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Section 1 – Manufacture, Testing and Certification
A. General ............................................................................................................................................................... 1- 2
B Manufacturer Approval ......................................................................................................................................... 1- 2
C. Manufacture and Material Quality ........................................................................................................................ 1- 2
D. Inspection and Testing ........................................................................................................................................ 1- 3
E. Identification and Marking .................................................................................................................................... 1- 5
F. Documentation and Certification ......................................................................................................................... 1- 6
SECTION 1
Page
A. General ............................................................................................................................................................... 1-2
1. Scope
2. Other Relevant Specifications
3. Information to be Supplied by the Purchaser
B. Manufacturer Approval ..................................................................................................................................... 1-2
C. Manufacture and Material Quality .................................................................................................................... 1-2
1. Manufacture
2. Chemical Composition
3. Condition of Supply
4. Defects
5. Weldability
D. Inspection and Testing ..................................................................................................................................... 1-3
1. General
2. Test Material
3. Mechanical Tests
4. Retesting
5. Visual and Non-Destructive Examinations
E. Identification and Marking ................................................................................................................................ 1-5
1. Identification of Materials and Products
2. Marking
3. Use of the TL Stamps
4. Stamping of Specimens by the Works
F. Documentation and Certification ..................................................................................................................... 1-6
1. TL Certificate
2. Works’ Certificates
3. Alternative Verification
3.2 Heat treatment is to be carried out in suitable 1.1 As far as practicable, the inspections and tests
and efficient furnaces, equipped with appropriate means are to be carried out at the manufacturer’s works before
for control and recording of temperature. The delivery.
manufacturer is to maintain records of heat treatment
identifying the furnace used, furnace charge, date and 1.2 If the necessary facilities are not available at
temperature. The records are to be presented to the the manufacturer’s works, the testing is to be carried out
surveyor on request. at a recognised testing laboratory.
3.3 The furnace dimensions are to be such as to 1.3 Interested parties are to apply for inspection in
allow the material to be uniformly heated to the adequate time.
specified temperature.
Prior to inspection and testing, the manufacturer is to
3.4 In the case of very large parts, alternative provide the surveyor with details of the orders, technical
methods for heat treatment are to be specially specs and any special condition additional to the rule
considered. requirements.
2.1.1 Unit, single plate, pipe, forging, casting or the presence of the surveyor, unless otherwise agreed.
other single product. 3.2 For checking of the mechanical properties of
the material, test methods and specimens in compliance
2.1.2 Batch, number of similar units presented as a with the requirements of Section 2 are to be used.
group for acceptance testing, on the basis of the tests to
be carried out on the test sample. 3.3 The type of tests, the number and direction of
the test specimens and the results of tests are to
2.1.3 Test Sample, a sufficient quantity of material comply with the requirements relevant to the type of
taken from the sample product for the purpose of material or product.
producing one or more test specimen. (See Figure 1.1)
4. Retesting
2.1.4 Test specimen, part of sample with specified
dimensions and conditions for submission to a given 4.1 When the result of any test, other than impact
test. (See Figure 1.1) test, fails to meet the requirements, two further tests
may be made from the same sample. If both of these
2.2 Test material sufficient for the required tests additional tests are satisfactory, the unit may be
and also for possible retests purposes is to be provided. accepted.
2.3 The test material is to be representative of the 4.2 When the results from a set of three impact
unit or sample product and is not to be seperated until test specimens fail to the requirements, three additional
all the specified heat treatment has been completed. test specimens from the same sample may be tested
and the results added to those previously obtained to
2.4 Where TL’s certification is required, all the test form a new average. If this new average complies with
samples are to be selected and marked by the surveyor, the requirements and if not more than two individual
unless otherwise agreed. results are lower than the required average and, of
these, not more than one result is below 70% of the
3. Mechanical Tests specified average value, the unit may be accepted.
Figure 1.1 Test sample and test specimen to be taken for a welding test
4.5 If any test specimen fails, because of faulty The various steps of non-destructive examinations are
preparation, visible defects or because of fracturing to be witnessed by the surveyor, when required.
outside the range permitted for the appropriate gauge
length (in the case of tensile test), the defective test
specimen may be disregarded and replaced by an E. Identification and Marking
additional test specimen of the same type.
1. Identification of Materials and Products
5. Visual and Non-Destructive Examinations
The manufacturer is to introduce a system of
5.1 General identification which enables all finished material and
product to be traced to the original cast. The surveyor is
The materials and products are to be subjected to visual to be given full facilities for tracing the materials when
examination, dimensional check and, when applicable, required.
non-destructive examination.
2. Marking
The above mentioned examinations are to be carried out
on materials and products in appropriate conditions under 2.1 Before acceptance, all materials and products
the responsibility of the manufacturer and are to be which have been tested and inspected with satisfactory
witnessed by the surveyor, when require by the rules. results are to be clearly marked by the manufacturer at
least at one position with the necessary marking as
5.2 Visual examination described in the following Sections. The marking shall
agree with the details given in the works certificates or
Unless otherwise specified, visual examination is delivery documents.
performed by the surveyor on each unit, for products
tested on individual units and randomly, for products 2.2 The marking is normally to be impressed with a
tested by lot. punch, unless such marking is precluded by materials
with a sensitive surface or which are too thin. In such
5.3 Verification of compliance with approved cases marking may be done with low-stress stamps,
plans paint, rubber stamps, adhesive stickers or electro-
engraving.
Verification of compliance with approved plans is the 2.3
responsibility of the manufacturer. All marks are to be so applied that their legibility cannot
be impaired by the transportation or storage of the
Some checks are to be made in presence of the products. Where the further processing of the products
surveyor, as deemed necessary or where expressly entails the removal of existing marks, the manufacturer
required in these rules. concerned is to apply these to a different spot and shall
arrange for the transfer of the TL stamp, unless another of Classification, are to be marked, irrespective of the
solution is adopted. extent of the tests prescribed, with the special stamp in
the presence of the surveyor, provided that, when
2.4 As a general rule, every product is to be tested, the products have met the requirements
marked. In the case of small parts of the same type and stipulated in the specifications or supply conditions:
size which are securely packed in crates, drums or
similar containers, and also in the case of steel rods and 3.5 Should it be shown during subsequent tests or
sections weighing up to 25 kg/m and packed together in during further processing of the tested products that
bundles, marking of the uppermost unit is sufficient or these have defects or in some way no longer meet the
by a securely fastened, strong tag. requirements, the TL stamping shall be cancelled in a
suitable manner.
2.5 Wherever possible, marks should be enclosed
by a painted surface. In the case of forgings and 4. Stamping of Specimens by the Works
castings, the area to be marked should be bright
machined. Manufacturers of materials who have an independent
quality control department may, with the consent of TL
3. Use of the TL Stamps surveyor, allow members of this department to apply the
specimen stamp. The surveyor is to be notified of the
3.1 Specimens and the product from which names of the persons authorized for stamping and of
specimens have been taken are to be marked with the the marks identifying their personal stamps.
TL cold stamp, unless otherwise agreed in accor-
dance with 4.
F. Documentation and Certification
3.2 Products which have been tested in
accordance with these Rules are to be marked with TL 1. TL Certificate
cold stamp, provided that all requirements of the TL
Rules have been satisfied. For materials or products tested with satisfactory results,
TL issues a certificate stating that the materials or
As an exception, shipbuilding steels of grades E and F products have been tested in accordance with TL Rules.
which are subject to individual testing as well as the
non-alloy pipes R 360, R 410 and R 490 may also be A certificate issued by the manufacturer is to be
stamped in accordance with 3.3. attached to TL’s certificate and is to include, as
applicable, manufacturer’s name, purchaser’s name,
3.3 Plates, sections and rods of steel which are order and hull number, description of product,
grouped into test batches for testing, are to be marked dimensions and weight, results of inspection and tests,
with the "batch stamp", provided that all the identification and testing marks stamped on the
requirements have been satisfied: materials or products.
This stamp may be applied by approved materials 1.1 Material certificate according to TL Rules
manufacturers and suppliers themselves.
Materials and products intended for use within the
In exceptional cases, e.g. series-produced steel scope of classification have to be delivered with a
castings, the letters "TL" may be either cast or stamped material certificate according to TL Rules.
in.
To obtain this material certificate the TL Rules relevant
3.4 Products which have to be tested in for the material/product are to be satisfied. The
accordance with other specifications or supply manufacturer is to be approved by TL for the
conditions, i.e. which shall not be used within the scope material/product.
1.2 Material certificate according to other - Application and drawing number, where
rules necessary,
For materials and products which are not to be tested - Weight of products,
according to TL Rules but to other rules a material
certificate may be issued. In this case TL will carry out - Manufacturing process,
an acceptance test on behalf of the orderer as neutral
third party. - Heat numbers and chemical composition,
The rules which are to be met for the acceptance test - Condition of supply,
have to be named in the material certificate, whereat
here the TL Rules shall not be named. If the test - Details of heat treatment, where necessary,
requirements are fulfilled a material certificate will be
issued. - Marking,
Materials and products with this certificate shall not be - Results of non-specific material testing of current
used within the scope of Classification. production.
Where, in accordance with the Rules or special Where, in accordance with the Rules or special
agreements, the task of material testing is left to the arrangements, a certificate of the manufacturer for the
manufacturer, the latter is to issue a relevant certificate. material at hand and product respectively is required,
the manufacturer shall issue a relevant inspection
2.1 Test report of the manufacturer certificate (e.g. 3.1 according to EN 10204). Also in
such cases the manufacturer shall be approved for the
Where, in accordance with the Rules or special material/product.
agreements, a certificate of the manufacturer,
independent of the material/product at hand, is required, The inspection certificate is to specify the following:
the manufacturer shall issue a relevant test report
(e.g.2.2 according to EN 10204). The manufacturer is to - Name of purchaser together with order number,
be approved for the material/product.
- Newbuilding and project number respectively,
The test report is to specify the following: where known
- Name of purchaser together with order number, - Item numbers and quantities,
- Manufacturing process,
- Heat number and chemical composition, 3.1 Confirmation of the test results on a commonly
issued certificate of manufacturer and TL (e.g.
- Condition of supply, inspection certificate 3.2 according to EN 10204).
- Details of heat treatment, where necessary, 3.2 In the case of products produced in large
quantities and subjected to testing by heat or batch, by
- Test pressures, where necessary, confirmation of the surveyor who appends his stamp
and signature to the manufacturer's certificate in token
- Results of special tests to be undertaken, where that the tests carried out on the consignment in
necessary, accordance with the Rules have satisfied the
requirements. In addition, the manufacturer shall add by
- Results of mechanical tests of the delivery at printing in the certificate an appropriate remark and
hand. shall also confirm that the products listed in the
documents have been manufactured in accordance with
3. Alternative Verification TL Rules.
SECTION 2
Page
1.1 This section gives the requirements for testing 3.4 Impact testing machines are to be calibrated in
machines, testing procedures and test specimens when accordance with ISO 148-2 or other recognized
testing ferrous and non-ferrous metals. standard.
1.2 Alternative test specimens, such as those 3.5 The accuracy of tensile test machines is to be
complying with recognized national standards, may be within minus or plus one per cent.
Lc = Parallel length
2.4 Any of the test specimens referred to as
'alternative' may be used except as otherwise stated or
S0 = Original cross sectional area
agreed.
r = Transition radius
3. Testing Machines