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Keywords battery cell controller, battery emulator, battery management systems
Abstract This user manual provides the user with an overview of the
BATT-6EMULATOR and BATT-14EMULATOR battery pack emulators.
NXP Semiconductors
UM11124
Introduction to 6-cell and 14-cell slider battery pack emulator kit
Revision history
Rev Date Description
1 20180516 initial version
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
1 Introduction
The BATT-6EMULATOR and BATT-14EMULATOR boards can emulate a multi-cell
battery pack that can be easily hooked-up to the evaluation boards for MC33771 and
MC33772 battery cell controllers (BCC):
• FRDM33772BTPLEVB (to be used with BATT-6EMULATOR)
• FRDM33772BSPIEVB (to be used with BATT-6EMULATOR)
• FRDM33771BTPLEVB (to be used with BATT-14EMULATOR)
• FRDM33771BSPIEVB (to be used with BATT-14EMULATOR)
The user can connect the BATT-6EMULATOR and BATT-14EMULATOR boards for a
quick evaluation of NXP BCC ICs, or to help the users in their software development.
These boards basically provide a very intuitive way to change the voltage across any
of the 6 cells or 14 cells of an emulated battery pack as well as the voltage across an
emulated current sense shunt resistor.
2 Specifications
These boards have been designed and optimized for the operating conditions described
below. Usage of these boards beyond these conditions can lead to malfunction and
damage.
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
3 Pack content
The kit includes:
One electronic board: The slider battery pack emulator board itself further referenced in
this document as emulator board.
One ribbon cable that allows the user to connect the slider battery pack emulator to the
MC3377x evaluation kits.
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
J2
shunt current
LED
Cell 01
Cell 02
Cell 03
Cell 04
Cell 05
Cell 06
BMS connector
power input
D3
J6
J23
aaa-030175
J2
© 2017 NXP B.V.
shunt current
LED
Cell 01
Cell 02
Cell 03
Cell 04
Cell 05
Cell 06
Cell 07
Cell 08
Cell 09
Cell 10
Cell 12
Cell 13
Cell 14
Cell 11
aaa-030176
The emulator board requires a 12 V DC power supply with 1.5 A current capability (1 A is
enough for BATT-6EMULATOR). The power supply is to be connected to the board via
J6, a Ø3.5 mm jack connector. The center pin is to be connected to the positive voltage
and the ring terminal to the ground. The input of the board is protected in case of wrong
polarity. An LED allows the user to check that the board is powered up. If the voltage is
present to the jack connector but the LED is off, then check the fuse F1.
Each of the sliders allows the user to change independently the differential voltage
between two cell terminals (or cell voltage). A separate slider allows the variation of the
voltage across the current shunt resistor.
Using the slider potentiometers, the user can modify each cell voltage between 1.25 V
and 4.6 V. The current capability of the cell output voltage is 110 mA which allows the
user to connect up to three evaluation boards in parallel.
The current sense output voltage can vary from −150 mV to +150 mV. This output is not
designed to drive a large current since the current sense input from the MC3377x needs
as little as 100 nA. If more than 1 µA is pulled from this output, the voltage may drop by a
few mV.
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
The emulator board features two output terminals, a red and a black 2 mm banana
plug. The plugs can be used to connect several emulator boards in series. The isolation
voltage between the power input and the cells is higher than 1000 V. If several emulator
boards are connected in series, the voltage of the packs may exceed 75 V. The user has
to take adequate precautions related to the high-voltage risks.
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
5 Schematics
U28
ZLDO1117KTC
VPWR [3,4]
VIN VOUT
3 2 CT06 [3,4]
C53 1
R75 R48
10 µF ADJ(GND)
22 Ω
DNP C55
12 V
1 100 µF
110 mA max U29
C54
+VIN +VOUT R84 2
2 4 1 µF
C56 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U26
ZLDO1117KTC
VIN VOUT
12 V 3 2 CT05 [3,4]
J6 D3 C50 1
4 1 F1 2 A C R76 R46
10 µF ADJ(GND)
22 Ω
1 A DNP C51
SF-1206SP400-2 SS24T3G 12 V
3 C68 D2 1 100 µF
110 mA max U27
C49
2 47 µF LED red 2
+VIN +VOUT 1 µF R85
25 V C 2 4 1 kΩ
C52 DNP
DNP
PJ-053DH R105 10 µF -VIN -VOUT 3
1 3
560 Ω
TME1209S U24
J2
ZLDO1117KTC
banana red
VIN VOUT
3 2 CT04 [3,4]
C46 1
R77 R44
10 µF ADJ(GND)
1 2 22 Ω
DNP C47
12 V
TERM_P [3] 110 mA max U25 1 100 µF
C45
+VIN +VOUT R86 2
2 F2 1 2 4 1 µF
1 kΩ
C48 DNP
DNP
F0805B0R25FSTR J1 10 µF -VIN -VOUT 3
1 3
2 1
VPWR [4]
4 3 TME1209S U22
6 5 ZLDO1117KTC
8 7 VIN VOUT
10 9 3 2 CT03 [3,4]
C41 1
12 11 R78 R42
10 µF ADJ(GND)
14 13 22 Ω
DNP
12 V C43
16 15 100 µF
110 mA max U23 1
18 17 C42
2
+VIN +VOUT 1 µF R87
CT06 20 19 2 4 1 kΩ
CT06 [4] C44 DNP
CT05 22 21 DNP
CT05 [4] 10 µF -VIN -VOUT 3
CT04 24 23 1 3
CT04 [4]
CT03 26 25 U20
CT03 [4] TME1209S
CT02 28 27 ZLDO1117KTC
J23 CT02 [4]
CT01 30 29
banana black CT01 [4] VIN VOUT
SENSE_N 32 31 3 2 CT02 [3,4]
SENSE_P [4] 1
34 33 R79
C37
CTREF [4] 10 µF R40
22 Ω ADJ(GND)
DNP C39
1 2 CON 2 x 17 12 V
1 100 µF
110 mA max U21
C38
TERM_N [3] +VIN +VOUT R88 2
2 4 1 µF
C40 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U16
ZLDO1117KTC
VIN VOUT
3 2 CT01 [3,4]
C30 1
R80 R36
10 µF ADJ(GND)
22 Ω
DNP C31
12 V
1 100 µF
110 mA max U17
C29
+VIN +VOUT R89 2
2 4 1 µF
C32 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3 CTREF [3,4]
TME1209S U30 TERM_N [3,4] SENSE_P [3,4]
R99
22 Ω ZLDO1117KTC
U33
VIN VOUT VIN VOUT_FORCE
3 2 4 6
1 VOUT_SENSE
R107 ENABLE 5
3 GND_SENSE C71
C63
10 µF
2 0.1 µF
C64 C70 GND_FORCE R101
R108 10 µF 0.1 µF 1 3.3 kΩ
1.02 kΩ C69 0.1 %
ADR3412ARJZ-R2 10 µF
U32
VIN VOUT_FORCE 1
4 6 2
VOUT_SENSE R100
ENABLE SENSE_N
R102 5 1 kΩ
12 V 22 Ω
3 GND_SENSE
2 3
110 mA max U31 C72 C66 GND_FORCE
+VIN +VOUT R104
0.1 µF 10 µF 1
2 4 C73 C67 3.3 kΩ
C65
DNP 0.1 µF 10 µF 0.1 %
10 µF -VIN -VOUT ADR3412ARJZ-R2
1 3
TME1205S aaa-030177
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
U28
ZLDO1117KTC
VPWR [2]
VIN VOUT
3 2 CT14 [2]
C53 1
R75 R48
10 µF ADJ(GND)
22 Ω
12 V DNP C55
1 100 µF
110 mA max U29
C54
+VIN +VOUT R84 2
2 4 1 µF
C56 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U26
ZLDO1117KTC
VIN VOUT
3 2 CT13 [2]
C50 1
12 V R76 R46
J6 D3 10 µF ADJ(GND)
22 Ω
4 1 F1 2 A C 12 V DNP C51
1 1 100 µF
SF-1206SP400-2 SS24T3G A 110 mA max U27
C49
3 C68 +VIN +VOUT R85 2
D2 2 4 1 µF
47 µF C52 DNP 1 kΩ
2 LED red DNP
25 V C 10 µF -VIN -VOUT 3
1 3
PJ-053DH R105
TME1209S U24
560 Ω
ZLDO1117KTC
J2
banana red VIN VOUT
3 2 CT12 [2]
C46 1
R77 R44
10 µF ADJ(GND)
22 Ω
DNP C47
12 V
1 2 1 100 µF
110 mA max U25
C45
TERM_P +VIN +VOUT R86 2
2 4 1 µF
C48 DNP 1 kΩ
DNP
2 F2 1 10 µF -VIN -VOUT 3
1 3
F0805B0R25FSTR J1
TME1209S U22
2 1
VPWR [4] ZLDO1117KTC
CT14 4 3
CT14 [2]
CT13 6 5 VIN VOUT
CT13 [2] 3 2 CT11 [2]
CT12 8 7 1
CT12 [2] R78
C41
CT11 10 9 10 µF R42
CT11 [2] 22 Ω ADJ(GND)
CT10 12 11 DNP C43
CT10 [2] 12 V
CT09 14 13 1 100 µF
CT09 [2] 110 mA max U23
C42
CT08 16 15 +VIN +VOUT R87 2
CT08 [2] 2 4 1 µF
CT07 18 17 C44 DNP 1 kΩ
CT07 [2] DNP
CT06 20 19 10 µF -VIN -VOUT 3
CT06 [2] 1 3
CT05 22 21
CT05 [2]
CT04 24 23 TME1209S U20
CT04 [2]
CT03 26 25 ZLDO1117KTC
CT03 [2]
CT02 28 27 VIN VOUT
J23 CT02 [2] 3 2 CT10 [2]
CT01 30 29
banana black CT01 [2] C37 1
SENSE_N 32 31 R79 R40
SENSE_P [2] 10 µF ADJ(GND)
34 33 22 Ω
CTREF [2] DNP C39
12 V
1 100 µF
CON 2 x 17 110 mA max U21
C38
1 2 +VIN +VOUT R88 2
2 4 1 µF
TERM_N [2] C40 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U16
ZLDO1117KTC
VIN VOUT
3 2 CT09 [2]
C30 1
R80 R36
10 µF ADJ(GND)
22 Ω
DNP C31
12 V
1 100 µF
110 mA max U17
C29
+VIN +VOUT R89 2
2 4 1 µF
C32 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U18
ZLDO1117KTC
VIN VOUT
3 2 CT08 [2]
C33 1
R81 R38
10 µF ADJ(GND)
22 Ω
DNP C35
12 V
1 100 µF
110 mA max U19
C34
+VIN +VOUT R90 2
2 4 1 µF
C36 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U14
ZLDO1117KTC
VIN VOUT
3 2 CT07 [2]
C26 1
R82 R34
10 µF ADJ(GND)
22 Ω
DNP C27
12 V
1 100 µF
110 mA max U15
C25
+VIN +VOUT R91 2
2 4 1 µF
C28 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3 CT06 [2]
TME1209S
aaa-030178
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
U12
ZLDO1117KTC
VIN VOUT
3 2 CT06 [2]
C22 1
R74 R32
10 µF ADJ(GND)
22 Ω
DNP C23
12 V
1 100 µF
110 mA max U13
C21
+VIN +VOUT R92 2
2 4 1 µF
C24 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U10
ZLDO1117KTC
VIN VOUT
3 2 CT05 [2]
C18 1
R73 R30
10 µF ADJ(GND)
22 Ω
DNP C19
12 V
1 100 µF
110 mA max U11
C17
+VIN +VOUT R93 2
2 4 1 µF
C20 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U8
ZLDO1117KTC
VIN VOUT
3 2 CT04 [2]
C14 1
R72 R28
10 µF ADJ(GND)
22 Ω
DNP C15
12 V
1 100 µF
110 mA max U9
C13
+VIN +VOUT R94 2
2 4 1 µF
C16 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U6
ZLDO1117KTC
VIN VOUT
3 2 CT03 [2]
C10 1
R71 R26
10 µF ADJ(GND)
22 Ω
DNP C11
12 V
1 100 µF
110 mA max U7
C9
+VIN +VOUT R95 2
2 4 1 µF
C12 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U4
ZLDO1117KTC
VIN VOUT
3 2 CT02 [2]
C6 1
R70 R24
10 µF ADJ(GND)
22 Ω
DNP C7
12 V
1 100 µF
110 mA max U5
C5
+VIN +VOUT R96 2
2 4 1 µF
C8 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3
TME1209S U2
ZLDO1117KTC
VIN VOUT
3 2 CT01 [2]
C2 1
R69 R22
10 µF ADJ(GND)
22 Ω
DNP C3
12 V
1 100 µF
110 mA max U3
C1
+VIN +VOUT R97 2
2 4 1 µF
C4 DNP 1 kΩ
DNP
10 µF -VIN -VOUT 3
1 3 CTREF [2]
TME1209S U30 TERM_N [2] SENSE_P [2]
R99
22 Ω ZLDO1117KTC
U33
VIN VOUT VIN VOUT_FORCE
3 2 4 6
1 VOUT_SENSE
R107 ENABLE 5
3 GND_SENSE C71
C63
10 µF
2 0.1 µF
C64 C70 GND_FORCE R101
R108 10 µF 0.1 µF 1 3.3 kΩ
1.02 kΩ C69 0.1 %
ADR3412ARJZ-R2 10 µF
U32
VIN VOUT_FORCE 1
4 6 2
VOUT_SENSE R100
ENABLE SENSE_N
R102 5 1 kΩ
12 V 22 Ω
3 GND_SENSE
2 3
110 mA max U31 C72 C66 GND_FORCE
+VIN +VOUT R104
0.1 µF 10 µF 1
2 4 C73 C67 3.3 kΩ
C65
DNP 0.1 µF 10 µF 0.1 %
10 µF -VIN -VOUT ADR3412ARJZ-R2
1 3
TME1205S aaa-030256
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
7 References
The following are URLs where the user can obtain information on related NXP products
and application solutions.
Table 5. References
Item Description Link
BATT‑6EMULATOR tool summary page http://www.nxp.com/BATT-6EMULATOR
BATT‑14EMULATOR tool summary page http://www.nxp.com/BATT-14EMULATOR
MC33771 battery cell controllers page http://www.nxp.com/Battery-Cell-Controllers
MC33772
FRDM33771BSPIEVB evaluation kit http://www.nxp.com/FRDM33771BSPIEVB
FRDM33771BTPLEVB evaluation kit http://www.nxp.com/FRDM33771BTPLEVB
FRDM33772BSPIEVB evaluation kit http://www.nxp.com/FRDM33772BSPIEVB
FRDM33772BTPLEVB evaluation kit http://www.nxp.com/FRDM33772BTPLEVB
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
8 Legal information
safety-critical systems or equipment, nor in applications where failure or
malfunction of an NXP Semiconductors product can reasonably be expected
8.1 Definitions to result in personal injury, death or severe property or environmental
damage. NXP Semiconductors and its suppliers accept no liability for
Draft — The document is a draft version only. The content is still under
inclusion and/or use of NXP Semiconductors products in such equipment or
internal review and subject to formal approval, which may result in
applications and therefore such inclusion and/or use is at the customer's own
modifications or additions. NXP Semiconductors does not give any
risk.
representations or warranties as to the accuracy or completeness of
information included herein and shall have no liability for the consequences
Export control — This document as well as the item(s) described herein
of use of such information.
may be subject to export control regulations. Export might require a prior
authorization from competent authorities.
Evaluation products — This product is provided on an “as is” and “with all
8.2 Disclaimers faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates
Limited warranty and liability — Information in this document is believed and their suppliers expressly disclaim all warranties, whether express,
to be accurate and reliable. However, NXP Semiconductors does not implied or statutory, including but not limited to the implied warranties of
give any representations or warranties, expressed or implied, as to the non-infringement, merchantability and fitness for a particular purpose. The
accuracy or completeness of such information and shall have no liability entire risk as to the quality, or arising out of the use or performance, of this
for the consequences of use of such information. NXP Semiconductors product remains with customer. In no event shall NXP Semiconductors, its
takes no responsibility for the content in this document if provided by an affiliates or their suppliers be liable to customer for any special, indirect,
information source outside of NXP Semiconductors. In no event shall NXP consequential, punitive or incidental damages (including without limitation
Semiconductors be liable for any indirect, incidental, punitive, special or damages for loss of business, business interruption, loss of use, loss of
consequential damages (including - without limitation - lost profits, lost data or information, and the like) arising out the use of or inability to use
savings, business interruption, costs related to the removal or replacement the product, whether or not based on tort (including negligence), strict
of any products or rework charges) whether or not such damages are based liability, breach of contract, breach of warranty or any other theory, even if
on tort (including negligence), warranty, breach of contract or any other advised of the possibility of such damages. Notwithstanding any damages
legal theory. Notwithstanding any damages that customer might incur for that customer might incur for any reason whatsoever (including without
any reason whatsoever, NXP Semiconductors’ aggregate and cumulative limitation, all damages referenced above and all direct or general damages),
liability towards customer for the products described herein shall be limited the entire liability of NXP Semiconductors, its affiliates and their suppliers
in accordance with the Terms and conditions of commercial sale of NXP and customer’s exclusive remedy for all of the foregoing shall be limited to
Semiconductors. actual damages incurred by customer based on reasonable reliance up to
the greater of the amount actually paid by customer for the product or five
Right to make changes — NXP Semiconductors reserves the right to dollars (US$5.00). The foregoing limitations, exclusions and disclaimers
make changes to information published in this document, including without shall apply to the maximum extent permitted by applicable law, even if any
limitation specifications and product descriptions, at any time and without remedy fails of its essential purpose.
notice. This document supersedes and replaces all information supplied prior
to the publication hereof. Safety of high-voltage evaluation products — The non-insulated high
voltages that are present when operating this product, constitute a risk of
Applications — Applications that are described herein for any of these electric shock, personal injury, death and/or ignition of fire. This product is
products are for illustrative purposes only. NXP Semiconductors makes intended for evaluation purposes only. It shall be operated in a designated
no representation or warranty that such applications will be suitable test area by personnel that is qualified according to local requirements
for the specified use without further testing or modification. Customers and labor laws to work with non-insulated mains voltages and high-voltage
are responsible for the design and operation of their applications and circuits. The product does not comply with IEC 60950 based national or
products using NXP Semiconductors products, and NXP Semiconductors regional safety standards. NXP Semiconductors does not accept any liability
accepts no liability for any assistance with applications or customer product for damages incurred due to inappropriate use of this product or related to
design. It is customer’s sole responsibility to determine whether the NXP non-insulated high voltages. Any use of this product is at customer’s own
Semiconductors product is suitable and fit for the customer’s applications risk and liability. The customer shall fully indemnify and hold harmless NXP
and products planned, as well as for the planned application and use of Semiconductors from any liability, damages and claims resulting from the
customer’s third party customer(s). Customers should provide appropriate use of the product.
design and operating safeguards to minimize the risks associated with
their applications and products. NXP Semiconductors does not accept any Translations — A non-English (translated) version of a document is for
liability related to any default, damage, costs or problem which is based reference only. The English version shall prevail in case of any discrepancy
on any weakness or default in the customer’s applications or products, or between the translated and English versions.
the application or use by customer’s third party customer(s). Customer is
responsible for doing all necessary testing for the customer’s applications
and products using NXP Semiconductors products in order to avoid a
default of the applications and the products or of the application or use by 8.3 Trademarks
customer’s third party customer(s). NXP does not accept any liability in this
respect. Notice: All referenced brands, product names, service names and
trademarks are the property of their respective owners.
Suitability for use in automotive applications — This NXP
Semiconductors product has been qualified for use in automotive SafeAssure — is a trademark of NXP B.V.
applications. Unless otherwise agreed in writing, the product is not designed, SMARTMOS — is a trademark of NXP B.V.
authorized or warranted to be suitable for use in life support, life-critical or
UM11124 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2018. All rights reserved.
Contents
1 Introduction ......................................................... 3
2 Specifications ...................................................... 3
3 Pack content ........................................................4
4 Getting started with the emulator board ........... 5
5 Schematics .......................................................... 7
6 Board bill of materials ...................................... 10
7 References ......................................................... 12
8 Legal information .............................................. 13
Please be aware that important notices concerning this document and the product(s)
described herein, have been included in section 'Legal information'.