RENR7782 FLUID POWER SYMBOLS

Component Locations January 2004 BASIC COMPONENT SYMBOLS

Part Schematic
Item Description
Number Location 41 3 MAIN AUX.
PUMP: VARIABLE and
1 178-7480 Back Pressure Check Valve (Return Oil) D-11 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
2 167-4235 Steering Cylinder E-10
3 238-8550 Metering Pump D-10 20
4 162-3960 Ride Control Accumulator E-9 42 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
COMPENSATION
5 190-8315 Ride Control Solenoid Valve D-9 13 (ADJUSTABLE) (VARIABLE) ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

6 206-3553 Tilt Cylinder E-9 VALVES

VALVE ENVELOPES VALVE PORTS
7 9T-0704 Line Relief Valve for Head End of Tilt Cylinder E-8
8 9T-0704 Line Relief Valve for Rod End of Tilt Cylinder E-8 21
9 124-8818 Auxiliary Control Valve E-8
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
10 185-1839 Multipurpose Bucket Cylinder (If Equipped) F-8
11 188-7471 Auxiliary Relief Valve F-8 CONTROL VALVES CHECK VALVES
12 168-0361 Loader Tilt Control Valve D-8 AB AB

13 206-3549 Loader Lift Cylinders D-8

14 131-9203 Pressure Switch D-9 P T P T
6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED
15 130-6520 Loader Lift Control Valve D-8
16 188-7471 Steering Priority Valve C-8 MEASUREMENT ROTATING SHAFTS
17 185-5906 Two Bank Vavle for Loader C-8 38 39
18 185-5907 Three Bank Valve for Loader C-8
19 180-9588 Piston Pump C-10 PRESSURE FLOW
TEMPERATURE UNIDIRECTIONAL BIDIRECTIONAL
20 240-9716 Hydraulic Tank C-11
21* ----- Hydraulic Oil Cooler C-11 FLUID STORAGE RESERVOIRS
22 143-0421 Hydraulic Oil Filter D-11
23
24
185-5902
192-0827
Pilot Valve
Stabilizer Control Valve
E-7
E-5, E-4
416D and 424D Backhoe Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
25
26
206-0520
206-0522
Stabilizer Cylinder
Stabilizer Cylinder
F-4
F-3
33
Hydraulic System COMBINATION CONTROLS
27 192-0827 Stabilizer Control Valve E-3
28 186-3629 Return Manifold E-7
185-5898
416D: 424D:
29 Stabilizer Contol Valve (Two Bank) D-6 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
30 239-2226 Pressure Reducing Valve D-6 BGJ1050-Up RXA1-UP or MANUAL and PILOT PILOT or MANUAL

31 179-5593 Lockout Solenoid Valve (If Equipped) C-7 CJZ1-UP MANUAL CONTROL SYMBOLS
32A 202-2236 Side Shift Bank Valve Cover (If Equipped) C-7
32B 200-0161 Center Pivot Bank Valve Cover (If Equipped) A-8 23
33 206-3628 Boom Cylinder C-6 PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING

34 6E-6285 Line Relief for Rod End of Boom Cylinder C-6

PILOT CONTROL SYMBOLS
35 191-8161 Swing Cylinders C-5 31 32A 32B 34 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
36 137-9466 Line Relief For Rod End of Swing Cylinder C-5
37 187-0524 Line Relief for Head End of Backhoe Bucket Cylinder C-4 36 37 40 43
38 206-0518 Backhoe Bucket Cylinder C-4 10 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
39 206-0514 Backhoe Bucket Cylinder (Extendable Stick) C-4 44A 44B 45 46 4 5 14 SUPPLY PRESSURE

40 9T-0704 Line Relief Valve for the Head End of Stick Cylinder C-3 35 2 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
41 206-0503 Stick Cylinder C-3 47 48 49 50 25 26 24 27 29 30
42 191-7725 Extendable Stick Cylinder (If Equipped) C-2
43 190-3450 Extendable Stick Control Valve (If Equipped) C-2
51 52 53 54 57 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

44A 6E-4158 Side Shift Bank Valve Cover (If Equipped) C-1 28 19 22 7 8 9 11 12 15 16 17 18
55 56 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
44B 193-9189 Center Pivot Bank Valve Cover (If Equipped) A-2
45 3E-8622 Side Shift Valve C-1 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
46 190-3402 Stick Control Valve B-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
47 6E-6281 Line Relief for Rod End of Stick Cylinder B-3 UNIDIRECTIONAL UNIDIRECTIONAL
48 190-3400 Backhoe Bucket Control Valve B-4
49 187-0527 Line Relief for Rod End of Backhoe Bucket Cylinder B-4 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

416D, 424D SINGLE TILT LOADER WITH BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
50 180-8592 Backhoe Control Valve (Four Bank) B-4
51 180-8593 Backhoe Control Valve (Five Bank) (Attachment) B-4
52 180-8594 Backhoe Control Valve (Six Bank) (Attachment) B-4
53
54
166-7950
190-3397
Swing Control Valve
Boom Control Valve
B-5
B-5
CENTER PIVOT OR SIDE SHIFT BACKHOE © 2004 Caterpillar Printed in U.S.A.
55 6E-6284 Line Relief for Head End of Boom Cylinder B-6 All Rights Reserved
56 190-3450 Auxilary Control Valve (If Equipped) B-6
57 206-3685 Swing Cushion Crossover Relief Valve (If Equipped) C-4
58 203-5489 Backhoe Control Vavle (Four Bank) (Attachment - TUV) B-4
59 203-5490 Backhoe Control Valve (Five Bank) (Attachment - TUV) B-4
60 203-5533 Backhoe Control Valve (Six Bank) (Attachment - TUV) B-4
61 185-5901 Pilot Valve (Two Bank) (Pilot Lever with Switch) E-7
62 191-4010 Outlet Cover F-8
63* ----- Steer Cylinder (AWD) E-10 Electrical Symbols Table
64 178-7481 Back Pressure Check Valve (Hammer Option) D-11
* Part number not available at time of publication. Hydraulic Symbols (Electrical)
CC
BB

G M
52
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
B 19
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location

RENR7782-00
AA PUMP SIGNAL PRESSURE TEST PORT C-9 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
BB
CC
PUMP PRESSURE TEST PORT
PILOT PRESSURE TEST PORT
B-9
E-5
Pressure Reducing Valve (Stabilizer) (52), Hydraulic Pump (19), Signal Pressure (Adjustable)

Pilot Oil Pressure Test Port (CC) Test Port (AA)

20 Page, B/W, DGM

4
B
Electrical Symbols (Electrical)
Ride Control
Pressure Switch LEFT SIDE VIEW Side Shift
F738-WH Lock Solenoid
200-BK H771-BR T
200-BK
Pressure Temperature Level Flow
Ride Control Symbol Symbol
Solenoid 45 Symbol Symbol
14 976-OR
200-BK
C 5
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Related Manuals 50 51 52
Description Media Number Current Standard Current Standard
Parts Manual
4 Harness identification code
420D Backhoe Loader (BKC) SEBP3583 This example indicates
420D Backhoe Loader (BMC) SEBP3584 wire 135 in harness "AG". Wire
432D Backhoe Loader (WEP & TDR) SEBP3971 AA Circuit Number Wire Color
442D Backhoe Loader (TBD & SMJ) SEBP3967
19 Identification

325-AG135 PK-14
Machine System C
Specifications: (Hydraulic & Steering System) RENR7778 325-PK
Testing and Adjusting: (Hydraulic & Steering System) RENR7779 Circuit Identification Wire Color Wire Gauge
Specifications: (Axles, Differentials & Brakes) RENR7776 Number
SECTION B-B
Testing and Adjusting: (Axles, Differentials & Brakes) RENR7777
SECTION C-C
Electrical System Previous Standard
Schematic: (Electrical system) RENR7781
RIDE CONTROL Wire
Wire Color

325-PK-14

Accumulator (4) , Pressure Switch (14), Ride Control Valve (5) Hydraulic Pump (19), Pump Pressure Circuit Number Wire Gauge
B A

Test Port (BB) Identification (EXAMPLE VALVE)

Backhoe Valve (50, 51 or 52) , Side Shift Clamp Valve (45)

 11 10 9 8 7 6 5 4 3 2 1

F F
26
62

27
24 25
10
61 23 CC
LINE PATTERNS
11 Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

AUX Component Group

Attachment
9
Air Line
E
E

DOWN UP DOWN UP

7
4 6
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
2 63 Main Pump Output.
8 Load Sense Circuit.
5
Pilot Shutoff Control Circuit.
TILT
Supply Line.
Drain / Return Line.
12 28 Hand Metering Unit Control Circuit.
Lift Cylinder Control Circuit.
1 64 3
H Auxiliary Control Circuit.
Tilt Cylinder Control Circuit.
Bucket Cylinder Control Circuit
13 Boom Cylinder Control Circuit.
Swing Cylinder Control Circuit.
LIFT
D Bucket / E-Stick Control Circuit. D
22
29 30 Stick Cylinder Control Circuit.
Stabilizer Cylinder Control Circuit.
Stabilizer Cylinder Control Circuit.
14 STABILIZER STABILIZER E-Stick Cylinder Control Circuit.
15

HMU

35
33 57 38 39
41 42
16 17 18
21

34
32A 45
43 44A
C 31 C
19 37 40
AA 36

20

BB
RENR7782-00

PUMP
AUX BOOM SWING BUCKET STICK E-STICK
56 55 54 53 50 51 52 49 48 47 46
20 Page, B/W, DGM

B B
58 59 60

44B

32B

A A

11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 416D, 424D Backhoe Loader

Part #: 201-6837 CHG01
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.