Doc. No : SOP-G-ME-01- Update 1 2.0 3.

0 Observer ME - IE (Pipit) Picture

IE Tools - LB F1
LINE BALANCING CHART I
KPI I II III KPI I II III Bag Leader QCO IE
Date: 2-Mar-2021 Total Cycle Time (sec) 467 EOLR 75
Product Family TEAMBAG Total Operator 20 PT (sec) 43
60
Style S211CSPUB79 Ideal Operator 13 LB Ratio 54%
Line: 23D1 Uptime (sec) 90% PPH 3.77 50
TARGET/ H 93 TT (sec) 35 LLER (%) 67% Labor cost/ pc (Rp) 2,761.72 S211CSPUB79 Eni Sairin Pipit 43
No Opt I Process Balance Tools
40
Opt II Opt III CT I TCT I Balance I CT II TCT II Balance II CT III TCT III Machine Needle
III
31 30 32
8 Fold & Sew Back Panel Straight (40cm)*1 (Overlap 15.2cm Carry Handle)
30 27 29 27
1 13 13 13 27
DY-H3400-D N 19 R S Besi
24 22
19 21
16 Fold & Sew Front Panel Straight (40cm)*1 (Overlap 15.2cm Carry Handle)
20
9 Topstitch the Setting Line of Upper Part to Back Panel Straight (40cm)*1 20 17 15
1 13 13 13 DY-H3400-D N 19 R S Stik 13 13 11
17 Topstitch the Setting line Upper to Under Front Panel Straight (40cm)*1
Hem Compartment LINING OR Inner Pocket LINING with folder straight 10
10 1 (20cm)*1 31 31 DY-H3400-D N 19 R S Besi
31
11 Fold & Hem Hanging Pocket 2 Sides (15cm+overlap 4cm)*2 DY-H3400-D N 19 R S Besi #N/A
0
12 1 Attach Hanging Pocket to Panel Straight (20cm)*1 17 17 17 DY-H3400-D N 19 R S Besi #N/A

Attach Facing to Zipper (3+3)*1 + Topstitch without lining (3+3)*1 -Out

13 1 (Chain) 30 30 30 DY-H3400-D N 19 R S Besi #N/A

14 1 Attach Zipper to Opening Panel Straight (40cm) (x2) 27 27 27 DY-H3400-D N 21 R S Besi #N/A

15 1 Topstitch Attachment Line of Zipper to Opening Panel Straight (40cm) (x2) 24 24 24 DY-H3400-D N 21 R S Besi

18 Fold + Attach Label to Front Panel Straight (1.5)*1 DY-H3400-D N 21 R S Stik

1 Topstitch the Sewing Line Bottom to Panel Through Lining Straight 32 32 32
20 (40cm)*1
DY-H3400-D N 21 R S Stik #N/A

No 28,29,
19 1 Set Bottom to Panel with Lining Straight (40cm)*1 29 29 29 DY-H3400-D N 21 R S Besi 8,16 9,17 10,11 12 13 14 15 18,20 19 21,35 22,23 24 38 39,40 36,41 37,42 43
30
Close Lining to Bottom Panel + Insert Foam Straight 3 sides TCT
21 85cm(24+39+24)*1
#REF! 13 13 31 17 30 27 24 32 29 27 15 22 19 21 43 53 40 11
1 27 27 27 DY-H3400-D N 19 R S Besi
35 Attach Shoulder Strap to Panel (3.8cm)*1+Overlap 7.6cm Balance 13 13 31 17 30 27 24 32 29 27 15 22 19 21 43 27 20 11

22 Set Bottom to Back Panel Straight (40cm)*1 MP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

1 Bind Setting Line Bottom to Back Panel Straight (40cm)*1 +Heat Binding 15 15 15 DY-H3400-D N 19 R S Stik
23 #REF! TT 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35
Ends

24 1 Topstitch the Sewing Line Bottom to Back Panel Straight (40cm)*1 22 22 22 DY-H3400-D N 19 R S Besi #REF!

28 Hem Mesh Pocket Opening 15cm*1 #REF!

LINE BALANCING CHART II
5
29 1 Bind Opening Mesh straight (15cm)*1 & Heat Binding Ends (WEBBING) 19 19 DY-H3400-D N 19 R S Besi

30 Attach Side Pocket to Side Panel Curve (45cm)*1 14 #REF! 250

38 1 Attach Zipper to Side Pocket curve (20cm) + notch 2 corner 21 21 21 DY-H3400-D N 21 R S Besi #REF!

Fold & Topstitch Attachment Line of Zipper to Side Pocket Curve 3 sides
200
39 (3+20+3cm) + 12cm overlap 15 DY-H3400-D N 21 R S. Besi

1 43 43
40 Staystitch Lining to Side Panel Round (65cm)*1 28 DY-H3400-D N 21 R S Stik #REF! 150
36 Set Right Side Pocket to Body of Bag Round (65cm)*1 +Overlap 12cm
2 53 53 27 LS2-H590XH-L N 21 R S. Besi 100
41 Set Left Side Pocket to Body of Bag round (65cm)*1 +Overlap 7.6cm #REF!

37 Bind Setting Line Side Panel to Body Bag round (65cm)*1 + Overlap 5cm
50
2 40 40 20 KM 380 BL B N 21 R S. Besi

42
Bind Setting Line Left Side Panel to Body Bag with Label round (65cm)*1
+ Overlap 5cm
#REF! 0
43 1 Bartack Assembly 3.8cm*1 (84 Stch/CM) 11 11 6 SPS/D-H1201HA-20 N 21 R #REF!

#VALUE!
#VALUE! #REF!

#VALUE! #REF!

#VALUE!
#VALUE! #REF!

#VALUE! #REF! No
#VALUE! #REF! TCT
#VALUE! #REF! Balance
#VALUE! #REF! MP
#VALUE! TT
#VALUE!
#VALUE!
LINE BALANCING CHART III
#VALUE! 250
200
150
100
#VALUE! 50
#VALUE!
#VALUE!
0

PRODUCTION
IE ME
CHIEF MANAGER
REMARK
LEADER

No
TCT
Balance
MP
TT