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Presentation of the Bohle AG

about Industrial Glass Cutting Technology


at
GLASSTECH ASIA 2017

Automatic Glass Cutting 1

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
This is Bohle.
The Bohle Group

▪ was founded in 1923


▪ is family-owned in the third generation
▪ is a leading manufacturer and supplier of tools,
machines and accessories for glass
processing and glass finishing
▪ has over 300 employees at 13 locations

Automatic Glass Cutting 2

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Bohle is There
Our focus is on glass - But that's not all!
Glass has been the focus of Bohle's activities
since the founding of the company. But many of
our products also find applications in other
sectors. For example, products from the
vacuum technology
sector are also used in stoneworking,
automobile manufacturing as well as other
industrial enterprises - as standard products or
as customized solutions.

Automatic Glass Cutting 3

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Full Range – One Supplier
The Bohle modular principle
The full product range offers everything that the glass professional needs in his daily work,
all from a single source. No matter what challenges you are faced with - the Bohle modular
system offers you the elements that can advance you and your business.

Automatic Glass Cutting 4

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Product Divisions
In the founding years, the Bohle product range consisted of cutting wheels for
glass cutters. Today it has grown to ten product divisions offering practically everything
required for working with glass in the trade and industry.

Manual Cutting Automatic Handling Glass Grinding, Drilling,


Technology Glass Cutting Bonding Sawing

Fittings Machinery Glazing Surface


Technology

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Trademarks

World's largest range of products for glass cutting and breaking

Lifting and carrying products from pump-activated suction lifters to industrial, quality lifting
systems
with a load capacity of several metric tons

Special glass cutters as well as a comprehensive range of diamond tools for


smaller machines

From UV adhesives to positioning and dispensing aids: all the products


needed to produce high quality, lasting glass bonds

Automatic Glass Cutting 6

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automatic Glass Cutting
Complete Solutions from One Source

▪ High precision cutting wheels made of carbide or PCD


▪ Top quality wheel holders made of plastic or steel
▪ Carbide axles for high-speed cutting
▪ Customer-specific shapes and grinds
▪ OEM for well-known cutting machine manufacturers
▪ Customised solutions on the spot

Automatic Glass Cutting 7

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Decades of Experience
Core Competence Cutting Technology

Silberschnitt is one of the most important brand names in the field of flat glass cutting.
A long tradition in glass cutting and high standards in production quality
justify the strong position in the European market.

1923 First cutting wheel for glass cutting


1933 First manual glass cutter with the brand name Silberschnitt
1952 Carbide cutting wheels for automatic cutting
2001 Cutting wheels made of polycrystalline diamond (PCD)
2006 Cutmaster Gold wheels with 10-fold service life
2007 Cutmaster® Platinum microstructured wheels for
high precisionthin glass cutting by significant
reduction of edge damaging

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Glass Cutting - Glass Breaking
What happens when you cut glass?
▪By scoring the glass surface, tensions are transmitted into the glass which can then be
broken by bending it in a controlled manner either by hand or with glass breaking pliers

▪Only when using an appropriate tool, it is guaranteed that the score is broken precisely
at the desired place.

Automatic Glass Cutting 9

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Required cutting force for different cutting angles
Obtuse angles have a larger contact area than acute
angles and therefore require a higher cutting force

Penetration
depth
max. 0,2 mm

Automatic Glass Cutting 10

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Compressive stress in the middle of the
glass thickness

Upper glass
edge
Penetration
depth
max. 0,2 mm

Lower glass
edge

Automatic Glass Cutting 11

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Effects when cutting
Cutting edge

Shatter area of score

Shatter area of score


Side wings

Old score Fresh score


Cutting line

Accompanying
cracks Lateral crack
Crack
depth Glass Inner tension
Crack depth
Quelle:
H.Jebsen-Marwedel und K.von Stösser
Glastechnische Berichte 1939,

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting Technology Today
Technology

Bohle has been developing and producing complete solutions for cutting machines for many years.
In cooperation with customers, cutting wheels for many different applications are produced in the
company-owned Research and Development Centre.

One of the latest developments is the structured cutting wheel with extraordinarily long service life.

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Characteristic of grinds
(roughness values)

Active

Basic

Contact
Plus

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting Glass
Manual Cutting

Automatic Cutting

Picture IHegla Picture IHegla Picture Intermac Picture Lisec

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Choosing the right glass cutter, holder and cutting wheel
depending on the glass thickness and type of cut
(straight or shaped cut)

Manual Cutting Automatic Cutting

▪Choice of glass cutter ▪Existing cutting head

▪Handling , function, appearance ▪Selection of wheel holder

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automatic Glass Cutting
Online Cutting / Offline Cutting
▪ Depending on the existing cutting head
▪ Selection of wheel holder (insert)

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
It all comes down to the wheel!!
▪ Carbide wheels are made of especially selected carbide
ymaterial and guarantee a long service life

▪ For the use in machines, carbide wheels are


available in different sizes, thicknesses and cutting angles

▪ Excellent performance on specialized machinery

▪ Each cutting wheel is subject to careful inspection

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Types of Cutting wheels

▪Tungsten Carbide

▪PCD Polycristalline Diamond

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Glass Cutting Process
 Online Cutting
Float production
Down drow process
Up drow process

 Offline Cutting
Automotive
Cutting laminated glass
Standard cutting table

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Online cutting

Picture
Grenzebach / Bottero

Automatic Glass Cutting 21

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Pillar posts for float lines

436.220

436.200

439.1015

Pillar posts to fit plastic clips are also available from Bohle

Automatic Glass Cutting 22

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Popular float lines in the marked

Grenzebach
436.200 439.1015
432.0 422.0 416.er

Bottero
436.220L
432.0 422.0 416.er

Iscan
436.220L
432.0 416.er

Triumph, Tuscheng and other

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automotive cutting

Picture Benteler Picture Bystronic

Automatic Glass Cutting 24

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automotive Application
Different type of machines in the market

Bystronic
432.0 422.0 422.1

Benteler
422.0 422.1

Bando
432.0

Olbricht
432.0 422.0 422.1

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting of laminated glass

Picture Lisec

Automatic Glass Cutting 26

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting on Standard Cutting Tables

Picture Lisec Picture Bystronic

Picture Macotec Picture Intermac

Automatic Glass Cutting 27

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Typical result, incorrect break

Automatic Glass Cutting 28

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Typical result, incorrect break

Automatic Glass Cutting 29

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Typical result, incorrect break

Automatic Glass Cutting 30

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Typical result, incorrect break

Automatic Glass Cutting 31

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Typical result, incorrect break

Oversize for grinding process will be required!


Cost for grinding will increase!

Automatic Glass Cutting 32

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Correct cutting application, perfect break

Time saving for grinding > cost saving!!

Automatic Glass Cutting 33

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Correct cutting application, perfect break

Perfect breaking edge > cost saving!!

Automatic Glass Cutting 34

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Correct cutting application, perfect break

Automatic Glass Cutting 35

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting wheels - at a glance
Dimensions in mm Tolerances
Article
No. Outer Ø Thickness Inner Ø

06 2,5 0.65 0.80


66 3.0 0.65 0.80
05 3.0 1.00 1.30
04 4.0 1.00 1.30
12 4.1 1.08 1.42
02 5.0 1.00 1.30
03 5.6 1.08 1.42
13 5.6 1.00 1.30
07 6.0 1.14 1.55
63 6.0 3.00 1.60
08 8.0 2.00 2.60 If you need special tolerances,
64 12.5 4.00 3.00
we can manufacture these for you
on request

Automatic Glass Cutting 36

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting wheels - at a glance
Wheel type 03, 12 and 02

Any kind of angle can be delivered in


packing unit 10 and 100 pc

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29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Important Parameters when cutting glass

▪ Shape of the cut


▪ Wheel diameter
▪ Cutting angle
▪ Cutting force
▪ Cutting speed
▪ Cutting fluid
▪ Type of Glass

Automatic Glass Cutting 38

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Guidelines for choosing the right cutting angle
 Straight cuts on standard cutting tables

 Shaped cuts on standard cutting tables

 Open cuts for automotive process

Automatic Glass Cutting 39

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Guidelines for choosing the right cutting angle
 For straight cuts Glassthickness Cutting angle Grinding

0,8 - 1,0 mm 110° Basic


Float glass
Wheel type 03 1,0 - 1,5 mm 120° Basic

Ø 5,6 x 1,08 x Ø 1,42 mm


1,5 - 2,0 mm 127° Basic

3,0 - 4,0 mm 135° Active

5,0 - 8,0 mm 145° Active

10 mm 150° Active

12 mm 155° Active

15 mm 155° Active

19 mm 160° Active

Automatic Glass Cutting 40

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Guidelines for choosing the right cutting angle
 For shaped cuts Glassthickness Angle Grinding

When cutting shapes,


0,8 - 1,0 mm 115° Basic
a smaller wheel diameter should
be chosen in general, e.g. type 1,0 - 1,5 mm 125° Basic
12, (Ø 4,1 mm) for a glass
thickness up to 8 mm. 1,5 - 2,0 mm 130° Basic

3,0 - 4,0 mm 145° Active


For 10 mm glass thickness or
more, wheel type 03, (Ø 5,6 mm) 5,0 - 8,0 mm 155° Active
is recommended.
10,0 mm 158° Active

12,0 mm 160° Active

15,0 mm 163° Active

19 - 25 mm 165° Active

Automatic Glass Cutting 41

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Guidelines for choosing the right cutting angle
 For open cuts Glassthickness Angle Grinding
To obtain an open cut, a
smaller wheel diameter should 2,0 mm 148° Active
be chosen in general, e.g. type
12, (Ø 4,1 mm) for a glass 3,0 mm 152° - 153° Active
thickness up to 8 mm.
For 10 mm glass thickness 4,0 mm 154° - 155° Active
wheel type 03, (Ø 5,6 mm)
is recommended. 5,0 mm 156° - 158° Active

6,0 mm 160° Active

8,0 mm 163° Active

10,0 mm 163° Active

Automatic Glass Cutting 42

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Lifespan of a wheel

Lifetime in km
Plastik Clip 10 25
Metal Holder 20 40

Metal Holder
Plastik Clip

Lifetime in km

0 10 20 30 40 50

Automatic Glass Cutting 43

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Choosing the right cutting angle:
Following basic rules apply
The thinner the glass, the more acute (sharp) the cutting angle
should be (135° - 90°)

 The thinner the glass, the finer the grind

 The thinner the glass and the more acute the cutting angle,
the lower the required cutting pressure (60 N – 10 N)

Automatic Glass Cutting 44

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Vice Versa:
▪ The thicker the glass, the more obtuse (blunt) the cutting angle
aashould be (135° - 165°)

▪ The thicker the glass, the coarser the grind should be

▪ The thicker the glass and the more obtuse the cutting angle,
bbthe higher the required cutting pressure. (60 N – 250 N)

Automatic Glass Cutting 45

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Polarization screen photo of a glass edge

Snapshot right after cutting and holding time

Glass thickness 8 mm Glass thickness 8 mm Glass thickness 8 mm

145° F = 35 N 145° F = 35 N
145° F = 35 N after 15 min after 30 min

Automatic Glass Cutting 46

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Polarization screen photo of a glass edge

Snapshot right after cutting.


With different cutting angles and corresponding cutting pressure.

Glass thickness 8 mm Glass thickness 8 mm Glass thickness 8 mm

120° F= 25 N 145° F= 35 N 157° F= 150 N

Automatic Glass Cutting 47

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Edge quality using the same cutting angle
but different cutting force (straight cutting)
Clean edge with good breaking appearance
and only smallest notches caused by the
cutting wheel

Low quality cutting edge with prominent


notches and break-outs

Very bad quality cutting edge with prominent


notches, break-outs and scallops

Automatic Glass Cutting 48

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Setup for the cutting machine, best breaking
performances with the correct cutting angle
Incorrect break (152° 6 mm Glass) Excellent break (156° 6 mm Glass)

Cutting angle to sharp, improvement only with Perfect rectangular edge easy work in the
blunter cutting angle and higher cutting force following grinding process

Automatic Glass Cutting 49

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Positive effects when using cutting fluid
 The cutting fluid lubricates the cutting wheel at the axle and the sides.

 The smoother the run of the wheel, the better the quality of the cut.

 The cutting fluid penetrates into the smallest micro-fissures and stabilizes the
built-up tensions for a longer period of time.

 By wetting the cutting wheel with cutting fluid (with machines by continuous
flushing), part of the glass dust is bound and flushed away.

 The cutting fluid binds small glass chips and stops them from moving onto
the glass surface scratching the same.

Automatic Glass Cutting 50

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Development of fissure after holding time

a) 2 minutes
b) 4 minutes
c) 6 minutes
d) 8 minutes
e) 10 minutes

Automatic Glass Cutting 51

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Polarization screen photo of a glass edge

Snapshot right after cutting and holding time Side wings

Glasdicke 8 mm Glasdicke 8 mm Glasdicke 8 mm

145° F = 35 N 145° F = 35 N
145° F = 35 N after 15 min after 30 min

Automatic Glass Cutting 52

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Latest Developments of Bohle

Cutmaster® Platinum
The perfect solution for glass cutting

Precise glass penetration –


perfect edge quality.

Automatic Glass Cutting 53

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Competitive Comparison
What is different compared to standard cutting wheels?

This new cutting wheel achieves excellent cutting results due to its unique micro-
structure.
The special structure displays a continuously sharp cutting edge over the entire
circumference
across the peaks as well as the recess areas.

1:500 1:1000

Automatic Glass Cutting 54

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Penetration in the glass by Cutmaster®
Platinum
Unit : Micron

Automatic Glass Cutting 55

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting Wheels in Comparison
Cut Quality

Cutting pattern of the fissure at a cutting pressure of 12 N.

1:200
1:200

Silberschnitt Cutmaster® Platinum Standard Tungsten Carbide

Automatic Glass Cutting 56

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting Wheels in Comparison
Presentation of achieved Fractures

Appearance of fissures on a 1.1 mm thin glass panel.


0.014 mm 0.03 mm

1:60 1:60 1:60

1:20 1:20 1:20

Silberschnitt Cutmaster® Platinum Standard Tungsten Carbide

Automatic Glass Cutting 57

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Cutting Wheels in Comparison
Presentation of achieved Fractures

Appearance of demmages in 8 mm float glass using a cutting angle of 145°.


. 0.020 mm 0.034 mm

1:60 0.10 mm 1:60

0.26 mm

1:60
1:60
1:20

Silberschnitt Cutmaster® Platinum Standard Tungsten Carbide

Automatic Glass Cutting 58

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Competitive Comparison
Presentation of achieved fissures

Close-up of the different fractures on 8 mm float glass using a cutting angle of 145°.

1:750
1:500 1:500 1:750

Silberschnitt Cutmaster® Platinum Normal Tungsten Carbide

Automatic Glass Cutting 59

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Competitive Comparison
Close-up Fissures - Cutmaster® Platinum

Highly accurate cutting pattern without splinter formation. Precise penetration into the
glass. Minimal damage of the cutting edge. Regular, controlled intersection cuts in cutting
direction.

0.011mm

1:750 1:1000

1:500

Automatic Glass Cutting 60

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Competitive Comparison
Close-up Fissures - Tungsten Carbide Wheel

Regular but rough cutting pattern. Serrated cutting edge. Erratic cutting fissure. Severe
damage of cutting edge. Excessive splinter formation

0.025 mm

1:500 1:1000

Automatic Glass Cutting 61

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Applications of Cutmaster® Platinum
Floatglass
Straight cutting 0.5 – 19 mm
Shape cuts 0.1 – 2.0 mm

Special Glass Types


Medical Glass
Optical Glass
Straight cutting of borosilicate glass up to 25 mm
Straight cutting of diverse special glass type
Shape cuts over diverse special glass from 0.1 – 2.0 mm

Thinglass
Shape cuts 0.1 – 2.0 mm
Straight cutting 0.05 – 3 mm

Automatic Glass Cutting 62

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Application cross cut, standard cutting wheel

scale up 60 x

Automatic Glass Cutting 63

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Application cross cut, Cutmaster Platinum

scale up 60 x

Automatic Glass Cutting 64

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Application cross cut, Cutmaster Platinum

scale up 250 x scale up 750 x

Automatic Glass Cutting 65

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Applications of Cutmaster® Platinum

Cutmaster Platinum
Standard

Cutmaster Platinum
Standard

Automatic Glass Cutting 66

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Applications of Cutmaster® Platinum

CMP cutting edge Standard cutting edge

Automatic Glass Cutting 67

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Applications of Cutmaster® Platinum

Standard cutting edge


CMP cutting edge

Automatic Glass Cutting 68

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Comparison CMP® and standard wheels

Side wings
No Side wings
No splinters (glass chips)

Automatic Glass Cutting 69

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Approved applications of Cutmaster®
Platinum
Application Glass Thickness Typ of Wheel

Float / Borofloat Substrate 0,5 - 1,2 mm 66B125P, 66B130P

Float / Borofloat Substrate 0,5 - 1,2 mm 66B120P

D 263 Substrate 0,05 - 0,21 mm 66B100P, 66B 110P

Borofloat Offline straight cutting 3 - 25 mm 66B125 -66B140

Float Offline straight cutting 3 - 19 mm 03A000P* 135 - 155°

Automatic Glass Cutting 70

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Approved applications of Cutmaster®
Platinum
Application Glass Thickness Typ of Wheel

Borofloat Substrate 1,1 mm 66B110P

Borofloat Offline straight cutting 5 - 7 mm 66B125, 66B135

Solarglass Solar-Panels 3 - 4 mm 66B125P

Schott B 270 Offline straight cutting 0,7 - 10 mm 66B125P

Ceran / Neoceran Offline straight cutting 3 - 6 mm 66B125P / 12A135P

Quarzglass Tubes 2 mm 66B140P

Automatic Glass Cutting 71

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Approved applications of Cutmaster®
Platinum
Application Glass Thickness Typ of Wheel

Float Offline straight cutting 1,6 - 2,5 mm 66A135P

Float Online 4 - 8 mm 12A135P, 12A145P

Float Substrate 1,2 mm 66B120P, 85D120P

Float Substrate 1,2 mm 66B120, 66B125P, 66B135P

Automatic Glass Cutting 72

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Advantages at a glance from
Cutmaster® Platinum
Excellent edge quality
Minimal cutting force (thin glass cutting)
Minimal splintering
Longer service life
Dry cutting
Improved edge stability

Automatic Glass Cutting 73

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Influences of cutting force dependent on the trim

Automatic Glass Cutting 74

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Guidelines for choosing the right cutting angle in
straight cutting
CMP Cutmaster Platinum Application

Glass thickness CMP application standard

1,5 - 2,5 mm 135° 120° - 130°

2,6 - 3,5 mm 145° 135°

4 mm 145° 135°

5 mm 148° 150° 145°

6 mm 148° 150° 145°

8 mm 150° 152° 155°

10 mm 155° 155°

12 mm 155° 158°

Automatic Glass Cutting 75

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Choosing the wheel holder
▪ Plastic wheel holders for float glass cutting online as
well as for cutting tables offline
▪ Advantages:
▪ Low price, colour-coded

▪ Disadvantages:
▪ Deficient precision
▪ Axle can move out the holder
▪ Inadequate stability when high cutting pressure is required

Automatic Glass Cutting 76

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Choosing the wheel holder
▪ Metal holders in the automotive industry, standard cutting
▪ Advantages:
▪ Precise guidance, minimal tolerances, high stability with high
cutting pressures
▪ Cutting wheels and axles are exchangeable
▪ Choosing the optimal wheel diameter.

▪ Dry cutting of coated glass panes or panes with a film

▪ Disadvantages:
▪ Cost factor, no color code for the cutting angle

Automatic Glass Cutting 77

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Position of the wheel in the wheel holder

Automatic Glass Cutting 78

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Position of the wheel in the wheel holder

BO 438.114 Test pin

With the test pin Ø 1.14 mm it is possible to check the play in the slot
dimensions of wheel holders 432.0/ 432.1 / 422.0

Automatic Glass Cutting 79

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automotive Application
Other types of machines in the market
Bottero, Rohmer & Stimpfig, Billco, AGC, others

Suitable System 432.0

Bohle always has the correct product available

Automatic Glass Cutting 80

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automotive Application
Silberschnitt Quick Exchange Wheel Holders

Standard Version Quick Exchange

Automatic Glass Cutting 81

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Automotive Application
Silberschnitt Quick Exchange Wheel Holders

High precision, minimal tolerances, inherent stability under high cutting pressure

Easy exchange of cutting wheels and axles

Optimized cutting wheel diameter

Dry cutting of glass with films or other coatings

Quick exchange, minimal set-up times

Automatic Glass Cutting 82

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Wheel holders and
corresponding wheels
▪ 432.0 / 432.1 / 432.080

Axle
496.139F
Ø 1,39 x 4,2

▪ 03Xxxx ▪ 12Xxxx
Ø 5,6 x 1,08 x Ø 1,42 Ø 4,1 x 1,08 x Ø 1,42

Automatic Glass Cutting 83

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Wheel holders and suitable wheels for
thinn glass
432.6 432.3

▪ 66Xxxx ▪ 06Xxxx ▪ 05Xxxx


Ø 3,0 x 0,65 x Ø 0,80 Ø 2,5 x 0,65 x Ø 0,80 ▪ Ø 3,0 x 1,00 x Ø1,30

Axle Axle
496.080 496.130
Ø 0,80 x 4,2 Ø1,30 x 4,2

Automatic Glass Cutting 84

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Wheel holders and suitable wheels
▪ 422.0 ▪ 422.1

▪ 03Xxxx ▪ 12Xxxx ▪ 63Xxxx


Ø 5,6 x 1,08 x Ø1,42 Ø 4,1 x 1,08 x Ø1,42 Ø 6,0 x 3,00 x Ø1,60
Axle Axle
496.422 496.160
Ø1,39 x 9,0 Ø1,60 x 9,0


Automatic Glass Cutting 85

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Module complete assembled

432.XXX1 432.XXX2 432.XXX3 432.XXX6


Wheel type03 Wheel type12 Wheel type 05 Wheel type 66
Ø 5,6 x 1,08 x Ø 1,42 Ø 4,1 x 1,08 x Ø 1,42 Ø 3,0 x 1,00 x Ø 1,30 Ø 3,0 x 0,65 x Ø 0,80

Dimension in mm

Automatic Glass Cutting 86

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Available wheel holders (inserts)
Completely assembled
Following assembled
inserts with cutting angle
insription are available.

127° 153°
134° 154°
432.1351 432.1352 135° 155°
wheel type 03 140° 156°
wheel type 12
Ø 5,6 x 1,08 x Ø 1,42
145° 158°
Ø 4,1 x 1,08 x Ø 1,42
cutting angle 135° cutting angle 135°
148° 160°
150° 163°
152° 165°
Dimesions in mm

Automatic Glass Cutting 87

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Advantages of the Bohle Technology

Compatible » Can be used on all machines «

Smaller wheel diameter » Less cutting pressure


and excellent edge quality «

Quick exchange wheel holders » Shorter machine downtime «

Automatic Glass Cutting 88

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
References
Silberschnitt as OEM

Silberschnitt products are used for processing float glass and thin glass.
Leading companies of the flat glass industry use Bohle products as OEM.

Automatic Glass Cutting 89

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Thank you for your attention.

Bohle AG
Dieselstraße 10
D-42781 Haan

Peter Pokoern
T +49 2129 5568 230
F +49 2129 5567 232
Email:peter.pokoern@bohle.de

Automatic Glass Cutting 90

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Find your next Bohle location. Worldwide.

Germany Austria UK and Ireland Estonia


Bohle AG Bohle GmbH Bohle Ltd. Bohle OÜ
Dieselstraße 10 Lemböckgasse 63/2/1 Fifth Avenue Punane 42 – 101
D-42781 Haan A-1230 Wien Tameside Park Dukinfiled EE-13619 Tallinn
T +49 2129 5568-0 T +43 1 804-4853-0 Cheshire · SK14 4PP Tel.: +372 6112-826
F +49 2129 5568-281 F +43 1 804-4853-33 T +44 161 342 1100 Fax: +372 6112-790
F +44 161 344 0111
info@bohle.de info@bohle.at info@bohle.ee
info@bohle.ltd.uk

Automatic Glass Cutting 91

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Find your next Bohle location. Worldwide.

France Hungary Italy Netherlands


Département français Bohle GmbH - Bohle Italia s.r.l. Bohle Benelux B.V.
Dieselstraße 10 Forgalmazás HU Via Cavallotti 28 Nieuweweg Noord 314 B-20
D-42781 Haan Lemböckgasse 63/2/1 I-20081 Abbiategrasso NL-3905 LX Veenendaal
T +49 2129 5568-222 A-1230 Wien T +39 02 9496-7790 T +31 318 553151
F +49 2129 5568-281 T +43 1 8044853-19 F +39 02 9460-9011 F +31 318 519859
F +43 1 8044853-44
france@bohle.de info@bohle.it info@bohle.nl
hungary@bohle.de

Automatic Glass Cutting 92

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Find your next Bohle location. Worldwide.

Spain Russia Russia


Bohle Complementos del Vidrio 000 Bohle - Moskau 000 Bohle – St. Petersburg
S.A.U. Leninsky Rayon Ul. Bumazhnaya 9, korp. 1/A
Mare de Deu de Bellvitge, 312 Business Center Rumjanzevo Office 422
E-08907 L'Hospitalet Bldg. 1, Block A, Office 721 A, RU-198020 St. Petersburg
Barcelona RU-142784 Moscow Tel.: +7 812 4452792
T +34 90288-9119 Tel.: +7 499 94094-04 Fax: +7 812 4452793
F +34 90288-9118 Fax. +7 499 94093-93
info@bohle.spb.ru
info@bohle.es info@bohle.ru

Automatic Glass Cutting 93

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing
Find your next Bohle location. Worldwide.

Sweden USA South Africa


Bohle Scandinavia AB Bohle America, Inc. Bohle Glass Equipment (Pty) Ltd.
Pyramidbacken 3 13850 Ballantyne Corporate Place Unit 3, Graphite Industrial Park
SE-14175 Kungens Kurva Suite 500 Fabriek Street,
T +46 8 44957-50 Charlotte, NC 28277 Strijdom Park 2125, Gauteng
F +46 8 44957-59 T +1 704 887 3457 T +27 11 792-6432
F +1 704 887 5201 F +27 11 793-5634
info@bohle.se
info@bohle-america.com info@bohle.co.za

Automatic Glass Cutting 94

29.11.2017 Peter Pokoern Bohle AG · Dieselstraße 10 · D-42781 Haan · Germany www.bohle-group.com


Director Product Unit Industrial Glass Processing

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