Raw Material Consumptions in MTPA (based on the per MT Consumption Factors)

Target Products Assumptions Required Raw Materials and Feedstocks Consumption, MTPA
Capacity, MTPA Methanol AF37% Ammonia MMA Sulfur EO Acetaldehyde CO Phenol Nitric Acid 100% Penta-Mono HMT Phthalic Anhydride Oil
DMDS 25,000 28,500 - - - 29,750 - - - - - - - - -
MDEA 20,000 - - - 5,600 - 15,200 - - - - - - - -
POM-Polyacetal 50,000 - 62,500 - - - - - - - - - - - -
Methylal 30,000 26,100 33,243 - - - - - - - - - - - -
Pyridine / Picoline 10,000 - 11,400 2,400 - - - 12,300 - - - - - - -
Formic Acid 50,000 36,500 - - - - - - 32,000 - - - - - -
Alkyd Resins 20,000 - - - - - - - - - - - - - -
PF Resin 10,000 - - - - - - - - - - - - - -
Ammonia 110,000 - - - - - - - - - - - - - -
Scenario 1 Nitric Acid (100%) 150,000 - - 42,500 - - - - - - - - - - -
Ammonium Nitrate 100,000 - - 22,313 - - - - - - 51,188 - - - -
PETN 360 - - - - - - - - - 801 162 - - -
RDX 360 - - - - - - - - - 3,096 - 313 - -
Ammonia 140,000 - - - - - - - - - - - - - -
Scenario 2 Nitric Acid (100%) 150,000 - - 42,500 - - - - - - - - - - -
Ammonium Nitrate 230,000 - - 51,319 - - - - - - 117,731 - - - -

Total Raw Material Consumption - Scenario 1 91,100 107,143 67,213 5,600 29,750 15,200 12,300 32,000 - 55,085 162 313 - -
Total Raw Material Consumption - Scenario 2 91,100 107,143 96,219 5,600 29,750 15,200 12,300 32,000 - 121,628 162 313 - -

Remarks on RM Sourcing Own / buy Own Own Own Buy- Buy- Own Own Buy- To be produced Own Own Imported or produce Import
additional Local Local Local

NG Requirement as Feedstock NG Requirement as Fuel to be calculated???

Total Methanol Reqd 116,072
Available MeOH 80,000
Additional MeOH 36,072
Current Ammonia 25,000
Scenario 1 Consumption
Additional Ammonia Reqd 67,213
Total Ammonia @20% extra 110,655
Total NG MMSCFD 14.54 As feedstock only

Total Methanol 116,072

Available MeOH 80,000
Additional MeOH 36,072
Current Ammonia
Scenario 2 Consumption 25,000

Additional Ammonia Reqd 96,219

Total Ammonia @20% extra 145,463
Total NG MMSCFD 17.94 As feedstock only
NG per MT MeoH 0.0342 MMSCFD
NG per MT Ammonia 0.0322 MMSCFD

Acetaldehyde
Capacity, MTPD 44
Consumption, MTPD 24
Spare Capacity, MTPD 20
Spare Capacity, MTPA 6,600
Pyridine Production 5,366

Acetaladehyde capacity to be increased based on

the economic size of pyridine plant
 Raw Material Consumptions Factors
Target Products Assumptions Required Raw Materials an
Capacity Methanol AF37% Ammonia MMA Sulfur EO
DMDS 25,000 1.14 1.19
MDEA 20,000 0.28 0.76
POM-Polyacetal 50,000 1.25
Methylal 30,000 0.87 1.11
Pyridine / Picoline 10,000 1.14 0.24
Formic Acid 50,000 0.73
Alkyd Resins 20,000
PF Resin 10,000
Ammonia 100,000
Scenario
1 Nitric Acid (100%) 150,000 0.28
Ammonium Nitrate 100,000 0.22
PETN 360
RDX 360
Ammonia 140,000
Scenario
2 Nitric Acid (100%) 150,000 0.28
Ammonium Nitrate 230,000 0.22
Material Consumptions Factors
Required Raw Materials and Feedstocks Consumption, MT/MT
Acetaldehyde CO Phenol Nitric Acid 100% Penta-Mono HMT Phthalic Anhydride Oil

1.23
0.64

0.51
2.23 0.45
8.6 0.87

0.51