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SAMKUN

Maintenance & Instruction

Manual
For FRESH WATER STERILIZER

SAMKUN CENTURY CO., LTD.

128-56, MAE-RI, SANGDONG-MYOEN, GIMHAE,
GYEONGNAM, SOUTH KOREA
Tel : +82-55-338-3030, Fax : +82-55-332-7123
 MAINTENACE & INSTRUCTION MANUAL
FRESH WATER STERILIZER

CONTENTS
1. Preface
1-1.Purpose of the sterilizer
1-2.General Notice
1-3.Caution

2. Manufacturer’s Name and Address.

2-1.Name
2-2.Address

3. Specification
3-1. Specification
3-2. Installation condition

4. Explanations of components
4-1. Standard parts
4-2. Option parts

5. Operating method
1) Preparation
2) Start
3) Operation
4) Stop

6. Installation
6-1. Instruction for installation and assembly
6-2. Moving Method & Condition (Weight, Dimension)
6-3. Warning in regard to inappropriate installation.
6-4. Safety measure to be followed for installation

7. Maintenance.
7-1. Safety Precaution
7-2. Periodic check and adjustment
7-3. Caution of replacement for parts
7-4. Instruction of replacement
7-5. Breakdown and how to check.

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 MAINTENACE & INSTRUCTION MANUAL
FRESH WATER STERILIZER

1. Preface
1-1. Purpose of the sterilizer

- The water, which is generated for drinking by fresh water generator in vessel or supplied water in
yard, has plenty of germs and bacteria in ship, therefore this water should be disinfected for drinking by
the appropriate method.
- General use below method:
→ U.V sterilizing type.
→ Chlorinator type
→ O3 sterilizing type
→ etc.
- Among those sterilizer units, U.V. sterilizing type is widely used. Because it is easy to control and
repair with simple structure.
- To remove typical viruses, colitis germs and bacteria, U.V. sterilizer is equipped with U.V. lamp that
emits efficiently a large amount of ultraviolet rays 253.7nm which have excellent germicidal effect.

- The sterilizer is composed of U.V. chamber, Filter housing, Control panel.

U.V. chamber has Body, quartz sleeve (water tube), U.V. lamp and so on.
Filter housing has Body, Filter elements and Control panel has all electric items for operating.

1-2. General Notice

- In order to obtain maximum benefit, the user should confirm that the unit is installed and operated
correctly. Thus, the user can avoid accidents and retain the manufacturer’s warranty.
- These operating instructions help the user to understand as dividing into separate sections for easy
reference.
- Please read carefully before installing and operating the sterilizer
- The sterilizer must be used for the designated purpose and in combination with any devices or
components recommended or approved by the manufacturer.

1-3. Caution.
- The sterilizer must only be inspected and repaired by qualified staff who are familiar with this unit
and possible dangers during inappropriateness operation or service.
- Any electrical work on the sterilizer must only be carried out by skilled staff-qualified electricians or
person under supervision of a qualified staff.

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FRESH WATER STERILIZER

- Don’t touch power equipment with wet hand

- Once water is stuck on the electric circuit, you must turn off the power promptly and notice it to us
without any hesitation
- Never look into the burning lamps.
- Protect your skin and eyes against the ultraviolet rays.
- The sterilizer contains components that are electrically and which can cause danger to life.
- Never give shock since sterilizer has a quartz sleeve, which is very fragile part against vibration and
shock.

2. Manufacturer’s Name and Address

2-1. Name
Samkun Century Co.,Ltd.

2-2. Address
128-56, MAE-RI, SANGDONG-MYOEN, GIMHAE,
GYEONGNAM, SOUTH KOREA
Tel : +82-55-338-3030, Fax : +82-55-332-7123

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 MAINTENACE & INSTRUCTION MANUAL
FRESH WATER STERILIZER

3. Specification
3-1.Specification

SPECIFICATION

No. of Set / Ship Set / Ship

Model JSA – 1000 JSA-3000 JSA-5000 JSA-10000

Type Ultra Violet Ray Type

Sterilizing Capacity 1000 L/H 3000 L/H 5000 L/H 10000 L/H

Working Pressure 0.5 ∼ 9.9 ㎏/㎠

Test Pressure ~15 ㎏/㎠

Electric Source 220/110Vac, 50/60Hz, 1Phase

Germicidal Lamp 20W x 1PCS 39W x 1PCS 39W x 2PCS 39W x 4PCS

Water In / Out
JIS 5/10 K - 25A JIS 5/10K - 25/32A JIS 5/10K - 40A JIS 5/10K - 50A
Connection

Control Panel Power / Running / Abnormal Lamp, Power On/Off Switch

Max Water Flowrate 1,200 L/H 3,500 L/H 6,000 L/H 11,000 L/H

Total Head Loss 0.2 ㎏/㎠

Accessories Filter for Inlet Water, Abnormal Relay

Option U.V. Monitoring System, Flow Control Valve, Solenoid Valve

Note : The manual of the product out of above mentioned capacity is same as this manual

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FRESH WATER STERILIZER

3-2.Installation condition
1) Temperature
- The sterilizer should be installed between 2 degrees centigrade and 55 degrees centigrade(2℃
~55℃)
2) Humidity
- The sterilizer should be installed in dry place.
- It might be risk of electric leakage, shock and aging, if the product is installed in humid area.
3) Height
- It must be installed at the proper height so that user can operate easily.
- In order to replace filter and quartz sleeve of Sterilizer, the enough maintenance space must be
checked before installing.

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FRESH WATER STERILIZER

4. Explanations of component
4-1. Standard parts

1) Inlet
- The tail of inlet is flange type, which is the first connector to supply portable water in the equipment.
The standard of this flange is based on JIS or KS, and bolt and nut must be tightened to prevent a leak
of water.
- Material is sus304.

2) Outlet
- The tail of outlet is flange type like inlet, which is connector to transport sterilized water from the
equipment to the suitable place. In addition, the standard of flange is based on JIS or KS, and bolt and
nut must be tightened to prevent a leak of water.

3) Filter housing
- This equipment has a filter inside and assembled in front of chamber.

4) Filter element
- This filter would remove refuse in water supplied to the product.

5) Filter cover
- Filter cover is the equipment to change it when you want to change filter, which was made clean
water in filter housing.

6) Drain valve & plug

- When you are about to change filter or U.V. lamp, Open Drain valve & plug to drain remained water
in chamber.

7) Chamber Body
The inside of chamber is the place where sterilization occurs in.

8) U.V. lamp
- U.V. lamps efficiently emit a large amount of ultraviolet ray 253.7nm(nanometers) which has
excellent germicidal effect.
- These lamps have similar structures and electrical characteristics to general fluorescent lamps used for
illumination but composed of ultraviolet ray glass which efficiently transmits ultraviolet rays at
253.7nm.

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FRESH WATER STERILIZER

9) Quartz sleeve
- This is made of quartz that gets excellent transmissivity of ultraviolet rays.

10) Gland fitting.

- This is the characteristic model of “samkun century co., ltd”. This item is connected to chamber body
and hold the quartz sleeve.

11) Control panel

- This panel is normally installed on chamber to control electrically U.V. sterilizer. It has Ampere meter,
Hour meter, U.V. monitor(option part), pilot lamps, switch, etc. as displaying operating state.

4-2. Option parts

1) Flow control valve

- This valve controls flow rate as water flows through orifice designed for setting flow rate.

2) Solenoid valve
- This valve blocks flowing water when abnormal alarm occurs.
- This valve is composed of valve body and coil(220V/110V).

3) U.V. monitoring system(U.V. sensor, U.V. monitor, PCB)

- It is composed of U.V. sensor, U.V. monitor and PCB and blocks water automatically by means of
solenoid valve in case of shortage of U.V. intensity. U.V. intensity(%) is displayed on U.V. monitor
through U.V. sensor located at inside of Chamber. When U.V. intensity becomes down below 80%, the
signal of abnormal alarm from PCB is transmitted to solenoid valve and blocks water by means of
solenoid valve.

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FRESH WATER STERILIZER

5. Operating method
1) Preparation
- Install this unit on designated place in accordance with section 6 “ installation”
- Confirm all connection including inlet and outlet lines.
- Confirm the proper electric source and water is available.
- Open the water line.
- Check the water leakage
- Supply unit with operating voltage for 24 hours prior to start-up.

2) Start
- Turn on the selector switch after checking the water leakage for about 5 min.

3) Operation
- Check the Ampere meter indicates normal electric current.
- Confirm that it takes a few minute for U.V. lamp to become stable after power on.
- Check the U.V. monitor indicates over 80% after lamp becomes stable.(option part)
- And then check the running lamp on.
- After 15 min., Reset Hour meter.
- In case of abnormal condition, Check the hour meter and Ampere meter.

5) Stop
- Turn off the selector switch.

NOTE : DON’T TOUCH ANY ELECTRIC EQUIPMENT WITH WET HANDS.

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6. Installation
6-1. Instruction for installation and assembly
z The sterilizer should be installed in a dry room indoors
z Ample free space should be allowed for the maintenance of the device.
z The sterilizer should be installed on straight and even wall
z Special foundation for installation is not necessary.
z When installing the sterilizer, ensure all connections are even and no pressure is placed on
inlet and outlet connections.
z The sterilizer should be installed in safety place.
z The sterilizer should be installed in well-ventilated place.
z The sterilizer should be installed 2℃~55℃
z The water inlet and outlet lines should be equipped with shut off valves and a by-pass
system.
z The drain/plug is provided.
z Within the range of possibility, the outside connection pipe is more than a grade SUS 304.
z Flush the pipe before connecting.
z Connect Fresh water pipe to the sterilizer inlet and lines.

NOTE : PROTECT YOUR EYE AND SKIN AGAINST THE ULTRA VIOLET RAY.

6-2. Moving Method & Condition (Weight, Dimension)

z For the purpose of installing, the sterilizer is moved by fork-lift truck or another suitable
device.
z The sterilizer is thoroughly checked and packed, before it leaves the factory, it has been
handed over to the forwarding agent in perfect condition.
z The manufacturer is not responsible for damages occurred during transport.
z Not use inlet or outlet connection for the purpose of lifting.

6-3. Warning in regard to inappropriate installation.

z When installing: avoid such places as rainy, windy and so much moist areas.
z Avoid such places as raising so much dust and fog because of in active capacity.
z Avoid such places where it is difficult to install, repair or replace.
z Avoid such trembling places because water tube and parts of device will be shortened
z Avoid such places as low degree areas (below 0℃)because of freezing inside of it

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FRESH WATER STERILIZER

6-4. Safety measure to be followed for installation

z When installing, don’t force too strong.
z Absolutely need to pay attention not to be dropped or socked, in case of that it’ll be
destroyed and harmful to mankind

7. Maintenance.
7-1. Safety Precaution
z To obtain maximum efficiency and operation of the sterilizer ensure all sections of the
manual read carefully.
z Don’t touch any electric equipment with wet hands.
z Protect your eye and skin against the ultra violet.
z Turn off the power and drain out all water before replacing the filter.
z Don’t pressure too much when assembling the gland fittings, since it’s very sensitive
part to be broken easily.
z Before the replacement, be sure to clean with soft dry cloth.
z U.V. sterilizer has very sensitive components like U.V. lamp and Quartz sleeve.
Therefore, please pay attention a lot when use it.
z Please turn off the running switch, if it wouldn’t be operating.
z Please drain out and close the inlet valve, if it wouldn’t be operating.

NOTE : IN CASE OF THE CLOGGING OF CARTRIDGE FILTER,

REPLACE IT WITH NEW ONE.

7-2. Periodic check and adjustment

1) Per month Maintenance
z Check the quartz sleeve’s surface.
z In case that quartz sleeve is dirty, clean that with dry cloth after opening the gland fitting.
z Keep the quartz sleeve clean outside for example hand mark and dust.
z Check in/outlet press range so as to confirm condition of filter.
2) Per three month Maintenance
z Check the electric parts of various functions.
z Check filter and replace with new one at every end of each quarter.
3) Per annual Maintenance
z Check on normal state of an outside view and all of the system.
z Check life time of the germicidal lamp through hour meter.

NOTE : TURN OFF THE POWER AND DRAIN OUT ALL WATER

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BEFORE REPLACING THE FILTER.

4) Main cause of the decrease of sterilization

① Dirtiness of filter
In fact, this has no direct relation to sterilization power, however, it is said that the bacteria and germ
are always stick in the filter and it will be replaced periodically at least every 3 month.
② Dirtiness of water tube
As a dirtiness of water tube may be caused decreasing sterilizing power it is always paying attention to
clean it once a three month both side, interior surface with condenser brush and exterior surface with
soft dry cloth.
③ The germicidal lamps get older
It is said that it's average life is generally for about 9,000 hours when all days used and in this case the
100% of sterilizing power will be decreased, even though it is very dangerous to see the light with your
naked eyes when the new replacement, and it is always covered with paper or use any kind of glasses.
④ Dirtiness of germicidal lamp surface
As to decrease the sterilizing effect, it is at least, to clean with soft dry cloth every six months and for
new replacement, should be clean before set-in.

NOTE : DON’T PRESSURE TOO MUCH WHEN ASSEMBLING THE GLAND

FITTINGS, SINCE IT’S VERY SENSITIVE PART TO BE BROKEN EASILY.

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7-3. Caution of replacement for parts

① Turn off the power, stop the flowing water and drain out in unit before replacing.
② When you replace U.V. lamp, please be careful to loose and assemble the gland fitting.
Because quartz sleeve and U.V. lamps are very fragile parts.
③ When you replace filter, loose the cover flange and bolt tightly.

7-4. Instruction of replacement

1) Filter
① Turn off the power, stop the flowing water and drain from unit.
② Loose cover of housing and replace filter with new one.
③ Bolt down tightly so that water leakage won’t occur after replacing
2) Lamp or quartz sleeve
① Turn off the power, stop the flowing water and drain from unit.
② Loose gland fitting carefully and put out lamp or quartz sleeve.
③ Replace them and connect with cable in case of lamp.
④ Clean new one with soft dry cloth.
⑤ Pay attention not to lose O-ring inside of gland fitting.
⑥ After replacing lamp or quartz sleeve, assembly the gland fitting carefully.

NOTE : BEFORE THE REPLACEMENT, BE SURE TO CLEAN WITH SOFT

DRY CLOTH.

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7-5. Breakdown and how to check.

No. Problem Possible Cause Remedy

1. Power off. 1-1. Power on.

2. Line cease 1-2. Test by tester
1 Power is off. 3. Bad Connection 1-3. Same with 1-2
4. Bad Lamp 1-4. Change lamp
5. Bad Fuse 1-5. Change fuse

1. Bad U.V. lamp 1-1. Change U.V. lamp

U.V.LAMP dose
2 2. Bad Regular voltage 1-2. Supply rated voltage
not turn on.
3. Bad Ballast 1-3. Change ballast

1.Bad U.V. lamp

1-1. Change U.V. lamp
2.Bad Regular voltage
1-2. Supply regular voltage.
Abnormal Lamp 3.Bad Ballast
3 1-3. Change Ballast
is on. 4.Bad PCB or EUCR Bad
1-4. Change PCB or EUCR
settlement of PCB or
1-5. Change Setting point
EUCR
1. Bad Fan 1-1. Change Fan
4 Overheating.
2. Bad Ballast 1-2. Change Ballast
1. loose Connection 1-1. Assemble tightly
5 Water leaking.
2. Bad Welded part 1-2. Change the bad welded part.

NOTE : U.V.STERILIZER HAS VERY FRAGILE COMPONENTS LIKE U.V. LAMP

AND QUARTZ SLEEVE. PAY ATTENTION A LOT WHEN YOU USE IT.

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