0 Simple Stress & Strain 8
2.1 Definition of stress & strain, Axial loading.
2.2 Tensile & compressive Stress & Strain, elastic limit, Hooke's law. Stress-strain
Curve for ductile & brittle material. Salient features of stress & strain curve.
2.3 Factor of safety, safe stresses. Stress & Strain on composite section under
axial loading.
2.4 Stress & strain due to temperature variations in homogeneous & composite
bars.
2.5 Shear load, shear stress & strain, Modulus of Rigidity. Lateral strain.
Poisson's ratio, Bi-axial & Tri-axial stress.
2.6 Volumetric strain, Bulk modulus, Relation between modulus of elasticity,
Bulk Modulus & Modulus of Rigidity.
Chapter-3.0 Principle Strain & Stress. 3
3.1 Different states of stresses.
3.2 Normal & Tangential stress on oblique planes, resultants stress.
3.3 Principle stresses & principle planes.
Chapter-4.0 Strain Energy 4
4.1 Definitions & concept of strain energy.
4.2 Proof resilience & modulus of resilience.
4.3 Stresses developed due to gradual, sudden & impact of falling load.
(Derivations are not required)
4.4 Strain energy stored due to gradual, sudden & impact load.
Chapter-5.0 Shear Force & Bending Moment 10
5.1 Types of beams & types of support.
5.2 Concept of shear force & bending moment, sign conventions.
5.3 Shear force & bending moment diagram for cantilever & simply supported
beam subjected to point & uniformly distributed load only.
Chapter-6.0 Moment of Inertia 6
6.1 Definition of M.I., M.I. of different plane laminar, radius of gyration,
Perpendicular & Parallel axis theorem.
6.2 M.I. of rectangular, circular, semi-circular. Triangular, hollow rectangular,
symmetrical I-section, channel section, Tee-section, angle section about
Centroidal axis.
Chapter-7.0 Torsion 6
9.1 Concept of pure torsion, moment of resistance,
9.2 Torsion equation, assumptions in theory of pure torsion,
9.3 Strength of circular solid and hollow shaft in pure torsion.
9.4 Shear stress distribution,
9.5 Polar modulus, Power transmitted by shaft, stresses in bolts and keys of
shaft couplings, closed coiled helical springs.
Chapter-8.0 Thin Cylinder 6
10.1 Definition of thin & thick cylinder.
10.2 Hoop stress, longitudinal stress & stress in the wall of the thin cylinder.
due to internal pressures. Change in dimension & change in volume due to
internal pressures.
Suggested Learning Resources
Reference Books
Sl.no. Title Author
Publisher
1. Strength of Materials Ramanuthan Dhanpat Rai &
sons
2. Strength of Materials Andrew Pytel & F.L. Singer Harper & Row.
3. Strength of Materials Schaum Series Tata McGraw hill
THERMAL ENGINEERING
3 0 0

Tutorial: 0 P.A: 25
Pre-requisite: End Term Exam: 0
Credit: 3 P.A: 0
RATIONALE
Diploma engineers are expected to work on the operation, production, maintenance,
erection, commissioning etc. of various equipment/ machines, which work on principles and
uses of heat energy. Such equipment/ machines may be Boilers, Compressors, Turbines,
Internal combustion engines, Refrigeration & air conditioning etc. He/she is also expected to
have fundamental knowledge about various types of Power Plants such as Thermal, Nuclear
etc. Basic construction and working of these devices and systems should be understood by the
diploma engineers.

THEORY
Chapter 1.0 Introduction 8

1.1 Definition of thermodynamics and its importance.
1.2 Thermodynamics terms like cycles, system, surroundings, properties, path,
state, process (Isobaric, Isochoric, Isothermal etc.)
1.3 First law of thermodynamics and its limitations.
1.4 Clausius and Kelvin Planck Statements their equivalence.
1.5 Concept of Reversible and Irreversible processes.
1.6 Entropy, Calculation of entropy changes during various processes.
Chapter-2.0 I.C. Engine & Testing 11
2.1 Various ideal thermodynamic cycles, Otto, diesel and dual cycles with
simple numerical.
2.2 Terms related to I.C.engines scavenging, pre-ignition, detonation
2.3 Engine power – IBP , FP & BP , mechanical , thermal , volumetric
efficiencies, fuel consumption , BSFC.
2.4 Morse test, heat balance sheet
2.5 Concept of pollutants in exhaust gases in petrol & diesel engine such as CO,
unburnt Hydro-carbon, their effect on Environment Exhaust gas analysers for
petrol & diesel engines.
Chapter- 3.0 Air Compressor 8

3.1 Industrial use of compressed air. Classification, construction and working
of single and two stage compressors.
3.2 Efficiency- volumetric, isothermal, mechanical (numerical) .
3.3 Multi-staging- Advantage of multi-staging.
3.4 Rotary compressors like Centrifugal, Roots Blower, Vane type, and Screw
type.
3.5 Pneumatic tools.
Chapter- 4.0 Principles of Refrigeration 8
4.1 Reverse Carnot cycle, Principal of refrigeration, COP Heat pump &
Refrigeration Units of refrigeration.
4.2 Vapour compression cycle its representation on P-H & T-S diagram.
4.3 Calculation of work input, Refrigerating effect with simple numericals,
Various types of refrigerant used.
4.4 Application of refrigeration, Vapour absorption cycle, Electrolux refrigerator.
4.5 Types of refrigerants and properties. Applications of Refrigeration systems.
Chapter-5.0 Gas Turbine 5
5.1 Working cycle, classification, application of gas turbine.
5.2 Constant volume and constant pressure Gas turbines.
5.3 Principle of Turbojet, Turboprop, Ramjet Rockets, Rocket jets. Rocket fuels
Chapter-6.0 Power Generation System 5
6.1 Layout-of Thermal, Gas turbine power plant, Nuclear power plant.
6.2 Elements of Nuclear power stations, Nuclear reactor, types of nuclear
reactor such as PWR,BWR, CANDU, BLEEDING type reactor.
Reference Books
S.No. Name of book Author Publisher
1 Thermal Engineering Domkundwar S.Chand
2. Thermal Engineering Ballaney Dhanpatrai
3. Engg. Thermodynamics Nag P.K. Tata McGraw Hill
4. Thermodynamics Wark Tata Macgraw Hill
AUTOMOBILE ENGINE – I
L T P Curri Ref No: AE403

3 0 2

Tutorial: 0 P.A: 25
Credit: 4 P.A: 25
RATIONALE
As an automobile engineer/ supervisor, he/she should have the knowledge of the
various systems of the engine and the necessary skills to assemble and disassemble the
various units/ assemblies/ sub- assemblies of the automobile engine. Besides, a supervisor
should be able to diagnose the faults and take corrective actions. This subject deals in such
areas of automotive engines. Automobile Engine I take care of engine fundamentals, fuel
system and exhaust system.

THEORY
Chapter 1.0 Auto Engines 4

1.1 Indian Automobiles, Types of Automobiles, Layout, Components and
functions of the Automobile.
1.2 Classifications of Automobile Engines Use of Engines
1.3 Merits and Demerits of vertical and Horizontal Engines
1.4 Basic concepts of engine- TDC, BDC, Bore, Stroke, Mean effective pressure
(MEP), IP, BHP, Engine torque, weight to power ratio, fuel efficiency
(Kms./litre) and specific power output viz. BHP/litre.
1.5 Reasons for Using Single-cylinder Two stroke Air Cooled Petrol Engine on
Two Wheelers.
1.6 Reasons for Using Multi-Cylinder Diesel Engine For Commercial Vehicles
1.7 Merits and Demerits of Two Stroke and Four Stroke Cycle Engines
1.8 Advantages of a Multi-cylinder Engine for the same power
Chapter 2.0 Automotive Fuels 4
2.1 Types of fuels & their origin.
2.2 General properties of automotive fuel & their constituents.
2.3 Octane number, Octane rating of Automotive fuels.
2.4 Unleaded petrol-necessity & identification.
2.5 Necessity of alternate energy sources – Properties & suitability of Alcohol,
Benzole & other vegetable oils.
2.6 Additives in fuels & their roles.
2.7 Alternative Automobile fuels.
Chapter 3.0 Fuel System For Petrol Engine 7
3.1 Introduction
3.2 Fuel System for Petrol Engine
3.3 Gravity Feed System
3.4 Fuel Pumps
3.5 Properties of Air Fuel Mixture
3.6 Simple Carburettor
3.7 Throttle Valve
3.8 Mixture Control Devices
3.9 Types of Inlet Manifolds
3.10 Air Cleaner
Chapter 4.0 Combustion Process in Diesel Engines 7
4.1 Introduction
4.2 Properties of Diesel Fuel
4.3 Combustion Process in C.I.Engines
4.4 Diesel Knock
4.5 Types of C.I.Combustion Chambers
Open Combustion Chamber
Pre Combustion Chamber
Turbulence Combustion Chamber
Air Cell Combustion Chamber
Energy Cell Combustion Chamber
Chapter-5.0 Fuel Injection Equipment for Diesel Engine 7
5.1 Introduction
5.2 Fuel Injection System
5.3 Fuel Injection Pump for Diesel Engine
5.4 Diesel Injector
5.5 Governor
Chapter 6.0 Supercharging of I.C. Engine 2
6.1 Introduction -need and function.
6.2 Purpose of supercharging. Effect of supercharging . Supercharging and
Thermal Efficiency
Supercharging of a Petrol Engine and Diesel Engine. Merits of Superchargers
Effects of Supercharging on Mechanical Efficiency
Effect of Supercharging on Fuel Consumption
6.3 Supercharging of a Two Stroke Engine
6.4 Types of Superchargers
Chapter-7.0 Petrol Fuel Injection System 7
7.1 Petrol Fuel Injection System
7.2 Classification of Petrol fuel Injection System
7.3 Advantage of Port Fuel Injection or Multipoint Fuel Injection System
7.4 Advantages and Disadvantages of Fuel Injection System
Chapter 8.0 Automobile Emission and its control 7
8.1 Emission Norms - Indian and Euro norms.
Complete and Incomplete Combustion, constituents of Exhaust Gases
Pollutant Formation, Effect of Air Fuel Ratio on Exhaust Emission
Effect of Driving Mode on Exhaust Emission
8.2 Sources of Pollutants in an Automobile
8.3 Control Approaches for Automobile Emission
List of Experiments/ Demonstrations (30Hrs)
1. Dismantle & assembly of simple carburettor.
2. Dismantle various fuel pumps like – mechanical and electrical, identify and check the
components
3. Dismantle diesel fuel injection pumps and injectors, identify the components, sketch
and reassemble
4. Remove the cylinder head, observe the combustion chamber, location of valves, fuel
injector, decarbonise combustion chamber, clean and refit
5. Performance of fuel filter change activity of a given vehicle.
6. Calibration of diesel fuel pumps and nozzles.
Reference Books /Journals/ Manuals Codes Of Practices/ Standards.
A) Books
Sr. Title Edition Author/ Publisher
No.
1 Automotive Engineering Vol I 7th Kirpalsingh/ Standard publishers
and distributors, New Delhi.
2. Automotive Mechanics 10th Crouse & Anglin/ McGraw Hills
International Pub.
3. Automobile Engineering 2005 K.K. Jain & R. B. Asthana, TMH.
4. Auto Mechanics- Understanding 1987 Don Knowles/ Reston Publishers,
new technology New Jersey.
5. Internal Combustion Engine 7th Mathur & Sharma/ Dhanpat Rai &
Sons, New Delhi
7. Diesel Fuel Injection 1st Bosch/ SAE (distributor)
8. Motor Automotive Technology 3rd Anthony E. Schwaller/ Delmar
Publishers, USA
AUTOMOBILE DRAWING
L T P Curri. Ref. No: AE 404

1 0 4
Total Contact Hrs.: 75 Total Marks: 50 Theory:
Practical: 60 P.A.: 0
Pre requisite: G201,G202 Practical:
Credit: 3 End Term Exam: 25
P.A: 25
RATIONALE:
The importance of drawings in the communication of technical information is

demonstrated by their use in numerous manuals and leaflets issued by car and component
manufacturers. The automobile engineering students should use this medium to a greater
extent in their own work. This subject is very useful to the students because through this
students develop ability to interpret engineering drawings and produce intelligible free hand
sketches.

THEORY/PRACTICAL
UNIT TOPIC/SUB-TOPIC LECTURES HRS
1.0 ASSEMBLY AND DETAILED DRAWINGS OF ENGINE 15

COMPONENTS (ANY TWO)
1.1 Piston
1.2 Connecting rod
1.3 Crank shafts
1.4 Valves and valve gear.
2.0 ASSEMBLY AND DETAILED DRAWINGS OF TRANSMISSION 15

LINE (ANY TWO)
2.1 Transmission gear box
2.2 Universal joints
2.3 Clutches
2.4 Propeller shaft
2.5 Rear axle
• Draw the principal and sectional views of major components of
transmission line.
3.0 ASSEMBLY AND DETAILED STEERING AND 9

SUSPENSION (ANY ONE)
3.1 Steering arm
3.2 Track rod end
3.3 Front suspension , Springs
4.0 ASSEMBLY AND DETAILED DRAWING OF MECHANICAL 9
AND HYDRAULIC BRAKING (ANY TWO)
4.1 Brake linings

4.2 Wheel units
4.3 Master Cylinder
4.4 Wheel Cylinders
4.5 Disc Brake
5.0 PULLEY 9
5.1 Assembly of Fast and Loose pulley.
5.2 Cone Pulley : (a) Front view-full in section

(b) Side view-half in section from the left
• Draw the principal views of pulley (with local section if

necessary).
6.0 COMPUTER AIDED DRAFTING 18
Use of AutoCAD or any other drafting package to make simple

engineering drawings. The use of commands will enable the
student to do the following activities.
i) Making of simple drawing

ii) Editing of existing drawing
iii) Dimensioning, drawing section lines and hatched sections.
iv) Writing text on drawings
v) Display of drawings
vi) Making different settings of drawings related to scale,
units, co-ordinate system.
SUGGESTED LEARNING RESOURCES/REFERENCE BOOKS & STANDARDS:
1. Thomas E. French, Charles J. Vireck, Robert J. Foster:

Engineering Drawing and Graphic Technology – Mc Graw Hill Inc.
2. Gerard G. S. Volland : Modern Engineering Graphic & Design

- CBS Publishers & Distributors.
3. M. Bhattacharyya and S. Pal : Fundamentals of Engineering Drawing

- CBS Publishers & Distributors, Delhi.
4. Subrata Pal and Madhusudan Bhattacharyya :

Mechanical Engineering Drawing – Arnold Associates, Calcutta.
5. K. L. Narayana, P. Kannaiah, K. Venkata Reddy : Production Drawing

- New Age International (P) Ltd., Publishers, New Delhi – 110 002.
6. R. B. Gupta : A Text Book of Engineering Drawing

– Satya Prakashan, New Delhi – 110 005.
7. R. B. Gupta : A Text Book of Machine Drawing

– Satya Prakashan, New Delhi – 110 005.
8. N. D. Bhatt and V. M. Panchal :

Engineering Drawing – Charotar Publishing House, Anand, Gujrat.
9. K. Venugopal : Engineering Drawing and Graphics + Auto CAD – New Age

International Publishers
10. K. L. Narayana, P. Kannaiah and K. Venkata Reddy: Machine Drawing

- New Age International Publishers
11. V. Lakshminarayan, M. L. Mathur and R. S. Vaishwanar :

Machine Drawing – Jain Brothers.
12. N. D. Bhatt: Machine Drawing – Charotar Book Stall
13. R. K. Dhawan: A Text Book of Machine Drawing - S. Chand & Company Ltd.
14. IS: 4897 – 1986 Bureau of Indian Standards.
15. IS: 919 (Part I & II): 1993 Bureau of Indian Standards.
16. IS : 1364 – 1967 Bureau of Indian Standards
17. IS : 3640 - 167 Bureau of Indian Standards
31. IS: 919 (Part I and II) Bureau of Indian Standards
32. IS: 813 – 1961 Bureau of Indian Standards.

MANUFACTURING TECHNOLOGY – I

3 0 0

Tutorial: 0 P.A: 25
End Term Exam: 0
Credit: 3 P.A: 0
RATIONALE
Automobile vehicles are assembled with large number of parts, which are made from
different metallic and non-metallic materials. These parts are produced using a variety of
manufacturing processes to in build the requisite strength, surface finish, size and shape. As
an automobile technician/ engineer, one should have the knowledge of these manufacturing
processes, which will be very helpful for discharging his duties in manufacturing or
maintenance area of auto-vehicles.

THEORY
Chapter-1.0 Automobile Manufacturing Industry 5

1.1 Role of Automobile Manufacturing Industry in economical development
of the country.
1.2 Different section of automobile industry, their functions and role in the
development of industry.
1.3 Roles and functions of the technicians in different section of automobile
Industry like production, maintenance, quality control, store and inventory
control section etc.
Chapter-2.0 Pattern Making and Moulding 10
2.1 Pattern, pattern planning, pattern material, types of pattern, finishing and
pattern (including colour codes).
2.2 Allowances of pattern, stop off, placement of pattern in mould.
2.3 Types of mouldings sand and their properties, testing of sand.
2.4 Moulding tools and moulding machines.
2.5 Cores – functions, classifications, core making, core hardening, finishing of
core.
Moulding processes (like bench, floor, pit, stack, green sand, dry sand).
Chapter-3.0 Casting 10
3.1 Types of casting process – Die casting, centrifugal casting, vacuum casting
processes.
3.2 Pouring and feeding of casting.
3.3 Gating system.
3.4 Chills in casting.
3.5 Cleaning, finishing and heat treating of casting.
3.6 Defects in casting (causes and remedies).
3.7 Inspection and testing of casting.
Chapter –4.0 Hot and Cold Working Process 10
4.1 Classification of hot and cold working process.
4.2 Forging (different methods, applications, advantages, limitations).
4.3 Forging (types of machines and their constructional features, forging.
sequences for connecting rod, crank shaft etc.).
4.4 Extrusion – type of extrusion machines, classification of extrusion process).
4.5 Other processes – Wire drawing, rolling, sheet metal blanking, forming.
Chapter 5.0 Heat Treatment 10
Process, Output Quality & Relevant Examples in Automobile in the area of-
5.1 Stress relieving.
5.2 Carburising.
5.3 Case Hardening & Tempering.
5.4 Annealing & Normalizing.
5.5 Surface Treatments.
5.6 Shot blasting.
Reference Books and Standards
Sr. Title Author Publisher

No.
1 Manufacturing Technology R.L. Timings Pearson
Vol I & II
2. Workshop Technology W.A.J. CBS Publisher
Vol I & II Chapman
AUTOMOBILE WORKSHOP – I
L T P Curri. Ref. No. : AE 407

1 0 6
Total Contact hrs. : 105 Total Marks: 50 Theory : 0
Theory : 15 End Term Exam : 0
Practical:90 P.A. : 0
Pre requisite: G203,G204 Practical :
Credit : 4 End Term Exam. :25
P.A. : 25
RATIONALE:
Today millions of automobiles, trucks and buses operate on the streets and highways.
There are huge number of off-the-road vehicles such as tractors, power mowers, motor cycles.
Most automotive troubles can be avoided by periodic inspection and adjustment of different
parts of a vehicle . Even with reasonable periodic care however, some trouble must be
expected. Automotive maintenance and trouble shooting has a threefold purpose : to
demonstrate how to forestall most troubles, to show how to locate quickly and accurately the
source of trouble which has already developed and to describe how to restore the vehicle to
satisfactory operation once it is known what went wrong with it. This practical subject is
essential for diploma student because it provides the scope for hands-on-experience in
maintenance and trouble shooting of automobiles.

THEORY/PRACTICAL
1.0 ENGINES SERVICING (PETROL ENGINE)
Detailed discussion on Petrol Engine Parts (Theory) 2
1.1 Dismantling of a multi-cylinder petrol engine. 15
1.2 Cleaning the parts.
1.3 Inspection of parts for their condition.
1.4 Checking the cylinder bores for ovality, piston diameter.
1.5 Removal of piston rings.
1.6 Cleaning of piston ring groove.
1.7 Fitting piston in the cylinder.
1.8 Servicing and cleaning of air cleaner.
1.9 Reassembling the engine.
2.0 ENGINE SERVICING (DIESEL ENGINE)
Detailed discussion on Diesel Engine Parts (Theory) 1
2.1 Dismantling a multi cylinder diesel engine 15
2.2 Cleaning the parts
2.3 Inspection of parts for their condition
2.4 Checking the cylinder bores for ovality
2.5 Checking of valves for regrinding.
3.0 DECARBONIZING OF ENGINES
Detailed discussion on decarbonisation of engine 1
3.1 Removing carbon deposits from engine combustion 6
chamber, piston crown, valve parts
4.0 INSPECTION OF CRANKSHAFT
Discussion on crankshaft 2
4.1 Replacement of bearing and setting of journal bearings, 8
crank-pin bearings and crank shaft bearings, measuring
bearing clearances by gauges.
5.0 VALVE SERVICING
Theory of valve servicing 2
5.1 Replacement of valves, valve seat facing(new valve), valve 8
seat re-facing (old valve), replacement of valve guide
5.2 Checking and replacement of defective valve springs
5.3 Facing of tapet and rocker arm
5.4 Adjusting valve tapets
5.5 Valve clearance adjustment
5.6 Valve timing adjustment.
6.0 SERVICING OF COOLING SYSTEM 6
6.1 Servicing of water pump
6.2 Adjustment of fan belt tension
6.3 Radiator repairing and servicing.
7.0 SERVICING OF LUBRICATION SYSTEM 6
7.1 Servicing of oil-pump filter
7.2 Cleaning of oil gallery and changing of engine oil and oil
filter.
8.0 SERVICING OF FUEL SUPPLY SYSTEMS 3
8.1 Servicing of fuel supply system including cleaning of petrol
/diesel tank
8.2 Servicing of petrol/diesel fuel pump and testing of fuel
pump pressure and vacuum.
9.7 Tuning-up the engine by tuning equipment.
9.0 SERVICING OF FUEL INJECTION SYSTEM 2
Theory of servicing of fuel injection system
9.1 Study of fuel injection pump on a live diesel engine (single 8
cylinder and multi-cylinder) .
9.2 Bleeding of fuel injection system of the engine along with
advance and retard (ignition) .
9.3 Calibration and phasing of fuel injection pump (using
calibration and phasing machine).
9.4 Dismantling an injector of an engine.
9.5 Cleaning and inspection of various parts.
9.6 Replacement of defective parts.
9.7 Refitting and testing of injector by a nozzle tester attached
with a compressor.
10.0 SERVICING OF IGNITION SYSTEM
Theory of servicing ignition system 1

4
10.1 Engine tuning including spark plug cleaning and gap
adjustment (using spark plug cleaner and tester along with
air compressor)
10.2 Idling speed and high speed adjustment
10.3 Testing of ignition coil and condenser by coil condenser
tester
10.4 Testing of spark plug on running engine.
11.0 SERVICING OF DISTRIBUTOR 2
11.1 Testing of rotor and spark advance mechanism
11.2 Contact breaker point cleaning, setting and gap adjustment
(cleaning agent carbon tetrachloride and lacquer thinner)
11.3 Visual inspection of wires of faulty insulation or poor
connection
11.4 Setting ignition timing.
12.0 SERVICING OF STORAGE BATTERY 2
12.1 Inspection of battery using hydrometers and cell testers
12.2 Charging of battery
12.3 Prevention of leakage in batteries
13.0 SERVICING OF CHARGING SYSTEM 2
13.1 Servicing of generator and cleaning of commutator and
tuning
13.2 Rewinding field and armature, replacing brushes, brush
holders and springs
13.3 Adjustment of regulator and cutout and checking of
ammeter connections.
14.0 SERVICING OF STARTING SYSTEM 3
14.1 Servicing starter motor and replacement of brushes
14.2 Repair of Bendix or any other drive.
15.0 EMISSION CONTROL

2
Detailed discussion on emission control
15.1 Pollution testing with the aid of exhaust gas analyzer 4
(petrol/diesel).
NOTE: At least 10 no. of servicing should be conducted per semester where a batch of five
students will work for each servicing.
Suggested Learning Resources:
Sl. Title Author Publisher

No.
1. Automobile Engineering Dr. Kirpal Singh Standard Publishers Distributers
Vol. I and II
2. Automotive Mechanics William H. Crouse and Tata McGraw Hill Publishing
Donald L. Anglin Company Ltd., New Delhi
3. Mechanic Motor Vehicle Central Instructional Media New Age International (P) Limited
1st year Trade Practical Institute Publishers
4. Automotive : Maintenance Ernest Verk and Edward D. D.B. Taraporevala Sons & Co. Private
and Trouble Shooting Spicer Ltd., Bombay - 1
5. Automotive Engines : Ernest Verk and Walter D. B. Taraporevala Sons & Co. Private
Maintenance and Repair Billiet Ltd., Bombay - 1
6. Automotive Mechanics : Joseph Heitner CBS Publishers & Distributors

Principles & practices
7. Automotive Mechanics, S. Srinivasan Tata McGraw Hill Publishing
Company Limited, New Delhi.
8. Automobile Engineering Dr. Amitosh De Galgotia Publication Ltd, New

Delhi
PROFESSINAL PRACTICES – II
L T P
0 0 2 Curri. Ref. No: AE513
Total Contact hrs.: 30 Total marks: 25 Practical:

Theory: 0 P.A : 25
Practical: 30
Credit: 1
RATIONALE:
To develop general confidence, ability to communicate and attitude, in addition to basic
technological concepts through Industrial visits, expert lectures, seminars on technical topics
and group discussion.
AIM
Student will be able to:
• Acquire information from different sources.
• Prepare notes for given topic.
• Present given topic in a seminar.
• Interact with peers to share thoughts.
• Prepare a report on industrial visit, expert lecture
Contents
Activities
Industrial Visits
Structured industrial visits be arranged and report of the same should be submitted by
the individual student, to form a part of the term work.
TWO industrial visits may be arranged in the following areas / industries:
i. Manufacturing organizations for observing various manufacturing

processes including heat treatment
ii. Material testing laboratories in industries or reputed organizations
iii. Auto workshop / Garage
iv. Plastic material processing unit
v. ST workshop / City transport workshop
Lectures by Professional / Industrial Expert be organized from ANY THREE of the
following areas:
i. Use of a plastics in automobiles.

ii. Nonferrous Metals and alloys for engineering applications
iii. Surface Treatment Processes like electroplating, powder coating etc.
iv. Selection of electric motors.
v. Computer aided drafting.
vi. Industrial hygiene.
vii. Composite Materials.
viii. Heat treatment processes.
ix. Ceramics
x. Safety Engineering and Waste elimination
Individual Assignments:
Any two from the list suggested
a) Process sequence of any two machine components.
b) Write material specifications for any two composite jobs.
c) Collection of samples of different plastic material or cutting tools with properties,
specifications and applications.
d) Preparing models using development of surfaces.
e) Assignments on bending moment, sheer forces, deflection of beams and torsion
chapters of strength of material.
f) Select different materials with specifications for at least 10 different machine
components and list the important material properties desirable.
g) Select 5 different carbon steels and alloy steels used in mechanical engineering
applications and specify heat treatment processes employed for improving the
properties. Also give brief description of the heat treatment processes.
h) List the various properties and applications of following materials - a. Ceramics b.
fiber reinforcement plastics c. thermo plastic plastics d. thermo setting plastics e.
rubbers.
OR
Conduct ANY ONE of the following activities through active participation of students and
write report
i. Rally for energy conservation / tree plantation.
ii. Survey for local social problems such as mal nutrition, unemployment,
cleanliness, illiteracy etc.
iii. Conduct aptitude , general knowledge test , IQ test
iv. Arrange any one training in the following areas :
a) Yoga. B) Use of firefighting equipment and First aid
Maintenance of Domestic appliances.
Modular courses (Optional):

A course module should be designed in the following areas for max. 12 hrs. Batch size - min.
15 students.
Course may be organized internally or with the help of external organizations.
a) Forging Technology.
b) CAD-CAM related software.
c) Welding techniques.
d) Personality development.
e) Entrepreneurship development.
3-D Design using software
Computer screen, coordinate system and planes, definition of HP,VP, reference planes How to
create them in 2nd/3rd environment. Selection of drawing site & scale. Commands of creation
of Line, coordinate points, Axis, Poly lines, square, rectangle, polygon, sp line, circles, ellipse,
text, move, copy, offset, Mirror, Rotate, Trison, Extend, Break, Chamfer, Fillet,Curves,
Constraints fit tangency, perpendicularity, dimensioning Line convention, material
conventions and lettering.
The Student should draw - different orthographic Views (including sections), Auxiliary views
according to first/ Third angle method of projection. (Minimum two sheets, each containing
two problems) after learning the contents as above.
FUNDAMENTALS OF ELECTRICAL AND ELECTRONICS ENGINEERING
L T P
3 0 2 Total Marks: 150 Curri. Ref. No. G207
Total Contact hrs : Theory:

Tutorial :0 PA: 25
Credit: 4 End Term Exam: 25
PA: 25
RATIONALE:
The application of Electrical and Electronic circuits is widespread in all sphere of

Engineering. Even knowledge of this subject is essential in Mechanical or Civil Engineering
related disciplines. This subject covers the basic electrical principles both in d.c. and a.c.
circuits, fundamental principles of Magnetic circuits, basic knowledge of semiconductor
physics, working principles of diode, transistors, field effect transistors, feedback amplifiers.
THEORY:
UNIT TOPIC/SUB-TOPIC Lecture Hrs.
1.0 D. C. CIRCUITS 4
1.1 Define e.m.f. and p.d., electric current, resistance, resistivity and
conductivity.
1.2 State Ohm’s Law and calculate resistance.
1.3 Define electrical power and energy,
1.4 Explain heating effect of electric current, relation between electrical,
mechanical and heat units.
1.5 Describe effect of temperature on resistance and resistivity.
1.6 Explain series parallel combination of resistances and division of current
through them.
1.7 State and explain Kirchhoff’s laws (KCL & KVL) and its application to
series, parallel & combination circuits.
2.0 A.C. CIRCUITS 8
2.1 Define cycle, time period, frequency, amplitude of A. C. Signal (voltage).

2.2 Explain generation of A.C. signal (voltage).
2.3 Define phase, phase difference, R.M.S, average value, form factor and ripple
factor with mathematical equation.
2.4 Explain vector representation of A. C. Signal (voltage)
2.5 Explain A. C. circuits with pure resistance, pure inductance, pure capacitance,
voltage-current relationship and phasor diagram.
2.6 Explain simple series and parallel RL, RC, RLC circuits and solutions using
analytical method.
2.7 Explain series and parallel resonating RLC circuits.
2.8 Define active power, reactive power, apparent power and power factor using
power triangle.
3.0 ELECTRO-MAGNETISM & MAGNETIC CIRCUITS 10
3.1 Describe Magnetic field in a current carrying conductor.

3.2 State Flaming’s left hand rule.
3.3 Describe Force on a current carrying conductor in a magnetic field.
3.4 Derive Force between two current carrying conductors.
3.5 State BIOT SAVART’S Law.
3.6 Define Electromagnetic induction.
3.7 State Lenz’s Law and Flemings Right hand Rule.
3.8 Define Self inductance, Mutual inductance & Co-efficient of coupling.
3.9 State Dot Convention in Mutual inductance
3.10 Derive Energy store in inductor.
3.11 Define Magnetomotive force, Magnetic field intensity, Reluctance, Permeance,
Permeability,
3.12 State B-H Characteristics of Magnetic materials.
3.13 Describe Magnetic circuit and its comparisons with Electric circuit.
3.14 Describe Series and parallel Magnetic circuit
4.0 SEMICONDUCTOR 5
4.1 Explain structure of solid.

4.2 Classify solids.
4.3 Explain energy band theory of solids.
4.4 Explain energy level diagram of conductors, semiconductor and insulators.
4.5 Define drift velocity, current density, conductivity, mobility and energy gap.
4.6 Define intrinsic and extrinsic semiconductor.
4.7 Define acceptor and donor type impurities.
4.8 Explain conduction in intrinsic and extrinsic semiconductor.
4.9 Explain properties of semiconductor materials.
5.0 DIODE AND CIRCUITS. 5
5.1 Discuss construction and working principle of p-n junction diode.

5.2 Biasing of p-n junction diode.
5.3 Define depletion layer, barrier voltage, reverse saturation current, junction
capacitance of p-n junction diode.
5.4 Effect of voltage on depletion capacitance and diffusion capacitance.
5.5 Explain the current voltage characteristic of p-n junction diode.
5.6 Effect of temperature on I-V characteristic of p-n junction diode.
5.7 Define and classify the rectifiers and explain working of different types of
rectifiers.
5.8 Derive efficiency of half-wave rectifier and full-wave rectifiers.
5.9 Define ripple factor.
5.10 Derive expression for ripple factor for half-wave & full-wave rectifier.
5.11 Describe construction, working and I-V characteristics of Zener diode.
6.0 TRANSISTOR AND CIRCUITS 4
6.1 Discuss construction and working principle of p-n-p and n-p-n transistor.
6.2 Explain different types of transistor configurations (CB, CE and CC).
6.3 Explain input & output characteristics of transistors in different configurations.
6.4 Define  and  and derive relation between  and  of transistors.
6.5 Explain Transistor as a switch.
6.6 Explain Transistor as an amplifier.
6.7 Explain the different transistor biasing circuits.
6.8 Draw the load line and determine the Q- point.
7.0 FIELD EFFECT TRANSISTOR 4
7.1 State concept of FET.

7.2 Differentiate between JFET & BJT.
7.3 Classify FET.
7.4 Explain construction, working principle & characteristics of JFET.
7.5 Explain JFET as an amplifier.
7.6 Define parameters of JFET.
7.7 Establish relation among JFET parameters.
7.8 Explain JFET biasing method and connection.
7.9 Explain construction &working principle of MOSFET.
8.0 FEED BACK AMPLIFIER & OSCILLATOR. 3
8.1 Define feedback amplifier.

8.2 Explain principle of negative feed back with the help of block diagram.
8.3 Define gain of an amplifier with feedback.
8.4 Explain principle of working, characteristics & use of emitter follower.
8.5 State and explain fundamental principle of working of oscillators.
8.6 Explain Barkhausen criteria.
8.7 Differentiate between amplifier and oscillators.
8.8 Explain construction, working principle of Hartley and Collpits oscillators.
Class Test 2
PRACTICAL:
Suggested list of experiments:
1. Verify Ohm’s Law in DC Circuit.

2. Verify Kirchhoff’s voltage and current law in a D.C. circuit.
3. Verify equivalent resistance in a series / parallel D.C. circuit
4. Determine resonant frequency & Q-factor in a series and parallel RLC circuit.
5. Determine mutual inductance in a coupled circuit.
6. Determine self inductance and power factor of choke coil.
7. Develop the charging and discharging curve of voltage across the capacitor connected
in series with a resistance.
8. Study Diode Characteristics.
9. Study Transistor Characteristics.
10. Construct half wave, full wave bridge rectifier circuits and study the output
waveforms and the input and output voltage levels (peak and RMS).
11. Study Zener diode characteristics
12. Construct single stage transistor amplifier and measure Z in, Zout and gain. Plot its
frequency response curve and find its band with.
13. Construct emitter follower and plot its frequency response curve and find its
bandwidth.
14. Study of FET.
15. Study of oscillators.
SUGGESTED LEARNING RESOURCES
Reference Books:
1. Electrical Technology by B.L. Thareja and A.K. Thareja

2. Electrical Technology by J.B. Gupta.
3. Basic Electrical Engineering by A. Chakrabarti.
4. Principle of Electronics by V.K.Meheta.
5. Electronics Fundamentals and Applications by D. Chottopadhyay and Rakshit.
6. Electronics Devices by G.K.Mithal.
7. Electronics Devices & Circuit theory by Robert Boyelstad.
8. Basic Electronics by S. K. Mandal.
TERM-IV
THEORY OF MACHINES
3 1 0

End Term Exam: 0
Credit: 4 P.A: 0
RATIONALE
In automobiles, the chemical energy of the fuel is converted into mechanical energy in
the engine from the sliding motion of the piston to the rotary motion of crankshaft. From
crankshaft to the wheels the motion is transmitted through a series of mechanisms. Besides
this power transmission, the automobile is operated with the help of several mechanisms, like
steering, brake, clutch and Accelerator mechanisms. These mechanisms are prepared with the
help of linkages, gears, belt drives, etc. As a technician, one should have the necessary
knowledge and skills about these mechanisms for manufacturing, operation and mechanisms
of automobiles. This subject deals with different kinds of mechanisms and their applications.
THEORY
Chapter 1.0 Fundamentals 5
1.1 Definitions of statics, kinetics, kinematics & dynamics.
1.2 Kinematics links & their types.
1.3 Kinematics pairs & their types.
1.4 Kinematics chains & their types.
1.5 Constrained motions & their types.
1.6 Mechanisms, Inversions, Machines, Structures.
Chapter 2.0 Types of Mechanisms 8
2.1 Laws of inversions
2.2 Single slider crank chain & its inversions like hand pump mechanism,
Oscillating.
2.3 cylinder engine mechanism, Quick return mechanism, Rotary I.C. engine
mechanism.
2.4 Double slider crank chain mechanism & its inversions like Scotch yoke
mechanism.
2.5 Oldham’s coupling, Elliptical trammel.
2.6 Four bar chain mechanism & its inversions like coupling of locomotives,
Watt’s linkage.
2.7 indicator mechanism, pantograph.
Chapter 3.0 Common Mechanisms 7
3.1 Bicycle rear wheel sprocket mechanism
3.2 Mechanism of two stroke I.C. Engine
3.3 Reciprocating air compressor mechanism
3.4 Crane mechanism (winch) with worm &worm gear box, spur gear box, with
brakes.
3.5 Steering mechanism of automobiles
3.6 Shaper quick return mechanism
Chapter 4.0 Velocity & Acceleration in Mechanisms 8
4.1 Concept of the velocity diagram of the mechanisms by relative velocity
method.
4.2 Concept of forces acting on mechanisms & mechanical advantage.
4.3 Concept of centripetal & tangential Acceleration.
4.4 Acceleration diagrams of four bar & slider crank mechanisms.
4.5 Analytical method for Velocity & Acceleration.
4.6 Klein’s & modified construction for Velocity & Acceleration
Chapter 5.0 Cams & Followers 8

5.1 Concept & definitions of cams & followers.
5.2 Types & classifications of cams &followers
5.3 Different follower motions, their displacements like uniform velocity, SHM.
5.4 Uniform acceleration & retardation.

5.5 Drawing of profiles of plate cams by graphical method.
Chapter 6.0 Power Transmission Devices 8

6.1 Belts & belt drives, types of belts, belt material,
velocity ratio of belt drive
6.2 Slip & creep.
6.3 Determination of tension ratio in belt drives,
lengths of belts, Power
transmission.
6.4 Initial tension, centrifugal tension, condition for maximum power
transmission with simple numerical on above topic.
6.5 Rope drives- Their types , advantages, limitations, applications.
6.6 Chain drives- Elements &composition of chain drives, their comparison with
other drives, characteristics of chain drive.
6.7 Gears & Gear trains- Concept of friction wheel applications, Basic gear
terminology of gear, types of gears & its applications, laws of gearing, gear
trains & their types.
Chapter 7.0 Brakes & Dynamometers 8
7.1 Functions of brakes, types of brakes, block brakes, band brake,
combined
block & band brakes, Derivation of braking torque & braking force in each
case.
7.2 Internal expanding brake, hydraulically operated, pneumatically

operated, vacuum brakes.
7.3 Concepts, principles & working of dynamometers such as

Poney brakes & Rope brake- dynamometers, Eddy current dynamometers,
transmission types such as belt & torsion- dynamometers, hydraulic dynamometer.
Chapter 8.0 Friction & Clutches

8
8.1 Types of friction, laws of friction, uses of friction.
8.2 Types of bearings, simple Pivot & collar bearing, conical pivot
bearing
8.3 Derivations for torque & power by uniform pressure & wear theory with
simple numerical.
8.4 Single & multiple plate clutches, derivations for torque & power transmitted
uniform pressure & wear theory with simple numericals, practical applications
of single & multiple plate clutches in Automobiles & machines.
8.5 Centrifugal & Diaphragm clutches, comparisons.
a) References Books/Journals/Manuals/Codes of Practices etc.
Sl. No. Title Edition Author Publisher

1. Theory Of Machines Latest P.L.Ballaney Khanna Publishers
2. Theory Of Machines Latest J.E. Shigley Mcgraw Hill
3. Theory Of Machines Latest Timoshenko Mcgraw Hill
4. Theory Of Machines Latest Bevan T. C.B.S. Publishers
5. Theory Of Machines Latest Khurmi-Gupta Eurasia Home
6. Theory Of Machines Latest Ghosh-Malik Affiliated East West
Press.
7. Theory Of Machines Latest R.S. Khurmi S.Chand

(b) Others
• Models, Transparencies for demonstration of working of various mechanisms.

• Use of Motion packages such as -Working Model for constructing practical
mechanisms using kinematics pairs & constraints.
• Video programmes.
• Computer based programmes.
FLUID MECHANICS AND HYDRAULIC MACHINES

3 0 2

Tutorial: 0 P.A: 25
End Term Exam: 25
Credit: 4 P.A: 25
RATIONALE
As supervisor/ engineer, one comes across with several uses of fluids in automobiles.
Such as, pressurized lubrication of engines & transmission, operation of brakes, cooling of
engine, washing of vehicles with pressurized water, etc. Besides these applications, hydraulic
energy is being used for doing useful work with the use of pumps, motors and cylinders. Thus,
there are large numbers of applications of hydraulic fluids in automobiles. As supervisor/
engineer, one should have the necessary knowledge about the properties and behaviour of
fluids, as well as various kinds of equipment based on fluids, which will be helpful in
operation and maintenance of fluid system.
The curriculum is designed and developed to cater the above-mentioned needs to
arrive at the course contents.

THEORY
Chapter1.0 Properties of Fluid. 3

1.1 Properties of fluids: Mass density, Wt. density (sp. Wt.), Sp. Volume, Sp.
Gravity, Viscosity – kinematics, dynamic.
1.2 Newton’s law of viscosity. Surface tension, capillarity.
Chapter 2.0 Measurement of Pressure 4
2.1 Absolute, Gauge, Atmospheric, Vacuum pressures. Pascal’s law.
2.2 Manometers- simple U tube, differential, single column. Gauges.
Chapter 3.0 Hydrostatics 5

Total pressure, Center of pressure, Plane, regular surfaces immersed in
liquid
3.1 Horizontal.
3.2 Vertical, and
3.3 Inclined.
Chapter 4.0 Buoyancy and Floatation 4
4.1 Center of Buoyancy, Meta-center, Meta-centric Height,
4.2 Conditions of Equilibrium of floating and submerged bodies.
Chapter 5.0 Kinematics of Flow 4

5.1 Types of fluid flows and their mathematical forms.
5.2 Rate of Flow, discharge, units of discharge. Continuity equation.
Chapter 6.0 Dynamics of Fluid Flow 5
6.1 Bernoulli’s equation for ideal and real fluids.
6.2 Application of the equation in Pipes.
6.3 Flow measurement with the help of Venturimeter, orifice meter, Pitot tube,
Nozzle, notches (triangular, rectangular), and simple orifice.
Chapter 7.0 Flow Through Pipes 5
7.1 Minor losses at exit and entry, Accessories, enlargement, reduction, bend,
elbow, couplings etc.
7.2 Major losses, Darcy’s coefficient of friction, Chezy’s constant, hydraulic
gradient line, Total energy line.
7.3 Pipes in series, Equivalent pipe, parallel pipes, and branched pipes.
7.4 Power transmission through pipes, maximum power transmission condition,
and maximum efficiency of transmission.
7.5 Power transmission through nozzle, maximum power condition, and diameter
for maximum power transmission.
7.6 Water hammer in pipes, basic phenomenon and precautions.
Chapter-8.0 Turbines 7
8.1 Definition of Turbines, working principle of turbines
8.2 Classification of turbines
Chapter-9.0 Pumps 8
9.1 Centrifugal pumps:
Construction, working & classification of centrifugal pumps,
types of impellers, casings, stages, couplings , mounting, in parallel
arrangement, Priming, cavitation, operating characteristics of pumps.
9.2 Reciprocating Pumps:
Construction, working, installation. Classification of pumps, Single acting,
double acting. Slip, Negative slip, Max speed of reciprocating pump. Use of
air vessels, cavitation, and indicator diagrams. Operating characteristics of
pumps.
List of Lab. Experiments/Demonstrations (30Hrs)

1 To find out mass, density of liquid.
2 To find out weight, density of liquid.
3 To find out specific Gravity of liquid.
4 Identify and use of different manometers in the laboratory.
5 Identify and draw a neat-labelled diagram of different types of gauges used in
hydraulic machinery lab.
6 To verify the continuity equation by using branched pipes/ different set of pipes.(use
velocity measuring instruments).
7 To measure the flow by using notch.
8 To measure the flow by using venturimeter, nozzle, orifice and pitot tube.
9 To determine loss of head per unit length of different pipe materials.
10 Trial test on Pelton wheel and Centrifugal pump, Reciprocating pump.
Reference Books
Sl.No Title Author Publisher
1. A Text book of Hydraulics, R.S. Khurmi S.Chand and Co Ltd.
Fluid mechanics
and Hydraulic machines.
2. Hydraulics, Fluid S. Ramamurtham Dhanpat Rai & Co.
Mechanics and Hydraulic
machines
3. Hydraulics and Fluid P.N. Modi , S.M. Standard Book
Mechanics. Seth
4. Hydraulic Engineering. J.A.Roberson Jaico ,Bombay.
5. A Text book of Hydraulics, R.K .Bansal Laxmi Publication,
Fluid Mechanics
and Hydraulic N.Delhi
Machines.
AUTOMOBILE ENGINE II

3 0 2

Tutorial: 0 P.A: 25
Pre-requisite: AE 403 End Term Exam: 0
Credit: 4 P.A: 50
RATIONALE
In automobile engine II, the different parts of the engine and other systems of the
engine i.e., lubrication and cooling has been dealt. Besides these aspects, measurement of
engine performance and testing of the engine has also been described.

THEORY
Chapter-1.0 Engine Details - I 10
1.1 Cylinder block – Two-wheeler (3 port, 5 port, 2 stroke, 4 stroke)

Four-wheeler - inline and V type engine (Material, construction and
manufacturing process).
1.2 Cylinder Head – Two wheeler (2 stroke, 4 stroke), four-wheeler – loop flow,
offset cross, and inline (Material, construction and manufacturing process).
1.3 Crankcase- Two-wheeler (2 stroke and 4 stroke), Four-wheeler (Material,
construction and manufacturing process).
1.4 Oil Pan– (Material, construction and manufacturing process).
1.5 Cylinder Liners – Dry type and wet type (Material, construction,
manufacturing process and comparison)
1.6 Piston Failures viz. Scuffing (types), scored, Burnt land, Ring damage,
Boss & Circlip groove damage. Symptoms, causes and remedies.
Chapter- 2.0 Engine Details – II 10
2.1 Crankshaft–Crankshaft bearings, types, arrangements and lubrication.

2.3 Connecting rod bearing in two-wheeler and four wheeler engines.
2.4 Flywheel - Construction, function, working and location
2.5 Engine Valves- Sleeve, poppet, disc, rotary and reed valve. (Construction,
manufacturing, working and location)
2.6 Valve seats, valve guides and valve springs. (Construction,
manufacturing, working and location)
2.8 Valve train components details – Camshaft, Chain and sprocket, Timing
gears, Belt and pulley, Valve tappet – Fixed type, adjustable type,
hydraulic type. Push rod, Rocker arm, Rocker Shaft, rocker stand and Valve
Rotator – Free type, positive type (Construction, manufacturing, comparison,
working and location).
2.9 Failures, symptoms, causes, remedies in Valves & Valve component.
2.10 Piston Rings- Compression rings (First & Second) – Rectangular,

Symmetric ,Barrel holed, Taper Face, Hooks scraper, Torsional twist,
Reverse torsional, taper face, Keystone, Piston ring end gaps (Butt,
Taper, Seal cut)(Construction, working and application)Oil Control
Ring– Plain oil ring, Coil spring expander, backed cast iron oil ring,
Bevelled ring, Stepped scraper, slotted scrapper, Double action scrapper,
2.11 Piston Pins- Fixed, floating, semi floating (Construction, working and
application)
.
2.12 Connecting Rod– (Construction, working and location)
2.13 Failures, symptoms, causes, remedies in connecting rod.
2.14 Gaskets & Seals types - Cylinder head gaskets, manifold gaskets, water
body gasket,
2.16 Failures, symptoms, causes and remedies in Muffler viz. Choking,
Rusting, Cracking, Proper fitting.
Chapter-3.0 Engine Details III 10
3.1 Arrangement of Engine – Front engine front wheel drive, Front engine
rear wheel drive, Rear engine rear wheel drive, horizontal engine, inclined
engine, vertical engine, inline engine, V-Engine, Radial engine, Opposed
cylinder engine, U-Engine, Opposed direction engine (Construction,
application and comparison).
3.2 Firing order – Need, Star diagram for inline and V-Engine.
3.3 Engine Balancing & Vibration – Various engine foundation (rubber and
hydraulic). Various factors affecting engine vibrations (detail).
3.4 Fuel filters – Necessity, types - macro, micro, paper, mesh gauge, and
sedimentation. (Construction, working & maintenance)
3.5 Air Cleaners- Light duty, heavy duty, medium duty, centrifugal, pre
chamber, oil bath type heavy duty, Remote mounted air filter, Carburettor
mounted or throttle body mounted air cleaner, ring type air filter (Central
type), Panel type side mounted, Cyclone type air cleaner. (Construction,
application and comparison)
3.6 Assignment: Study of Air cleaner available for various types of vehicle.
Chapter 4.0 Engine Lubrication 6
4.1 Introduction of Lubrication system of engines

4.2 Meaning of friction
4.3 Mechanism of Lubrication
4.4 Functions of Lubricating Oil
4.5 Viscosity
4.6 Properties of Lubricating oil
4.7 Additives for Lubricants
4.8 Importance of Low Viscosity oil
4.9 Lubrications in Automobile Engines
4.10 Classification of Lubricating oil
4.11 Lubrication system
4.12 Crankcase ventilation
4.13 Lubrication Chart
Chapter -5.0 Engine Cooling 5
5.1 Need & kinds of engine cooling.

5.2 Air Cooling– (Construction, working, advantages and limitations)
5.3 Water-cooling system – Sub systems - Thermo-siphon, Pump circulation,
cooling with thermostatic regulation, pressurised water-cooling and
evaporative cooling.
5.4 Cooling System operation– Normal flow cooling system and reverse flow
cooling. (Working, Circuit diagram & comparison)
5.5 Parts of Cooling system– Water-jackets in cylinder head and block,
hoses joints, water pump, thermostat (Type, Construction &
working), Cooling Fan and Fan Belts, Radiator (Tubulor and Celluar
Type), Radiator Cap Coolant – (Types, Composition, Properties)
5.6 Cooling water additives
5.7 Coolant System Service - Safety precaution. Coolant loss, engine
overheating or under heating, slow warm up (Symptom, cause and
remedy)
Chapter- 6.0 : Engine Performance 5
6.1 Introduction.
6.2 Engine measurements .
6.3 Factors affecting Engine power .
6.4 Engine rating and related factors.
6.5 Method of determining the engine horsepower.
6.6 Engine efficiency.
Chapter-7.0 Engine Testing 5
7.1 Classification of tests.

7.2 Engine performance Parameters to be tested viz. IHP, BHP, efficiency,
fuel consumption, air consumption, lubricating oil consumption).
7.3 Variables involved (Engine speed, air fuel ratio, throttle opening
spark timing, temperature of coolant, exhaust gases).
7.4 Measurement of indicated power.
7.5 Measurements of break horsepower – Friction dynamometer, hydraulic
dynamometer, electrical dynamometer (swing field and Eddy current).
7.6 Mechanical efficiency (Morse test).
7.7 Measurement of fuel consumption, SFC.
7.8 Thermal efficiency.
7.9 Relative efficiency.
7.10Air consumption measurement i.e. volumetric efficiency.
7.11Measurement of engine oil consumption.
7.12Heat balance
List of Lab Experiments (30Hrs)

1. Dismantle and Assembly of petrol engine (two wheeler) like scooter, motorcycle etc.
2. Dismantle and Assembly of petrol engine (four wheeler).
3. Dismantle and Assembly of diesel engine (four wheeler).
4. Remove the cylinder head, identify different types of pistons and piston faults.
5. Dismantle of engine, identify and check the following components – cylinder block,
crankshaft, connecting rod, inlet and exhaust manifolds, valve train and its
components,
6. Demonstration of lubricants chart.
7. Remove the radiator from the vehicle, check it for leak, clean and reverse flush the
radiator and refit
8. Remove the water pump, clean, inspect and refit
Reference Books /Journals /Manuals /Codes of Practices / Standards.
A) Books
No.
1 Automotive Engineering Vol I 7th KirpalSingh/ Standard
publishers and distributors,
New Delhi.
2. Automobile Engineering 2005 K.K. Jain & R. B. Asthana,
TMH.
3. Automotive Mechanics 10th Crouse & Angline/ McGraw
Hills International
Publication
4. Auto Mechanics- 1987 Don Knowles/ Reston
Understanding new technology Publishers, New Jersey.
5. Internal Combustion Engine 7th Mathur & Sharma/ Dhanpat
Rai & Sons, New Delhi
6. Automotive Handbook 4th Bosch/ SAE (distributor)
7 Diesel Fuel Injection 1st Bosch/ SAE (distributor)
B) Journals
Sr. No. Title Edition Author/ Publisher
1. Overdrive Latest Tata Infomedia ltd, Mumbai
2. Automotive engineering Latest Society Of Automotive
Engineering, (SAE)
C) Manuals
1 Service manuals of various Latest Respective manufacturer
auto manufacturer
2. Service manuals of various Latest
original equipment
manufacturer
AUTOMOBILE WORKSHOP – II
L T P Curri. Ref. No. : AE 507

1 0 6
Total Contact hrs. : 105 Total Marks: 75 Theory : 0
Theory : 15 End Term Exam : 0
Practical: 90 P.A. : 0
Practical :
Pre requisite: AE 407 End Term Exam. : 25
Credit: 4 P.A. : 50
RATIONALE:
Today millions of automobiles, trucks and buses operate on the streets and highways.
There are huge number of off-the-road vehicles such as tractors, power mowers, and motor
cycles. Most automotive troubles can be avoided by periodic inspection and adjustment of
these parts of a vehicle. Even with reasonable periodic care however, some trouble must be
expected. Automotive maintenance and troubleshooting has a threefold purpose: to
demonstrate how to forestall most troubles, to show how to locate quickly and accurately the
source of trouble which has already developed and to describe how to restore the vehicle to
satisfactory operation once it is known what is wrong with it. This practical subject is
essential for diploma student because it provides the scope for hands-on-experience in
maintenance and troubleshooting of automobiles.
AIM:
The subject provides the practice on trouble shooting of engines, servicing and maintenance
of control and suspension system, servicing and maintenance of transmission system to
develop skills in handling automobiles.
UNIT 1 TOPIC/SUB-TOPIC HRS. TOTAL
HRS.
1.0 SERVICING OF A SERVICEABLE DIESEL ENGINE
1.1 Performing required trouble shooting for proper starting 20

of engine.
1.2 Starting the engine.
2.0 SERVICING OF CLUTCHES 15
2.1 Removal of worn out parts

2.2 Adjustment of clutch, pedal free play and release lever
adjustment
2.3 Inspection of pressure plate and clutch disc of automobile

and two wheelers, checking their workability, machining
of pressure plate and flywheel surfaces, pressure
adjustment and clutch adjustment
2.4 Servicing different kinds of clutches.
3.0 SERVICING OF GEAR BOX 10
3.1 Servicing different types of gear boxes, assembling and

adjustment, selector mechanism etc.
3.2 Dismantling of a synchromesh gearbox, adjustment of

synchronizer unit.
4.0 SERVICING OF PROPELLER SHAFT AND REAR 10

AXLE
4.1 Servicing propeller shaft, universal joints and sliding

joints and inspection of splines.
4.2 Servicing / over handling of differential
4.3 Servicing / over handling of axles.
5.0 SERVICING OF SUSPENSION SYSTEM 10
5.1 Servicing of leaf springs, independent suspension, coil

spring, torsion bar, telescopic shock absorber.
6.0 SERVICING OF FRONT AXLE 10

AND STEERING
6.1 Servicing of steering mechanism and wheel alignment
UNIT 2 TOPIC/SUB-TOPIC HRS.
6.2 Servicing of front axle assembly
6.3 Checking and adjustment of camber, caster, toe-in and

toe-out, king pin inclination.
7.0 SERVICING OF WHEELS AND TYRES 10

7.1 Servicing of defective tyres and tubes
7.2 Tyre retreading using cold and hot patch
7.3 Wheel balancing (static and dynamic)
7.4 Straightening of wheel rims.
7.5 Wheel alignment
8.0 SERVICING OF BRAKES 10
8.1 Replacing brake shoe, testing brake shoe return spring,

brake pedal adjustments, servicing hydraulic brake system
(brake bleeding).
8.2 Practice in brake shoe riveting and deriveting, aligning the

shoes and adjustment of brakes.
9.0 SERVICING OF HORN, WINDSHIELD WIPER MACHINE. 5
10.0 SERVICING OF LIGHTING SYSTEM: - 5

Servicing head lights, rear lights parking lights, indictors,
license light.
Suggest Learning Resources, Reference Books, Journals, Codes:
Srl Title Author Publisher

No.
1. Automobile Dr. Kirpal Singh Standard Publishers Distributors.
Engineering Vol.
I and II
2. Automotive William H. Crouse and Donald Tata McGrow Hill Publishing
Mechanics L. Anglin Company Ltd. New Delhi
3. Mechanic Motor Central Instructional Media New Age International (P)
Vehicle 1st year Institute Limited Publishers
Trade Practical
4. Automotive: Ernest Verk and Edward D. D.B. Taraporevala Sons & Co.
Maintenance Spicer Private Ltd., Bombay - 1
and Trouble
Shooting
5. Automotive Ernest Verk and Walter Billiet D. B. Taraporevala Sons & Co.
Engines: Private Ltd., Bombay - 1
Maintenance
and Repair
6. Joseph Heitner Automotive Mechanics: CBS Publishers & Distributors

Principles & practices
7. Automotive S. Srinivasan Hill Publishing Company Limited,

Mechanics, Tata New Delhi.
McGraw
MANUFACTURING TECHNOLOGY – II
3 1 0

Credit: 4 P.A: 0
RATIONALE:
Automobile vehicles are assembled with large number of parts, which are made from different
metallic and non-metallic materials. These parts are produced using a variety of
manufacturing processes to build the requisite strength, surface finish, size and shape. As an
automobile technician/ engineer, one should have the knowledge of these manufacturing
processes, which will be helpful for discharging his duties in manufacturing or maintenance
area of auto-vehicles

THEORY
Chapter 1.0 Initial Machining Operations 15

Process, Machines, Tools, Tooling, Output Quality, Possible Job
Configuration & Relevant Examples in Automobile in the area of-.
1.1 Turning: Surface, Tapered Turning, Facing, Grooving
1.2 Milling: Face milling, end milling, form milling, angular milling, gear cutting,
key way milling,
1.3 Rough Boring
1.4 Drilling
Chapter 2.0 Special Machining Operations 10

Configuration & Relevant Examples in Automobile in the area of-Gear
Cutting
2.1 Broaching, Types of Broaches: Hex, Spline, Square, ‘D’, Double D, Oval,
Circle, Or any geometric shape
2.2 Slotting
2.3 Spline Cutting
Chapter 3.0 Finishing Machining Operations 10
Configuration & Relevant Examples in Automobile in the area of-
3.1 Gear shaving.
3.2 Grinding
3.3 Lapping
3.4 Honing
3.5 Reaming
3.6 Line boring
Chapter 4.0 Metal Joining Processes 10

Configuration & Relevant Examples in Automobile in the area of-
4.1 Arc Welding: - MMAW, Submerged Arc welding, Resistance welding, TIG
and MIG welding,
4.2 EBM welding,
4.3 Laser welding.
4.4 Brazing
4.5 Soldering
SUGGESTED LEARNING RESOURCES

Reference Books
Sr. Title Author Publisher

No.
1 Manufacturing Technology R.L. Timings Pearson
Vol I & II
2. Workshop Technology W.A.J. CBS Publisher
Vol I & II Chapman
AUTOMOTIVE AIR CONDITIONING

3 0 2

Tutorial: 0 P.A: 25
Credit: 4 P.A: 25
RATIONALE
The automotive users want comfortable atmosphere inside the automobiles. The ambient
temperatures in winter and summer needs to be controlled by heating or cooling processes of
air conditioning, as well as maintenance of fresh and healthy air inside the automobiles. As an
automobile person, he/she has to install, maintain or operate such air conditioning systems in
automobiles. This subject focuses these needs and addresses the issues of this area.

THEORY
Chapter-1.0 Introduction 8
1.1 Need of ventilation, heating & Air conditioning of cars, multi utility
vehicles, vans, safari, heavy passenger vehicle – coaches, cargo vehicle
cabin, special application vehicle viz. vehicle used for transportation of
perishable commodities & cryogenic substances (general requirements &
broad comparison)
1.2 Ventilation – Needs for various applications under different
circumstances.
1.3 Types of ventilation – uncontrolled & controlled ventilation.
1.4 Uncontrolled ventilation – meaning, application & comparison.
1.5 Controlled ventilation – meaning, types, applications & comparison
1.6 Heating –Needs for various applications under different circumstances.
1.7 Air Conditioning -Needs for various applications under different
circumstances.
1.8 Cost of running of HVAC (cars, heavy, passenger vehicles & special
application vehicle).
Chapter-2.0 Heating System 4
2.1 Layouts for various applications
2.2 Various components – function, construction, working, maintenance,
general faults & their remedies.
2.3 Various positions of heating control knob & relevant mechanism & body
respective air flow patterns in car
2.4 Blower motor electrical circuit & concerned important electrical
component.
Chapter-3.0 Air Conditioning System 11
3.1 Manual, semi automatic & Automatic Air conditioning system (Details
& comparison)
3.2 Layouts for various applications
3.3 Various components, their function, construction, working, maintenance
and recurring faults & their remedies.
3.4 Control panel (Any two varieties - push button & knob type)-Control
system for manual Air Conditioning System. Parameters to be
controlled. Electro-mechanical circuit-Major components of control
circuit & their function
3.5 Control System for Semi Automatic Air Conditioning System
Parameters to be controlled. Electro-mechanical circuit- Major
components of control circuit & their function.
3.6 Control System for Automatic Air Conditioning System. Parameters to
be controlled. Electro-mechanical circuit- Major components of control
circuit & their function
3.7 Refrigerant
3.8 Popularly used refrigerants & their comparison.
Chapter-4.0 Maintenance & Repairs of Air Conditioning 9
4.1 Scheduled maintenance.
4.2 Visual & acoustic check
4.3 Breakdown maintenance – location cause, symptom & remedies
pertaining to following problems-
• Abnormally high suction pressure.
• Abnormally high delivery pressure.
• Abnormally low suction pressure.
• Abnormally low delivery pressure.
• Gas & oil leakage.
• Improper attraction for magnetic clutch.
• Slip of magnetic clutch.
4.4 Leakage detection – equipment used, procedure, precaution.
4.5 Discharging Refrigeration – equipment used, procedure, and precaution.
4.6 Charging – equipment used, procedure, precaution.
Chapter-5.0 Retrofitting & Alteration In Auto Air Conditioning System 9
5.1 Compatibility of vehicle for retrofitting
5.2 Selection of capacity & outlets for Air Conditioning system.
5.3 Preparatory work for retrofitting & Air Conditioning System.
5.4 Tools, fitting procedure & precautions
5.5 Altering existing Air Conditioning C system
Chapter-6.0 Environmental Aspects Related Air Conditioning 4
6.1 Ozone Depletion
6.2 Green Home Effect
6.3 Global Worming
6.4 Assignment-Prepare project report repairing & retrofitting Auto
A/C system – economics (fixed, running, charger, profit) equipment,
consumable & lay-out, Compare the specification of HVAC systems
of various categories of vehicles.
List of Lab Experiments/Demonstrations/ Field or Site Visits (30Hrs)
1. Visually inspect following components of A/C system and list down their
specifications-
• Evaporator
• Condenser.
• Blower
• Compressor
2. Identify and use various equipment/tools for A/C Maintenance
Reference Books
Sr. Title Editio Author/ Publisher

No. n
1 Automotive Engineering Vol. I 7th Kirpalsingh/ Standard publishers
and distributors, New Delhi.
2 Automobile Engineering 2005 K.K. Jain & R. B. Asthana, TMH.
3. Automotive Mechanics 10th Crouse & Angline/ McGraw Hills
International Publication
4. Auto Mechanics- Understanding 1987 Don Knowles/ Reston Publishers,
new technology New Jersey.
5. Internal Combustion Engine 7th Mathur & Sharma/ Dhanpat Rai &
Sons, New Delhi
PROFESSINAL PRACTICES – III
L T P
0 0 2 Curri. Ref. No: AE 514
Total Contact hrs.: 30 Total marks: 25 Practical:

Theory: 0 P.A : 25
Practical: 30
Credit: 1
RATIONALE
To develop general confidence, ability to communicate and attitude, in addition to

basic technological concepts through Industrial visits, expert lectures, seminars on
technical topics and group discussion.
AIM
Student will be able to:

• Acquire information from different sources
• Prepare notes for given topic
• Present given topic in a seminar
• Interact with peers to share thoughts
• Prepare a report on industrial visit, expert lecture
Contents
Activities
Industrial Visits
Structured industrial visits be arranged and report of the same shall be submitted by the
individual student, to form a part of the term work. The industrial visits may be arranged in
the following areas / industries: Sugar Factory / Dairy / Chemical Industry / Thermal Power
Plant.
i. Machine shop having CNC machines.
ii. ST workshop / Auto service station
iii. City water supply pumping station
iv. Manufacturing unit to observe finishing and super finishing processes.
Lectures by Professional / Industrial Expert lectures to be organized from any two of the
following areas:
Interview Techniques.
Modern Boilers - Provisions in IBR
Applications of Sensors and Transducers
Alternate fuels - CNG / LPG , Biodiesel, Ethanol, hydrogen
Piping technology
Information Search:
Information search can be done through manufacturer's catalogue, websites, magazines, books
etc. and submit a report any one topic.
Following topics are suggested:
i. Engine lubricants & additives
ii. Automotive gaskets and sealants
iii. Engine coolants and additives
iv. Two and Four wheeler carburetor.
v. Power steering
vi. Filters
vii. Different drives/Transmission systems in two wheelers.
viii. Types of bearings - applications and suppliers
ix. Heat Exchangers
x. Maintenance procedure for solar equipment.
Tools holder on general purpose machines and drilling machines.
Seminar:
Seminar topic shall be related to the subjects of fourth semester. Each student shall submit a
report of at least 10 pages and deliver a seminar (Presentation time - 10 minutes)
Mini Project / Activities: (any one)
a) Prepare one model out of card board paper / acrylic / wood / thermocol / metal such as
: i) Elliptical Trammel ii) Pantograph iii) Coupling iv) Cams and Followers v) Geneva
mechanism
b) Dismantling of assembly (e.g. jig / fixtures, tool post, valves etc.) Take measurement
and prepare drawings / sketches of different parts.
c) Make a small decorative water fountain unit.
d) Toy making with simple operating mechanisms.
ENGINEERING ECONOMICS AND ACCOUNTANCY
L T P Curri. Ref. No.: G303

3 0 0
Total Contact hrs.: Total marks: 100 Theory:
Tutorial: 0 P.A.: 25
Practical: 0
Credit: 3
RATIONALE
The knowledge of Engineering Economics and Accountancy is needed by personnel dealing

with the cost of products of any kind related to quality and standards of production including
its financial control. Engineers / Technicians, in general, need to know the cost of the final
products for marketing purposes. The knowledge of Economics as well as Accountancy is
required by all people dealing in any business or enterprise.
This particular subjects deals in basic concepts of economics, production of commodities,

different types of industries, market forms, objective of economic planning, concept of value
of money, causes of unemployment, industrial policy, business transaction and accountancy,
maintenance of cash and balances, receipt and expenditures and final accounts.
THEORY:
UNIT TOPIC / SUB-TOPIC Lecture Hrs.
1.0 INTRODUCTION 1
1.1 Introduction to Economics and its Utility of study
1.2 Importance of the study of Economics
2.0 BASIC CONCEPTS OF ECONOMICS 3

2.1 Definition of Utility, Consumption, Want, Value,
Price, Goods, National Income.
2.2 Classification of goods, characteristics and

classification of wealth.
2.3 Basic Laws of demand and supply.
2.4 Concept and Measurement of Elasticity of demand
3.0 PRODUCTION 3
3.1 Meaning and factors of production.
3.2 Land, Labour, Capital and Organisation
3.3 Formation of Capital, Break even chart-its uses.
4.0 SCALE OF INDUSTRIES 2
4.1 Definition, advantages and disadvantages of small,

medium and large scale production
4.2 Internal and External Economies
5.0 MARKET FORMS 3

5.1 Definition and types of Markets in respect of
present trends.
5.2 Features of Perfect, Imperfect and monopoly
markets.
5.3 Price determination under perfect competition
and monopoly
6.0 ECONOMIC PLANNING 3
6.1 Features of Under-developed and Developing

Countries.
6.2 Meaning, objectives and needs of planning.
6.3 Introduction to industrial development in India

during the five year plans.
7.0 MONEY 3
7.1 Meaning and functions of Money
7.2 Introduction to the concept of the value of money
7.3 Meaning of Inflation, Deflation, Stagnation.

8.0 UNEMPLOYMENT 2
8.1 Meaning, types and causes of Unemployment
8.2 Unemployment problems in India
9.0 INDUSTRIAL POLICY 3
9.1 Current Industrial Policy
9.2 Industrial licensing Policy, De-licensing
9.3 Monopolistic and Restricted Trade practices (MRTP)

Foreign Exchange Regulation Act (FERA).
10. 0 BUSINESS TRANSACTIONS AND ACCOUNTANCY 5
10.1 Transactions and classifications, need and

objectives of proper records including
double entry system.
10.2 Classification of Accounts and its description

(in respect of real accounts, personal accounts
and nominal accounts)
10.3 Debit and credit concept; golden rules of debit

and credit.
10.4 Objectives and principles of double entry

book-keeping.
11.0 BOOKS OF ACCOUNTS 2
11.1 Journal and Ledger, their sub-divisions; posting

from journals to ledger.
11.2 Balancing of Accounts
12.0 CASH BOOK 2
12.1 Objective of Cash Book (in respect of all kinds

of Cash transactions)
12.2 Single column, double column and triple
column cash book
12.3 Imprest system of Petty Cash Book.
13.0 TRIAL BALANCE 2
13.1 Objective, Preparation, errors and rectification

(in respect of balance of accounts for the total
period).
14.0 FINAL ACCOUNTS 5
14.1 Steps of preparing accounts; Trading Account;

Profit and Loss Account
14.2 Revenue and Depreciation adjustment
14.2 Introduction to balance sheet
15.0 CAPITAL AND REVENUE EXPENDITURE 3

DISTRIBUTION
15.1 Receipts and payments
15.2 Income and Expenditure differences
16.0 MEANING AND PURPOSE OF COSTING 2
16.1 Elements of Cost-Analysis and classification

of expenditure for cost accounts.
16.2 Cost Control – Prime cost, Overhead cost,

and Indirect materials and tools.
17.0 ELECTRONICS COMMERCE – MEANING – SCOPE 1
17.1 Accounting Software – Tally latest version

SUGGESTED LEARNING RESOURCES:
Reference Books :
1. Agrawal, A.N., Indian Economy, New Delhi ; wish Prahashan, 2005
2. Wali, B.M., and A.B. Kalkundrikar – Managerial Economics, New Delhi :

R.Chand and Co., 1983
ENTREPRENEURSHIP DEVELOPMENT
L T P Curri. Ref. No.: G304

3 0 0
Tutorial :0 P.A.: 25
Practical: 0
Credit: 3
RATIONALE
The course intends to provide the fundamental aspects of entrepreneurship as a means for self
employment and culminating in economic development of the country. It deals with basic
issues like entrepreneurial characteristics and quality, governmental policy support and overall
scenario along with opportunities and the facilities available for entrepreneurship
development.
THEORY:
1.0 INTRODUCTION 10
1.1 Definition and functions of Entrepreneur, entrepreneurship

quality, entrepreneurial spirit, need for entrepreneurship.
1.2 Individual and social aspects of business – achievement motivation theory
1.3 Social responsibilities of Entrepreneurs
2.0 FORMS OF BUSINESS ORGANISATION 4

2.1 Types of company
2.2 Merits and demerits of different types
2.2 Registration of small scale industries
2.4 Conglomeration.
3.0 SMALL SCALE AND ANCILLARY INDUSTRIES 8

3.1 Definition – scope with special reference to self employment.
3.2 Procedure to start small scale and Ancillary industries
3.3 Pattern on which the Scheme/Project may be prepared
3.4 Sources of finance - Bank, govt., and other financial institutions.
3.5 Selection of site for factory
3.6 Factors of selection
3.7 N.O.C. from different authorities, e.g., Pollution Control Board,
Factories Directorate etc.
3.8 Trade License.
4.0 SYSTEM OF DISTRIBUTION 1

4.1 Wholesale Trade
4.2 Retail trade
5.0 SALES ORGANISATION 3

5.1 Market survey, marketing trends, knowledge of
competitors, product selection & its basis .
5.2 Sales promotion
5.3 Advertisement
5.4 Public relations and selling skills
6.0 PRICING THE PRODUCT 1

6.1 Basic guidelines
7.0 INTRODUCTION TO IMPORT AND EXPORT 6

7.1 Procedures for export
7.2 Procedures for import
7.3 Technical collaboration – international trade
7.4 Business insurance
7.5 Rail and road transport
7.6 Forwarding formalities, FOR, FOB, CIF, etc.
8.0 BUSINESS ENQUIRIES 4

8.1 Enquiries: From SISI, DIC, SFC Dept. of Industrial
Development Banks.
8.2 Offers and Quotations
8.3 Orders
9.0 PROJECT REPORT 6

9.1 Project Report on feasibility studies for small scale
industries, proposal for finances from bank and other
financial institutions for establishing new industries
and its extension, obtaining License enlistment as
suppliers, different vetting organizations for Techno
Economic feasibility report.
Breakeven analysis, Breakeven point.
10.0 ENVIRONMENT LEGISLATION 2
10.1 Air Pollution Act
10.2 Water Pollution Act
10.3 Smoke Nuisance Control Act
10.4 ISO: 14000, OSHA
Reference Books:
1. Entrepreneurship Development
Prepared by CTSC Manila Publishers by Tata Mc Graw Hill Publishing Co. Ltd.
2. Small Enterprise Management Published by ISTE, Mysore
3. Motivation Published by ISTE, Mysore
4. S.S.M. in Environmental Engineering Published by ISTE, Mysore
5. Entrepreneurship New Venture Creations, Holt, Prentice Hall, India.
6. Essence of TQM by John Bank
7. Rathore, B.S. and J.S. Saini(ed), A Handbook of Entrepreneurship – Panchkula :
Aapga, 1997
8. Jose Pauletal, Entrepreneurship Development, Mumbai : Himalaya Publishing House,
1996
9. Khanka, S.S., Entrepreneurship Development, New Delhi : S. Chand and Co., 2001
10. Nagarazan, R.S. and A.A. Arivalagar, TQM New Delhi : New Age International
Publishers, 2005
11. Bhatia, R.C., Marketing Communication and Advertising, New Delhi : Galgotia
Publishing Co., 2003
12 Sinha, J.C., and V.N. Mugali : A Textbook of Commerce, New Delhi : R. Chand
and Co., 1994
PRINCIPLES OF MANAGEMENT
L T P Curri. Ref. No. G305

3 0 0
Practical : 0
Credit: 3
RATIONALE
Management is the integrated component of all areas of technological courses as recognized

across the world. Technicians or supervisors coming out of the system hence need to study the
basics components of the management relevant to them. Principals of management will enable
them to apply basic knowledge of management in their field of work. Keeping with this in
mind necessary content details of the course on Principles of Management has been
developed. With the assumption that, it will develop some management foundation to the
diploma students.
THEORY:
FRAMEWORK OF MANAGEMENT 8
1.1 Nature of management
1.2 Development of management thoughts
1.3 Management and process skills
2.0 PLANNING 9
2.1 Fundamentals of planning
2.2 Planning premises and forecasting
2.3 Decision making
2.4 Mission and objective

3.0 ORGANIZING 10
3.1 Fundamentals of organizing
3.2 Design of organization structure
3.3 Forms of organization structure
3.4 Power and authority
3.5 Authority relationship
4.0 STAFFING 8
4.1 Fundamentals of staffing
4.2 HR planning
4.3 Recruitment and selection
4.4 Training and development
4.5 Performance appraisal
5.0 DIRECTING 6
5.1 Fundamentals of directing
5.2 Operational control techniques
5.3 Overall control technique
6.0 TOTAL QUALITY MANAGEMENT 4
6.1 Concepts and definitions
6.2 Sages of quality gurus and their contributions
6.3 Basic tools of TQM

Reference books:
1. Principles of management, by: T.Ramasamy (Himalya publishing house)
2. Management by: S. P. Robins
3. Management principles by: Anil Bhat and Arya Kumar
4. Principles and practice of management by LM Prasad
5. Principles of management by LM Prasad
6. Essentials of Management / Joseph L. Massie / Prentice-Hall of India

ORGANIZATIONAL BEHAVIOUR
L T P Curri. Ref. No.:G306

3 0 0
Practical: 0
Credit: 3
RATIONALE
Knowledge in behavioural principles in an organization is an important requirement because

concepts such as work motivation, behavioural patterns of individuals as also those of group
of individuals etc are intimately related to it. Organizational Behavioural principles, its
scopes, applicability etc. are therefore important to know by the students irrespective of the
branch of specialization. Based of the above facts following content details of the subject on
Organizational Behaviour has been suggested.
THEORY:
1.0 ORGANIZATION: 8
Concept and Definition
Structures (line, staff, functional divisional, matrix)
2.0 MOTIVATION : 10
Principles of Motivation
Aspects of Motivation
Job motivation
Theories of motivation (Maslow, Herzberg, Theory of X&Y of Mc. Gregar)
3.0 DEVELOPING GOOD WORK HABITS: 10

Principles of habit formation
Attitude and values
Personality-
- Concepts
- Theories
- Personality and Behaviour
4.0 ORGANIZATIONAL CULTURE: 8
Concepts and its importance
Determinants of organizational culture
Rules & regulations
5.0 TEAM BUILDING: 9
Concepts
Team and Group
Formation of Team building
Reference Books:
1. Organisational Behaviour — An introductory Text – Huezynski A. & Bucheman C.
(Prentice Hall of India)
2. Image of Organisation — Morgan G. (Sage)
3. Understanding Management — Linstoand S. (Sage)
4. Organizational Behaviour — Robbins (Prentice Hall of India)
5. Understanding and Managing – Organizational Behavior — George & Jones
6. Organisational Behaviour, L.M. PRASAD, New Delhi, Sultan Chand & Sons
7. Essentials of Management — Koontz (Tata McGraw Hill)
ENVIRONMENTAL EDUCATION
L T P Curri. Ref. No. G307

3 0 0
Tutorial : 0 P.A.: 25
Practical : 0
Credit: 3
RATIONALE
Management of Environmental Degradation as also its control using innovative technologies

is of prime importance in the times we are living in. Since the days of the famed Rio Summit
(1992) awareness about degradation of environment we live in an its management through
participation of one and all has literally blossomed into a full fledged movement of universal
importance. Technically qualified people, such as the Diploma Engineers, should not only be
aware about new technologies to combat environmental degradation at their disposal but also
various aspects of environment, ecology, bio-diversity, management, and legislation so that
they can perform their jobs with a wider perspective and informed citizens. This course can be
taken by all diploma students irrespective of their specializations.
DETAILED COURSE CONTENT
THEORY:
1.0 INTRODUCTION 2
1.1 Introduction
1.2 Environment and its components
1.3 Environment in India
1.4 Public Awareness
2.0 ECOLOGICAL ASPECTS OF ENVIRONMENT 8
2.1 Ecology
• Eco-system
• Factors affecting Eco-system
2.2 Bio-geochemical cycles

• Hydrological cycle
• Carbon cycle
• Oxygen cycle
• Nitrogen cycle
• Phosphorous cycle
• Sulphur cycle
2.3 Bio-diversity
2.4 Bio-diversity Index
3.0 NATURAL RESOURCES 5
3.1 Definition of Natural Resources

3.2 Types of Natural Resources
3.3 Quality of life
3.4 Population & Environment
3.5 Water Resources
• Sources of Water
3.6 Water Demand
3.7 Forest as Natural Resource
• Forest and Environment
• Deforestation
• Afforestation
• Forest Conservation, its methods
3.8 Land
• Uses and abuses of waste and wet land
4.0 GLOBAL ENVIRONMENTAL ISSUES 9
4.1 Introduction
4.2 Major Global Environmental Problems
4.3 Acid Rain
• Effects of Acid Rain
4.4 Depletion of Ozone Layer
• Effects of Ozone Layer Depletion
4.5 Measures against Global Warming
4.6 Green House Effect
5.0 ENVIRONMENTAL POLLUTION 9
5.1 Introduction
5.2 Water Pollution
• Characteristics of domestic waste water
• Principles of water treatment
• Water treatment plant (for few industries only- unit operations
& unit processes - names only)
5.3 Air Pollution
• Types of air pollutants
• Sources of Air Pollution
• Effects of Air Pollutants
5.4 Noise Pollution
• Places of noise pollution
• Effect of noise pollution
6.0 CLEAN TECHNOLOGY 6
6.1 Introduction to Clean Technologies

6.2 Types of Energy Sources
• Conventional Energy sources
• Non-conventional sources of Energy
6.3 Types of Pesticides
6.4 Integrated Pest Management
7.0 ENVIRONMENTAL LEGISLATION 3
7.1 Introduction to Environmental Legislation

7.2 Introduction to Environmental Laws
8.0 ENVIRONMENTAL IMPACT ASSESSMENT 3
8.1 Introduction to Environmental Impact Assessment

8.2 Environmental Management (elements of ISO 14001)
8.3 Environmental ethics
SUGGESTED IMPLEMENTATION STRATEGIES:
The teachers are expected to teach the students as per the prescribed subject content. This
subject does not have any practical but will have only demonstration and field visit as stated.
The students will have to prepare report of the site visit.
(a) Reference Books:
S. No. Title Author, Publisher, Edition & Year

1. Environmental Engineering Pandya & Carny,
Tata McGraw Hill, New Delhi
2. Introduction to Environmental Gilbert M. Masters
Engineering and Science Tata McGraw Hill, New Delhi
3. Waste Water Engineering – Metcalf & Eddy
Treatment, Disposal & Reuse Tata McGraw Hill, New Delhi
4. Environmental Engineering Peavy, TMH International
S. No. Title Author, Publisher, Edition & Year
New York
5. Study / training materials, Central Pollution Control Board
references, reports etc. Postal Address: Parivesh Bhawan, CBD-cum-
developed by Central Pollution Office Complex East Arjun Nagar, DELHI -
Control Board, New Delhi as 110 032, INDIA
also State Pollution Control Tel.: 91-11-22307233
Boards Fax: 91-11-22304948
e-mail: ccb.cpcb@nic.in
6. Environmental Science Aluwalia & Malhotra, Ane Books Pvt. Ltd,
New Delhi
7. Text Book of Environment & Sing, Sing & Malaviya, Acme Learning, New
Ecology Delhi
8. Environmental Science & Ethics Sing, Malaviya &Sing , Acme Learning, New
Delhi
9. Environmental Chemistry Samir K. Banerji, Prentice Hall of India, New
Delhi
(b) Others:
1. Text book mentioned in the references

2. Lab Manuals
3. OHP Transparencies
4. Video film on Environment
SUGGESTED LIST OF DEMONSTRATIONS/FIELD VISIT
• pH value of water sample.

• Hardness of water
• Calcium hardness
• Total Hardness
• Residual Chlorine to a given sample of water
• Turbidity
• B.O.D.
• C.O.D.
Visits: Following visits shall be arranged by the teachers during the semester:
• Water Treatment Plant

• Sewage Treatment Plant
• Maintenance work of water supply mains and sewage system
TERM-V
MOTOR VEHICLE ACT
L T P Curri. Ref. No. : AE-501

3 0 2
Total Contact hrs: 65 Total Marks: 150 Theory: 100
Tutorial: 0 P.A: 25
Practical: 20 Practical: 50
Credit: 4 P.A: 25
Rationale: Use of motor vehicle & their operations is regulated by motor vehicle act
1989 in India. Motor vehicle is used as a means of transport on road. With the
enhanced mobility of passengers & freight from one corner of country to the other, this
sector has phenomenal growth.
As automobile engineer is involved in various aspects related to motor vehicle and
he/she should know various acts related to motor vehicle, transport etc.
DETAILED COURSE CONTENTS

UNIT TOPIC/SUB-TOPIC LECTURE Hrs
Chapter-1.0 Work Profiles 3
1.1 Assistant inspector of motor vehicle
1.2 Insurance surveyor
1.3 State transport Depot manager
1.4 Fleet scheduling supervisor
Chapter-2.0 Motor Vehicle Act 1989 15
2.1 Need for Motor Vehicle act

2.2 Organization of motor vehicle department at National & State Level.
2.3 Licensing (procedure, conditions, and forms).
2.4 Two wheeler (Moped, Motor cycle), Four Wheeler (Light Motor Vehicle,
Light Motor Vehicle Transport, Heavy, Passenger) and Special Vehicles viz.
Tractor, Forklift etc.
2.5 Driving school license Procedure, Requirements and Curriculum
2.6 Vehicular pollution control- Petrol & Diesel license Procedure, Requirement
2.7 Conductors license (Eligibility & procedure)
2.8 Registration of motor vehicle- Necessity and types
2.9 Temporary registration- Need and procedure
2.10Registration Need and procedure for various classes of vehicles.
2.11Transfer of ownership and alteration in vehicle – procedure
2.12 Submission for ensuring fitness – need, conditions certificate of fitness-validity.
2.13 Suspension and cancellation of registration
Chapter-3.0 Carriage Permit 10
3.1 Need
3.2 Validity
3.3 Types of carriage permits- stage and contract
3.4 Stage carriage permits - Definition and types
3.5 Procedure
3.6 Requirements
3.7 Transfer & cancellation
3.8 Conditions in different types of Stage carriage of permits
3.9 Contract carriage permits - Definition and types
3.10 Procedure
3.11 Requirements
3.12 Transfer & cancellation
Chapter-4.0 Taxation 7
4.1 Need
4.2 Two-wheeler (method & amount)
4.3 Four-wheeler ((method & amount)
4.4 Passenger tax ((method & amount)
4.5 Goods tax (method & amount)
4.6 Tax exemption (method & condition)
Chapter-5.0 Motor Vehicle Insurance: 10
5.1 Introduction and classification of insurance.

5.2 Insurance regulatory authority in India. (Role and jurisdiction)
5.3 Various motor vehicle insurance organizations in India. (Role and area of
specialisation)
5.4 Motor Vehicle Insurance
• Comprehensive (meaning, types, various provisions, condition, premium
calculation, bonus, risk cover)
• Third Party (meaning, types, various provisions, condition, premium
calculation, bonus, risk cover)
5.5 Assessment – old vehicle & Accident vehicle.
5.6 Accident claims settlement – Procedure.
Suggested Learning Resources Suggested
A) Books
1. Auto Insurance The Chartered Insurance Institute
Tuition Service.
2. Auto body repairing and Bill Tobolt/ The Good Heart-
repairing Willcox Co. Inc, Home wood,
Illinois
3. Insurance Verma and Agarwal/ Forward Book
Depot Nai Sarak, Delhi.
4. Elements of General LIC Publications
Insurance
5. Motor vehicle act, 1988 12th Eastern Book company, Lukhnow.
METROLOGY

3 0 2
Tutorial: 0 P.A: 25
Credit: 4 P.A: 25
Rationale
Diploma engineers often come across varied types of measuring instruments in the
actual practice. Diploma engineer should be proficient in making the measurements
and follow various control processes to maintain the quality in engineering
manufacturing areas. He should be able to understand and analyze the practical
measurement systems.
The course Metrology makes the students to understand the process of measurement
required in any industry. Also the student should be able to select and use the
appropriate measuring instruments for a particular application.

(1) Chapter 1.0 Metrology Concepts & Standards

1.1 Definition of Metrology common terminology used such as Accuracy,
1.2 Precision, Sensitivity, Magnification, Errors, Sources of errors.
1.3 Line standard
1.4 Wavelength standard
Chapter 2.0 Basic, Precise & Non Precise Measuring Instruments

2.1 Surface plate, angle plate, V Block, Spirit level, straight Edge, slip gauges,
2.2 pitch screw gauge, feeler gauge,
2.3 Vernier caliper, vernier height gauge, vernier depth gauge, Outside
2.4 micrometer, inside micrometer, slip gauge.
2.5 Concept of calibration.
Chapter 3.0 Limits, Fits & Gauges
3.1 Definitions -Tolerance, Allowance, Types of fits, Hole basic system & shaft
3.2 Basic system of fits.
3.3 Types of gauges -Plug gauges, snap gauges, Ring gauges and relation
Gauges. Taylor’s Principle of gauge design.
3.4 Problems of Tolerance calculations & Gauge design.
Chapter-4.0 Angular Measurements
4.1 Concept of Angular measurement.
4.2 Construction & working of bevel protractor, sine bar, angle gauges,
clinometer,
4.3 Autocollimator, angle dekkor.
Chapter-5.0 Comparators
5.1 Principle of comparators, operation of various comparators.
5.2 Dail Indicators as mechanical conparator.
5.3 Pneumatic comparators - Solex type & thighpressure dial type.
5.4 Electical comparators.
5.5 Relative advantages of disadvantages of various comparators & charateristics
of good comparator.
Chapter-6.0 Screw Thread Measurement
6.1 Terminology of screw thread.
6.2 Measurement of various parameters of screw thread such as major
diameter, minor diameter, effective diameter, pitch using instruments –
bench micrometer, screw thread micrometer, floating carriage
micrometer, tool makers microscope, optical profile projector.
Chapter 7.0 Gear Measurment
7.1 Terminology of gear.
7.2 Measurements of chordal thickness, adderdum using gear tooth varnier.
7.3 Parkinsons gear tester.
Chapter-8.0 Surface Finish Measuremnet
8.1 Terminology
8.2 Imporatnce of surface finish,
8.3 Concept of primary texture, secondary texture, CLA, RMS & RA Value.
8.4 Principle and operation of stylus probe instruments.
8.5 Tomlinens surface meter & Taglor – surface talysurf.
Chapter-9.0 Testing Techniques
9.1 Straightness testing by straight edge & autocollimator.
9.2 Flatness testing by optical flats.
9.3 Squareness testing by dial indicators.
9.4 Parallelism testing by dial indicator and various cases of
parallelism & squareness testing.
9.5 Circularity testing (Roundness testing) using dial indicator.
Learning Resources
Reference Books/ Codes of Practices
A) Books
S.No. Name of the Book Author/Publications
1. Engineering Metrology R. K. Jain
2. Hand book of Industrial Metrology ASTME
3. Engineering Metrology K. J. Hume
4. ISO 9000,Concepts, Methods and Tapan.P.Bagchi Wheeler
implementations Publishing
Industrial management and industrial S.Dalella & Mansoor ali
engineering –
5. Principals of engineering production A.J.Lissana &.J.Martin(E.L.B.S)
B) Codes of Practices
Codes of Practices by BIS
IS 919 - 1963 limits, fits & tolerances
IS 2029 - 1962 dial gauges
IS 2984 - 1966 slip gauges etc.
List of Lab. Experiments/Demonstrations

• Use of basic precision measuring instruments such as
- vernier caliper
- vernier height gauge
- vernier depth gauge
- outside micrometer
- inside micrometer
for measurement of actual jobs from industry such as-Bearings, Cylinder block of
scooter , Connecting rod, Crank shaft, Cam shaft, Crankcase of scooter etc.
• Use of dial indicator as a mechanical comparator.
• Study and use of feeler gauge, screw pitch gauge.
• Speed measurement by tachometer.
• Temperature measurement by mercury thermometer, thermocouples, pyrometers.

TYRE MAINTENANCE & RETREADING

3 0 2
Tutorial: 0 P.A: 25
Credit: 4 P.A: 25
Rationale:
Tyres are required to carry the load of the vehicle at desired speeds, transfer braking efforts
and withstand the thrust at varying road conditions. Thus the life of tyres are always affected
by many factors, such as driving habits, loads, speeds, tyre pressure, road conditions, wheel
alignment, vehicle condition, etc. On the other side, the prices of tyres are also a major
investment in any automobile. Short life and tyre failures affect the life of vehicle as well as
the life of passengers. Thus, as automobile person, one should have the necessary knowledge
of tyre maintenance and retreading process. The retreading process helps to utilise the tyre
carcass for longer life.

Chapter-1.0 Introduction 4
1.1 Role of Automobile Engineer in tyre sales & service field.

1.2 Desirable properties & considerations in tyre design.
1.3 Tyre manufacturing process in brief
1.4 Tyre specifications & selection of tyres- section width, nominal aspect ratio,
construction, rim diameter, load index, speed symbol etc.
1.5 Tyre material (Material for various constituents of tyre, popular materials &
material for special applications.
Chapter-2.0 Classification of Tyres 5
2.1 Conventional tubes, tubeless tyres & solid rubber tyre
(Construction, comparison & application)
2.2 Cross ply, radial ply & belted bias (Construction, comparison, limitations &
application)
2.3 Special application tyres viz. acquagel, dinovo, tractor, earthmoving machine
and tyre for military applications (special features, construction, application &
comparison with conventional tyres).
2.4 Tread patterns (various tread patterns, their significance, comparison &
applications).
Chapter-3.0 Tyre Economics 6
3.1 Prices of tyres for various applications in India, fluctuation in prices compared to
other auto spares.
3.2 Running cost of tyre calculated on manufacturer’s specified life of tyre, cost of
tyre per km. & its contribution in overall vehicle running cost. Role of tyre
maintenance in fuel efficiency.
3.3 Warranty/guaranty – (terms & conditions. Tyre claim settlement)
3.4 Tyre mileage recording system (Importance & information system)
3.5 Economics of tyre re-trading.
Chapter-4.0 Tyre Maintenance 8
4.1 Importance in the context of vehicle control & vehicle performance.
4.2 Scheduled maintenance
(Criteria for deciding schedule of tyre maintenance for different applications.)
4.3 Factors in scheduled maintenance
• Wheel balancing
• Wheel alignment
• Tyre rotation
• Switching & matching
• Daily maintenance such as foreign bodies removing, inflation, twin tyre
damage, visual inspection etc.
4.5 Miscellaneous aspects in tyre maintenance/use.
• Tyre deterioration – aging, storage precaution for off road vehicle, effect
of oil, fuel & other chemicals on tyre.
4.6 Decision for discarding or sending tyre for re-treading.
4.7 Machine, equipments & tools required for
• Tyre maintenance.
• Tyre changing & fitting machine.
• Tyre removal tools.
• Inflation garage with its calibration.
Chapter-5.0 Tyre Defects & Repairs 8
5.1 Different wear patterns
Center wear – feathered edge on tread
One side wear – outer, inner
Diagonal wear – sharp edge on sides
Hill & toe wear, Localized spot wear
(Identification & extent of type of wear, cause, remedies in vehicle & about
tyre.)
5.2 Other defects in tyre

• Wheel wobble & cornering noise
• Ply separation
• Tread cracking & separation
• Foreign bodies in tyre
• Tread chipping
• Improper use of tools for removing & fitting of tyre.
• Side wall scuffing
(Identification & extent of type of wear, cause, remedies in vehicle &
about type)
5.3 Tyre injuries & repair
• Nail hole repair
• Spot repair
• Reinforcement repair
• Sectional repair
Chapter-6.0 Tyre Retreading 8
6.1 What is retreading

6.2 Suitability of tyre for retreading
6.3 Types of retreading:
Hot retreading (Tyre condition for hot retreading & comparison with cold)
Cold retreading (Tyre condition for cold retreading & comparison with hot
retreading)
6.4 Hot Retreading Process
• Inspection
• Buffing
• Cleaning (Brushing)
• Application of cushion gum
• Processing in tyre retreading machine
• Inspection
6.5 Cold Retreading Process
• Failures in hot retreading process
• Inspection
• Buffing
• Cleaning
• Application of bounding gun
• Preview of tread rubber
• Bounding
• Final Inspection
• Retreading failure
Chapter-7.0 Plant & Equipment For Tyre Retreading 6
7.1 General layout of tyre retreading plant
7.2 Machine & equipments
• Boiler
• Hot retreading machine chamber
• Cold retreading machine bounder
• Buffing machine
• Pressing dies
(Construction, working, maintenance, capital cost and running cost)
7.3 Tools & gauges for retreading
(Types of tools & gauges, their use & specifications)
7.4 Consumables
Direct & indirect consumables required for hot & cold retreading process.
Learning Resources
Reference Books / Journals / Manuals / Codes Of Practices / Standards.
A) Books
No.
1 Automotive Engineering Vol I 7th Kirpalsingh/ Standard
publishers and distributors,
New Delhi.
2. Automotive Mechanics 10th Crouse & Angline/ McGraw
Hills International
Publication
3. Auto Mechanics- 1987 Don Knowles/ Reston
Understanding new technology Publishers, New Jersey.
B) Journals
1. Overdrive NA Tata infomedia ltd, Mumbai
2. Automotive engineering NA Society Of Automotive
Engineering, (SAE)
C) Manuals
1 Service manuals of various Latest Respective manufacturer
tyre manufacturer
2. Service manuals of various Latest Do
original equipment pertain to
tyre
3. Specification of tyre manufac Latest Do
Total Hours: 32 Marks: 50
List of Lab Experiments/Demonstrations/ Field or Site Visits

1. Visit to hot retreading tyre plants.
2. Visit to cold retreading tyre plants.
3. Visit to local fleet operator to observe and write down various tyre failures.
4. Compare constructional features and application of tube, tubeless and solid rubber
tyres
5. Compare constructional features and application of crossply, radial and belted bias
tyres
6. Identify machines and equipment for tyre retreading and repair their technical
specifications
7. Use and draw a neat diagram of different tools and gauges for tyre retreading
8. Identify and use various machines/equipment and tools required for –
• Tyre maintenance
• Tyre removal
• Tyre changing
9. Service and repair of different types of tyres
TERM-VI
DESIGN OF AUTO COMPONENTS

1 0 3
Total Contact hrs: 40 Total Marks: 75 Theory:
Lecture: 10 End Term Exam:
Tutorial: 0 P.A:
Credit: 3 P.A: 50
Rationale :
In certain auto field related practices Automobile Engineer needs elementary
knowledge of designing auto components, reading and interpreting the automobile
related relevant drawings. This subject will help to achieve these objectives.

Chapter-1.0 Basic Concepts Of Design 2
1.1 Stress and strain analysis

1.2 Endurance limit
1.3 Types of external loads and types of forces
1.4 Stress concentration- types, cause and remedies
1.5 Factor of safety
1.6 Selection of material and manufacturing processes
1.7 Use of Design data book
1.8 Commercial designations of materials and BIS specification
1.9 Standardisation
Chapter-2.0 Design Consideration In Auto Component Design 2
2.1 Gross vehicle weight (GVW)
2.2 Rated Engine power
2.3 Rated Engine torque
2.4 Traction and tractive effort
2.5 Gradability
Chapter -3.0 Design Of Frame Structure 2
3.1 Eccentrically loaded riveted joints – simple type of bracket connections to
chassis
3.2 Welded joints
Chapter-4.0 Design of Chassis Sub System Component 2
4.1 Design of clutch
4.2 Design of gearbox and shifting mechanism
4.3 Design of propeller shaft
4.4 Design of fully floating axle
4.5 Design of flanged coupling
4.6 Design of leaf springs
Chapter-5.0 Design Of Engine Components 2
5.1 Engine dimensions
5.2 Material for engine components
5.3 Design of piston crown
5.4 Design of piston ring
5.5 Design of piston pin
5.6 Design of piston skirt
5.7 Design of connecting rod (CR) cross section
5.8 Design of CR big end cap and bolts
5.9 Drawing of connecting rod
5.10 Design of crank shaft main journal and crank pin
5.11 Design of components in valve actuating mechanism
5.12 Design of cylinder liner
5.13 Design of cylinder head thickness
Learning Resources
Reference Books/Journals/Manuals/Codes of Practices/ Standards.
A) Books
No.
1 Machine Tool Design Handbook Latest Central Machine Tools Institute
Banglore
2. Automotive Design Vol. I, II, III Latest Giles
3. Motor Vehicle Design Latest Donkin
4. Elements of Machine Design Latest Pandya & Shah
5. Internal combustion Engine Latest Maleev V. L./McGraw Hills
International book compony.
B) Journals
1. Automotive engineering NA Society Of Automotive
Engineering, (SAE)
List of Lab Experiments/Demonstrations/ Field Visits (30Hrs)
Laboratory work for this subject consist of design and drawing of Auto components,
preparation of four drawing sheets on engine components and four drawing sheets on chassis
components by using data obtained from design calculations.
Following components can be considered for above referred work
1. Piston
2. Connecting Rod
3. Crankshaft main journal
4. Crankshaft pin
5. Various shafts of Gear Box
6. Clutch Plate
7. Coiled spring for clutch
8. Clutch release lever (finger)
9. Rear Axle full floating type
VEHICLE MAINTENANCE & GARAGE PRACTICE

1 0 3
Total Contact hrs: 45 Total Marks: 75 Theory:
Lecture: 10 End Term Exam:
Tutorial: 0 P.A:
Credit: 3 P.A: 50
Rationale
Automotive sector is growing at a very fast rate in our country. The growing
population of automotive users demand efficient and effective services for repair and
maintenance of vehicles. The repair and maintenance of automotive vehicles needs a
variety of resources like, tools, equipment, machines as well as the right people with
necessary attitudes and management abilities. This subject deals with these areas of
resources for automotive sector so that the supervisors are well informed and equipped
for repairs and maintenance works.
Chapter 1.0 Relevant Work Profiles 2
1.1 Final vehicle assembly supervisor
1.2 Engine assembly supervisor
1.3 Vehicle Testing supervisor
1.4 Rectification supervisor
1.5 Small to medium garage owner
1.6 Service engineer of an automobile company
1.7 State transport workshop maintenance supervisor
Chapter-2.0 Behavioural Skills & Attitudes 2
2.1Behavioural skills and attitudes necessary for garage practice in various work areas.
2.2 Shop floor communication, Interpersonal skills
2.3 Application of principles of management & organization in garage practice with
suitable examples.
Chapter-3.0 Garage Layout and Management 3
3.1 Types and layout of garages and service stations
3.2 Hierarchy Of Service Station - Filling station, Service station,
Garages, Garage & motor, Specialised stations (Services extended and general layout)
Chapter-4.0 Vehicle Maintenance 3

4.1 General Machinery Maintenance & Vehicle Maintenance (Comparison)
4.2 Vehicle maintenance – Scheduled maintenance and breakdown maintenance.
4.3 Scheduled Maintenance – Pre-delivery inspection, free services from
manufacturer.
List of Lab Experiments / Field Visits 35 Hrs
Experiments / hands on practice on the following machines, with

Objectives, Specification and Working of the machine:
1- Garage Equipment I
1.1 Wheel balancing machine
1.2 Wheel alignment machine
1.3 Tyre changing machine
1.4 Engine tunning machine
1.5 Carbon cleaning machine
1.6 FIP calibration machine
1.7 Compressors
2- Garage Equipment II
2.1 PUC Diesel
2.2 PUC Petrol
2.3 Battery charger
2.4 Car washing machine
2.5 Hydraulic Ramp
2.6Brake tester
2.7Timing light (stroboscope)
2.8Pneumatic Grease Gun
2.9Garage Cranes
2.10Hydraulic Jack, Floor Jack
3- Garage Tools - General & Special
3.1 Wrenches (Fix, box, Torque, ring, tube)
3.2 Screw drivers (fillip, flat, four, way)
3.3 Allen keys
3.4 Hammer & mallets
3.5 Pullers
3.6 Engine related tools
3.7 Battery related tools
3.8 Other transmission tools
3.9 Various gauges (bore gauge, Micrometers, verier, slip gauge, filler gauge)
4- Denting and painting
4.1 Use of gas welding in denting ,
4.2 denting equipment and tools,
4.3 preparation of surface for painting ,
4.4 modern painting techniques used in industries such as : spray painting, powder
spraying and electrostatic painting.
5 Visit to authorised service stations of latest vehicle manufacturer like – Maruti, Hundai,
Tata Motors etc.
6 To wash and serving the car using power washing machine.
7 Draw circuit diagram of battery charger.
8 Identify and draw various special tools used in engine maintenance and repairs
9 Identify and handle various gauges used in auto workshop
10 Set and operate torque wrench.
11 Visit to various maintenance/serving stations to study maintenance schedule
12 A model system for any two different types of garages.
13 Ratings of various service stations based on standard parameters.
Learning Resources
Reference Books/Journals/Manuals/Codes Of Practices/ Standards.
A) Books
No.
1 Garage and service station New John Queenborough/ George
handbook newness ltd, London
2. Automobile Engineering 1st 2002 K.K. Jain & R. B. Asthana,
TMH.
3. Motor vehicle engine New A. W. Judge/ Pitman Paperback,
servicing UK
4. Car repair and maintenance New Marshall Cavendish ltd, London.
B) Journals
No.
1. Overdrive Latest Tata infomedia ltd, Mumbai
2. Automotive engineering Latest Society Of Automotive
Engineering, (SAE)
C) Manuals
No.
1 Service manuals of various Latest Respective manufacturers
auto manufacturers
2. Service manuals of various Latest M/s Neptune electricals,
original equipment Mumbai.
manufacturers
3. M/c manuals of all
equipment referred under
chapter 5,6,7

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PART- II

(3 & 4th Sem.)

CURRICULUM OF DIPLOMA PROGRAMME ON

MULTI POINT ENTRY & CREDIT SYSTEM

For the State of Nagaland

Path Finder for Excellence in Technical Education

National Institute of Technical Teachers’ Training &

Sl. Code Course Study Scheme Evaluation Scheme Total Credit

Sl. Code Course Study Scheme Evaluation Scheme Total Credit

*For CSE, IT and CPE

Sl. Code Course Study Scheme Evaluation Scheme Total Credi

Sl. Code Course Study Scheme Evaluation Scheme Total Credi

Sl. Code Course Study Scheme Evaluation Scheme Total Credi

Study Scheme Evaluation Scheme

Study Scheme Evaluation Scheme

AE-603 Retrofitting in Motor Vehicle 3 0 2 75 10 10 5 25 25 - 150 4

Total 6 0 4 150 20 20 10 50 50 - 300 8

Total Contact hrs: 60 Total marks: 100 Theory:

Mathematics is an important tool to solve wide variety of engineering problems. Most

DETAIL COURSE CONTENT

1.2 Numerical Differentiation and Integration.

differentiation at any point at

1.3 Numerical Integration.

4.0 Graph Theory 20

(1) Integral Calculus by B.C.Das and B.N.Mukherjee.

L T P Curri. Ref. No.: G 302

UNITS Contents Hours

Total Contact hrs: 45 Total marks: 100 Theory:

DETAIL COURSE CONTENT

Chapter-1.0 Introduction of Material Properties 2

Total Contact hrs: 45 Total marks: 100 Theory:

DETAIL COURSE CONTENT

UNIT TOPIC / SUB-TOPIC LECTURE HRS.

Chapter 1.0 Introduction 8

Chapter- 3.0 Air Compressor 8

Suggested Learning Resources

L T P Curri Ref No: AE403

Total Contact hrs: 75 Total marks: 150 Theory:

DETAIL COURSE CONTENT

UNIT TOPIC / SUB-TOPIC LECTURE HRS.

Chapter 1.0 Auto Engines 4

Suggested Learning Resources

Reference Books /Journals/ Manuals Codes Of Practices/ Standards.

L T P Curri. Ref. No: AE 404

The importance of drawings in the communication of technical information is

DETAIL COURSE CONTENT

UNIT TOPIC/SUB-TOPIC LECTURES HRS

1.0 ASSEMBLY AND DETAILED DRAWINGS OF ENGINE 15

2.0 ASSEMBLY AND DETAILED DRAWINGS OF TRANSMISSION 15

3.0 ASSEMBLY AND DETAILED STEERING AND 9

4.1 Brake linings

5.1 Assembly of Fast and Loose pulley.

5.2 Cone Pulley : (a) Front view-full in section

• Draw the principal views of pulley (with local section if

6.0 COMPUTER AIDED DRAFTING 18

Use of AutoCAD or any other drafting package to make simple

i) Making of simple drawing

SUGGESTED LEARNING RESOURCES/REFERENCE BOOKS & STANDARDS:

1. Thomas E. French, Charles J. Vireck, Robert J. Foster:

2. Gerard G. S. Volland : Modern Engineering Graphic & Design

3. M. Bhattacharyya and S. Pal : Fundamentals of Engineering Drawing

4. Subrata Pal and Madhusudan Bhattacharyya :

5. K. L. Narayana, P. Kannaiah, K. Venkata Reddy : Production Drawing