Professional Documents
Culture Documents
Kriti Vyas
Textile Materials
December 2022
Author Note
Kriti Vyas, Student is currently at Fashion Department in Arch College of Design and Business;
studying Fashion Design. Special thanks to Professor Aditi Vyas for her help in the preparation
of this research. Correspondence concerning this article should be addressed to Kriti Vyas,
Student, Department of Fashion, Arch College of Design and Business, Block A, Malviya Nagar,
CONTENTS
Chapter 1. Introduction
Chapter 2. Properties
Chapter 4. Process
ABSTRACT
What are textile materials? Is it the skin or the chemicals? Is it the interlaced yarns or the heated
crystal flakes? Is it weaving or chemical experimenting? A fabric includes it all but what about
textile materials, is everybody stating it wrongly or is it just the imprecise source we are relying
These research findings indicate clear differences between non-identical textile materials and
their properties along with their brief history. As it turns out, textiles have many uses outside of
the fashion world. Aside from the obvious— clothing, bags, home decor, and so on— textiles are
an important part of the medical field, toy manufacturing, weaponry, agriculture, and other
unexpected fields. By researching upon this colossal subject, it becomes evident that there are a
few basic techniques on which textile materials are based. Along with that, it was also clear that
there are endless dyeing and printing techniques as well, which are also considered during the
process. These results also elucidate the major properties of a textile material.
Introduction
As it turns out, textiles have many uses outside of the fashion world. Aside from the
obvious— clothing, bags, home decor, and so on— textiles are an important part of the medical
field, toy manufacturing, weaponry, agriculture, and other unexpected fields. If you work in the
fashion industry, chances are you are working with a lot of fabrics and sometimes all of them
may look the same but is it really the same thing? If you are now working with fabrics, then what
Matter is here referring to everything that is made of solids which needs to be knitted or
weaved into a piece by using one or more yarns/threads, the whole process does not include
chemicals or semi solids. The substance on the other side is all about chemicals and semi solids
and something which cannot be woven or knitted into a single piece it is rather finished by a
chemical process.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 5
Properties
Every textile material has its own properties which defines its mere existence, these
properties are further classified into many more such as mechanical, physical, chemical, etc.
Physical Properties
A large amount of information has been accumulated concerning the tensile behavior of
Tensile Strength
Since fibers are very long in relation to their thickness and since they are used mainly in the form
of fabrics, or laminar structures that are thin compared with their area, the forces to which they
are subjected in manufacture and use nearly always cause the fibers to stretch. Such forces are
known as tensile forces. The tensile strength is commonly used as an index of quality in textiles.
The maximum resistance to stretching forces developed in a tensile test in which the sample is
broken is called the breaking load, and it is measured, for example, in grams weight or pounds
weight, although these units are frequently abbreviated to grams or pounds. The average
breaking load of a cotton fiber is about 5 to 10 grams whilst that of wool fiber may be 5 grams
for fine wool up to 35 grams for coarse wool. The conclusion might therefore be drawn that wool
fibers are generally stronger than cotton fibers. But note that wool fibers are coarser than cotton
fibers, so that a fabric of given weight per square yard would contain fewer wool fibers than
cotton fibers, and in fact, the wool fabric would be the weaker one. Accordingly, in order to
compare the strength of different fibrous materials, it is necessary to eliminate the effect on
breaking load of the coarseness of the fibers, and this can be done by dividing the breaking load
by the coarseness expressed in such units as denier (grams per 9,000 meters) or Tex (grams per
TEXTILE MATERIALS: MATTER OR SUBSTANCE 6
kilometer). We then have a quantity called tenacity,^ The units in which this quantity is
expressed are (i) grams per denier, if the breaking load in grams has been divided by the
coarseness in denier, or (ii) kilometers if the breaking load in grams has been divided by the
coarseness in grams per kilometer (Tex). It is well known that the strength of a textile fiber
depends on the relative humidity and temperature of the surrounding atmosphere, on the rate at
which it is loaded or stretched, and on the length of specimen used. Probably the most important
factor is the relative humidity and the least important is the temperature, although there is a class
of fibers known as thermoplastic which are considerably reduced in strength by sufficiently high
temperatures. In view of the influence of these various factors, it is usual to test fibers under
controlled conditions such as a relative humidity of 65 per cent, room temperature, and a rate of
loading that will cause the fiber to break in about ten seconds when the test length is one
centimeter.At the molecular level, the fibers with the highest degree of orientation, or alignment
of the molecules with the fiber axis, have the greatest strength.
in the amorphous regions that can be called into play to support the external stress. Now the
TEXTILE MATERIALS: MATTER OR SUBSTANCE 7
average chain length in natural cellulose fibers is more than five times greater than it is in
regenerated cellulose and the degree of crystallinity is higher, so that the molecules in natural
cellulose fibers may be expected to pass through more crystalline regions where they are held
securely.
The time taken to break a fiber affects the tenacity. Thus, for example, a fiber that would
sustain a certain load for a month before breaking would have a strength of more than twice that
load if broken with a snap in say one hundredth of a second. The effect with different kinds of
fiber is similar in magnitude and a rough rule that has been found to apply to flax, cotton, viscose
rayon, silk and nylon says that each ten-fold increase in breaking time produces a decrease in
strength of 7 to 11 per cent of the breaking load for a breaking time of 10 seconds. Briefly, the
explanation of this effect seems to be that when the rate of loading is very high the internal stress
does not have time to relax and the total stress that the fiber can support is high.
the tenacity depended on the length of the specimen tested: this is due to the fact that the
longer the specimen the greater is the chance of finding a really weak place and since the fiber
always breaks at its weakest place, the strength of long specimens is less than that of short
specimens. This effect is important because tensile tests on single fibers are often made on 1-cm
lengths, whereas the length of fiber that is nipped by the cross threads in a fabric may be
considerably less than one centimeter and, since the change in strength with length depends on
the variability of strength along the fiber, it differs for different fibers. For example, 1-cm lengths
of single fibers of cotton and nylon having average tenacities of 32 and 48 km respectively, had
tenacities of 44 and 51 km when the test length was reduced to 1-mm and tenacities of 61 and 56
km for 0.1 mm lengths, so that the ranking in tenacity of two fibers such as cotton and nylon can
be completely reversed.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 8
Breaking Extension
Some of the strongest fibers have the smallest breaking extension, and vice versa. Glass fibers are
relatively inextensible and brittle because they have chemical bonds of roughly the same energy
extending in all directions, so the extension is limited to the amount by which these bonds can be
stretched and the angles between them distorted without rupture, and this is only small. Flax fibers
possess relatively weak bonds between one cellulose chain molecule and the next, but the alignment
of the chain molecules is so nearly perfect that there can be very little untangling of the molecules
in the amorphous regions and the breaking extension is low. Cotton gives a higher breaking
extension because the chain molecules spiral round the fiber axis at an angle of about 30° and the
elongation of the spiral structure contributes to the extension. Regenerated cellulose fibers are
capable of still higher extension before breaking because the chain molecules are coiled up and
kinked to a much greater extent; they have twice as much amorphous or disordered cellulose as the
native cellulose fibers. Although the tenacity of viscose rayons increases with increase in
orientation, the breaking extension decreases; but there is no exact reciprocal relationship between
tenacity and breaking extension because the method of manufacture introduces other factors, such
as chain length, which affect the strength. Wool fibers have a high breaking extension because their
structure is remarkable in that the chain molecules are regularly folded when the fiber is
unstretched; stretching the fiber unfolds them while the side linkages between them remain intact.
Of course, the fiber reaches a stage when nearly all the molecules are pulled out straight and rupture
soon follows. Now X-rays indicate that silk has its chain molecules in the fully extended state when
unstretched, yet it can be extended 25 per cent before rupture occurs. This is believed to be due to
the large side groups attached to the long backbone molecules in certain regions of the fiber; they
cause the arrangement of the backbone molecules in those regions to be irregularly kinked and
TEXTILE MATERIALS: MATTER OR SUBSTANCE 9
allow greater extension before rupture than the fully extended backbone chains in the crystalline
parts of the fiber would allow. In artificial protein fibers made from milk, peanuts, etc., the grid
formed by the backbone chain molecules and the side group linkages is not so well developed as in
wool, so the molecules unfold and slip at the same time: this means that a high breaking extension
can be obtained but recovery from high extensions is poor. Recently, artificial protein fibers have
been improved in strength and recovery, by treatment with formaldehyde to form linkages from one
In order to describe the tensile behavior of materials more completely, a continuous record of
load versus elongation is usually made and then converted into a stress-strain curve so that
different fibers can be compared directly. To obtain the stress, it is necessary to take into account
the variation in the coarseness of the fibers, and this is done by dividing the load by the
the fiber when it is stretched. The end of the curve corresponds to rupture of the fiber and the
stress and strain at this point are the tenacity and breaking extension. There are several other
mechanical properties that can be deduced from the curve and the first of these that we shall
TEXTILE MATERIALS: MATTER OR SUBSTANCE 10
consider is the initial resistance to stretching represented by the slope of the initial straight part of
the stress-strain curve. This part of the curve is important because any strains within this straight
part are almost immediately and completely recovered when the stress is removed.
Glass fibers are brittle and develop high stresses for small strains. On the basis of the same mass
per unit length, the resistance to stretching of glass fibers and steel wire is about the same and
equal to six times that of cotton fibers. Flax and Fortisan have approximately equal resistance to
extension which is about three times that of cotton or ordinary viscose rayon. Silk has a fairly
high initial resistance to extension which is about three times that of nylon, wool or cellulose
acetate rayon.
Another property that can be calculated from the stress-strain curve is the work of rupture or
toughness. This is equal to the area under the curve, i.e. the shaded area in Fig 2.
weight made of different fibers. The toughness would be proportional to the distance a body
attached to the parachute could be allowed to fall freely without the opening of the 'chute causing
rupture of the fabric. The outstanding toughness of nylon and silk is one reason for using these
fibers for parachutes. Of course, in practice the parachute is made heavy enough to give a
reasonable safety factor but obviously a lighter fabric can be used with a tougher fiber to give the
same safety factor. The new fiber Terylene is tough. Note that toughness requires both
reasonably high strength and breaking extension so that the strongest fibers, like glass, Fortisan
Mechanical Properties
There are tremendous possibilities inherent in the use of stress analysis for the design of
textile structures. Its application to mechanical fabrics, cords, ropes, etc., where load-carrying
capacity and/or stability of size are important, is obvious. Just as important, however, would be
its application to the many other types of textile structures. Such end-use requirements as
etc., all depend to a degree upon the inherent properties of the basic fibers and materials
Complete theoretical analysis has been limited chiefly by two properties of textile structures, one
1. Every textile fiber possesses a nonlinear stress strain curve for the ordinary rates of loading or
straining. Hence, any textile structure in general will exhibit non-Hookean characteristics,
making it impossible to describe textile performance by the direct use of well-known engineering
formulae. It indicates that the complete solution of a textile problem involving stresses depends
2. Every textile structure, beginning with the yarn, represents a statically indeterminate body
[1~, which means that stress distribution cannot be established from merely a consideration of
the laws of static equilibrium, but that, in addition, the deformation of the structure must be
considered.
The first step in the stress analysis of any structure consists in defining the geometry of the body,
usually by assuming an ideal physical form. Theoretical analysis demands the assumption of no
variability in form, and a compromise between duplicating actual average shape and the adoption
TEXTILE MATERIALS: MATTER OR SUBSTANCE 12
of a geometry which is easy to visualize and handle mathematically. The final check for the
the agreement between the results arrived at using the assumptions and any experimental results.
1. The yarn is uniform along its length, and its cross-sectional outline is circular.
2. All fibers within a yarn possess the same properties and are circular in cross section.
3. The center line of each fiber lies in a perfect helix, with the center of the helix located at
5. The diameter of the yarn is large compared with the fiber diameter.
A general equation relating helix angle, turns per inch, and diameter can be found in the
tan𝛉 = N𝜋KD,
where 𝛉 = helix angle; N = yarn twist (turns per inch.); D = 2r = bounding diameter of layer of
𝐷−𝑑
fibers (inch) ; K = geometrical constant = 𝐷
; and d = fiber diameter (inch).
Equation (1) indicates that for a given yarn twist N, which is constant for all the fibers, the
tangent of the helix angles of any layer of fibers is linearly proportional to the distance of the
group from the yarn center, just so long as K is constant. By assumption 5, the ratio d/D is
considered to be small relative to unity and hence, except for those fibers positioned close to the
yarn axis, K will be approximately 1. In addition, for those fibers close to the yarn axis, the helix
angle approaches 𝛉, and hence, as will be seen later, variations in K will not influence the stress
A. Elongation to Rupture
At yarn rupture the strains present among the various fibers in a yarn varied with the helix angle.
Yarn rupture occurs at the point where the shortest fibers i.e., those fibers which lie close to the
yarn axis and hence possess zero helix angle-reach their limiting extension. This limiting
extension is also the extension of the yarn to rupture. The effect of yarn twist or yarn size is
merely to alter the distribution of extensions among the various fibers. Since the fibers close to
the yarn axis are the first to fail as a result of tension, it can be concluded that the yarn elongation
It has been shown that twist produces the following effects on the properties of
2. Yarn elongation is independent of yarn twist just so long as spinning does not alter the
The performance of textile structures in end use is very rarely a one-time loading-to-rupture
proposition. Instead, most textile products are usually subjected to a continually repeated stress
action, the magnitude of the stresses being below that rupture load which the specimen is capable
of withstanding previous to use. Mechanical failure of a material in end use occurs when, as a
result of repeated loading and unloading, the structure is incapable of absorbing and returning the
imparted energy without the occurrence of failure as either a permanent deformation or an actual
Thermal Properties
The main purpose of clothing is to maintain normal body temperature and to protect the
body against various external conditions. Doesn’t matter how efficient a particular garment may
be in protecting the body it must be aesthetically pleasing to the wearer at the same time. Only
under extreme climatic conditions, for example in the polar regions, is the appearance of a fabric
subjugated to the prime purpose of protection. Because of the universal need of clothing, opinion
on the relative merits of the various textile fibers is widespread and varied. The arrival of
synthetic fibers tended to increase the confusion which existed concerning the suitability of
The question has consequently arisen: will synthetic fibers replace the natural fibers in the textile
industry?' It is impossible to answer this question explicitly. There are so many interacting
factors which have to be considered that generalization would lead only to increased confusion.
Wool is traditionally warm. People believe that if they want warmth they must have wool. Is this
Thermal Insulation
Measurements of the thermal insulation of fabrics are numerous and have been based on the
methods used for measurements of thermal conductivity. Owing to the very nature of the fabric
itself, heat transmission measurements of fabrics are not as simple or as easy to perform as those
on homogeneous materials, although generally the same methods and technique have been
adopted. In the literature, results of such measurements are given as "thermal conductivities".
However, as Rees, Speakman and Chamberlain’ have pointed out, the “thermal conductivity" of
TEXTILE MATERIALS: MATTER OR SUBSTANCE 15
a fabric has not the precise physical meaning normally associated with the term, since heat is
Methods
● Cooling Method. In this a hot body is surrounded by a fabric whose outer surface is
exposed to the air and the rate of cooling of the hot body is determined.
● Disc Method. This is in effect the application of Lees' disc apparatus to textiles. The
fabric is held between two metal plates at different temperatures and the rate of flow of
heat is measured.
● Constant Temperature Method. The fabric is wrapped around a hot body and the energy
The results in the table shows that the values obtained vary with the thickness, density, fiber
material and observer. Variations in the thermal transmissivity of the same fiber material
TEXTILE MATERIALS: MATTER OR SUBSTANCE 16
measured under different conditions are of the same order as differences between different fiber
materials.
The term 'fabric density' needs special consideration. Properties dependent on the density of
homogeneous materials are consistent, and measurements on different samples of the same
density give reproducible results. This is not so with textiles. Two fabrics nominally of the same
density may differ markedly in their structure. One fabric may consist of loosely woven tight
hard yarns and the other may be closely woven from soft yams. It is thus possible to obtain
considerable variations in the thermal transmissivity of a fabric although its density and most
Chill Proofness
It is well known that the human body can adjust its rate of loss of heat according to external
atmospheric conditions. If there is a sudden drop in air temperature the blood vessels under the
skin surface contract, the blood supply to the skin is reduced and the rate of loss of heat falls. In
an extreme case of cooling 'goose pimples' rise on the skin causing the hairs to erect and hold a
thicker layer of still air next to the skin, thus increasing the thermal insulation. The body needs
time to adjust itself to changing external conditions, and it wiil be greatly assisted if a sudden
drop in temperature is prevented from reaching the skin surface immediately. Clothing serves a
useful purpose in this respect and it is the ability of a fabric to protect the body from sudden
changes in temperature which is referred to as its 'chill proofness'. Animal fibers (wool in
particular) have long been recognised as supreme in preventing sudden temperature changes
from reaching the skin immediately. The work described by Cassie has shown the superiority of
fibers with steep regain. Thus, the extreme ‘chill proofing’ of wool under such
TEXTILE MATERIALS: MATTER OR SUBSTANCE 17
moisture regain varies only slightly with relative humidity, e.g., nylon, Orion, Vinyon, Terylene,
cannot have the protective value of wool to such an extent unless their moisture regain is
increased.
Chemical Properties
A. Cellulosic Fibers
In the article by D. A. Clibbens on the structure of cotton, it was explained how the cellulose
molecule is a long-chain molecule, based on glucose, derived from a six-membered ring known
Finally, in order to clarify the main reactions of cellulose acetate and viscose rayon when in
contact with the more common chemical reagents, the following table summarizes the effect of
Cellulose Acetate
saponification.
Oxidizing agents Bleaching agents, applied under normal conditions, can be used.
Organic Solvents Most dry-cleaning processes can be used, but certain organic solvents,
Viscose
viscose.
degradation.
In common with other proteins, silk is an ampholyte and combines with both acidic and basic
groups, a property that, as with keratin, is reflected in the uptake of acid and basic dyes. The
Hydrochloric Acid
Concentrated hydrochloric acid, especially when hot, readily dissolves fibroin and is generally
used for the preparation of hydrolysates for amino acid hydrolysis. Even at 37°C, the rate at
which fibroin is dissolved and hydrolysed into amino acids by ION hydrochloric acid is
appreciable.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 19
Sulphuric Acid
When hot, the concentrated acid rapidly dissolves and hydrolyses fibroin. These conditions are
not used for the preparation of hydrolysates owing to sulphonation of tyrosine and other groups :
in addition, the concentrated acid causes an interesting structural rearrangement. Thus, when
fibroin is treated with concentrated sulphuric acid at 2I°C for 3 days, there is a transfer of about
60% of the peptide chains linked to the nitrogen atoms of serine residues to the corresponding
hydroxyl groups.
Nitric Acid
Nitric acid rapidly attacks fibroin : the fibers very quickly lose their tensile strength when
immersed in moderately dilute solutions of the acid at room temperature. The degradation of
fibroin is due to the powerful oxidizing properties of the acid but, at the same time, nitration of
the benzene nuclei occurs, giving rise to the so-called xanthoproteic reaction.
Nitrous Acid
Nitrous acid deaminates fibroin and, according to some very early work, the product will couple
with phenols to give coloured derivatives. When boiled for 1 hour in aqueous solutions of nitrous
Phosphoric Acid
Fibroin dissolves in warm, concentrated solutions of orthophosphoric acid (H3PO4) and early
patents exist that relate to the spinning of silk filaments from solutions prepared in this way.
Organic Acids
Dilute solutions of organic acids have little or no action on fibroin at room temperatures ; dilute
solutions of, e.g. acetic acid, are often used in dyeing and finishing processes for silk.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 20
The natural protein fibers, silk and the keratinous fibers, wool, mohair, cashmere, alpaca, etc.,
provide excellent textile materials and, in the preceding articles, it can be seen how the textile
virtues of these fibers depend on the fact that they are composed of protein matter. Proteins,
however, form one of the three main constituents (the other two being carbohydrates and lipids)
of all living organisms and also enter into plant structure. Thus, to name a few out of a vast
number of common biological proteins, there are hemoglobin of the blood cells, albumins and
globulins in fluid media such as the blood serum and white of egg, insulin in the pancreas for
controlling carbohydrate metabolism, proteins as the main constituent of muscular tissue, etc.;
the plant proteins are present mainly in the plant seeds, and most beans, cereal grains and the like
contain a comparatively high proportion of protein that serves as a source of amino-acid nitrogen
to the growing seedling. Most of these biological proteins are soluble in simple solvents, such as
Casein fibers withstand cold dilute acids but are decomposed by concentrated acids, especially at
high temperatures : the fibers can be carbonized without serious damage by 2 % sulphuric acid in
the cold. The protein fibers in general do not dissolve in cold concentrated hydrochloric acid,
The groundnut protein fibers are fairly resistant to acids of the type and concentrations used in
technical processes, including carbonization. They have, however, the common feature of
sensitivity to alkalis, perhaps to a slightly greater extent than the other regenerated protein fibers;
TEXTILE MATERIALS: MATTER OR SUBSTANCE 21
thus, dissolution occurs on heating at 98°C with 18% caustic soda. Normal alkaline scouring
Maize protein, or zein, contains a high proportion of amide groups, is almost free from lysine
and contains very little arginine and tryptophan. In general, there is a lack of bulky and polar
amino-acid residues ; as a result, the derived fibers are more crystalline and of higher tenacity
than those regenerated from other proteins. Vicara fibers are slightly more resistant to alkalis and
to boiling water than the other regenerated fibers : it is claimed that Vicara fibers, in blends with
cotton, can be dyed with vat colors and even mercerized. The resistance of the fibers to acids is
such that acid dyeing and, for blends with wool, carbonizing can be carried out with safety.
Burn test
Cut a 1 inch long triangular shaped snippet off from your fabric. Hold a snippet in a pair of
tweezers over the dish. With either a match or lighter, the snippet should be put directly into the
flame long enough for it to catch on fire.
Fibers can also be identified through the smell of the smoke it gives off in burning and the ash or
melted bead that remains after it has burned. Some fabrics are blends, and the blend of fibers
may make the burn test a rather unreliable test for fiber content. Moreover, some fabrics have
chemical finishes and sizings applied to them that will change the way they burn, making the
burn test further unreliable.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 22
Types of Reaction To Flame Burning Odor to After the flame Type of ash
Fabric Behaviour Flame is over
Wool Shrinks away from Burns slowly Strong smell May self Crushable black
flame. with an orange of burning extinguish i.e., it bead that turns to
color and doesn't hair burns itself out ash.
melt
Silk Shrinks away from Burns slowly Burning hair May self Crushable black
flame. sizzles but extinguish bead that turns to
doesn’t melt ash.
Acrylic, Melts and pulls Melts and burns Acid Continues to Forms irregular
Olefin away from the rapidly with hot chemical burn and melt black beads in
flame sputtering black odor (fishy black/tan.
flame. odor)
Modacrylic Melts and pulls Difficult to ignite, Chemical Self extinguishes Forms small hard
away from the melts and burn odor with white black beads.
flame smoke
Spandex Melts but doesn’t Melts and burn Musty Continues to Soft sticky Black
pull away from the chemical burn and melt ash
flame odor
Polyester Melts and pulls Melts and burns Sweet Continues to Forms small
away from the with black smoke chemical burn and melt beads in cream
flame odor and then later in
tan color
Acetate Melts and pulls Melts and burns Acid, harsh, Continues to Forms small
away from the with yellow flame sharp odor burn and melt beads
flame
Nylon Melts and pulls Melts forms small Acid, harsh, Continues to Forms small
away from the beads as it burns sharp odor burn and melt beads
flame
TEXTILE MATERIALS: MATTER OR SUBSTANCE 23
Test Results
Cotton, Cotton canvas, white Burns rapidly with a Burning Paper, Soft eight
Hemp, jacquard cotton, yellow flame and light gray powdery ash
Ramie Khadi cotton, cotton gray smoke
cambric 60s, organic
cotton, denim, cotton
muslin
Linen Cotton linen, linen Burns rapidly with a Burning paper, Soft four
silk, linen yellow flame and light gray powdery ash
gray smoke
Rayon, Rayon silk, tencel, Burns rapidly with a Burning wood or paper, three
Tencel yellow flame and light No ash
gray smoke
Wool, other Fabric bags, knitted Burns slowly with an Strong smell of burning two
natural fiber wool orange color and doesn't hair
melt
Silk Modal silk, Rayon Burns slowly sizzles but Burning hair, Crushable five
silk, paper silk, upada doesn’t melt black bead that turns to
silk, blends ash
Acrylic, Acrylic Melts and burns rapidly Acid chemical odor two
Olefin with hot sputtering black (fishy odor) , Forms
flame. irregular black bead in
black/tan
Modacrylic Modal silk, Difficult to ignite, melts Chemical odor, form three
and burn small hard black beads
Polyester Nylon and polyester, Melts and burns with Sweet chemical odor, ten
Satin, blends black smoke Forms small beads in
cream and then in tan
color
Acetate Woven acetate and Melts and burns with Acid, harsh, sharp odor, three
nylon, yellow flame Forms small beads
Nylon Nylon and acetate, Melts forms small beads Acid, harsh, sharp odor, four
nylon and polyester, as it burns Forms small beads
nylon
TEXTILE MATERIALS: MATTER OR SUBSTANCE 24
Process
Different methods are used to create any textile material. Here are a few methods mentioned
here.
Felting
Felt is a dense, non-woven fabric and without any warp or weft. Instead, felted fabric is made
from matted and compressed fibers or fur with no apparent system of threads. Felt is produced as
these fibers and/or fur are pressed together using heat, moisture, and pressure.
Tatting
Tatting is a technique for handcrafting a particularly durable lace from a series of knots and
loops. Tatting can be used to make lace edging as well as doilies, collars, accessories such as
Heat Setting
Heat-setting is a heat treatment by which shape retention, crease resistance, resilience, and
elasticity are imparted to the fibers. It also brings changes in strength, stretchability, softness,
create many types of garments. Knitting may be done by hand or by machine. Knitting creates
stitches: loops of yarn in a row, either flat or in the round. Crochet is a process of creating
textiles by using a crochet hook to interlock loops of yarn, thread, or strands of other materials.
The name is derived from the French term crochet, meaning 'hook'. Hooks can be made from a
Weaving
Weaving is a method of textile production in which two distinct sets of yarns or threads are
interlaced at right angles to form a fabric or cloth. Other methods are knitting, crocheting,
1. Plain Weave
Plain is the simplest weave, in which warp and weft threads interlace in alternate manner as
shown below, giving maximum number of interlacements. This maximum interlacement imparts
firmness and stability to the structure. At Least two ends and two picks are required to weave its
basic unit. A minimum of two heald frames are required for this weave. It is used in cambric,
muslin, blanket, canvas, dhoti, saree, shirting, suiting etc.
a) Warp Rib
b) Weft Rib
c) Matt Weave
● Warp rib:
Warp rib is a modified form of plain weave. It has 1/1 interlacements in the filling direction,
which differs from the simple plain weaves. This modified
interlacement results in the formation of cords, ridges, or texture
across the warp direction of the fabric. It requires two heald frames at
least, but multiple of these can also be employed. The number of weft
yarns in a repeat unit of this weave is equal to the sum of the digits in
the formula of warp rib. For example, 2/2 warp rib requires 2 warp
yarns and 4 weft yarns. Design of the above-stated warp rib is shown
Warp Rib (2/2) below. Warp rib is also known as ottoman.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 26
● Weft Rib
Weft ribs are another modified form of plain weave. It has 1/1 interlacements in the warp
direction, which differs from the simple plain weave. This modified
interlacement results in the formation of cords, ridges, or texture
across the weft direction of the fabric. It requires two heald frames at
least, but multiple of these can also be employed. The number of
warp yarns in a repeat unit of this weave is equal to the sum of the
digits in the formula of warp rib. For example, 2/2 weft rib requires 2
weft yarns and 4 warp yarns. Design of the above-stated weft rib is
shown below. Weft rib is also known as half panama.
● Matt Weave
2. Twill Weave
Twill weave is another basic weave, which is well known for its diagonal
line formation in the fabric due to its interlacing pattern. This weave and
its derivatives are used for ornamental purposes. Twill has a closer setting
of yarns due to less interlacement imparting greater weight and good
drape as compared to the plain weave. In simple twill, the outward and
upward movement of the interlacing pattern is always one that imparts a
diagonal line to this design. The direction of the propagation of the twill line classifies twill into
right-hand or left-hand twill. Twill weaves find a wide range of applications such as drill cloth,
khaki uniforms, denim cloth, blankets, shirtings, hangings and soft furnishings.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 27
● Broken twill
● Diamond design
● Elongated design
● Shaded twill
● Zigzag/waved/pointed twill
● Combined twill
● Herringbone twill
Broken Twill:
Diamond design
Elongated Twill
Normally, the twill angle is 45 degree where the ends and picks per unit area are equal. But in
elongated twill, the twill angle is more or less than 45 degree.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 28
Shaded twill
Zigzag/waved/pointed Twill:
It is the simplest and one of the most important modifications of twill weave produced by
reversing the direction of twill at suitable intervals.
A point is selected (usually the last warp is selected) as the reversing point and so it is sometimes
called a pointed twill. This twill is produced by combining S and Z twist. According to reversing
of direction, there are horizontal and vertical zigzag twill.
Combined Twill
In these types of weave, two different types of continuous twills are combined together
alternately. The combination may be warp way or weft way. The angle of twill is influenced by
the method of combination.
HerringBone Twill
because it resembles the skeleton of a herring fish. Herringbone-patterned fabric is usually wool,
and is one of the most popular clothes used for suits and outerwear. Tweed cloth is often woven
with a herringbone pattern.
4. HoneyComb Weave:
This weave is largely used for cotton towels and linen cloth.
It has longer floats in two quadrants, which make them more
moisture absorbent. This weave is a combination of longer
floats of symmetric weaves in two quadrants and plain
weaves in the remaining two quadrants. Plain weave gives
firmness to the structure, while longer float weave increases
the absorbency of fabric, making it suitable for the
above-stated purpose. Sometimes, longer float symmetric weaves are used in combination of
plain weaves in huck a back weave, which is also termed as honey comb huck a back weave.
6. Crepe Weave:
Crepe weave refers to the weave that does not have any specific
pattern. The weave may contain a little bit of twill, but they do
not have the prominence. They make small patterns or minute
spots and seed-like appearance all over the fabric surface. The
weave may be used separately or in combination with other
weaves. Crepe weave is frequently employed in making the
ground of the figured fabrics. In simple words, crepe weave is
used to make a rough appearance. If we make crepe weaves
with crepe yarns, this combination will give a more remarkably pebbly or puckered appearance.
This is a special class of weave that forms longitudinal warp lines in fabric with fine sunken lines
in between. This fabric is used in suiting for ornamental purposes. The method to construct this
weave is simple. The repeat of the weave is calculated by multiplying the cord ends by two. The
resultant value will be the total number of ends of the weave repeat. The pick repeat is four for
this weave. The weave repeat (warp ends) is divided into two halves to construct it. The first and
TEXTILE MATERIALS: MATTER OR SUBSTANCE 31
last ends of both the halves are treated as cutting ends. Plain weave is inserted on these cutting
ends. These plain ends behave as sunken ends in the Bedford cord.
The weave combines 2 or more different weaves but the weave on one side is not visible on the
other side. For example: sateen on face side and twill on back side is woven with appropriate
stitches. Using this weave, 2 different types of yarn can be woven on the face and back side of
fabric. For example; linen on the face side and cotton on the back side can be woven. This
combination will give good comfort to the wearer and along with elegant appearance.
This weave is unique in nature by producing loop piles on the fabrics. These weaves are used in
toweling fabrics. More popularly these towels are known as Turkey towels or terry towels. These
towels are more popular for their water absorbency.
These are cut pile fabrics more popularly used for rich furnishing and made up fabrics. They are
also used for jewel boxes, car upholstery etc.
Double cloths are fabrics, in which there are at least two series of warp and weft threads each of
which is engaged primarily in producing its own layer of cloth, thus forming a separate face
cloth and a separate back cloth. The purpose of the construction is to improve the thermal
insulation value of a fabric with a smart face appearance. Double cloths are used as different
types of decorative cloth such as – sofa cover, furnishing cloth, curtain fabric, bed cover, pillow
cover and other home textiles. It is also used for the production of winter garments, quilts, belts,
different types of industrial fabrics etc.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 33
These fabrics contain only the two series of threads in both directions and the stitching of the
face cloth layer to the back layer is accomplished by occasionally dropping a face end under a
back pick or by lifting a back end over a face pick or by utilizing both of the above systems in
different portions of the cloth.
In these fabrics, a third series of threads is introduced either in the warp or in the weft direction
whose entire function is to stitch the two otherwise separate layers of cloth together. The center
threads lie between the face and the back cloth for the purpose of stitching oscillate at regular
intervals between the face and the back thus achieving the required interlayer cohesion as shown
at the following figure.
It is a double cloth woven without stitching points between the face and back fabrics. When we
take out the fabric from the loom, it will be a tube made-up of fabric.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 34
● Natural Dyes
Natural dyes are often negatively charged. Positively charged natural dyes do exist, but are not
common. In other words, the coloured part of the molecule is usually the anion. Although the
molecular charge is often shown on a specific atom in structural
formulae, it is the whole molecule that is charged. Many, but by no
means all, natural dyes require the use of a mordant.
● Synthetic dye
● Acid Dye
Acid dyes are water-soluble anionic dyes, containing one or more sulfonic acid substituents or
other acidic groups. An example of the class is Acid Yellow 36.
dyes that are applied to fibers such as silk, wool, nylon and modified acrylic fibers using neutral
TEXTILE MATERIALS: MATTER OR SUBSTANCE 35
to acid dye baths. Acid dyes are not substantive to cellulosic fibers. Most synthetic food colors
fall in this category. The dyeing process is reversible and may be described as follows:
This group was the first of the synthetic dyes to be taken out of coal-tar derivatives. As textile
dyes, they have been largely replaced by later developments. They are still used in discharge
printing, and for preparing leather, paper, wood, and straw. More recently they have been
successfully used with some readymade fibers, especially the acrylics. Basic dyes were originally
used to color wool, silk, linen, hemp, etc., without the use of a mordant, or using agent. With a
mordant like tannic acid they were used on cotton and rayon. Basic dyes give brilliant colors
with exceptional fastness to acrylic fibers. They can be used on basic dyeable variants of nylon
and polyester.
Basic Brown 1 is an example of a cationic dye that is readily protonated under the pH 2 to 5
conditions of dyeing.
● Direct Dye
These are the dyes which can be applied directly to the fabrics from an aqueous solution. These
are most useful for fabrics which can form hydrogen bonds with the Dyeing of Fabrics. The
direct dyes were mainly the basic dyes and were widely hailed because they made it unnecessary
to use a mordant or binder in dyeing cotton. The colors are not as brilliant as those in the basic
dyes but they have better fastness to light and washing, and such fastness can be measurably
improved by after treatments (diazotized and developed.) Direct dyes can be used on cotton,
linen, rayon, wool, silk and nylon. These dyes usually have azo linkage –N=N- and high
molecular weight. They are water soluble because of sulfonic acid groups.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 36
● Azonic Dye
Azo dyes contain at least one azo group (-N=N-) attached to one or often two aromatic rings.
These dyes are used primarily for bright red shades in dyeing and printing since most other
classes of fast dyes are lacking in good red dyes. Azoic dyes, called Naphthols in the industry,
are actually manufactured in the fabric by applying one half of the dye. The other half is then put
on and they combine to form the finished color. Unless they are carefully applied and well
washed, they have poor fastness to rubbing or crocking.
The production of bluish red azoic dye from the following two components is an example.
● VAT Dyes
The vat dyes are insoluble complex polycyclic molecules based on the quinone structure (keto
forms). The term vat comes from the old indigo method dyeing in a vat: indigo had to be reduced
to light form. Vat dyes are made from indigo, anthraquinone and carbazole. They are
successfully used on cotton, linen, rayon, wool, silk, and sometimes nylon. Vat dyes are also
used in the continuous piece of dyeing process sometimes called the pigment application process.
The dyeings produced in this way have high wash and light fastness.
TEXTILE MATERIALS: MATTER OR SUBSTANCE 37
● Reactive Dyes
These dyes react with the cellulosic fiber to form a covalent bond. This produces dyed fiber with
extremely high wash fastness properties. These are the dyeing of fabrics which contain a
reactive group which combines directly with the hydroxyl or the amino group of the fiber.
Because of the chemical reaction the color is fast and has a very long life. Cotton, wool or silk
can be dyed with this type of dyeing of Fabrics. There are various types of reactive dyes used in
the dyeing industry.
● Solvent Dye
These dyes are water-insoluble but soluble in alcohols, chlorinated hydrocarbons, or liquid
ammonia. These colors are applied by dissolving in the target, which is invariably a lipid or
non-polar solvent. The Colour Index uses this as a classification and naming system. Each dye is
named according to the pattern: – solvent + base color + number They are used for coloring
synthetics, plastics, gasoline, oils and waxes.
● Disperse Dye
Disperse dyes were originally developed for dyeing secondary cellulose acetate fibers. These
dyes are relatively insoluble in water and are prepared for dyeing by being ground into relatively
fine powder in the presence of dispersing agents. In the dye bath, a suspension of the dye particle
dispersion produces a very dilute solution of the dyes, which are then absorbed by the fibers.
This dye class is used to dye polyester, nylon, acetate and triacetate fibers.
Disperse yellow 3, Disperse Red 4, and Disperse Blue 27 are good examples of disperse dyes.
● Sulfur Dye
The Sulphur dyes provide very deep shades, which have excellent resistance to washing but poor
resistance to sunlight. They will dye cotton, linen, and rayon, but not brightly. A problem with
sulfur dyes, especially the black colors, is that they make the fabric tender, or weaken its
structure, so that it breaks easily. Sulfur dyes are applied to cotton from an alkaline reducing bath
with sodium sulfide as the reducing agent. They are low cost and have good fastness to light,
washings and acids.
● Nitro Dyes
Nitro dyes are polynitro derivatives of phenols containing at least one nitro group ortho or para
to the hydroxyl group. It is used to dye wool. It Consist of two or more aromatic rings (benzene,
naphthalene).
TEXTILE MATERIALS: MATTER OR SUBSTANCE 38
References
http://trj.sagepub.com/content/20/1/1
G. J. Morris (1953). Thermal Properties of Textile Materials. Published online, 8 December 2008
http://www.tandfonline.com/loi/jtit20
F. O. Howitt (1956) The Properties of Textile Materials VI, Published online 7 January 2009
http://dx.doi.org/10.1080/19447015608665366