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Vickers®

SystemStak™

SystemStak™ Valves
ISO 4401 -05 size, 315 bar (4500 psi) and 120 l/min (32 USgpm) maximum ratings
Pressure relief and reducing, sequence, counterbalance, and flow control functions

Revised 11/97 649


Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DGMC-5 Single Relief


DGMC2-5 Dual and Crossport Pilot Operated Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DGMX2 Pressure Reducing/Relieving Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

DGMR1 Sequence Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

DGMR Counterbalance Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

DGMFN Flow Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DGMPC Pilot Operated Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

DGMDC Direct Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Knob Adjusters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Mounting Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
DGM**-5
DGM**-5N
DGM**-5P

Bolt Extender Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Subplates and Blanking Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fluid Cleanliness, Fluid Viscosity, Fluids and Seals

 Vickers, Incorporated 1997


All Rights Reserved
Introduction
General Description
Vickers SystemStakTM valves make the Vickers directional valves listed on The DGMR1 sequence valve should be
compact hydraulic systems in which page 38. the farthest valve from the directional
modular valves are “sandwich” mounted valve. The DGMR1 must be mounted
between a directional valve and a Each valve “stak” can be configured directly to a subplate or manifold with a
standard mounting surface. Compact to provide the specific combination of drain port, to externally drain the
design improves system response by functions required to meet the DGMR1 at the mounting face.
elimination of external fluid conductors, system’s needs.
thereby resulting in elimination of 2. Valves acting in the service lines
resonant sounds which are noisy and SystemStak valves are divided into (“A” and/or “B”)
lead to leakage. The design of these two groups:
DGMC Relief valve
valves is well proven and offers DGMC2 Dual relief valve
opportunities for achieving small control 1. Valves acting in the pressure and/or
DGMDC Direct check
assemblies, especially when the valves tank lines (“P” and/or “T”)
DGMPC Pilot operated check
are used with multi-station manifolds. DGMC Relief valve DGMFN Flow control
DGMDC Direct check DGMR Counterbalance
Three mounting surfaces are available DGMFN Flow control
for interfacing with directional valves DGMR1 Sequence valve The general rule for this group is that
and are coded “5”, “5N”, or “5P” in the DGMX2 Pressure reducing the DGMC system relief valve be the
model numbers of Vickers SystemStak farthest valve from the directional valve.
valves. The “5” interface accepts The general rule for this group is that
Vickers DG4S4 directional valves and the DGMC relief valve be placed When using a DGMPC with a DGMFN
other directional valves with a standard nearest the subplate or manifold. (meter-out), the DGMPC should be
ISO 4401-05, NFPA-D05, ANSI/B93.7M nearest the directional valve.
size D05 or CETOP-5 port pattern. “5N” The DGMDC direct check valve should
and “5P” NFPA-D05 interfaces accept be placed nearest the directional
control valve.

Features and Benefits


 Reduced space requirements  Versatile & easy to install  Rugged & reliable
Stackable SystemStak valves, used SystemStak valves have all the Internal working parts are produced
with ISO 4401-05, CETOP 5 internal passages necessary to serve from hardened steel, and reside in a
(NFPA-D05) directional controls, the directional valve mounted above continuous-cast ductile (spheroidal
provide compact cost-effective control them. Any directional valve with a graphite) iron body. Excellent reliability
of actuator direction, speed and force. standard ISO 4401-05, NFPA-D05, is ensured, even in high pressure
ANSI/B93.7M size D05 or CETOP-5 applications. Working parts are
 Reduced installed cost port pattern can be used with ISO serviceable without removing valves
SystemStak valves eliminate all 4401-05 SystemStak valves. from the stack.
intervalve piping and connections,
thereby reducing the number of Vickers bolt-extender kits simplify
potential leakage points. Installed cost valve installation by permitting each
is less than when using conventional valve body to be separately and
subplate- or line-mounted valves. quickly installed, and correctly torqued
down. The kits also allow the
directional valve to be removed for
service or replacement without
disturbing the stack.

1
Easy to Understand, A combination of directional valve,
SystemStak valve(s) and subplate/
Easy to Design manifold block (Figure 5 single station
subplate and Figure 6 multi station
SystemStak circuitry is best shown using
manifold) completes the assembly.
slightly different symbols than those for
traditional valve configurations. Each Figure 7 represents a complete
SystemStak symbol has the same basic SystemStak system, showing typical
form and size as shown in Figure 1. use of functions available from this
range. The circuit diagram also shows DGMPC-5-AB-BA-30
P T B A the use of a tapping plate for accessing
line pressure readings, and a blanking
plate to close off an unused station of a DGMFN-5–Y-A-B-30
multi-station manifold.

DGMC-5-PT-30
Figure 1.

P T B A

P T B A
Figure 4.

B A
Figure 2. P
T
For ease of understanding, remember
the directions of flow for each line, and Figure 5.
that all four flow paths pass through
each valve (see Figure 2). For clarity,
directional valves are drawn vertically in B A B A
SystemStak circuit diagrams P
(see Figure 3.) T

Figure 6.

P T B A
Figure 3.
DGMC-5-BA-30
Each station (valve stack) is a Blanking
DGMX2-5-PA-30 plate
combination of functions. When
designing and assembling SystemStak DGMPC-5-AB-BA-30
valves, care must be taken to ensure that DGMC-5-PT-30
they interact as required by stacking the
functions in the correct sequence (see DGMFN-5-Y-A-B-30
Figure 4). Direct check valves should be DGMX2-5-PP-30
placed closest to the directional valve. P
Relief valves should normally be T
positioned next to the mounting surface
(i.e. at the bottom of the stack). When B A B A B A
both a flow control and a pilot operated
check valve is required, it is
recommended that the flow control valve Figure 7.
be between the check valve and the
actuator to prevent check valve chatter.

2
DGMC/DGMC2 Pilot Operated Relief Valves

General Description
These two-stage valves limit system Any pressure in the line to which these External remote control/vent
pressure by directing flow to tank or the valves are drained is additive to the connections are available on all models
opposite cylinder port (A-B/B-A valve pressure setting. except crossport relief. If required on
crossport types) when system pressure crossport models, contact your
reaches the valve setting. The valve pressure setting is adjustable Vickers representative.
by means of either an adjusting screw
Pressure control may be obtained in “A”, and locknut, a hand-knob adjuster, or a
“B”, “A” and “B”, or “P” port, and pilot micrometer knob with keylock.
flow may be internally or externally
drained, depending on model type.

Model Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 Valve function 6 Pressure range 12 Adjustment device


Manifold or subplate mounted pressure A- 4 to 50 bar (60 to 725 psi) Omit for single relief models.
relief valve. B- 4 to 100 bar (60 to 1450 psi) H - Knob adjuster
2 Valve type F- 4 to 200 bar (60 to 2900 psi) K - Micrometer knob with keylock
G- 4 to 315 bar (60 to 4500 psi) W - Screw with locknut
2- Dual relief cavities
Blank - Single relief 7 Adjustment device 13 External drain
H - Knob adjuster E - External drain same as position 8
3 Interface
K - Micrometer knob with keylock Omit for single relief models.
5- ISO 4401-AC-05-4-A, CETOP W - Screw with locknut
RP35H ANSI/NFPA D05
14 Remote control port
5N - NFPA D05 (Alt. A)
8 External drain
RC - Remote control port
5P - NFPA D05 (Alt. B) E - External drain Not available on crossport models.
Port operated upon Omit for internal drain models.
4 15 Gage port & thread type
A -“A” cylinder port (single, dual or 9 P port acted upon
Gage port for P-T models only;
crossport types) B -“B” cylinder port (dual or crossport type) optional remote control (RC) and
B -“B” cylinder port (single type only) Omit for single type. external drain (E) ports as applicable.
P -Pressure port (single type only) Omit for crossport models
10 Port drained into
Port drained into B -G 1/8” (1/8” BSPF)
5
A -“A” cylinder port (crossport type only) S -SAE-4 O-ring boss port
A -“A” cylinder port T - Tank port (dual type only) (0.4375-20 UNF-2B thread)
B -“B” cylinder port (crossport type only)
11 Pressure range 16 Design number - 30 series
T - Tank port (single or dual types)
Omit for single type. Subject to change. Installation
A - 4 to 50 bar (60 to 725 psi) dimensions unaltered for design
B - 4 to 100 bar (60 to 1450 psi) numbers 30 to 39 inclusive.
F - 4 to 200 bar (60 to 2900 psi)
G - 4 to 315 bar (60 to 4500 psi)

3
Functional Symbols

DGMC2-5-AT-**-BT-**-*-30 DGMC-5-AT-**-*-30 DGMC-5-BT-**-E-*-30


P TB TA B A P TB TA B A P TB TA B A

DR

P TB TA B A P TB TA B A
P TB TA B A

DGMC2-5-AT-**-BT-**RC-*-30 DGMC-5-AT-**-RC-*-30 DGMC-5-BT-**-E-RC-*-30


P TB TA B A P TB TA B A P TB TA B A
DR
RC
RC
RC

RC
P TB TA B A P TB TA B A
P TB TA B A

DGMC2-5-AT-**-E-BT-**-E-*-30 DGMC-5-AT-**-E-*-30 DGMC-5-PT-**-*-30


P TB TA B A P TB TA B A P TB TA B A
G
DR DR

DR
P TB TA B A P TB TA B A
P TB TA B A

DGMC2-5-AT-**-E-BT-**-E-RC-*-30 DGMC-5-AT-**-E-RC-*-30 DGMC-5-PT-**-RC-*-30


P TB TA B A P TB TA B A P TB TA B A
DR DR
G
RC RC
RC

RC
P TB TA B A P TB TA B A
P TB TA B A DR

DGMC2-5-AB-**-BA-**-30 DGMC-5-BT-**-*-30 DGMC-5-PT-**-E-*-30


P TB TA B A P TB TA B A P TB TA B A
G
DR

P TB TA B A P TB TA B A
P TB TA B A

DGMC2-5-AB-**-E-BA-**-E-*-30 DGMC-5-BT-**-RC-*-30 DGMC-5-PT-**-E-RC-*-30


P TB TA B A P TB TA B A P TB TA B A
DR
G
DR RC
RC

DR
P TB TA B A P TB TA B A P TB TA B A

4
DGMC2-5N-AT-**-BT-**-*-30 DGMC-5N-AT-**-*-30 DGMC-5N-BT-**-E-RC-*-30
Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
DR

RC

Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMC2-5N-AT-**-BT-**RC-*-30 DGMC-5N-AT-**-RC-*-30 DGMC-5N-BT-**-E-*-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
RC
RC DR

RC
Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMC2-5N-AT-**-E-BT-**-E-*-30 DGMC-5N-AT-**-E-*-30 DGMC-5N-PT-**-*-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
G
DR DR

DR
Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMC2-5N-AT-**-E-BT-**-E-RC-*-30 DGMC-5N-AT-**-E-RC-*-30 DGMC-5N-PT-**-RC-*-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
DR DR
G
RC
RC RC
RC

Y P TB TA B A X DR Y P TB TA B A X Y P TB TA B A X

DGMC2-5N-AB-**-BA-**-30 DGMC-5N-BT-**-*-30 DGMC-5N-PT-**-E-*-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
G
DR

Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMC-5N-BT-**-RC-*-30 DGMC-5N-PT-**-E-RC-*-30
Y P TB TA B A X Y P TB TA B A X
DR
G
RC
RC

Y P TB TA B A X Y P TB TA B A X

5
DGMC2-5P-AT-**-BT-**-*-30 DGMC-5P-AT-**-*-30 DGMC-5P-BT-**-E-RC-*-30
X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y
DR

RC

X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

DGMC2-5P-AT-**-BT-**-RC-*-30 DGMC-5P-AT-**-RC-*-30 DGMC-5P-BT-**-E-*-30


X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

RC
RC DR

RC
X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

DGMC2-5P-AT-**-E-BT-**-E-*-30 DGMC-5P-AT-**-E-*-30 DGMC-5P-PT-**-*-30


X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

G
DR DR

DR
X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

DGMC2-5P-AT-**-E-BT-**-E-RC-*-30 DGMC-5P-AT-**-E-RC-*-30 DGMC-5P-PT-**-RC-*-30


X P TB TA B A Y X P TB TA B AY X P TB TA B A Y
DR
G
DR
RC RC

DR
X P TB TA B A Y X P TB TA B AY X P TB TA B A Y

DGMC2-5P-AB-**-BA-**-30 DGMC-5P-BT-**-*-30 DGMC-5P-PT-**-E-*-30


X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y
G
DR

X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y

DGMC-5P-BT-**-RC-*-30 DGMC-5P-PT-**-E-RC-*-30
X P TB TA B A Y X P TB TA B A Y
DR
G
RC
RC

X P TB TA B A Y X P TB TA B A Y

6
Operating Data

Basic Characteristics
Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Pilot flow: @ 50 C (120 F) and 315 bar (4500 psi) .............. 400–700 ml/min (24 in3/min-43 in3/min)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Response time: For conditions of 5 liters (300 in3) of oil under
compression and a flow rate of 120 l/min (32 USgpm) typical response is: . Initial pressure Final pressure Response time
17 bar (250 psi) 35 bar (500 psi) 95 ms
35 bar (500 psi) 140 bar (2000 psi) 110 ms
35 bar (500 psi) 315 bar (4500 psi) 150 ms

Pressure overshoot: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 bar (450 psi)


Operating temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0 to 80 C (32 to 180 F)
Weights: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DGMC 2,9 kg (6.5 lbs)
DGMC2 3,6 kg (7.9 lbs)

DGMC-5 and DGMC2-5 Insertion Loss Insertion Loss


Flow USgpm Total change in pressure drop from through ports “P”
5 10 15 20 25 30 “B”, “A” and “T”caused by the addition of the
15 SystemStak valve to a hydraulic circuit. Insertion loss
200 curves (see top left):
1. DGMC2-5-AT-**-(E)-BT-**-(E)-(RC)*-30
DGMC-5-AT-**-(E)-(RC)*-30
150
Pressure Drop bar

DGMC-5-BT-**-(E)(RC)-*-30
Pressure Drop psi

10
2. DGMC-5-PT-**-(E)-(RC)*-30
3 3. DGMC2-5-AB-**-BA-**-30
100
2
5
1 50

DGMC-5 and DGMC2-5 Pressure Override


0 0
The pressure override chart (below) shows typical
20 40 60 80 100 120 override of different adjustment ranges at maximum
Flow l/min settings.
Flow USgpm
DGMC-5 and DGMC2-5 Vented Pressure 5 10 15 20 25 30
(RC models only) 350 5000
G
(Not applicable for crossport models)
Flow USgpm 300
5 10 15 20 25 30 4000
20 250
250
Pressure bar

F
Pressure psi

200 3000
15
200
Pressure bar

150
Pressure psi

150 2000
10
B
100 100

5 1000
A
50 50
Override at minimum (“P”) setting all models
0 0 0 0
20 40 60 80 100 120 20 40 60 80 100 120
Flow l/min Flow l/min
The vented pressure chart (above) indicates flow from control
port to discharge port over relief element.

7
Installation Dimensions

DGMC-5-PT Single Relief 3rd angle


mm (inches) projection

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.

4 mounting holes
∅ 6,90 (0.27) through Remote control port.
∅ 9,50 (0.37) counterbore (“RC” models only)
36,5 (1.44) deep for bolt extenders (order separately) External connection port
BKE-6M-50M (M6 metric) or BKE-4-50M (.2500-20 UNC). thread type (see table)
Torque: 11,3-14,7 Nm
(100-130 lb. in.) 48 “W” models 11,8
(1.89) (max. ext.) (0.46)

50
(1.97) 38
25 (1.5)
(.98)

14 (0.55) 13,5 (0.53) 11,5 4 (5/32”)


(0.45) Hex key
13 (1/2”)
ISO 4401-AC-05-4-A (NFPA D05) Wrench size External drain port.
Mounting surface Plugged for internal drain.
External connection port
thread type (see table)

144,1 (5.67) max.


11,7
50 (0.46)
(1.97)

23 P
(0.91) 33,2
(1.31) 71,6
B A
(2.82)
max.
TB TA
69,5
(2.74)

Gage port. External connection External drain port. External 1,8


port thread type: (see table) connection port thread (see table) (0.46) Adjust clockwise to increase pressure
setting.
Note: Back pressure in drain is added to this
setting for internal drain models only.

External connection port threads


“S” models - SAE-4 O-ring boss port
(0.4375-20 UNF-2B thread).
“B” models - G 1/8 (1/8 BSPF)

8
DGMC-5-BT Single Relief
mm (inches)
4 (5/32”) “W” models 4 mounting holes
(max. ext.) 48 (1.89) (See page 8 for
Hex key
specifications)
30
(1.18)
11,5 11,5 50
(0.45) (0.45) (1.97)

15,3 12,5 (0.49) 13 (1/2”) ISO 4401-AC-05-4-A (NFPA D05) 13,5 (0.53)
(0.60) Wrench size Mounting surface
External drain port * Remote control port. *
Plugged for internal drain. (“RC” models only)
141 (5.55)
11,7 (0.46) 37 (1.46)

P
33,2
71,6 (1.31) B A
(2.82)
max.
TB TA
* External connection port thread type:
“S” models - SAE-4 O-ring boss port 69,5
(0.4375-20 UNF-2B thread). (2.74)
“B” models - G 1/8 (1/8 BSPF)

Adjust pressure “B” port. Adjust clockwise to increase pressure setting. 


See page 37 for optional adjustment devices.
See page 38 for interface dimensions.  Back pressure in drain is added to this
setting for internal drain models only.
DGMC-5-AT Single Relief
4 mounting holes
(See page 8 for specifications) “W” models 4 (5/32”) Hex key
48 (1.89)
(max. ext.)

50 11,5 11,5
(1.97) (0.45) (0.45)
30
(1.18)

13,5 (0.53) 13 (1/2”) 12,5


ISO 4401-AC-05-4-A (NFPA D05) Mounting surface Wrench size (0.49) External drain port *
Adjust pressure “A” port. Adjust clockwise to increase pressure setting.  Remote control port *
(“RC” models only)

141 (5.55)
50 (1.97) 11,7 (0.46)

P
33,2
B A (1.31)
71,6
(2.82)
TB TA max.
69,5
(2.74)
15,3 (0.60)

External drain port *. Plugged for internal drain.

9
DGMC2-5-AT-**-BT-**-30
Dual Relief
mm (inches)
See page 37 for optional adjustment devices. 4 mounting holes
∅ 6,9 (0.27) through
See page 38 for interface dimensions. ∅ 9,50 (0.37) counterbore
36,5 (1.44) deep
for bolt extenders
(order separately)
“W” models 48 BKE-6M-50M (M6 metric) or
(max. ext.) (1.89) BKE-4-50M (.2500-20 UNC).
typ. both ends Torque: 11,3-14,7 Nm 4 (5/32”)
(100-130 lb. in.) Hex key

30 both
(1.18) ends

50
(1.97)

13 (1/2”)
11,5 both 13,5 Wrench size both ends
(0.45) ends (0.53)
* Remote control port. Both ends
ISO 4401-AC-05-4-A (NFPA D05) (“RC” models only)
Mounting surface

* Remote control port. Both ends


(“RC” models only)
153,9 (6.06)
11,7 50 12,5 (0.49)
(0.46) (1.97) both ends

P
33,2 33,2
71,6 (1.31) (1.31)
B A
(2.82)
max.
TB TA
69,5
(2.74)

15,3 both
(0.60) ends
External drain port *
(both ends).
Plugged for internal drain.
Adjust pressure “B” port. Adjust
clockwise to increase pressure setting.  Adjust pressure “A” port. Adjust
clockwise to increase pressure
setting. 

* External connection port thread type:  Back pressure in drain is added to this
“S” models - SAE-4 O-ring boss port setting for internal drain models only.
(0.4375-20 UNF-2B thread).
“B” models - G 1/8 (1/8 BSPF)
15 in model code

10
DGMC2-5-AB-**-BA-**-30
Dual Crossport Relief
mm (inches)
4 mounting holes
See page 37 for optional adjustment devices. ∅ 6,90 (0.27) through.
∅ 9,50 (0.37) counterbore
See page 38 for interface dimensions.
46,5 (1.83) deep
for bolt extenders
(order separately)
BKE-6M-60M (M6 metric) or
BKE-4-60M (.2500-20 UNC).
Torque: 11,3-14,7 Nm 4 (5/32”)
“W” models 45,6 (100-130 lb. in.) Hex key
(max. ext.) (1.71)
typ. both ends

20 60
46 (0.79) (2.36)
40
(1.81) (1.57)

B A
14,0 (0.55) 13 (1/2”)
Wrench size
both ends
ISO 4401-AC-05-4-A (NFPA D05)
Mounting surface

128 (5.04)
11,7 37
(0.46) (1.46)

P
31,3
71,6 (1.23) B A
(2.82) 69,5
max. TB TA (2.74)

External drain (See table)


External drain (See table)
Adjust pressure “A” port. Adjust Adjust pressure “B” port. Adjust
clockwise to increase pressure setting. clockwise to increase pressure setting.

External drain port threads


“S” models - SAE-4 O-ring boss port
(0.4375-20 UNF-2B thread).
“B” models - G 1/8 (1/8 BSPF)

11
DGMC-5-AB-**-(E)-*-30
Single Crossport Relief
mm (inches)
4 mounting holes
See page 37 for optional adjustment devices. ∅ 6,90 (0.27) through.
∅ 9,50 (0.37) counterbore
See page 38 for interface dimensions. 46,5 (1.83) deep
for bolt extenders
(order separately)
BKE-6M-60M (M6 metric) or
BKE-4-60M (.2500-20 UNC).
Torque: 11,3-14,7 Nm
(100-130 lb. in.)

“W” models 45,6 128 (5.04) 10,2 (0.40)


(max. ext.) (1.71)

60
(2.36)
40
(1.57)

B A
20
(0.79)

ISO 4401-AC-05-4-A (NFPA D05)


Mounting surface

DGMC-5-BA-**-(E)-*-30
Single Crossport Relief
mm (inches)

4 mounting holes
(See above for
specifications)

10,2 (0.40) 128 (5.04) 45,6 “W” models


(1.71) (max. ext.)

40
(1.57)
60
(2.36) 40
(1.57)

B A

ISO 4401-AC-05-4-A (NFPA D05)


Mounting surface
Click here for optional adjustment devices.
Click here for interface dimensions.

12
DGMX2 Pressure Reducing/Relieving Valves

General Description
These two-stage spool valves maintain internally to tank port “TA”, or externally line (see symbols on page14). The
a reduced outlet pressure against out of the valve body. connection of the pilot control line
variations in inlet pressure. determines at which port the reduced
Any pressure in the line to which these pressure is obtained. For example:
These valves are able to act as relief valves are drained is additive to the
valves (at 50% of maximum flow) to valve pressure setting. “PP” pilot for reduced pressure
prevent excess pressure being in “P” port
developed when an actuator is subject The valve pressure setting is adjustable “PA” pilot for reduced pressure
to a reactive load. Relief flow is directed by means of either an adjusting screw in “A” port
to the “TB” port. Therefore, for the relief containing an internal hex, a “PB” pilot for reduced pressure
function to operate, all components hand-adjust knob, or a micrometer knob in “B” port
above this DGMX2 module must contain with keylock.
the “TB ” port, and the directional valve The “A” and “B” line models provide for
must have the “TB ” bypass feature. Different spring ratings cover an overall reduced pressure when “P” is connected
pressure range from 2 to 315 bar to “A” or “B”. It allows free flow through
Pilot control may be from the “P”, “A”, or (30-4500 psi). the service port when connected to “T”
“B” port. Pilot drain flow may be directed (all via a four-way directional valve).
The metering spool element in this
design is always positioned in the “P”

Model Code

1 2 3 4 5 6 7 8 9 10

1 Valve function 5 Pressure range 9 Gage port & thread type


Manifold or subplate mounted
A- 2,0 to 50 bar (30 to 725 psi) Gage port (all models),
reducing/relieving valve.
B- 8,5 to 100 bar (125 to 1450 psi) external drain (E)
F- 8,5 to 200 bar (125 to 2900 psi) B -G 1/8” (1/8” BSPF)
2 Interface G- 8,5 to 315 bar (125 to 4500 psi) S -SAE-4 O-ring boss port
5- ISO 4401-AC-05-4-A, CETOP 5 (0.4375-20 UNF-2B thread)
RP35A size 5 ANSI/NFPA D05
6 Adjustment device
5N - NFPA D05 (Alt. A)
5P - NFPA D05 (Alt. B) H - Knob adjuster 10 Design mumber - 30 series
K - Micrometer knob with keylock Subject to change. Installation
W - Screw with locknut dimensions unaltered for design
3 Port operated upon numbers 30 to 39 inclusive.
P -Pressure port 7 External drain

4 Pilot control E - External drain


A - Cylinder port A Omit for internal drain models.
B - Cylinder port B
P - Pressure port 8 Remote control
Omit if not required.

13
Functional Symbols

DGMX2-5-PP-**-*-30 DGMX2-5-PA-**-*-30 DGMX2-5-PB-**-*-30


P TB TA B A P TB TA B A P TB TA B A
G G G

P TB TA B A P TB TA B A P TB TA B A
DGMX2-5-PP-**-E-*-30 DGMX2-5-PA-**-E-30 DGMX2-5-PB-**-E-30
P TB TA B A P TB TA B A P TB TA B A
G G G

DR DR DR
P TB TA B A P TB TA B A P TB TA B A
DGMX2-5-PP-**-RC-*-30 DGMX2-5-PA-**-RC-*-30 DGMX2-5-PB-**-RC-*-30
P TB TA B A P TB TA B A P TB TA B A
G RC G G
RC RC

P TB TA B A P TB TA B A P TB TA B A
DGMX2-5-PP-**-E-RC-*-30 DGMX2-5-PA-**-E-RC-30 DGMX2-5-PB-**-E-RC-30
P TB TA B A P TB TA B A P TB TA B A
G RC G RC G RC

DR DR DR
P TB TA B A P TB TA B A P TB TA B A

DGMX2-5N-PP-**-*-30 DGMX2-5N-PP-**-E-*-30 DGMX2-5N-PA-**-*-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
G G G

DR
Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMX2-5N-PA-**-E-*-30 DGMX2-5N-PB-**-30 DGMX2-5N-PB-**-E-30


Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X
G G G

DR DR
Y P TB TA B A X Y P TB TA B A X Y P TB TA B A X

DGMX2-5P-PP-**-*-30 DGMX2-5P-PP-**-E-*-30 DGMX2-5P-PA-**-*-30


X P TB TA B A Y X P TB TA B A Y X P TB TA B AY
G G G

DR
X P TB TA B A Y X P TB TA B A Y X P TB TA B AY

DGMX2-5P-PA-**-E-*-30 DGMX2-5P-PB-**-30 DGMX2-5P-PB-**-E-30


X P TB TA B A Y X P TB TA B A Y X P TB TA B A Y
G G G

DR DR
X TB TA B A Y X P TB TA B A Y X P TB TA B A Y

14
Operating Data

Basic Characteristics
Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Pilot flow rate @ 50 C (120 F) and 315 bar (4500 psi): . . . . . . . 290 - 420 ml/min (18-26 in3/min)
Leakage flow rate @ 50 C (120 F) and 315 bar (4500 psi): . . . 80-200 ml/min (15-12 in3/min)
(Leakage to “Tb” around spool land
@315 bar (4500 psi) reduced pressure)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . “A” models - 70 bar (1000 psi) * (inlet pressure) 50 bar (725 psi)
(reduced pressure)
“B”, “F” & “G” models - 315 bar (4500 psi)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,5 kg (7.7 lbs)
* Slightly higher pressure override characteristics between 70 bar (1000 psi) and 315 bar (4500 psi) inlet.

DGMX2 Insertion Lossess DGMX2 Pressure Override


These curves show the typical pressure These curves show the typical roll off or underride of the
drop for each flow path in the valve. The “P” port different pressure ranges at maximum settings. Also
pressure drop is the pressure drop for flow across shown is the typical override of the relieving feature
the reducing valve spool in the fully open which prevents undesirable pressure rise in the reduced
condition. The total insertion loss for the valve pressure port.
must be calculated by summing the losses
through each of the four flow paths.

Flow USgpm
5 10 15 20 25 30 Flow USgpm
25 350 15 10 5 0 5 10 15 20 25 30
350 5000
300 300
20
Pressure Drop bar

Pressure Drop psi

“P” port “G” max. 4000


250 250
Pressure bar

Pressure psi
15 200 3000
200
“F” max.
150
10 150 “B” max. 2000

“A” or 100
100 “A” max.
“B” port 1000
5 50
“T” port 50 “A” min. “B”, “F”, “G” min.
0 0
0 0 60 40 20 0 20 40 60 80 100 120
20 40 60 80 100 120
Flow l/min Relieving mode Reducing mode
Flow l/min
DGMX2 Minimum Reduced Pressure
Flow USgpm
5 10 15 20 25 30
30
400
“B”, “F” & “G” models
The curves (left) show the minimum reduced pressure
20 settings allowable for a given flow rate. The minimum
pressure setting applies regardless of inlet pressure.
Pressure bar

Pressure psi

200 Operation of the valve below minimum settings may


cause erratic valve operation due to insufficient spring
10 force to counter flow forces acting on the spool.

“A” models
0 0
20 40 60 80 100 120
Flow l/min

15
Installation Dimensions

DGMX2-5-PA/PB/PP 3rd angle


Reducing/Relieving Valves projection
mm (inches)
See page 37 for optional adjustment devices.
See page 38 for interface dimensions.

4 mounting holes
∅ 6,90 (0.27) through
∅ 9,50 (0.37) counterbore
46,5 (1.83) deep for bolt extenders (order separately)
BKE-6M-60M (M6 metric) or BKE-4-60M (.2500-20 UNC). Remote control port.
Torque: 11,3-14,7 Nm (“RC” models only)
(100-130 lb. in.)
4 (5/32”) 21,8
Gage port “W” models (max. ext.) 48 Hex key (0.86)
(See table) (1.89)

60
50 (2.36)
(1.97) 48
30 (1.89)
(1.18) 11,5
(0.45)
External drain port.
13,5 13 (1/2”) Plugged for internal 20,4
(0.53) Wrench size drain.(see table) (0.80)
ISO 4401-AC-05-4-A (NFPA D05)
Mounting surface

131 (5.16)

128 (5.04)
11,7
37 (0.46)
(1.46)

P
Gage port
(See table)
71,6
B A
(2.82)
28,4 max.
TB TA (1.12)
41,6 69,5
(1.64) (2.74)

Adjust clockwise to increase


pressure setting.
Note: Back pressure in drain
is added to this setting for
External connection port threads internal drain models only.
“S” models - SAE-4 O-ring boss port
(0.4375-20 UNF-2B thread).
“B” models - G 1/8 (1/8 BSPF)

16
DGMR1 Internal Pilot Operated Sequence Valves

General Description
These two-stage pressure operated Any pressure in the line to which these containing an internal hex, a
valves are normally closed to flow valves are drained is additive to the hand-adjust knob, or a micrometer knob
through the main spool flow path. When valve pressure setting. with keylock. Different spring ratings
system pressure reaches or exceeds cover an overall pressure range from
the valve setting, the main spool flow The valve pressure setting is adjustable 5 to 315 bar (75-4500 psi).
path opens. Pilot flow may be externally by means of either an adjustable screw
or internally drained to tank.

Model Code

1 2 3 4 5 6 7 8 9

1 Valve function 4 Pilot control 7 External drain


Manifold or subplate mounted P - Pressure port E - External drain
sequence valve. Omit for internal drain models.
5 Pressure range
2 Interface 8 Gage port & thread type
A- 5 to 50 bar (75 to 725 psi)
5- ISO 4401-AC-05-4-A, CETOP B- 5 to 100 bar (75 to 1450 psi) Gage port (all models),
RP35H Size 5 ANSI/NFPA D05 F- 5 to 200 bar (75 to 2900 psi) external drain (E) (optional).
5N - NFPA-D05 (Alt A) G- 5 to 315 bar (75 to 4500 psi) B -G 1/8” (1/8” BSPF)
5P - NFPA-D05 (Alt B) S -SAE-4 O-ring boss port
6 Adjustment device (0.4375-20 UNF-2B thread)

H - Knob adjuster
3 Port operated upon 9 Design number - 30 series
K - Micrometer knob with keylock
P - Pressure port W - Screw with locknut Subject to change. Installation
dimensions unaltered for design
numbers 30 to 39 inclusive.

Functional Symbols
DGMR1-5-PP-**-*-30 DGMR1-5N-PP-**-*-30 DGMR1-5P-PP-**-*-30
P TB TA B A Y P TB TA B A X X P TB TA B A Y

G G G
P TB TA B A Y P TB TA B A X X P TB TA B A Y
DGMR1-5-PP-**-E-*-30 DGMR1-5N-PP-**-E-*-30 DGMR1-5P-PP-**-E-*-30
P TB TA B A Y P TB TA B A X X P TB TA B A Y

G DR G DR G DR
P TB TA B A Y P TB TA B A X X P TB TA B A Y

17
Operating Data

Basic Characteristics
Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Pilot flow @ 50 C (120 F) and 315 bar (4500 psi): . . . . . . . . . . . . . . . . . 400-500 ml/min (24-31 in3/min)
Leakage flow rate @ 50 C (120 F) and 315 bar (4500 psi): . . . . . . . . . 80-200 ml/min (5-12 in3/min)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Operating temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0 to 80 C (32 to 180 F)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,5 kg (7.7 lbs.)

Insertion Losses Pressure Override

These curves show the typical Typical pressure override of the


pressure drop for each flow path in different pressure ranges at minimum
the valve. The “P” port pressure and maximum settings.
drop is the pressure drop for flow
across the sequence valve spool in
the fully open position.

The total insertion loss for


the valve must be calculated by
summing the losses through
each of the four flow paths.

Flow USgpm Flow USgpm


5 10 15 20 25 30 5 10 15 20 25 30
25 350 350 5000

300
300 “G” max.
Pressure Drop bar

20 4000
Pressure Drop psid

250
250
Pressure bar

Pressure psi
15 200 3000
200 “F” max.
“P” port*
150
10 150 “B” max. 2000

100 100
“A” or “B” port “A” max.
5 1000
50 50
“T” port Minimum setting
(all models)
0 0 0 0
20 40 60 80 100 120 20 40 60 80 100 120
Flow l/min Flow l/min
*Spool held in open position

18
Installation Dimensions

DGMR1-5-PP-**-30 3rd angle


Sequence Valve projection
mm (inches)
4 mounting holes
∅ 6,9 (0.27) through
See page 37 for optional adjustment devices. ∅ 9,50 (0.37) counterbore
See page 38 for interface dimensions. 46,5 (1.83) deep
for bolt extenders
(order separately)
BKE-6M-60M (M6 metric) or
BKE-4-60M (.2500-20 UNC).
Torque: 11,3-14,7 Nm
(100-130 lb. in.)
48 “W” models (max. ext.)
(1.89)

Hex key 4 (5/32”)

60
(2.36)
30,5
(1.20)

10 13,5 11,5
(0.39) (0.53) (0.45)

ISO 4401-AC-05-4-A (NFPA D05) 13 (1/2”) Wrench size


Mounting surface
* Gage port. External
connection port thread

130
(5.12)
128
(5.04) 11,7
37 (0.46)
(1.46)
* Gage port. External
P
connection port thread
71,6
B A
(2.82)
28,4 max.
TB TA (1.12)
69,5
20,4 (2.74)
(0.80)

*External drain port. Plugged for internal drain Adjust clockwise to increase
pressure setting.
Note: Back pressure in drain
is added to this setting for
internal drain models only.
*External drain and gage port threads
“S” models - SAE-4 O-ring boss port
(0.4375-20 UNF-2B thread).
“B” models - G 1/8 (1/8 BSPF)

19
DGMR Counterbalance Valves

General Description Drain For 4:1 ratio (typically for cylinder load
control), nominal pilot pressure at Port B =
Vickers SystemStak counterbalance Any pressure in the line to which these
valves are drained is additive to the Cracking pressure + (5 x Port A1
valves provide continuous protection from pressure) – Port A pressure
pump cavitation and prevent an actuator valve pressure setting.
4
from running ahead of the pump supply. Pilot pressure Calculation
These valves also provide thermal relief For 10:1 ratio (typically for hydraulic motor
To open the counterbalance valve by control), nominal pilot pressure at Port B =
protection in closed systems. remote control (referring to functional
Cracking pressure + (11x Port A1
NOTE symbols below):
pressure) – Port A pressure
Counterbalance valves adjust in the
opposite direction of other pressure 10
control valves. Turning the adjuster
counterclockwise increases the valve
setting. Turning the adjustment
clockwise lowers the pressure setting,
releasing the load.

Functional Symbols
DGMR-5-A*-FW-B*-FW-30 DGMR-5-A*-FW-30 DGMR-5-B*-FW-30
P T B1 A1 P T B A1 P T B1 A

P T B A P T B A P T B A

Model Code

1 2 3 4 5 6 7 8 9 10 11

1 Valve function 5 Pressure range 9 Pressure range


(Omit for single type.)
Manifold or subplate mounted F - 60 to 210 bar (900 to 3000 psi)
counterbalance valve. F - 60 to 210 bar (900 to 3000 psi)
6 Adjustment device
2 Interface 10 Adjustment device
H - Knob adjuster
(Omit for single type.)
5 - ISO 4401-AC-05-4-A, CETOP 5 C - Cap over screw
RP35H, Size 5 ANSI/NFPA D05 W - Screw with locknut H - Knob adjuster
C - Cap over screw
W - Screw with locknut
3 Port operated upon 7 Port acted upon
(Omit for single type.)
A -Counterbalance in A, piloted from B
11 Design number - 30 series
B -Counterbalance in B, piloted from A B -Counterbalance in B, piloted from A
Subject to change. Installation
dimensions unaltered for design
4 Pilot ratio 8 Pilot ratio numbers 30 to 39 inclusive.
(Omit for single type.)
1 - 4:1
2 - 10:1 1 - 4:1
2 - 10:1

20
Operating Data

Basic Characteristics
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Maximum flow rate: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Load holding leakage @70% of pressure setting . . . . . . . . . . . . . . . . . . . . 0.35 ml/min.
Cracking Pressure Adjustment Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-210 bar (900-3000 psi)
Pilot Ratios: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:1, 10:1
Leakage: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 drops/min, Port A to Port A1 at 70% of crack setting.
Temperature Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -40 to 80 C (-40 to 180 F)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,5 kg (10 lbs)

DGMR Performance Curves


Insertion Losses 1 “P” port for all models.
“A” port of DGMR-5-B*-30
These curves show the typical pressure “B” port of DGMR-5-A*-30
drop for each flow path in the valve for
fluid viscosity range 21-32 cSt 2 “T” port for all models.
(100-150 SSU).
The total insertion loss for the valve is 3 Free flow through service port
calculated by summing the losses through of counterbalance.
each of the four flow paths. 4 Piloted port open through
service port of counterbalance.

Flow USgpm Flow USgpm


5 10 15 20 25 30 5 10 15 20 25 30
4 60

50 750
50

3
40

Pressure Drop psid


Pressure Drop psid
Pressure Drop bar

40 600
Pressure Drop bar

4
2 30 450
30

2
1
20 300
20
1

10 10 150
3

0 0 0 0
20 40 60 80 100 120 20 40 60 80 100 120
Flow l/min Flow l/min

21
Installation Dimensions

DGMR-5-A*-FW-B*-FW-30 3rd angle


Dual Counterbalance projection
on A & B Ports
mm (inches)

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.

4 mounting holes
∅ 6,90 (0.27) through
∅ 9,50 (0.37) counterbore
46,5 (1.83) deep for bolt extenders (order separately)
BKE-6M-60M (M6 metric) or BKE-4-60M (.2500-20 UNC).
Torque: 11,3-14,7 Nm
65,6 (100-130 lb. in.)
(2.58)
“W” models
(max. ext.) Hex key
both ends 4 (5/32”)

60
(2.36)

21,5
(0.85)

13 (1/2”)
13,5 Wrench size
ISO 4401-AC-05-4-A (NFPA D05) (0.53)
Mounting surface

155,5
(6.12)
11,7 50
(0.46) (1.97)

P
33,2
(1.31)
B A 71,6
(2.82)
TB TA
69,5
(2.74)

Adjust counterclockwise to increase


pressure setting.

22
DGMR-5-A*-FW-30
Counterbalance Port A,
Piloted from B ISO 4401-AC-05-4-A (NFPA D05) Construction plug
mm (inches) Mounting surface (Do not remove)
4 mounting holes 65,6
(see page 22) (2.58)
“W” models
(max. ext.)
4 (5/32”)
Hex key
60
(2.36)

21,5
(0.85)

13 (1/2”)
Wrench size
11,7 142,6 (5.61)
50
(0.46)
(1.97)
P
33,2
(1.31) 71,6
B A (2.82)
Adjust counterclockwise to
TB TA 69,5
increase pressure setting.
(2.74)

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.

DGMR-5-B*-FW-30
Counterbalance Port B,
Piloted from A
Construction plug 4 mounting holes
(Do not remove) 65,6 (see page 23)
(2.58)
4 (5/32”) “W” models
Hex key (max. ext.)

60
(2.36)

21,5
(0.85)

ISO 4401-AC-05-4-A (NFPA D05)


13 (1/2”) Mounting surface
Wrench size
142,6 (5.61) 11,7
37 (1.46) (0.46)

P
33,2
71,6 (1.31)
Adjust counterclockwise to (2.82) B A
increase pressure setting.
TB TA
69,5
(2.74)

23
DGMFN Flow Control Valves

General Description
These valves are adjustable, (meter–in) or “Y” type (meter-out). or a micrometer knob with keylock.
non-compensated flow restrictors. An
The “P” port is available only in the “X” A normal or fine metering capability
integral check valve around the
type (meter-in) and does not contain a is available. See the pressure
regulating orifice allows free flow in one
reverse flow check. drop curves on page 26 for detailed
direction and metered flow in the other.
performance difference.
The valve flow setting is adjustable by
Control is available in “A” only, “B” only,
means of either a hex key adjusting
and “A” and “B” ports as an “X” type
screw and locknut, a hand-adjust knob,

Model Code

1 2 3 4 5 6 7 8 9 10

1 Valve function 4 Port operated upon 8 Adjustment range:


second function
Manifold or subplate mounted flow A - Cylinder port “A” (single or dual type)
control valve. B - Cylinder port “B” (single type only) (Omit for single flow control models.)
P - Pressure port (single type only) 1 - Fine control
2 - Normal control
2 Interface
5 Adjustment range
5- ISO 4401-AC-05-4-A, CETOP 5
1 - Fine control 9 Adjustment device:
Size 5 RP35H ANSI/NFPA D05
2 - Normal control second function
5N - NFPA D05 (Alt. A)
5P - NFPA D05 (Alt. B) (Omit for single flow control models.)
6 Adjustment device H - Knob adjuster
K - Micrometer knob with keylock
H - Knob adjuster W - Screw with locknu
3 Direction of flow K - Micrometer knob with keylock
W - Screw with locknut
X - Meter-in
10 Design number - 30 series
Y - Meter-out
7 Port operated upon: Subject to change. Installation
second function dimensions unaltered for design
(Omit for single flow control models.) numbers 30 to 39 inclusive.
B – B cylinder port (Dual type)

24
Functional Symbols

DGMFN-5-X-P**-30 DGMFN-5N-X-P**-30 DGMFN-5P-X-P**-30


P T B A (models not available) X P T B A Y

P T B A X P T B A Y

DGMFN-5-X-A**-B**-30 DGMFN-5N-X-A**-B**-30 DGMFN-5P-X-A**-B**-30


P T B A Y P T B A X X P T B A Y

P T B A Y P T B A X X P T B A Y

DGMFN-5-X-A**-30 DGMFN-5N-X-A**-30 DGMFN-5P-X-A**-30


P T B A Y P T B A X X P T B A Y

P T B A Y P T B A X X P T B A Y

DGMFN-5-X-B**-30 DGMFN-5N-X-B**-30 DGMFN-5P-X-B**-30


P T B A Y P T B A X X P T B A Y

P T B A Y P T B A X X P T B A Y

DGMFN-5-Y-A**-B**-30 DGMFN-5N-Y-A**-B**-30 DGMFN-5P-Y-A**-B**-30


P T B A Y P T B A X XP T B A Y

P T B A Y P T B A X XP T B A Y

DGMFN-5-Y-A**-30 DGMFN-5N-Y-A**-30 DGMFN-5P-Y-A**-30


P T B A Y P T B A X X P T B A Y

P T B A Y P T B A X X P T B A Y

DGMFN-5-Y-B**-30 DGMFN-5N-Y-B**-30 DGMFN-5P-Y-B**-30


P T B A Y P T B A X X P T B A Y

P T B A Y P T B A X X P T B A Y

25
Operating Data

Basic Characteristics
Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Operating temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 to 50 C (70 to 120 F)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,1 kg (6.8 lbs.)

Minimum Controlled Flow/No-Flow Leakage


Internal leakage will vary from valve to Pressure Drop Leakage* Pressure Drop
valve and with the pressure differential bar (psi) cc/min (in3/min) The curves below show the pressure
across the check.
50 (725) 160 (9.5) drop through individual flow passages.
Approximate levels are:
100 (1450) 320 (19) Curves labeled “metered flow/pressure
drop” refer to the pressure drop through
200 (2900) 640 (38) only the passage containing the flow
315 (4500) 990 (60) control regulating orifice. Total valve
* Equals minimum controllable flow rate at the insertion loss is a value derived from
pressures stated. graph 1 or 2 plus the appropriate values
of lines 1, 2 and 3 from graph 3.

Graph 1 Graph 2 Graph 3


Metered flow pressure drop. Metered flow pressure drop. Free flow pressure drop across
Normal adjustment – “2” Fine adjustment – “1” models check valve.
models (see model code, (see model code, page 24).
page 24).
Flow USgpm Flow USgpm Flow USgpm
5 10 15 20 25 30 5 10 15 20 25 30 10 20 30
350 5000 350 5000 12
1 turn 160
1 1/2 turns

1/2 turn

300 300
2 turns
1/2 turn

Pressure Drop psi

10
4 turns
3 turns
2 turns

140
1 turn

Pressure Drop bar


Pressure Drop bar

4000 4000
Pressure Drop psi

Pressure Drop psi


Pressure Drop bar

250 250 8 120

100
3000 3000
200 200 6
80
150 150 4 60
2000 2000
7 turns 40
100 4 turns 100 2 2
8 turns 20
1000 1000 1 0
50 6 turns 50 0
8 turns 9 turns 40 80 120
10 turns Flow l/min
0 0 0 0
20 40 60 80 100 120 20 40 60 80 100 120 Graph 3
Flow l/min Flow l/min 1 – “P” port of all models except
DGMFN-5-X-P**-30
Note: “Turn” or “Turns” on curves in graphs 1 and 2, above, refer to turn of adjustment “B” and “T” ports of
device from fully closed position. DGMFN-5-X-P**-30
2 – “T” port of all models except
DGMFN-5-X-P**-30
“A” ports of
DGMFN-5-X-P**-30
3 –Pressure drop across reverse
free flow check valve

26
Installation Dimensions

DGMFN-5-X-P & DGMFN-5-Y-A


Single Flow Controls 3rd angle
projection
mm (inches)
4 mounting holes ∅ 6,9 (0.27) through
∅ 9,50 (0.37) counterbore 36,5 (1.44) deep
for bolt extenders (order separately) A
BKE-6M-50M (M6 metric) or ISO 4401-AC-05-4-A “W” models
BKE-4-50M (.2500-20 UNC). (NFPA D05) (max. ext.) 4 (5/32”)
Torque: 11,3-14,7 Nm (100-130 lb. in.) Mounting surface Hex key

Model A B
DGMFN-5-X-P 60,4 (2.38) 28,4 (1.12) 13,5 50
DGMFN-5-Y-A 52,7 (2.07) 33,2 (1.31) (0.53) (1.97)
30
(1.18)

No hex plug on
DGMFN-5-X-P
models 139 (5.47)
11,7 128 (5.04) 13 (1/2”)
(0.46) 37 Wrench size
(1.46)
P

B
B A
71,6 69,5
(2.82) (2.74)
TB TA
max.

Rotate clockwise
to decrease flow

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.
52,7
ISO 4401-AC-05-4-A (2.07)
DGMFN-5-X-A 4 mounting holes (NFPA D05) “W” models 4 (5/32”)
(See above for (max. ext.) Hex key
Single Flow Control specifications)
Mounting surface
mm (inches)

13,5 20 50
(0.53) (0.79) (1.97)

139 (5.47)
11,7 128 (5.04) 13 (1/2”)
(0.46) 37 Wrench size
(1.46)
P
33,2
B A (1.31)
71,6
(2.82) 69,5
max. TB TA (2.74)

Rotate clockwise
to decrease flow

27
DGMFN-5-X-B
Single Flow Control
mm (inches)
“W” models 4 mounting holes ISO 4401-AC-05-4-A (NFPA D05)
52,7
(max. ext.) (See page 27 for Mounting surface
(2.07)
specifications)

4 (5/32”) Hex key


Rotate clockwise to
decrease flow 13,5
50 (0.53)
(1.97) 20
(0.79)

139 (5.47)
13 (1/2”) 128 (5.04) 11,7
Wrench size 37 (0.46)
(1.46)
P
33,2
(1.31) B A
69,5 71,6
(2.74) (2.82)
TB TA max.

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.

DGMFN-5-Y-B
Single Flow Control
“W” models (max. ext.) 52,7
(2.07) 4 mounting holes
(See page 27 for ISO 4401-AC-05-4-A (NFPA D05)
4 (5/32”) Hex key specifications) Mounting surface
Rotate clockwise to
decrease flow

50
(1.97) 13,5
30 (0.53)
(1.18)

139 (5.47)
128 (5.04) 11,7
13 (1/2”) 37 (0.46)
Wrench size
(1.46)
P
33,2
(1.31) B A
69,5 71,6
(2.74) (2.82)
TB TA max.

28
DGMFN-5-Y Dual Flow Control
mm (inches)
4 mounting holes (See page 27
52,7 for specifications)
“W” models (max. ext.)
typ. both ends (2.07) ISO 4401-AC-05-4-A (NFPA D05)
Mounting surface
4 (5/32”) Hex key Rotate clockwise to
Rotate clockwise to decrease flow in
decrease flow in port “A”
port “B”
50
(1.97)
30 13,5
(1.18) (0.53)

13 (1/2”) 128 (5.04) 11,7


Wrench size 37 (0.46)
both ends (1.46)
P
33,2
(1.31) B A
69,5 71,6
(2.74) (2.82)
TB TA max.

See page 37 for optional adjustment devices.


See page 38 for interface dimensions.
DGMFN-5-X Dual Flow Control
mm (inches)
4 mounting holes (See page 27
52,7 for specifications)
“W” models (max. ext.)
(2.07) ISO 4401-AC-05-4-A (NFPA D05)
typ. both ends
Mounting surface
4 (5/32”) Hex key
Rotate clockwise to
decrease flow in Rotate clockwise to
port “B” decrease flow in
50 port “A”
(1.97)
13,5
(0.53)
20
(0.79)
13 (1/2”) 128 (5.04) 11,7
Wrench size 37 (0.46)
both ends (1.46)
P
33,2
(1.31) B A
69,5 71,6
(2.74) (2.82)
TB TA max.

29
DGMPC Pilot Operated Check Valves

General Description
These valves are single or dual check The pilot spool area to valve seat ratio is To open valve or poppet in line B:
units. Dual check units have identical 3:1 on standard models, and 20:1 on PB + PC - PB1
check elements located in the “A” and models with the decompression feature. Pressure at A1 = + PB1
Area ratio factor
“B” cylinder port lines. The check Where:
Check valve cracking (opening)
valve poppets are moved into the open PA = Pressure at A
pressures of 1 bar (15 psi), 2,5 bar
position by a central pilot control PC = Cracking pressure
(36 psi) and 5 bar (73 psi) are available.
spool which moves toward one check
Please note that back pressure on the PA1 = Pressure at A1
or the other, depending on which port
downstream or free-flow side of the pilot PB = Pressure at B
is pressurized.
check valve may prevent the valve from PB1 = Pressure at B1
The check valve located in the return opening in certain situations. (Back In the above cases, substitute
circuit is opened by the operating pressure opposes pilot pressure trying cracking pressure and area ratio from
pressure in the primary circuit. When the to open the valve.) In such cases, pilot the following:
pressure in the pilot line is vented, the pressure required to open the Cracking pressure: 1, 2.5 or 5 bar
check valve will remain closed. decompression poppet and valve can be according to model code position 6
calculated as follows: (and position 10 for second function).
To open valve or poppet in line A: Area ratio factors:
Standard valve: 3
PA + PC - PA1 Decompression poppet: 20
Pressure at B1 = + PA1
Area ratio factor

Model Code

1 2 3 4 5 6 7 8 9 10 11

1 Valve function 5 Pilot port 9 Pilot port: second function


Manifold or subplate mounted check valve. A -Pilot port controlling the “B” port A -Pilot port controlling the “B” port
check (single check models only) check (dual check models only)
B -Pilot port controlling the “A” port check Omit for single check models.
2 Interface
5- ISO 4401-AC-05-4-A, CETOP 6 Cracking pressure 10 Cracking pressure:
RP35H, Size 5 ANSI/NFPA D05 second function
5N - NFPA D05 (Alt. A) K - 1,0 bar (15 psi)
5P - NFPA D05 (Alt. B) M - 2,5 bar (35 psi) K - 1,0 bar (15 psi)
N - 5,0 bar (75 psi) M - 2,5 bar (35 psi)
3 Decompression feaure N - 5,0 bar (75 psi)
7 Decompression feaure Omit for single check models.
D - With decompression feature
Blank - Standard (no decompression) D - Decompression feature 11 Design number - 30 series
Blank- Standard (no decompression)
Omit for single check models. Subject to change. Installation
4 Check port
dimensions unaltered for design
A -Check in cylinder port “A” 8 Check port: second function numbers 30 to 39 inclusive.
B -Check in cylinder port “B”
(single check models only) B – Check in cylinder port “B”
Omit for single check models.

30
Operating Data

Functional Symbols
DGMPC-5-AB*-30 DGMPC-5N-AB*-30 DGMPC-5P-AB*-30
P T B1 A1 Y P T B1 A1 X X P T B1 A1 Y

P T B A Y P T B A X X P T B A Y

DGMPC-5-BA*-30 DGMPC-5N-BA*-30 DGMPC-5P-BA*-30


P T B1 A1 Y P T B1 A1 X X P T B1 A1 Y

P T B A Y P T B A X X P T B A Y
DGMPC-5-AB*-BA*-30 DGMPC-5N-AB*-BA*-30 DGMPC-5P-AB*-BA*-30
P T B1 A1 Y P T B1 A1 X X P T B1 A1 Y

P T B A Y P T B A X X P T B A Y

Basic Characteristics
Maximum flow rate: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Leakage @ 50 C (120 F)
Poppet @ 35 bar (500 psi)
Standard models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3 ml/min.
“D” models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 ml/min.
Piston @315 bar (4500 psi) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 ml/min.
Operating Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 C to 50 C (70 to 120 F)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,9 kg (6.4 lbs)

DGMPC Pressure Drop Flow USgpm


5 10 15 20 25 30
24
The curves below show pressure drop The total insertion loss for the valve must
through each functional flow path in the valve. be calculated by summing the losses 22
through the four applicable flow paths. N
20 300
Curve Number 18
P T A B 250
Pressure drop bar

16
Pressure drop psi

Model Type
14
200
12

3
DGMPC-5-(D)-AB*-30 1 2 – 5
4 – – 10 150
3 8
DGMPC-5-(D)-BA*-30 1 2 – – – 5 
4 4 100
  6
DGMPC-5-(D)-AB*-(D)-BA*-30 1 2 – 5 – 5 M 5
3
4
K 2 50
2
 Flow toward actuator without ckeck – single check only
1
 Flow from actuator without check – single check only 0
20 40
0
60 80 100 120
 Use K, M, or N cracking pressure curve as applicable. Flow l/min

31
Installation Dimensions

DGMPC-5-30
Pilot Operated
Check Valve
mm (inches)

4 mounting holes
See page 38 for interface dimensions. ∅ 6,9 (0.27) through
∅ 9,50 (0.37) counterbore
36,5 (1.44) deep
for bolt extenders
(order separately)
BKE-6M-50M (M6 metric) or
BKE-4-50M (.2500-20 UNC) 9,9
Torque: 11,3-14,7 Nm (0.39)
(100-130 lb. in.)

50
(1.97)
30
(1.18)

9,9
(0.39) 13,5
(0.53)
ISO 4401-AC-05-4-A (NFPA D05)
Mounting surface

128 (5.04)
11,7 37
(0.46) (1.46)

P
33,2
(1.31) B A
71,6
(2.82) 69,5
max. TB TA (2.74)

32
DGMDC Direct Check Valves

General Description
These SystemStak valves are A check in the “P” port is available as a Check valve cracking (opening)
self-operating, spring loaded, poppet “Y” single check model only. pressures of 1 bar (15 psi), 2,5 bar
type single or dual check units. A check in the “T” port is available as an (35 psi) and 5 bar (75 psi) are available.
Location of the check element can be in “X” single check model only.
the “A”, “B”, “P” or “T” port. The dual check unit has identical check
elements in both the “A” and “B” ports.

Model Code

1 2 3 4 5 6 7 8

1 Valve function 4 Check location 6 Check location: second function


Manifold or subplate mounted A -Check in cylinder port “A” Omit for single check models.
check valve. (“Y” models only) B -Check in cylinder port “B”
B -Check in cylinder port “B” (dual check models only)
(“Y” models only)
2 Interface P -Check in pressure port “P”
(“Y” models only) 7 Cracking pressure:
5- ISO 4401-AC-05-4-A, CETOP
T - Check in tank port “TA” second function
RP35H, Size 5 ANSI/NFPA D05
5N - NFPA D05 (Alt. A) (“X” models only) Omit for single check models.
5P - NFPA D05 (Alt. B)
K - 1,0 bar (15 psi)
5 Cracking pressure M - 2,5 bar (35 psi)
3 Direction of flow K - 1,0 bar (15 psi) N - 5,0 bar (75 psi)
X - Free flow from actuator (load) M - 2,5 bar (35 psi)
Y - Free flow to actuator (load) N - 5,0 bar (75 psi)
8 Design number - 30 series
Subject to change. Installation
dimensions unaltered for design
numbers 30 to 39 inclusive.

33
Functional Symbols

DGMDC-5-Y-P*-30 DGMDC-5P-Y-P*-30
P TB TA B A X P TB TA B A Y

P TB TA B A X P TB TA B A Y

DGMDC-5-Y-B*-30 DGMDC-5N-Y-B*-30 DGMDC-5P-Y-B*-30


P TB TA B A Y P TB TA B A X X P TB TA B A Y

P TB TA B A Y P TB TA B A X X P TB TA B A Y

DGMDC-5-X-T*-30 DGMDC-5N-X-T*-30 DGMDC-5P-X-T*-30


P TB TA B A Y P TB TA B A X X P TB TA B A Y

P TB TA B A Y P TB TA B A X X P TB TA B A Y

DGMDC-5-Y-A*-B*-30 DGMDC-5N-Y-A*-B*-30 DGMDC-5P-Y-A*-B*-30


P TB TA B A Y P TB TA B A X X P TB TA B A Y

P TB TA B A Y P TB TA B A X X P TB TA B A Y

DGMDC-5-Y-A*-30 DGMDC-5N-Y-A*-30 DGMDC-5P-Y-A*-30


P TB TA B A Y P TB TA B A X X P TB TA B A Y

P TB TA B A Y P TB TA B A X X P TB TA B A Y

34
Operating Data

Basic Characteristics
Maximum flow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 l/min (32 USgpm)
Maximum operating pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 bar (4500 psi)
Leakage @ 50 C (120 F ) and 35 bar (500 psi) . . . . . . . . . . . . . . . . . . . 0.3 ml/min.
Operating temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 to 50 C (70 to 120 F)
Weight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,9 kg (6.4 lbs.)

Presure Drop
These curves show pressure drop valve must be calculated by summing
though each possible flow path in the the losses through the four applicable
valve. The total insertion loss for the flow paths.

yp
Model Type Curve Reference for Flow Path Graph
p Number
P T A B
DGMDC-5-Y-PK-30 K
DGMDC-5-Y-PM-30 M T A B 1
DGMDC-5-Y-PN-30 N
DGMDC-5-X-TK-30 K
DGMDC-5-X-TM-30 P M A B 2
DGMDC-5-X-TN-30 N
DGMDC-5-Y-AK-30 K 1
DGMDC-5-Y-AM-30 P T M
DGMDC-5-Y-AN-30 N 2
DGMDC-5-Y-BK-30 1 K 3
DGMDC-5-Y-BM-30 P T M
DGMDC-5-Y-BN-30 2 N
DGMDC-5-Y-A*-B*-30 P T  

 Flow to actuator through cylinder port without check


 Flow from actuator through cylinder port without check
 Use K, M, or N curve from graph 3, as applicable

Graph 1 Graph 2 Graph 3


Flow USgpm Flow USgpm Flow USgpm
5 10 15 20 25 30 5 10 15 20 25 30 5 10 15 20 25 30
25 30 25
350 350
400
“N” “N” “N”
300 25 300 Pressure Drop psi
20 350 20
“M” “M”
Pressure Drop bar

Pressure Drop psi

250 250
Pressure Drop bar

300 “M”
20
Pressure Drop psi
Pressure Drop bar

15 15
“K” 200 “K” 200
250 “K”
“2”
150 15 150
10 200 10
“T”
100 100
“A” 10 150 “1”
5 5 “T”
“B” 50 50
100 “P”
“P”
0 0 5 “A” 0 0
20 40 60 80 100 120 50 20 40 60 80 100 120
“B”
Flow l/min 0 0 Flow l/min
20 40 60 80 100 120
Flow l/min

35
Installation Dimensions

DGMDC-5-Y-A*-B*-30
Dual Direct Check Valve
mm (inches)

4 mounting holes ∅ 6,9 (0.27) through


∅ 9,50 (0.37) counterbore 36,5 (1.44) deep
for bolt extenders (order separately)
BKE-6M-50M (M6 metric) or
BKE-4-50M (.2500-20 UNC).
Torque: 11,3-14,7 Nm (100-130 lb. in.) 9,9 (0.39)
(max.)

50
(1.97)
13,5 30
(0.53) (1.18)

9,9 (0.39) ISO 4401-AC-05-4-A (NFPA D05)


Mounting surface

11,7 128 (5.04)


(0.46) 37
(1.46)

P
33,2
(1.31) B A
71,6
(2.82) 69,5
max. TB TA (2.76)

See page 38 for interface dimensions.

DGMDC-5-Y-P*-30 DGMDC-5-X-T*-30
Single Direct Check Valve Single Direct Check Valve

4 mounting holes
4 mounting holes 9,9 (0.39) (See above for 9,9 (0.39)
(See above for (max.) specifications) (max.)
specifications)

50 50
(1.97) (1.97)
13,5 13,5 30
(0.53) (0.53) (1.18)

ISO 4401-AC-05-4-A ISO 4401-AC-05-4-A (NFPA D05)


17
(NFPA D05) Mounting surface
(.669)
Mounting surface

36
Knob Adjusters

DGMC 56,8 (2.24) “H” models “K” models 82,9 (3.26) 45


(max. ext.) max. ext. (1.77)
DGMC2 (dual type) For key
DGMR1 removal

DGMX2

2 (5/64”)
Hex key required Adjustment of valve setting is only possible while key is inserted and
for adjustment turned to engage driving pin. When key is removed, adjuster knob
can be freely spun and does not engage with setting mechanism.

54,1 (2.13) “H” models 45


DGMC2 (max. ext.)
“K” models 80,1 (3.15)
max. ext. (1.77)
(crossport type) For key
removal

2 (5/64”)
Hex key required
for adjustment Adjustment of valve setting is only possible while key is inserted and
turned to engage driving pin. When key is removed, adjuster knob
can be freely spun and does not engage with setting mechanism.

“H” models 45
DGMFN C
(max. ext.)
“K” models D
(1.77)
max. ext.
For key
removal

2 (5/64”)
Hex key
required for
adjustment

Model C D Adjustment of valve setting is only possible while key is inserted and
DGMFN-5-X-P 68,9 (2.37) 95 (3.74) turned to engage driving pin. When key is removed, adjuster knob
DGMFN-5-Y-A 61,9 (2.44) 88 (3.46) can be freely spun and does not engage with setting mechanism.

DGMR

H – Handknob W – Screw with locknut C – Cap over screw


74,4 (2.93) 65,6 (2.58) 68,5 (2.70)

4 (5/32)
2 (5/64”) Hex key
Hex key required 13 (1/2”)
13 (1/2”) Wrench size
for adjustment
Wrench size

37
Mounting Surface

Dimensions mm (inches)

DGM**-5 53,9 (2.12)


The “5” interface 11,7 6,35 (0.25)
(0.46) 27,0 (1.06)
accepts Vickers DG4S4
directional valves and
other directional valves P
with a standard
21,5
ISO 4401-05, NFPA-D05, B A (0.84)
ANSI/B93.7M size D05 32,5
(1.28) 46,0
or CETOP-5 port pattern. TB TA (1.81)

3,18 (0.13)
16,7 (0.66)
37,3 (1.47)
50,8 (2.0)

DGM**-5N 62,0 (2.44) 8,0 (0.32)


The “5N” NFPA-D05
interface accepts 11,0 (.43)
Vickers DG3S-5, 11,7
P (0.46)
DG5S-5, DG5V-5
and DG18S4-01 11,0
Y X (.43)
directional valves. B A

TB TA

DGM**-5P
65,5 (2.58) 11,5 (0.45)
The “5P” NFPA-D05 1,60
interface accepts (.063)
Vickers DG5S4-02 11,7
X P (0.46)
directional valves.

B A
44,5
TB TA (1.75)

38
Bolt Extender Kits

ISO 4401-05 SystemStak valves may be Inch threaded screws must conform to advantage of bolt extenders is the ability
mounted with either standard cap ANSI B18.3. to remove the directional valve for
screws or bolt extender kits. The use of Vickers bolt extenders service or replacement without
Metric cap screws must be of Class 12,9 simplifies installation by permitting each disturbing the stack assembly. There are
(ISO 898) strength, minimum U.T.S. = valve body to be separately installed 4 bolt extenders per kit.
1200 MPa. with the correct torque value. A major
SystemStak Metric Inch
Valve
V lve Height Extender Torq
Torque
e
mm (inch) Thread Kit Model Number Thread Kit Model Number
50 (1.97) M6 x 1-6H BKE-6M-50M .2500-20 UNC BKE-4-50M
11 3 14 7 Nm (100-130
11,3-14,7 (100 130 lbf in)
60 (2.36) M6 x 1-6H BKE-6M-60M .2500-20 UNC BKE-4-60M

Bolt extender cross section Example of bolt extenders on a typical SystemStak assembly

ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
Bolt Extender

ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
Directional
Valve
4,0 (5/32”) hex
socket for ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ Standard

ÉÉÉÉÉÉÉ
ÇÇÇÇÇÇÇ
tightening
socket head
M6 x 1 or cap screw

ÇÇÇÇÇÇÇ
.2500-20 thread

ÇÇÇÇÇÇÇ
4 (5/32”)
hex

ÇÇÇÇÇÇÇ
socket

ÇÇÇÇÇÇÇ
60
(2.36)

ÇÇÇÇÇÇÇ
SystemStak Valve Bolt extender
kit

ÇÇÇÇÇÇÇ
BKE-6M-60M or
BKE-4-60M

ÇÇÇÇÇÇÇ
ÉÉÉÉÉÉÉ
4 (5/32”)
hex ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
ÉÉÉÉÉÉÉ
socket
50
(1.97)

ÉÉÉÉÉÉÉ
Bolt extender
SystemStak Valve kit

ÉÉÉÉÉÉÉ
BKE-6M-50M or
BKE-4-50M

ÉÉÉÉÉÉÉ
Manifold Block

12 (0.47) minimum
thread engagement

39
Subplates & Blanking Plate

Valves, subplates and blanking plates


must be ordered separately.

DGSM(E) Subplate
(rated at 210 bar (3000 psi))
Millimeters (inches)

10,3 (.41) D. Thru


50,8 (2.00)
20,6 (.81) D. Spotface
11,9 (.47) R “P” Pressure Conn.* 4 holes for mounting
39,6
(1.56) 10,4 (.41)
.438 Dia. System ports 28,5 (1.12)
10,4 (.41) 4 holes 5,6 (.22)
6,35 (.25)
23,9 (.94) “B” Cyl. Conn.* 15,8 (.62) 5,6 (.22)

15 (.59) 68,3 114,3


(2.69) (4.50)
P
92
(3.62)
26,16 46 43,7 B T
(1.03) (1.8) (1.72)
B

47,8 A
37,3* (1.88)
(1.47)

11,2 23,1 (.91)


R
(.44)
12,7 (.50) 23,1 (.91) 101,6 (4.00)
54 18,3* (.72)
(2.12) 20,6 (.81)
79,4 23,9 (.94)
33,02 (1.30) (3.12) “E” Thd. 4 holes
A System connections.
“TA” Tank Conn.*
“A” Cyl. Conn.*
.2500-20 UNC-2B Thd.
4-holes for mounting

Model Numbers “E” Thread Tube Size Dimension “A”


DGSM-01-20-T8 .750-16 UNF-2B 1/ ”
O.D. 31,75 (1.25)
2
DGSME-01-20-T8 .750-16 UNF-2B 1/ ”
O.D. 38,10 (1.50)
2
* Ports on side-connection Model DGSME-01-20-T8 only.

DGMAB-5-30 Blanking Plate


9,4 (.37)

50,8 (2.00) 19,1 (.75)


6,35 (.250)
21,4 (.844) 54,0 (2.125)

11,5 (.454)
.438 dia. – .25 deep
5 places
32,5
(1.28) 69,7 (2.745)
57,9 46,0
67,2 (2.725)
(2.28) (1.81)

.281 dia. thru.


.422 c’bore to depth shown
4 places

40
Subplates & Blanking Plates

DGVME Side Ported Subplates


(rated at 315 bar (4500 psi))
“5” and “5P” interface Model “X” Assembly
DGVME-5-SP-10-T06 .5625 525815
DGVME-5-SP-10-T08 .7500 525816
DGVME-5-SP-10-T10 .8750 525817
DGVME-5-SP-10-T12 1.0625 525818
DGVME-5-SP-PD-10-T10† .8750 526003
DGVME-5-SP-PD-10-T12† 1.0625 526004
†Model with pilot and drain ports.

P
14,2 (.56) 20,6
(.81)
“X” size SAE str.thd. 14,2
(.56)

39,6 (1.56)
20,6 (.81) 79,4 (3.125)
“X” size SAE 12,7 (.50) 54 (2.125) 11,1 (.437)
12,7 (.50) 37,3 (1.469)
str. thd. 11,2 (.44)
27,0 (1.062)
11,2 16,6 (.656) 2,4 (.094) 15,7 (.62)
(.44) 3,2 (.125) 50 (1.97)
6,35 (.250)
Pilot port (5P only)
21,4 (.844) .5625–18 UNF
39,6
P X
SAE straight thread
T (1.56) Plug if internally piloted
A X
32,5 B 92,0
(1.281) (3.625)
46,0 114,3
76,2 (1.812) (4.50)
(3.00)
Y TA
Y
“X” size SAE str. thd. B

3,17 (.125) dia. 2,4 (.094) .4375 dia. 4 places


2 places (5P only)
.2500-20 UNC-2B thd.
11,1 (.437) 12,7 (.50)
12,7 (.50) deep .421 dia. thru
4 holes for mounting 101,6 (4.00)
.656 dia c’bore .468 deep 20,6 (.81)
Drain port (5P only) 4 places
.5625–18 UNF
SAE straight thread
Plug if internally drained

33,3 (1.31)

A “X” size SAE straight thread


43,6 20,6 (.81)
(1.72)

41
Subplates & Blanking Plates

DGVM Bottom Ported Subplates Model “X” Assembly


(rated at 315 bar (4500 psi)) DGVM-5-SP-10-T06 .5625 525811
“5” and “5P” interface DGVM-5-SP-10-T08 .7500 525812
DGVM-5-SP-10-T10 .8750 525813
DGVM-5-SP-10-T12 1.0625 525814
DGVM-5-SP-PD-10-T10† .8750 525832
DGVM-5-SP-PD-10-T12† 1.0625 525833
†Model with pilot and drain ports.

Pilot port (5P only)


.5625–18 SAE str. thd.
Plug if internally piloted
79,4 (3.125)
11,1 (.437)
54 (2.125) .421 dia. thru
12,7 (.50)
.656 dia c’bore .468 deep 77,7 (3.06)
37,3 (1.469) 4 places 19
27,0 (1.062) 69,8 (2.75)
(.75)
2,4 (.094) (39,6 (1.56)
16,6 (.656)
3,2 (.125) 11,2 (.44) 9,6 (.38) 9,6
(.38)
6,35 (.250) P
21,4 (.844)
P (39,6
X (1.56)
X 52,3
32,5 B (2.06)
(1.281) 92,0
(3.625)
A
46,0
114,3
T 73,0
(1.812) 82,5 B
Y TA (4.50) (2.88)
(3.25) Y

2,4 (.094)
A
3,17 (.125) dia.
2 places 11,1 (.437) 43,6 “X” size SAE str. thd. 1,5 (.06)
(5P only) 101,6 (4.00) (1.72) Spotface 2,4 (.094) deep 11,2
.2500-20 UNC-2B thd. 4 places (.44)
12,7 (.50) deep .4375 dia. Drain port. (5P only) .5625–18 UNF SAE str. thd.
4 holes for mounting 4 places Plug if internally drained 33,3 (1.31)

42
Application Data

Fluid Cleanliness contacting Vickers, Incorporated. Vickers products, as any components,


Proper fluid condition is essential for Recommendations on filtration and the will operate with apparent satisfaction in
long and satisfactory life of hydraulic selection of products to control fluid fluids with higher cleanliness codes than
components and systems. Hydraulic condition are included in 561. those described. Other manufacturers
fluid must have the correct balance of will often recommend levels above
Recommended cleanliness levels,
cleanliness, materials, and additives for those specified. Experience has shown,
using petroleum oil under common
protection against wear of components, however, that life of any hydraulic
conditions, are based on the highest
elevated viscosity, and inclusion of air. component is shortened in fluids with
fluid pressure levels in the system and
higher cleanliness codes than those
Essential information on the correct are coded in the chart below. Fluids
listed below. These codes have been
methods for treating hydraulic fluid is other than petroleum, severe service
proven to provide a long, trouble-free
included in Vickers publication 561 cycles, or temperature extremes are
service life for the products shown,
“Vickers Guide to Systemic cause for adjustment of these
regardless of the manufacturer.
Contamination Control” available from cleanliness codes. See Vickers
your local Vickers distributor or by publication 561 for exact details.

System Pressure Level


bar (psi)
Product <70 (<1000) 70-207 (1000-3000) 207+ (3000+)
Directional Valves 20/18/15 20/18/15 19/17/14
Pressure/Flow Control Valves 19/17/14 19/17/14 19/17/14

Fluid Viscosity
16-51 cSt (575-250 SUS)

Fluids and Seals


Flurocarbon seals are standard and are
suitable for use with phosphate ester
type fluids or their blends, water glycol,
water-in-oil emulsion fluids and
petroleum oil.

Eaton Hydraulics
15151 Highway 5 46 New Lane, Havant
Eden Prairie, MN 55344 Hampshire PO9 2NB
Telephone: 612 937-7254 England
Fax: 612 937-7130 Telephone: (44) 170-548-6451
www.eatonhydraulics.com Fax: (44) 170-548-7110

Form No. 00-000 Copyright Eaton Corporation, 0000


All rights reserved.
Printed in U.S.A

43

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