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China E-Tech(Ningbo)Maritime Electronics Research Institute Co.,Ltd Operation Manual
VAP30 AUTOPILOTS
Headquarter Address: Building A2-17, R & D Park, 587 Juxian Road, National High-tech Zone, Ningbo, Zhejiang Province, China
Base Address: No.457 Taoyuan Road, Xiuzhou New District, Jiaxing City, Zhejiang Province, floor 3, Building 4, Intelligent Industrial Park, Zhongdianke (Jiaxing)
Tel:0574-55712321
Website: http://www.cetcme.com
* This instruction manual may not be reproduced, transmitted in any form or stored in a searchable system without the prior written consent of
China Electronics Section (Ningbo) Marine Electronics Research Institute Co.,
* CLP (Ningbo) Marine Electronics Research Institute Co., Ltd. reserves the right to change the product information in the instruction manual at ● Please read this installation manual carefully before use. ● Please keep it properly and prepare it for reference V2.1EN ©2017年12月
WARING_ 01
5 Operation_
Easy operation guide 24
! WARNING
CONTENTS
Autopilot is a navigational aids that can set the course of the ship, but can not
automatically identify dangerous objects such as obstacles or reefs. Due to improper
installation and use of this device will lead to the ship deviate from the course or collision
FU mode 27
AUTO mode 28 risk. Before using this equipment, please read this operation manual carefully to
NAV mode 29
familiarize yourself with the working characteristics of the VAP30 and note the following:
REMO mode 32
Fast dodge function 33
● Users do not disassemble or modify the equipment. There is no user operation inside the
device, which may result in equipment leakage , Open circuit and other serious consequences;
6 Parameter adjustment_
● In and out of the port, densely populated areas and narrow waterways, in the harsh sea
Dimming 34
Parameter 34 conditions and poor visibility occasions banned the use of autopilot;
Knob 37
● Power is DC 24V±20%;
● In the process of using this device should always pay attention to the sea conditions around
7 Alarm function_
the vessel, the relevant drivers may not leave their posts to prevent the emergence of tight
Urgent situation;
Rudder feedback fault 40
Rudder angle over limit 40 ● Do not bring magnetic objects and magnetic devices close to the magnetic compass used by
Heading fault 40
Off-course 40 the autopilot;
Navigator fault 41
Arrive at destination 41
● Verify heading and ship position at regular intervals;
No waypoint 41 ●Timely handling of alarm failure, if the alarm can not be released, please switch to the bridge
Off-track 41
Course change over 42 manual mode。
Remote fault 42
Timing alarm 42
03
01
1 Autopilot system configuration
1.1 VAP30-S valve-control type autopilot 1.2 VAP30-M motor-control type autopilot
CAN CAN
Solenoid valve control unit CAN Rudder angle CAN Rudder angle
Poetntiometer Poetntiometer
VAC30 舵轮驱动器
VWD30
FU Steering wheel FU Steering wheel
VWS31(Optional) VWS31(Optional)
The system diagram is introduced double electric pump, dual solenoid valve type The system diagram describes the electric pump + machine with pump, solenoid valve
automatic rudder control wiring. It has follow-up, automatic, remote control,NAV mode. type rudder control. It has the manual steering, automatic steering, remote follow-up
1.3 Swing cylinder electro-hydraulic steering gear system 2.1 Heading transmitter
Electro-hydraulic servo system solenoid valve control open hydraulic VDC20 Digital Compass
circuit, generally with two separate Exchange pump unit, can be used
VDC20 digital compass should be installed in the middle of the railing deck railings, equipment is
interchangeably. Through two piston-type cylinder through the tiller
equipped with a Diameter 1 inch length of 1 meter stainless steel pipe that U-tube card and other
(sometimes double helm or four rudder Synchronous use of the lever) while
accessories,the U-tube card will be fixed on the railing, And then the electronic compass sensor installed
turning the rudder blade. The picture shows a single rudder steering gear: in the top of the stainless steel tube, the top of the housing has a heading markThe direction should be
towards the bow, the sensor should be about 1.5 meters from the deck height, and then the random cable
Line layout to the cab rudder stage, the sensor as far as possible away from the iron products, a safe
distance of one meter about. Specific installation method as shown below。
used when the top pressure plug。 Fix the support rod
Make sure the compass is toward the bow In the right place
Or flush with the ship's longitudinal line
Fork-type push-to-rudder device is the reciprocating motion of the plunger installation method as shown below:
in the cylinder, by tilting tiller output rotation. The rudder torque drives the rudder sensor baseline
Make sure the baseline coincides with the vertical line
magnetic compass vertical line
blade to rotate. The figure shows the steering gear in the twin rudder:
Magnetic compass sensor
VTH20(CY-LJ18)
04 03
05
2.2 Main control box VCH30
Main control box is the core unit of the autopilot control system, including
the internal LCD display module and signal processing module. Normal should
Panel bracket installation:
be installed in the middle position of the steering gear table. There are three
types of installation:
Panel mounted:
06 03
07
2.3 FU Steering Wheel VWS31
Ceiling bracket installation: FU Steering Wheel VWS31 panel installation
Normally FU Steering wheel should be installed in the middle of the
steering stand, the specific method as shown below:
08 03
09
2.4 Solenoid valve control unit VAC30
FU Steering Wheel VWS31 side installation Solenoid valve control unit should be installed properly in the appropriate
If the table does not have enough space, the steering wheel can also position inside the steering stand. Specific installation method is shown below:
be installed on the side. The steering wheel should be placed at the height
of the crew easy to operate, as shown below:
螺钉
10 03
11
2.5 Wheel Driver VWD30
Wheel driver should be installed properly in the appropriate position inside
the steering stand. Specific installation method is shown below:
Panel cut size
x
VWD30 manually switch the steering mode, pull the front end of the rod is
the manual mode, and push the rod inward is the auto mode. (VWD31 contains
electromagnetic clutch, the system can switch according to the electronic
control signal). Specific is shown below:
NUT Handwheel Cylindrical head screw M10 Mount board Wheel driver
Push in is
auto mode
Pull out is
manual mode
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13
Rudder feedback unit installation for fork-type steering gear
Rudder angle feedback unit for fork-type steering gear should
install in front of the rudder stock, according to the specific layout and
location space adjustment. Firstly, make sure the rudder is straight, rudder
angle in the middle, please refer to the following diagram.The distance from
the tiller center to the feedback center AC = BD, length = about 500MM,
AB = CD length =150MM or so, forming a parallelogram ABCD, otherwise
rudder angle feedback makes linearity error or asymmetric:
D B
C
A
A
C
B D
B
D
lever
fulcrum rod
shaft center
left rudder right rudder
。 。 。
。
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15
3 Wiring
*Each unit installation and wiring in place and can start wiring。
3.2 Wiring diagram for VAP30-M motor type autopilot
3.1 Wiring diagram for VAP30-S valve-control type autopilot
The autopilot system with wheel driver VWD30 as output is wired as shown below:
The autopilot system with solenoid valve control unit VAC30 as output is wired as shown below:
Digital compass VDC20 Magnetic compass Digital compass VDC20 Magnetic compass
1#left
solenoid valve Dc24 V
shield
shield
shield
shield
1#right
solenoid valve
DC Motor
2#right
solenoid valve
Dc24 V Dc24 V
VDR (Not supply) VDR (Not supply)
AIS (Not supply) Gyro compass (Not supply) Satellite compass (Not supply) AIS (Not supply) Gyro compass (Not supply) Satellite compass (Not supply)
GPS (Not supply) GPS (Not supply)
16 03
17
4 Debug
3.3 Wiring for other modules 4.1 Debug with power supply
Digital compass VDC20, or heading transmitter VTH20 Power supply:DC24V(18~30V)
wires with the special plug. Simply insert the aviation When the installation and wiring is completed for the first time, turn on
the device, and the screen appears CETCME interface for 3 seconds. After
plug into gyro / magnetic compass interface of the back
that, it will display the normal interface. If the system wiring is correct, you
of the main control box. can carry out the following system commissioning
FU steering wheel VWS31 connects with special plug. If there is no response, check whether there is power input DC24V,
voltage is abnormal, "+","-" is reversed, the fuse is blown。
Just plug the aviation plug into the back of the main
control box;
Solenoid valve control unit VAC30 connects the CANL
4.2 NFU mode steering debug
and CANH to the CANL and CANH terminal of the back Verify steering direction, solenoid direction, direction of rudder angle,
of Main control box; and actual steering gear mechanical direction is the same or not.
Turn the "Steering Mode Switch" to the "NFU" position (or "Manual",
Rudder angle feedback VRF30 connection: From the
different ship identification different), operating "NFU" switch (or “handle
steering gear cabin layout a 4 * 1 ² electricity cable to steering" switch, "emergency steering" switch, different ship identification
bridge room. The internal terminal of VRF30 number different), steering the rudder to the left or right, observe the ship's rudder
angle indicator and the Main Control box on the screen display "rudder
+, -,CANH, CANL, and the terminal of VCH30number
angle indicator" indicates the same direction, then there will be three kinds
+, -, CANH, CANL, four terminals can be docked。 of phenomena:
corresponding two solenoid valves。 direction are anti. The left and the right solenoid valve output should be
exchanged;
Main control box power supply connection: DC24V power
supply connected to the back of the main control box
● Autopilot feedback reversal phenomenon: the steering direction and the
Source interface +, -. Pay attention to the power of the rudder angle indicator in the same direction, and the rudder angle in the
+, - can not pick the wrong。 autopilot main control box in the opposite direction. Then adjust the main
control box menu "reverse rudder angle"option, which is changed to negative
Solenoid valve control unit power supply connection: (factory setting is positive). After confirm the three consistent, go to the next
Solenoid valve control unit has two input power. Accroding follow-up steering mode debugging。
to the specific circumstances, it can be independent or
parallel. Working voltage is DC24V, pay attention to +, -
can not pick the wrong。
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4.3 Debug solenoid valve control unit in FU mode 4.4 Debug rudder feedback unit
After the normal operation in the NFU mode, you can start to debug in FU
Adjust the direction of rudder angle
mode. Turn the "steering mode switch" to "auto" position, then the main control
box displays "FU", there will be the interface below . This work has been finished during NFU mode debug. If you find rudder
angle is not synchronization, adjust the main control box menu "rudder
angle" option changed to Negative (factory setting is positive) 。
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4.5 Debug digital compass and ship heading 4.6 Signal specifications
"Compass" white light is displayed on the heading source, digital compass signal Heading, degrees true
$HEROT,-xxx.x ,A*hh<CR><LF>
has been connected, and the degree of heading is displayed at the left screen.
Rate of turn, °/min
Go to the compass deck with a 12-14' wrench, release 2 U-tube clamp and 4
Digital compass Input IEC61162-1 A $HCHDT,xxx.x ,T*hh<CR><LF>
nuts of the fixed digital compass to loose to be able to rotate, open a yellow
Heading, degrees true
spin below the digital compass and inside has a red calibration button, push
Magnetic compass Input IEC61162-1 A $HCHDT,xxx.x ,T*hh<CR><LF>
the red button you can hear the beep sound and see the light flashing, then turn
Heading, degrees true
the digital compass a round clockwise slowly , the rotation speed control at 1
Satellite compass Input IEC61162-1 A $--HDT,xxx.x ,T*hh<CR><LF>
min /rev , and then release the red button, beep sound disappear, the light goes
Heading, degrees true
out, the adjustment is complete.
VDR Output IEC61162-1 B $AGHTD,A ,x.x,a,a,a,x.x,x.x,x.x,x.x,x.x,x.x,x.x,a,A,A,A,x.x*hh<CR><LF>
Vessel heading, degrees
● Verification after calibration : rotate the digital compass every 90° (before - Off-track status
left - after - right ), observe the change of the heading int the screen. It should Off-heading status
Rudder status, A=within V=over
be change in direction xx ° + 90 ° + 90 ° + 90 °. For example: start at 10 ° heading, Heading reference in use, T/M
turn 90 ° clockwise, heading should be 100 ° and then turn 90 ° clockwise should Commanded track, degrees
Commanded off-track limit, n.miles
be 190 ° and then turn 90 ° clockwise should be 280 ° and then turn 90 ° Commanded heading-to-steer, degrees
clockwise should be 10 ° which is at the orginal position. If the digital compass Commanded rate of turn for heading changes, °/min
Commanded radius of turn for heading changes, n.miles
changes according to the law , the calibration has finished, then fix the compass Commanded off-heading limit, degrees
Commanded rudder limit, degrees
toward the direction of the ship and tighten the four nuts.。
Turn mode
Selected steering mode
Commanded rudder direction, L/R
Commanded rudder angle, degrees
Override
$AGRSA,x.x ,A,x.x,A*hh<CR><LF>
Port rudder sensor(A data valid, V data invalid)
Starboard rudder sensor(Adata valid Vdata invalid)
22 03
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5 Operation
24 03
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5.2 FU mode
LCD Screen description
Screen information:
Left rudder 22°
Enter
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5.3 AUTO mode 5.4 NAV mode
button t o enter "AUTO "mode (if "AUTO" blinks, check if the FU steering or the display of the destination alarm at the autopilot, however, due to
wheel returns to the neutral position. After the steering wheel returns to neutral the large error between the compass and the navigator, it was impossible
position 5s, it switch to auto mode), then VCH30 automatically select the ship's to arrive the location where the guard was stored. As a result, the
current heading as a setting course and the rudder angle moves to the middle navigator could not switch to the next waypoint, so that the ship could
position. not sailed to the next place and revolved around the destination.
Once the heading is changed to a new heading, the ship will automatically
return to the new heading and remain in heading.
Screen information:
● Mode: AUTO
● Set heading: 123°
● Source of heading: Gyrocompass
● Rudder angle: Left 20°
● Actual heading: 123°
Operation description:
● Distance: 21.5nm
1 2 3 4 5 6 7 8 9 10
For example, if the speed is 20kn, the waypoint radius is set to 0.09nm (nautical miles).
When the helmsman need to confirm alarm message, press to silence. Note: The distance between any two waypoints should be greater than the
Press to confirm the course change information. If the messages are not waypoint radius.
confirmed by the helmsman (by press ), then maintain the current heading
at NAV mode.
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5.5 REMO mode 5.6 Fast dodge function
“Auto” and “NAV” modes can not automatically recognize obstacles
In maneuvering routes such as entering or exiting a port or a narrow
and unexpected situations around the ship. When suddenly encountered
waterway, a "remote control" steering mode with remote steering around
ships, icebergs and other dangerous situations, you can use the rapid
the cab is often used to provide a clearer view of the surroundings of the ship.
rotation FU steering wheel to achieve emergency refuge.
The remote control steering mode is equivalent to the remote "FU" mode,
that is, the rudder is released on the remote control box, but the "remote Dodge function in auto mode
control" steering mode has no emergency avoidance function.
In the "auto" steering mode, when the driver needs to quickly avoid the
Click to enter "remote control" steering mode.
front hazard, the driver just needs to quickly rotate the FU steering wheel
in the avoidance direction to automatically switch to the "FU" mode and
the "auto" mode shines, VCH30 no longer heading automatic control, the
driver must be manually steering(FU control), this time VCH30 remember
the current given course. When successfully avoiding dangerous obstacles,
the FU steering wheel back, delay 5s automatically enter the "auto" mode,
and to navigate before a given flight to avoid risk, if the difference between
the given course and the actual course of more than 10 ° , press............
silence, the ship automatically go to a given heading.
Screen information: alarm and "route Deviation from the alarm ", press . The driver must first
deviate from the ship route calibration, and then automatically control the ship
to set the steering position.
● Mode: Remote control
● Source of heading: Digital compass
● Helm order: Steer left 22°
● Rudder angle: Left 20°
● Actual heading: 123°
Note: If the remote control is in the remote control mode, the rudder order
is displayed in black, and if the remote control is not steered, the rudder
order is displayed in gray。
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6 Parameter adjustment
6.1 Dimming
In "FU" mode, press and hold simultaneously and then click accidental occurrence of full rudder. In many more large rudder angle,
to enter the parameter adjustment interface. you need to switch to manual non-follow-up mode. The default setting is 35 °。
FU sensitivity
In some ships, due to the unreasonable design of the steering hydraulic
system, the hydraulic pump could not adjust the displacement and pressure,
which caused the flow and pressure to exceed the standard, resulting in the
concussion of the rudder in follow-up mode. Adjusting the value can suppress
the concussion. The default setting is 2 °.
Magnetic declination
The angle between the magnetic heading and the true heading depends on
what heading source the actual rudder system is installed as the default heading.
In "Auto" steering mode, the declination does not need to be adjusted when
the heading is "Gyrocompass", and the heading is "Magnetic compass". When
declination according to the magnetic heading, there is no need to adjust the
declination angle. If Need to follow the true course navigation, you need to set
the correct declination according to the magnetic declination table.
In the "guide" steering mode, you must set the correct declination.
If the magnetic declination is eastward, the adjustment is positive, and if
declination is westward, the adjustment is negative. The default is 0.
Alarm duty
To prevent the driver from leaving the post, you can set the alarm on duty
to "on", the system sends out sound and light alarm every 30 minutes, the
alarm disappears after the driver presses the red alarm confirmation key. If
the driver console has installed other on duty alarm system, you can turn
this function off. Default is "off"。
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6.3 Knob
Off-course value Note: The position of the rudder angle limiter will not change even if the
middle position of the rudder is adjusted by the "counter".
In auto or nav mode, an alarm is generated when the difference between the
actual heading and the set heading exceeds the set value due to wind wave or
other unknown factors. The default is 20.
FU function
When the system is equipped with FU steering wheel, you need to set the FU “RUDDER”knob
function to "ON". If the FU steering wheel is not configured, you need to set the FU
"Rudder" is the ratio between heading deviation and helm order.
to "OFF". Otherwise, you can not switch to AUTO mode. Default is "off".
Adjusting the "rudder" value avoids frequent rudder angle changes.
If "Rudder" value is too large, the ship serpentines, and even heading shock
System choice hit, unable to maintain heading, resulting in "heading deviation too large"
alarm. Too small makes heading change too slowly, resulting in yaw.
VCH30 main control box supports VAP30 autopilot system and VSC30 heading
control system. The main difference is that the latter uses dual-channel redundant
control, the former is a single-channel control. The default is "VAP30".
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7 Alarm function
When a fault occurs, the buzzer sounds and the alarm contents flash on
the lower part of the LCD. Press .
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Navigator fault
Rudder feedback fault In the "NAV" steering mode, when navigator disconnected or data
Operate in "FU", "Auto", "NAV" and "REMO" modes, when the rudder invalid for more than 20s, the alarm sound and flashing in the lower
angle feedback transmitter is disconnected or faulty for more than 2s, it part of the LCD display "guide fault". Press to silence, showing
will give an audible alarm and blink at the bottom of the LCD to display flat light. If the fault is not resolved, it will sound and light alarm again
"Feedback Fault". Press to silence, showing flat light. If the fault is after 20s.
not resolved, it will sound and light alarm again after 20s. If the fault can Remove the fault automatically after troubleshooting.
not be resolved, it will be changed to manual external control of the Alternate modes where a "navigator fault" alarm occurs are the
autopilot。 "follow-up" mode and the "auto" mode.
arrived range
Rudder over limt Arrive at destination
Operate in "FU", "AUTO", "NAV" and "REMO" mode. When the left In the "NAV" mode, when receiving a signal indicating that the navigation
waypoint
device has reached the destination, an audible alarm is started and a message
and right rudders exceed the set maximum rudder angle, an audible
"Destination Arrived" flashes on the bottom of the LCD. Press to silence
alarm will be generated and the lower part of the LCD will flash " limit".
and eliminate the alarm display, "reach the destination" alarm occurs only once
Press to silence, showing flat light. If the fault is not resolved, it the next turning point will be issued again alarm.
will sound and light alarm again after 20s. Enter the rudder angle limit
within the provisions of the rudder angle overrun automatically
released. No waypoint
In "NAV" steering mode, if no effective point name has been
Heading fault received an audible alarm is generated and a "No waypoint" flashes
on the bottom of the LCD. Press to silence, showing flat light. If
Supports two-way heading input source. When the two course
you have not received a valid turn point name, it will alarm again after
headings are disconnected or faulty for more than 10s in the "Auto"
20s. Remove the fault automatically after troubleshooting.
and "NAV" modes, audible alarm is generated and "heading fault" is
The alternative modes where a "no waypoint" alarm occurs are
flashing on the bottom of the LCD. Press to silence, showing
the "follow-up" mode and the "auto" mode.
flat light. If the fault is not resolved, it will sound and light alarm again
after 20s. Remove the fault automatically after troubleshooting. The
alternative mode where a "heading fault" alarm occurs is "follow-up"
Off-track
mode.
In the "NAV" Steering mode, when the route deviation exceeds
2 waypoint 0.5nm or above, an alarm is generated and the "route deviation is too
1 Off-course large" flashes on the bottom of the LCD. Press to silence,
Φ XTE
In the "Auto" steering mode, when the deviation between the actual showing flat light. If the route continues to deviate too much, it will
course and the set course is more than 10 °, an audible alarm is generated alarm again after 20s.
and the lower part of the liquid crystal display flashes "Deviation of Alarm disappear when returning to within 0.5 nm.
1 :set heading course is too large". Press to silence and show plain light. If the fault If the deviation to the right is too large, use the FU steering wheel
2 :actual heading
is not solved, After 20s will alarm again. When back to 10 ° or less, the to rudder to the left to reduce the error of the course. If it deviates too
Φ:heading deviation
alarm will be automatically canceled. far to the left, steer to the right. When the correction is completed,
switch to NAV mode 5s later.。
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Course over change
In the "NAV" mode, if the difference between the steering position
and the actual heading is greater than 10°, an alarm is generated and
the red "Change Course Value" is displayed on the "Next Steering
Point" screen. Press to silence, press to confirm the course
change, if not confirm, sail along the original heading.
Remote fault
In the "remote control" steering mode, if the remote communication
is disconnected or the fault exceeds 10s, an audible alarm will be generated
and a "remote fault" will be blinked in the lower part of the LCD. Press。。。
to silence and display flat light. If the fault is not resolved, it will sound and
light alarm again after 20s.
Remove the fault automatically after troubleshooting.
The alternative mode in which a "remote fault" alarm occurs is
"follow-up" mode.
Timing alarm
The VAP30 autopilot has the function of timed monitoring alarm.
If the initial shipment configuration is "off", it does not have the timing
monitoring function and does not issue the "timing alarm". If it is
configured as "on", it will alarm once every 30min. Press to
silence, to confirm the alarm.
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